Machining production finished product cleaning and boxing equipment and method

Abstract

The invention discloses machining production finished product cleaning and boxing equipment and method.The machining production finished product cleaning and boxing equipment comprises an equipment base and a cleaning table, the cleaning table is installed on the equipment base, a scanning table is arranged on the left side wall face of the cleaning table, a data displayer and a scanning gun are installed on the scanning table, and a driving cleaning structure is installed on the cleaning table; an all-dimensional auxiliary scrubbing structure is mounted on the cleaning table; the invention relates to the technical field of cleaning equipment, and has the beneficial effects that the production efficiency and the quality stability are improved, the production cost and the safety risk are reduced, the requirements of green production and sustainable development are met, and wide application prospects and market values are achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of cleaning equipment, and particularly to a finished product cleaning and packing equipment and method for machining production. Background Art

[0002] In the machining industry, the cleaning and packing links of production finished products are crucial. Especially for mechanical parts with complex structures such as crankshafts, the cleanliness of their surfaces directly affects the quality and performance of the products. The existing manual cleaning process has extremely low efficiency. Since the cleaning process requires manual operation one by one, it is not only time-consuming and laborious, but also often becomes a bottleneck restricting the overall efficiency on large-scale production lines. Workers need to spend a lot of time and energy to carefully clean each mechanical part, which not only increases the labor cost, but also may lead to delays in the production schedule.

[0003] Secondly, it is difficult to guarantee the cleaning quality. During the manual cleaning process, factors such as the operation proficiency, concentration and personal experience of workers will directly affect the cleaning quality. There may be operation differences among different workers, resulting in uneven cleaning effects. In addition, long-term repetitive work is likely to cause worker fatigue, further reducing the cleaning quality.

[0004] In view of the deficiencies of traditional cleaning methods, various automated cleaning equipment has emerged on the market. However, these equipment are not perfect in practice. Many existing automated cleaning equipment have problems with poor cleaning effects in design. Especially for mechanical parts with complex structures such as crankshafts, due to many inaccessible corners and gaps on the surface of the parts, these equipment often cannot provide sufficient cleaning strength and precision, resulting in incomplete cleaning and difficult removal of residues.

[0005] In addition, the structures of existing automated cleaning equipment are often relatively complex. The complex structure not only increases the manufacturing cost and maintenance difficulty of the equipment, but also may cause failures during actual operation. Once the equipment fails, maintenance and debugging often require a lot of time and energy, seriously affecting the production schedule.

[0006] To sum up, both the traditional manual cleaning method and the existing automated cleaning equipment have obvious disadvantages. Especially for mechanical parts with complex structures such as crankshafts, a more refined and efficient cleaning method is needed to meet the production requirements. Therefore, how to overcome the deficiencies of the existing technology and develop a cleaning equipment that is both efficient and accurate has become an urgent problem to be solved in the mechanical manufacturing industry. Summary of the Invention

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: A machining production finished product cleaning and boxing equipment, comprising: an equipment base and a cleaning table, the cleaning table is installed on the equipment base, a scanning table is provided on the left side wall surface of the cleaning table, a data display and a scanning gun are installed on the scanning table, a driving cleaning structure is installed on the cleaning table, an all-round auxiliary scrubbing structure is installed on the cleaning table, and an ultrasonic immersion oil detection structure is installed in front of the cleaning table;

[0008] The driving cleaning structure includes: a processing tank, a cleaning tank, a pair of adjusting clamping drive components, an installation cavity, a number of flushing nozzles, a pair of water distribution pipes, a connecting water pipe, a pressurizing and conveying pump, a water inlet pipe, a number of cleaning and drying nozzles, a pair of compressed air pumps, and a drainage component;

[0009] The processing tank is opened on the upper wall surface of the cleaning table, the cleaning tank is opened on the upper wall surface of the processing tank, a pair of adjusting clamping drive components are installed on the two side wall surfaces of the cleaning tank, the installation cavity is opened inside the cleaning table, a number of flushing nozzles are embedded in the lower position of the inner wall surface of the cleaning tank, a pair of water distribution pipes are installed in the installation cavity and installed at the lower ends of the number of flushing nozzles, the connecting water pipe is connected to the pair of water distribution pipes, the pressurizing and conveying pump is installed on the rear wall surface inside the installation cavity, the connecting water pipe is connected to the pressurizing and conveying pump, the water inlet pipe penetrates through the cleaning table and is installed on the pressurizing and conveying pump, a number of cleaning and drying nozzles are embedded in the upper position inside the cleaning tank, a pair of compressed air pumps are installed on the two side wall surfaces of the cleaning table, and the number of cleaning and drying nozzles are connected to the pair of compressed air pumps, and the drainage component is arranged at the middle position of the cleaning table;

[0010] The drainage component includes: a drainage tank, a splash-proof cotton, a filter screen, a waste water recovery tank, and a drainage pipe;

[0011] The drainage tank is opened at the middle position of the cleaning table, the filter screen is embedded at the top position inside the drainage tank, the splash-proof cotton is laid on the filter screen, the waste water recovery tank is installed at the bottom position inside the drainage tank, and the drainage pipe penetrates through the cleaning table and extends into the waste water recovery tank.

[0012] Preferably, a reinforcing rod is installed on the scanning table; the scanning gun is placed on the scanning table through an installation hanger; the data display is installed on the scanning table through a fixing bolt.

[0013] Preferably, each of the pair of adjusting clamping drive components includes: a pair of sliding guide rails, a pair of adjusting sliders, an installation table, a rotary drive, a connecting block, an adjusting telescopic rod, and an electric chuck;

[0014] A pair of sliding guide rails are installed in the processing tank, a pair of adjusting sliders are movably installed on the pair of sliding guide rails, the installation table is installed on the pair of adjusting sliders, the rotary drive is installed on the upper wall surface of the installation table, the connecting block is installed on the lower wall surface of the installation table, the adjusting telescopic rod is embedded on the side wall surface of the processing tank, the output end of the adjusting telescopic rod is connected to the connecting block, and the electric chuck is installed on the output end of the rotary drive.

[0015] Preferably, a pair of sliding guide rails are provided with combined sliding grooves.

[0016] Preferably, the all-round auxiliary scrubbing structure includes: a mounting frame, two pairs of lifting push rods, a pair of connecting frames, a mounting shaft, a plurality of compression springs, a plurality of mounting wheels and a plurality of cleaning cotton rings;

[0017] The mounting frame is installed in the processing groove. Two pairs of lifting push rods are embedded in the mounting frame and their output ends face downward. A pair of connecting frames are installed on the output ends of the two pairs of lifting push rods. The mounting shaft is installed on the pair of connecting frames. One end of a plurality of compression springs is installed on the outer wall surface of the mounting shaft. A plurality of mounting wheels are installed on the mounting shaft through a plurality of compression springs. A plurality of cleaning cotton rings are installed on the mounting wheels.

[0018] Preferably, a fixing frame is installed on the two pairs of lifting push rods.

[0019] Preferably, the mounting shaft is fixed to the pair