Preparation device of coated fabric
By applying two coatings on the fabric surface and designing uniformly cut components, the problem of uneven dispersion of uniform coating and powder in the existing fabric coating technology is solved, and the integrity and functionality of the coating are improved.
Patent Information
- Application Number
- CN202510413122.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2025-05-27
AI Technical Summary
Existing fabric coating technology is difficult to achieve uniform coating, and void defects and uneven dispersion of functional powders are prone to occur.
Using the method of two coatings, the main coating scraper is applied for the first time below, and the coating is ensured uniform by gravity; the auxiliary coating scraper is applied for the second time above, replenishing the uncoated position and filling the coating gap. At the same time, a uniform discharge assembly is designed to ensure that the functional powder is evenly dispersed in the slurry through rotating and horizontally moving sprinkler blocks.
It effectively avoids void defects in the coating, improves the uniformity of functional powders in the coating, and ensures good functionality of the coatings in each area.
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Figure CN120038085A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fabric coating application, and particularly to a preparation device for coated fabrics. Background Art
[0002] A fabric is a textile formed by crossing, winding, and connecting fine and long objects. A coated fabric is a fabric with a coating applied on the surface of an ordinary fabric. According to the functionality of the coating, coated fabrics can achieve special functions such as waterproofing, water pressure resistance, air permeability and moisture permeability, flame retardancy and stain resistance, and light shielding and reflection. At present, when coating fabrics, a textile coater is mainly used for the work;
[0003] For example, the Chinese invention patent with the authorization announcement number CN211026878U discloses a device for textile coating processing. The textile coating processing device includes a coating box. A feeding hole is opened on the left side of the coating box, and a discharging hole is opened on the right side of the coating box. Both sides of the bottom of the inner cavity of the coating box are fixedly connected with flattening mechanisms. Both sides of the top of the inner cavity of the coating box are fixedly connected with fixing frames II. The bottom of the fixing frame II is movably connected with a guide roller through a rotating shaft.
[0004] This textile coating processing device can perform coating operations on both sides simultaneously, but can only perform single coating, which is prone to the situation of less coating slurry being applied, and it is easy to have coating defects in some positions, such as the situation of voids in the coating; in addition, in order to achieve its special functionality, the current coating often adds some water-insoluble powders, such as nano-silver powder for sterilization, etc. Since these powders are insoluble in water, when preparing the coating slurry, only through stirring and mixing, the water-insoluble powders cannot be evenly dispersed in the slurry, resulting in uneven content of the coating and the phenomenon of functional defects in the coating at some positions.
[0005] Therefore, we propose a preparation device for coated fabrics to solve the above problems. Summary of the Invention
[0006] The purpose of the present invention is to provide a preparation device for coated fabrics to solve the problems raised in the above background art.
[0007] To achieve the above purpose, the present invention provides the following technical solution: A preparation device for coated fabrics includes a frame, a preparation component, and a fabric. A drying tunnel is fixedly connected to one side of the frame. A coating component is fixedly connected to the side wall of the frame at a position below the drying tunnel. Two driving rollers are rotatably connected to the side wall of the frame. A take-up reel is sleeved on the upper driving roller, and a pay-off reel is sleeved on the lower driving roller. The take-up reel and the pay-off reel respectively wind both ends of the fabric.
[0008] The coating component includes a housing fixedly connected to the side wall of the frame. A pulp supply assembly is fixedly connected inside the housing. A main coating blade is fixedly connected to the lower part inside the housing, and an auxiliary coating blade is fixedly connected to the upper part. Two inlets and outlets are provided on one side of the coating component. Two guiding rollers are rotatably connected inside the inlets and outlets. The fabric passes through between the two guiding rollers. Two turning rollers are rotatably connected at positions in the housing far from the two inlets and outlets. The fabric contacts the two turning rollers. Both the main coating blade and the auxiliary coating blade contact the fabric.
[0009] The blending component includes a cylindrical housing. A blending chamber is provided inside the cylindrical housing. A uniform feeding assembly is arranged on the top surface of the blending chamber. A stirring assembly is rotatably connected inside the blending chamber. A feeding pipe and a discharge pump are fixedly connected to the side wall of the cylindrical housing. The discharge pump is fixedly connected to and communicates with a discharge pipe. Both the discharge pump and the feeding pipe communicate with the blending chamber.
[0010] The uniform feeding assembly includes a cover housing and a rotating ring. The bottom surface of the cover housing is an open structure. One end of the top surface of the cover housing is rotatably connected to the center position of the top surface of the blending chamber. Two side rails are fixedly connected to both sides of the inner bottom end of the cover housing. Two power sliding grooves are horizontally provided on the mutually approaching sides of the two side rails. Two power sliders are horizontally slidably connected inside the two power sliding grooves. A material spreading block is fixedly connected between the two power sliders. A material spreading opening is fixedly connected to the bottom surface of the material spreading block.
[0011] Preferably, a circular plate is provided at the center position of the top surface of the cylindrical housing. A plurality of n-shaped frames are fixedly connected between the top surface of the edge of the circular plate and the top surface of the cylindrical housing. An annular through groove is provided between the circular plate and the top surface of the cylindrical housing. The rotating ring is rotatably connected inside the annular through groove. A material cylinder is fixedly connected to the top surface of the rotating ring. A powder pump is fixedly connected to the inner top surface of the cover housing. The bottom end of the material cylinder is fixedly connected to and communicates with the powder pump. A corrugated pipe is fixedly connected between the powder pump and the material spreading block. Both ends of the corrugated pipe communicate with the powder pump and the material spreading opening respectively.
[0012] Preferably, a first servo reduction motor is fixedly connected to the center of the top surface of the circular plate. The rotating shaft end of the first servo reduction motor is fixedly connected to the rotating shaft position of the cover housing. A top block is fixedly connected to one end of the top surface of the cover housing far from the first servo reduction motor. A top ring groove is provided on the top surface of the blending chamber. The top block is slidably connected inside the top ring groove. A transmission chamber is provided inside the bottom end of the cover housing at a position directly below the top block. A main power rod is rotatably connected to the top block and the inner side of the cover housing. A sub-power rod is horizontally rotatably connected inside the transmission chamber. The top end of the main power rod is located above the top block and is fixedly connected to a first gear. A first internal tooth ring is fixedly connected to the inner side of the top ring groove. The first internal tooth ring meshes with the first gear.
[0013] Preferably, the bottom end of the main power rod is located in the transmission cavity and fixedly connected to the first bevel gear. The middle part of the sub-power rod is fixedly sleeved with the second bevel gear. The first bevel gear is meshed and connected to the second bevel gear. Two reciprocating lead screws are respectively rotatably connected in the two power chutes. A threaded sleeve is fixedly connected in the power slider. The reciprocating lead screw is threadedly connected to the threaded sleeve. The ends of the two reciprocating lead screws are both located in the transmission cavity and are respectively fixedly connected to two third bevel gears. The two ends of the sub-power rod are respectively fixedly connected to two fourth bevel gears. The fourth bevel gear is meshed and connected to the third bevel gear. The top surface of the housing is fixedly connected with a T-shaped slider. A T-shaped ring groove is opened on the top surface of the dispensing cavity. The T-shaped slider is slidably connected in the T-shaped ring groove. The bottom surface of the T-shaped slider is rotatably connected with a plurality of sheave wheels. Two annular tracks are fixedly connected to the bottom surface of the T-shaped ring groove. The sheave wheels are rollingly connected to the annular tracks.
[0014] Preferably, the slurry supply assembly includes a slurry bin fixedly connected in the housing. The top surface of the slurry bin is fixedly connected and communicated with a top port. An extrusion roller is rotatably connected in the housing above the top port. The extrusion roller is of a hollow structure. A plurality of leakage holes are opened on the extrusion roller. An upper shelf plate is fixedly connected in the housing above the main coating blade. A lower shelf plate is fixedly connected in the housing below the auxiliary coating blade. A plurality of lower abutting rollers are rotatably connected to the top surface of the lower shelf plate. A plurality of upper abutting rollers are rotatably connected to the bottom surface of the upper shelf plate. The plurality of upper abutting rollers and the plurality of lower abutting rollers are all in contact with the surface of the fabric cloth.
[0015] Preferably, two slurry outlet pipes are respectively fixedly connected and communicated with both sides of the slurry bin. The end parts of the two slurry outlet pipes are respectively fixedly connected and communicated with two slurry pumps. The two slurry pumps are respectively communicated with the main coating blade and the auxiliary coating blade. A stirring shaft is horizontally rotatably connected in the slurry bin. A plurality of stirring rods are fixedly connected to the periphery of the stirring shaft. A fourth servo reduction motor is fixedly connected to the side wall of the housing. The rotating shaft end of the fourth servo reduction motor is fixedly connected to the end of the stirring shaft. The slurry bin is fixedly connected and communicated with a slurry supply pipe. The slurry supply pipe passes through the housing and is communicated with one end of a slurry supply hose. The other end of the slurry supply hose is communicated with a discharge pipe.
[0016] Preferably, the stirring assembly includes a main shaft. The main shaft is rotatably connected to the center position of the bottom surface of the dispensing cavity. Two cross frames are respectively fixedly connected to the outer sides of the top end and the bottom end of the main shaft. A plurality of sub-shafts are rotatably connected between the two cross frames. A plurality of main stirring blades are fixedly connected to the periphery of the main shaft. The sub-shaft is rotatably connected to the main stirring blade. A plurality of sub-stirring blades are fixedly connected to the periphery of the sub-shaft.
[0017] Preferably, a bottom ring groove is opened on the bottom surface of the dispensing cavity. A sealing ring is rotatably connected to the top surface of the bottom ring groove. The sub-shaft passes through the cross frame and the sealing ring and is fixedly connected to a second gear. A second internal gear ring is fixedly connected in the bottom ring groove. The second internal gear ring is meshed and connected to the second gear. A second servo reduction motor is fixedly connected to the center position of the bottom surface of the cylindrical shell. The rotating shaft end of the second servo reduction motor is fixedly connected to the bottom end of the main shaft.
[0018] Preferably, two upper guide rollers are rotatably connected to the side wall of the frame above the coating component, two lower guide rollers are rotatably connected to the side wall of the frame below the coating component, the fabric cloth contacts the two upper guide rollers and the two lower guide rollers, the fabric cloth passes through the drying channel, and the bottom surface of the frame is fixedly connected to the base.
[0019] Preferably, the driving roller includes a sleeve rod rotatably connected to the side wall of the frame. A threaded rod is fixedly connected to the free end of the sleeve rod. A pressing plate is fixedly sleeved near one end of the sleeve rod close to the frame. A threaded pipe sleeve is threadedly connected to the threaded rod. A pressing ring is fixedly connected to the side wall of the threaded pipe sleeve. The winding drum and the unwinding drum are respectively sleeved on two sleeve rods of two driving rollers. The two pressing rings on the two driving rollers respectively contact the winding drum and the unwinding drum. A driving structure is arranged on one side of the frame far from the two driving rollers. The driving structure includes a driving shell fixedly connected to the frame. Two driving shafts are rotatably connected to the frame. The end parts of the two driving shafts are respectively fixedly connected to the end parts of two sleeve rods on the two driving rollers. A third servo reduction motor is fixedly connected to the inner top surface of the driving shell. A transmission rod is fixedly connected to the rotating shaft end of the third servo reduction motor. Two fifth bevel gears are fixedly sleeved at positions of the transmission rod close to the two driving shafts. The free ends of the two driving shafts are located inside the driving shell and are respectively fixedly connected to two sixth bevel gears. The fifth bevel gear is meshed and connected with the sixth bevel gear.
[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0021] In the present invention, two coatings are performed on the surface of the fabric. The main coating blade first performs the first coating. Since it is below, more coatings will be applied under the action of gravity. Then the fabric cloth moves to the auxiliary coating blade for the second coating. The auxiliary coating blade faces the top surface and will not apply too many coatings. Its function is to supplement the uncoated positions and fill the positions where gaps appear in the coating, thus avoiding the situation of void defects in the coating; in the dispensing component of the present invention, a uniform feeding assembly is specifically provided for the functional powder insoluble in water. During operation, the cover rotates, and at the same time, the material spreading block reciprocates horizontally, so as to ensure uniform material spreading on the plane of the dispensing cavity, without material spreading blind areas, and further ensure the uniformity of the dispersion of these powders in each position of the slurry, and then improve the more uniform dispersion of the functional powder in the final coating, and ensure that the coatings in each area have good functionality. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the main structure in the first embodiment of the present invention;
[0023] Figure 2 It is a schematic diagram of the structure at the frame in the first and third embodiments of the present invention;
[0024] Figure 3Schematic cross-sectional view of the coating component in the first, second, and third embodiments of the present invention;
[0025] Figure 4 Schematic view of the preparation component in the first and second embodiments of the present invention;
[0026] Figure 5 Schematic cross-sectional view of the preparation component in the first, second, and third embodiments of the present invention;
[0027] Figure 6 Schematic cross-sectional view of the uniform feeding assembly in the first, second, and third embodiments of the present invention;
[0028] Figure 7 Schematic cross-sectional view of the bottom of the uniform feeding assembly in the first, second, and third embodiments of the present invention;
[0029] Figure 8 Schematic cross-sectional view of the slurry supply component in the second and third embodiments of the present invention;
[0030] Figure 9 For the present invention Figure 5 Schematic enlarged view of the structure at location A;
[0031] Figure 10 For the present invention Figure 5 Schematic enlarged view of the structure at location B;
[0032] Figure 11 Schematic cross-sectional view of the drive structure in the third embodiment of the present invention.
[0033] In the figure: 1, frame; 2, dispensing component; 3, coating component; 4, driving roller; 5, take-up reel; 6, pay-off reel; 7, driving structure; 8, fabric cloth; 9, pulp supply hose; 11, base; 12, drying channel; 13, lower guiding roller; 14, upper guiding roller; 21, cylindrical shell; 22, uniform blanking component; 23, stirring component; 24, dispensing cavity; 25, round plate; 26, n-shaped frame; 27, annular through groove; 28, first servo reduction motor; 29, second servo reduction motor; 210, feeding pipe; 211, discharging pump; 212, discharging pipe; 213, top ring groove; 214, first internal gear ring; 215, bottom ring groove; 216, second internal gear ring; 217, T-shaped ring groove; 218, annular track; 219, sealing ring; 221, housing; 222, rotating ring; 223, barrel; 224, powder pump; 225, side rail; 226, power chute; 227, power slider; 228, spreading block; 229, spreading opening; 2210, bellows; 2211, top block; 2212, transmission cavity; 2213, main power rod; 2214, first gear; 2215, sub-power rod; 2216, first bevel gear; 2217, second bevel gear; 2218, reciprocating lead screw; 2219, threaded sleeve; 2220, third bevel gear; 2221, fourth bevel gear; 2222, T-shaped slider; 2223, sprocket; 231, main shaft; 232, cross frame; 233, main stirring blade; 234, sub-shaft; 235, sub-stirring blade; 236, second gear; 31, housing; 32, pulp supply component; 33, main coating blade; 34, auxiliary coating blade; 35, turning roller; 36, upper shelf plate; 37, upper pressing roller; 38, lower shelf plate; 39, lower pressing roller; 310, inlet and outlet; 311, guiding roller; 321, pulp storage bin; 322, top opening; 323, pressing roller; 324, leakage hole; 325, stirring shaft; 326, stirring rod; 327, pulp supply pipe; 328, pulp discharging pipe; 329, pulp discharging pump; 3210, fourth servo reduction motor; 41, sleeve rod; 42, threaded rod; 43, pressing plate; 44, threaded pipe sleeve; 45, pressing ring; 71, driving housing; 72, third servo reduction motor; 73, transmission rod; 74, driving shaft; 75, fifth bevel gear; 76, sixth bevel gear. Detailed implementation mode
[0034] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0035] Embodiment 1:
[0036] Please refer toFigures 1-7 , the present invention provides a technical solution: a preparation device for a coated fabric, including a frame 1, a dispensing component 2 and a fabric cloth 8. A drying channel 12 is fixedly connected to one side of the frame 1. A coating component 3 is fixedly connected to the side wall of the frame 1 at a position below the drying channel 12. Two driving rollers 4 are rotatably connected to the side wall of the frame 1. A take-up reel 5 is sleeved on the upper driving roller 4, and a pay-off reel 6 is sleeved on the lower driving roller 4. The take-up reel 5 and the pay-off reel 6 are respectively wound around both ends of the fabric cloth 8;
[0037] The coating component 3 includes a housing 31 fixedly connected to the side wall of the frame 1. A slurry supply assembly 32 is fixedly connected inside the housing 31. A main coating blade 33 is fixedly connected to the lower part inside the housing 31, and an auxiliary coating blade 34 is fixedly connected to the upper part. Two inlets and outlets 310 are opened on one side of the coating component 3. Two guiding rollers 311 are rotatably connected inside the inlets and outlets 310. The fabric cloth 8 passes between the two guiding rollers 311. Two turning rollers 35 are rotatably connected to the housing 31 at positions far from the two inlets and outlets 310. The fabric cloth 8 contacts the two turning rollers 35. Both the main coating blade 33 and the auxiliary coating blade 34 contact the fabric cloth 8. Through the two turning rollers 35, the fabric cloth 8 can present a U-shaped shape inside the housing 31, so that both the main coating blade 33 and the auxiliary coating blade 34 can perform coating. The main coating blade 33 first performs the first coating. Since it is below, more coating will be applied under the action of gravity. Then the fabric cloth 8 moves to the auxiliary coating blade 34 for the second coating. The auxiliary coating blade 34 faces the top surface and will not apply too much coating. Its function is to supplement the positions that are not completely coated and fill the positions where there are gaps in the coating, thus avoiding the situation of void defects in the coating;
[0038] The dispensing component 2 includes a cylindrical shell 21. A dispensing cavity 24 is opened inside the cylindrical shell 21. A uniform feeding assembly 22 is arranged on the top surface of the dispensing cavity 24. A stirring assembly 23 is rotatably connected inside the dispensing cavity 24. A feeding pipe 210 and a discharge pump 211 are fixedly connected to the side wall of the cylindrical shell 21. The discharge pump 211 is fixedly connected and communicated with a discharge pipe 212. Both the discharge pump 211 and the feeding pipe 210 are communicated with the dispensing cavity 24. The feeding pipe 210 is used to pump in the base slurry, and the discharge pipe 212 is used to send the dispensed slurry into the slurry supply assembly 32;
[0039] The uniform feeding assembly 22 includes a housing 221 and a rotating ring 222. The bottom surface of the housing 221 is an open structure. One end top surface of the housing 221 is rotatably connected to the center position of the top surface of the dispensing chamber 24. On both sides of the inner bottom end of the housing 221, two side rails 225 are fixedly connected respectively. On the mutually approaching sides of the two side rails 225, two power sliding grooves 226 are horizontally opened respectively. In the two power sliding grooves 226, two power sliders 227 are horizontally slidably connected respectively. A material spreading block 228 is fixedly connected between the two power sliders 227. A material spreading port 229 is fixedly connected to the bottom surface of the material spreading block 228. The uniform feeding assembly 22 is only for the material spreading work of water-insoluble functional powders. When it works, the housing 221 rotates, and at the same time, the material spreading block 228 reciprocates horizontally. In this way, uniform material spreading is ensured on the plane of the dispensing chamber 24, and there will be no material spreading blind area, thereby ensuring the uniformity of the dispersion of these powders in each position of the slurry, and further improving the more uniform dispersion of the functional powders in the final coating, and ensuring that the coatings in each area have good functionality.
[0040] Embodiment 2:
[0041] Please refer to Figures 3-10 , which is the second embodiment of the present invention. This embodiment is based on the previous embodiment. A circular plate 25 is provided at the center position of the top surface of the cylindrical shell 21. A plurality of n-shaped frames 26 are fixedly connected between the top surface of the edge of the circular plate 25 and the top surface of the cylindrical shell 21. An annular through groove 27 is opened between the circular plate 25 and the top surface of the cylindrical shell 21. The rotating ring 222 is rotatably connected in the annular through groove 27. A material cylinder 223 is fixedly connected to the top surface of the rotating ring 222. A powder pump 224 is fixedly connected to the inner top surface of the housing 221. The bottom end of the material cylinder 223 is fixedly connected and communicated with the powder pump 224. A corrugated pipe 2210 is fixedly connected between the powder pump 224 and the material spreading block 228. The two ends of the corrugated pipe 2210 are respectively communicated with the powder pump 224 and the material spreading port 229. After the powder material is metered, it is added into the material cylinder 223, and is fed and sprinkled from the powder pump 224 to the material spreading port 229.
[0042] At the center of the top surface of the circular plate 25, a first servo reduction motor 28 is fixedly connected. At the end of the rotating shaft of the first servo reduction motor 28, it is fixedly connected to the rotating shaft of the housing 221. At one end of the top surface of the housing 221 away from the first servo reduction motor 28, a top block 2211 is fixedly connected. On the top surface of the dispensing chamber 24, a top ring groove 213 is opened. The top block 2211 is slidably connected in the top ring groove 213. Inside the bottom end of the housing 221, a transmission chamber 2212 is opened at a position directly below the top block 2211. The top block 2211 and the inner side of the housing 221 are rotatably connected to the main power rod 2213. Inside the transmission chamber 2212, a sub-power rod 2215 is horizontally rotatably connected. The top end of the main power rod 2213 is located above the top block 2211 and is fixedly connected to a first gear 2214. Inside the top ring groove 213, a first internal gear ring 214 is fixedly connected. The first internal gear ring 214 is meshed and connected to the first gear 2214. The housing 221 rotates under the driving action of the first servo reduction motor 28. Then, the first internal gear ring 214 will drive the first gear 2214 to rotate, causing the main power rod 2213 to rotate.
[0043] The bottom end of the main power rod 2213 is located inside the transmission chamber 2212 and is fixedly connected to a first bevel gear 2216. A second bevel gear 2217 is fixedly sleeved in the middle of the sub-power rod 2215. The first bevel gear 2216 is meshed and connected to the second bevel gear 2217. Inside the two power sliding grooves 226, two reciprocating lead screws 2218 are respectively rotatably connected. Inside the power slider 227, a threaded sleeve 2219 is fixedly connected. The reciprocating lead screw 2218 is threadedly connected to the threaded sleeve 2219. The ends of the two reciprocating lead screws 2218 are both located inside the transmission chamber 2212 and are respectively fixedly connected to two third bevel gears 2220. The two ends of the sub-power rod 2215 are respectively fixedly connected to two fourth bevel gears 2221. The fourth bevel gear 2221 is meshed and connected to the third bevel gear 2220. A T-shaped slider 2222 is fixedly connected to the top surface of the housing 221. On the top surface of the dispensing chamber 24, a T-shaped ring groove 217 is opened. The T-shaped slider 2222 is slidably connected in the T-shaped ring groove 217. The bottom surface of the T-shaped slider 2222 is rotatably connected to a plurality of grooved pulleys 2223. On the bottom surface of the T-shaped ring groove 217, two annular tracks 218 are fixedly connected. The grooved pulleys 2223 are rollingly connected to the annular tracks 218. The main power rod 2213 drives the sub-power rod 2215 to rotate, and then drives the two reciprocating lead screws 2218 to rotate, thereby realizing the horizontal reciprocating sliding of the material spreading block 228.
[0044] The slurry supply component 32 includes a slurry bin 321 fixedly connected inside the housing 31. The top surface of the slurry bin 321 is fixedly connected and communicated with a top port 322. An extrusion roller 323 is rotatably connected at a position above the top port 322 inside the housing 31. The extrusion roller 323 is of a hollow structure, and a plurality of leakage holes 324 are formed on the extrusion roller 323. After two coatings, the extrusion roller 323 can extrude the excess slurry, which leaks out from the leakage holes 324 and then falls into the top port 322. An upper shelf plate 36 is fixedly connected at a position above the main coating blade 33 inside the housing 31, and a lower shelf plate 38 is fixedly connected at a position below the auxiliary coating blade 34 inside the housing 31. A plurality of lower pressing rollers 39 are rotatably connected to the top surface of the lower shelf plate 38, and a plurality of upper pressing rollers 37 are rotatably connected to the bottom surface of the upper shelf plate 36. The plurality of upper pressing rollers 37 and the plurality of lower pressing rollers 39 are all in contact with the surface of the fabric cloth 8, and the upper pressing rollers 37 and the lower pressing rollers 39 are used for the supporting effect during coating.
[0045] Two slurry outlet pipes 328 are respectively fixedly connected and communicated with two sides of the slurry bin 321. The ends of the two slurry outlet pipes 328 are respectively fixedly connected and communicated with two slurry pumps 329. The two slurry pumps 329 are respectively communicated with the main coating blade 33 and the auxiliary coating blade 34. A stirring shaft 325 is horizontally rotatably connected inside the slurry bin 321. A plurality of stirring rods 326 are fixedly connected to the circumferential side of the stirring shaft 325. A fourth servo reduction motor 3210 is fixedly connected to the side wall of the housing 31. The end of the rotating shaft of the fourth servo reduction motor 3210 is fixedly connected to the end of the stirring shaft 325. The slurry bin 321 is fixedly connected and communicated with a slurry supply pipe 327. The slurry supply pipe 327 passes through the housing 31 and is communicated with one end of a slurry supply hose 9. The other end of the slurry supply hose 9 is communicated with a discharge pipe 212. The dispensing component 2 supplies materials to the slurry supply component 32 through the slurry supply hose 9.
[0046] Embodiment 3:
[0047] Please refer to Figures 2-3 Figs. 5-11, which is the third embodiment of the present invention. Based on the above two embodiments, the stirring component 23 includes a main shaft 231, and the main shaft 231 is rotatably connected to the center position of the bottom surface of the dispensing cavity 24. Two cross frames 232 are respectively fixedly connected to the outer sides of the top end and the bottom end of the main shaft 231. A plurality of sub-shafts 234 are rotatably connected between the two cross frames 232. A plurality of main stirring blades 233 are fixedly connected to the circumferential side of the main shaft 231. The sub-shafts 234 are rotatably connected to the main stirring blades 233, and a plurality of sub-stirring blades 235 are fixedly connected to the circumferential side of the sub-shafts 234. The main shaft 231 drives the plurality of main stirring blades 233 to rotate, and the sub-shafts 234 drive the plurality of sub-stirring blades 235 to rotate.
[0048] The bottom surface of the dispensing chamber 24 is provided with a bottom ring groove 215. The top surface of the bottom ring groove 215 is rotatably connected to a sealing ring 219. The sub-shaft 234 passes through the cross frame 232 and the sealing ring 219 and is fixedly connected to the second gear 236. The second internal tooth ring 216 is fixedly connected inside the bottom ring groove 215. The second internal tooth ring 216 is meshed and connected to the second gear 236. The center position of the bottom surface of the cylindrical shell 21 is fixedly connected to the second servo reduction motor 29. The rotating shaft end of the second servo reduction motor 29 is fixedly connected to the bottom end of the main shaft 231. The second servo reduction motor 29 realizes the rotation of the main shaft 231. The rotation of multiple sub-shafts 234 is driven by the meshing of the second gear 236 and the second internal tooth ring 216 to perform various rotations, improving the stirring quality.
[0049] Two upper guide rollers 14 are rotatably connected to the side wall of the frame 1 above the coating component 3. Two lower guide rollers 13 are rotatably connected to the side wall of the frame 1 below the coating component 3. The fabric cloth 8 contacts the two upper guide rollers 14 and the two lower guide rollers 13. The fabric cloth 8 passes through the drying channel 12. The bottom surface of the frame 1 is fixedly connected to the base 11.
[0050] The driving roller 4 includes a sleeve rod 41 rotatably connected to the side wall of the frame 1. The free end of the sleeve rod 41 is fixedly connected to a threaded rod 42. A pressing plate 43 is fixedly sleeved at one end of the sleeve rod 41 close to the frame 1. A threaded tube sleeve 44 is threadedly connected to the threaded rod 42. A pressing ring 45 is fixedly connected to the side wall of the threaded tube sleeve 44. The winding drum 5 and the unwinding drum 6 are respectively sleeved on the two sleeve rods 41 of the two driving rollers 4. The two pressing rings 45 on the two driving rollers 4 respectively contact the winding drum 5 and the unwinding drum 6. A driving structure 7 is arranged on one side of the frame 1 away from the two driving rollers 4. The driving structure 7 includes a driving shell 71 fixedly connected to the frame 1. Two driving shafts 74 are rotatably connected to the frame 1. The end parts of the two driving shafts 74 are respectively fixedly connected to the end parts of the two sleeve rods 41 of the two driving rollers 4. The inner top surface of the driving shell 71 is fixedly connected to the third servo reduction motor 72. The rotating shaft end of the third servo reduction motor 72 is fixedly connected to a transmission rod 73. Two fifth bevel gears 75 are fixedly sleeved at positions of the transmission rod 73 close to the two driving shafts 74. The free ends of the two driving shafts 74 are located inside the driving shell 71 and are respectively fixedly connected to two sixth bevel gears 76. The fifth bevel gear 75 is meshed and connected to the sixth bevel gear 76. The driving structure 7 is used to drive the two driving rollers 4 to rotate, realizing the movement of the fabric cloth 8.
[0051] Embodiment 4:
[0052] Please refer to Figures 1-11, which is the fourth embodiment of the present invention. Based on the above three embodiments, when the present invention is used, the unwinding reel 6 covered with the fabric cloth 8 is installed on the lower driving roller 4. Then, the fabric cloth 8 is arranged at each roller position, and then the preparation work is carried out. Water and water-soluble materials are added into the mixing chamber 24 through the feeding pipe 210 as the base slurry, and are stirred evenly by the stirring assembly 23. Then, the water-insoluble functional powder is added into the cartridge 223 of the uniform feeding assembly 22. During the stirring of the base slurry, the uniform feeding assembly 22 evenly scatters the powder for mixing. The prepared slurry is pumped into the slurry supply assembly 32 by the discharge pump 211. The slurry supply assembly 32 performs coating through the main coating blade 33 and the auxiliary coating blade 34. After the coating is completed, the fabric cloth 8 enters the drying tunnel 12 for drying and is wound up at the winding reel 5. The present invention performs two coatings on the fabric surface. The main coating blade 33 first performs the first coating. Since it is below, more coatings will be applied under the action of gravity. Then, the fabric cloth 8 moves to the auxiliary coating blade 34 for the second coating. The auxiliary coating blade 34 faces the top surface and will not apply too many coatings. Its function is to supplement the positions where the coating is not completely applied and fill the positions where there are gaps in the coating, thus avoiding the situation of void defects in the coating. In the preparation component 2 of the present invention, a uniform feeding assembly 22 is specifically provided for the water-insoluble functional powder. When it works, the housing 221 rotates, and at the same time, the material scattering block 228 reciprocates horizontally, so as to ensure uniform material scattering on the plane of the mixing chamber 24, without any material scattering blind area, thereby ensuring the uniformity of the dispersion of these powders in each position of the slurry, and further improving the more uniform dispersion of the functional powder in the final coating, and ensuring that the coatings in each area have good functionality.
[0053] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for preparing coated fabric, comprising a frame (1), a mixing component (2) and a fabric material (8), characterized in that: One side of the frame (1) is fixedly connected to a drying tunnel (12); a coating component (3) is fixedly connected to the side wall of the frame (1) below the drying tunnel (12); the side wall of the frame (1) is rotatably connected to two driving rollers (4); a receiving reel (5) is sleeved on the driving roller (4) located above, and a reeling reel (6) is sleeved on the driving roller (4) located below; the reeling reel (5) and the reeling reel (6) are respectively wound around two ends of a fabric (8); The coating component (3) comprises a shell (31) fixedly connected to the side wall of the frame (1), a slurry supply assembly (32) fixedly connected in the shell (31), a main coating scraper (33) fixedly connected in the lower part of the shell (31), and an auxiliary coating scraper (34) fixedly connected in the upper part; two inlets (310) are provided on one side of the coating component (3); two introduction rollers (311) are rotatably connected in the inlets (310); the fabric (8) passes between the two introduction rollers (311); two steering rollers (35) are rotatably connected in the shell (31) at positions away from the two inlets (310); the fabric (8) contacts the two steering rollers (35); the main coating scraper (33) and the auxiliary coating scraper (34) both contact the fabric (8); The mixing component (2) comprises a cylindrical shell (21), a mixing chamber (24) is provided in the cylindrical shell (21), a uniform feeding assembly (22) is arranged on the top surface of the mixing chamber (24), a stirring assembly (23) is rotatably connected in the mixing chamber (24), a feeding pipe (210) and a discharge pump (211) are fixedly connected to the side wall of the cylindrical shell (21), the discharge pump (211) is fixedly connected to and connected to the discharge pipe (212), and the discharge pump (211) and the feeding pipe (210) are both connected to the mixing chamber (24); The uniform material discharge component (22) comprises a cover shell (221) and a rotating ring (222); the bottom surface of the cover shell (221) is an open structure; the top surface of one end of the cover shell (221) is rotatably connected to the center position of the top surface of the mixing chamber (24); two side rails (225) are respectively fixedly connected to the inner bottom end of the cover shell (221); two power slide grooves (226) are respectively horizontally provided on one side of the two side rails (225) close to each other; two power sliders (227) are respectively horizontally slidably connected in the two power slide grooves (226); a spreading block (228) is fixedly connected between the two power sliders (227); and a spreading port (229) is fixedly connected to the bottom surface of the spreading block (228).
2. The device for preparing a coated fabric according to claim 1, characterized in that: A circular plate (25) is provided at the center position of the top surface of the cylindrical shell (21); a plurality of n-shaped frames (26) are fixedly connected between the top surface of the edge of the circular plate (25) and the top surface of the cylindrical shell (21); an annular through groove (27) is provided between the circular plate (25) and the top surface of the cylindrical shell (21); the rotating ring (222) is rotatably connected in the annular through groove (27); the top surface of the rotating ring (222) is fixedly connected to the barrel (223); the inner top surface of the cover shell (221) is fixedly connected to the powder pump (224); the bottom end of the barrel (223) is fixedly connected to and connected to the powder pump (224); a bellows (2210) is fixedly connected between the powder pump (224) and the spreading block (228); and the two ends of the bellows (2210) are respectively connected to the powder pump (224) and the spreading port (229).
3. The device for preparing a coated fabric according to claim 2, characterized in that: The center of the top surface of the circular plate (25) is fixedly connected to the first servo reduction motor (28); the end of the rotating shaft of the first servo reduction motor (28) is fixedly connected to the rotating shaft of the cover shell (221); the top surface of the cover shell (221) is fixedly connected to the top block (2211) at one end away from the first servo reduction motor (28); a top ring groove (213) is provided on the top surface of the mixing chamber (24); the top block (2211) is slidably connected in the top ring groove (213); the bottom end of the cover shell (221) is located directly below the top block (2211). A transmission cavity (2212) is provided, the top block (2211) and the inner side of the cover shell (221) are rotatably connected to a main power rod (2213), the transmission cavity (2212) is horizontally rotatably connected to a sub-power rod (2215), the top end of the main power rod (2213) is located above the top block (2211) and is fixedly connected to a first gear (2214), the inner side of the top ring groove (213) is fixedly connected to a first inner gear ring (214), and the first inner gear ring (214) is meshedly connected to the first gear (2214).
4. The device for preparing a coated fabric according to claim 3, characterized in that: The bottom end of the main power rod (2213) is located in the transmission cavity (2212) and is fixedly connected to the first bevel gear (2216). The middle part of the sub-power rod (2215) is fixedly sleeved with the second bevel gear (2217). The first bevel gear (2216) is meshedly connected to the second bevel gear (2217). The two power slide grooves (226) are respectively rotatably connected to two reciprocating screw rods (2218). The power slider (227) is fixedly connected to a threaded sleeve (2219). The reciprocating screw rod (2218) is threadedly connected to the threaded sleeve (2219). The ends of the two reciprocating screw rods (2218) are both located in the transmission cavity (2212) and are respectively fixedly connected to two third bevel gears. gear (2220), two fourth bevel gears (2221) are respectively fixedly connected at both ends of the sub-power rod (2215), the fourth bevel gear (2221) is meshedly connected to the third bevel gear (2220), the top surface of the cover shell (221) is fixedly connected to a T-shaped slider (2222), the top surface of the mixing chamber (24) is provided with a T-shaped ring groove (217), the T-shaped slider (2222) is slidably connected in the T-shaped ring groove (217), the bottom surface of the T-shaped slider (2222) is rotatably connected to a plurality of groove wheels (2223), the bottom surface of the T-shaped ring groove (217) is fixedly connected to two annular tracks (218), and the groove wheels (2223) are rollingly connected to the annular tracks (218).
5. The device for preparing a coated fabric according to claim 1, characterized in that: The slurry supply assembly (32) comprises a slurry bin (321) fixedly connected to the shell (31); the top surface of the slurry bin (321) is fixedly connected to and communicates with the top opening (322); a squeezing roller (323) is rotatably connected to the shell (31) at a position above the top opening (322); the squeezing roller (323) is a hollow structure, and a plurality of leakage holes (324) are provided on the squeezing roller (323); an upper frame plate (36) is fixedly connected to the shell (31) at a position above the main coating scraper (33); a lower frame plate (38) is fixedly connected to the shell (31) at a position below the auxiliary coating scraper (34); the top surface of the lower frame plate (38) is rotatably connected to a plurality of lower abutting rollers (39); the bottom surface of the upper frame plate (36) is rotatably connected to a plurality of upper abutting rollers (37); the plurality of upper abutting rollers (37) and the plurality of lower abutting rollers (39) all contact the surface of the fabric (8).
6. The device for preparing a coated fabric according to claim 5, characterized in that: The two sides of the slurry bin (321) are respectively fixedly connected to and connected with two slurry discharge pipes (328), the ends of the two slurry discharge pipes (328) are respectively fixedly connected to and connected with two slurry discharge pumps (329), the two slurry discharge pumps (329) are respectively connected to the main coating scraper (33) and the auxiliary coating scraper (34), the slurry bin (321) is horizontally rotatably connected with a stirring shaft (325), the circumferential side of the stirring shaft (325) is fixedly connected with a plurality of stirring rods (326), the side wall of the shell (31) is fixedly connected with a fourth servo reduction motor (3210), the rotating shaft end of the fourth servo reduction motor (3210) is fixedly connected with the end of the stirring shaft (325), the slurry bin (321) is fixedly connected to and connected with a slurry supply pipe (327), the slurry supply pipe (327) passes through the shell (31) and is connected with one end of a slurry supply hose (9), the other end of the slurry supply hose (9) is connected with a discharge pipe (212).
7. The device for preparing a coated fabric according to claim 1, characterized in that: The stirring assembly (23) comprises a main shaft (231), the main shaft (231) is rotatably connected to the center position of the bottom surface of the mixing chamber (24), two cross frames (232) are respectively fixedly connected to the outer sides of the top and bottom ends of the main shaft (231), a plurality of sub-shafts (234) are rotatably connected between the two cross frames (232), a plurality of main stirring blades (233) are fixedly connected to the circumference of the main shaft (231), the sub-shafts (234) are rotatably connected to the main stirring blades (233), and a plurality of sub-stirring blades (235) are fixedly connected to the circumference of the sub-shaft (234).
8. The device for preparing a coated fabric according to claim 7, characterized in that: The bottom surface of the mixing chamber (24) is provided with a bottom ring groove (215), the top surface of the bottom ring groove (215) is rotatably connected to a sealing ring (219), the sub-shaft (234) passes through the cross frame (232) and the sealing ring (219) and is fixedly connected to the second gear (236), the bottom ring groove (215) is fixedly connected to the second internal gear ring (216), the second internal gear ring (216) is meshedly connected to the second gear (236), the center position of the bottom surface of the cylindrical shell (21) is fixedly connected to the second servo reduction motor (29), and the rotating shaft end of the second servo reduction motor (29) is fixedly connected to the bottom end of the main shaft (231).
9. The device for preparing a coated fabric according to claim 1, characterized in that: The side wall of the frame (1) is located above the coating component (3) and is rotatably connected to two upper guide rollers (14); the side wall of the frame (1) is located below the coating component (3) and is rotatably connected to two lower guide rollers (13); the fabric cloth (8) contacts the two upper guide rollers (14) and the two lower guide rollers (13); the fabric cloth (8) passes through a drying tunnel (12); and the bottom surface of the frame (1) is fixedly connected to a base (11).
10. The device for preparing coated fabric according to claim 1, characterized in that: The driving roller (4) comprises a sleeve rod (41) rotatably connected to the side wall of the frame (1); the free end of the sleeve rod (41) is fixedly connected to a threaded rod (42); the sleeve rod (41) is fixedly sleeved on an abutment plate (43) at one end close to the frame (1); a threaded sleeve (44) is threadedly connected to the threaded rod (42); a pressure ring (45) is fixedly connected to the side wall of the threaded sleeve (44); the winding drum (5) and the unwinding drum (6) are respectively sleeved on the two sleeve rods (41) on the two driving rollers (4); the two pressure rings (45) on the two driving rollers (4) are respectively in contact with the winding drum (5) and the unwinding drum (6); a driving structure (7) is provided on the side of the frame (1) away from the two driving rollers (4); the driving structure (7) comprises a driving shell (71) fixedly connected to a frame (1), two driving shafts (74) being rotatably connected to the frame (1), the ends of the two driving shafts (74) being respectively fixedly connected to the ends of two sleeve rods (41) on two driving rollers (4), the inner top surface of the driving shell (71) being fixedly connected to a third servo reduction motor (72), the rotating shaft end of the third servo reduction motor (72) being fixedly connected to a transmission rod (73), the transmission rod (73) being fixedly sleeved with two fifth bevel gears (75) at a position close to the two driving shafts (74), the free ends of the two driving shafts (74) being located in the driving shell (71) and respectively fixedly connected to two sixth bevel gears (76), the fifth bevel gear (75) being meshingly connected to the sixth bevel gear (76).
Citation Information
Patent Citations
Textile coating processing device
CN211026878U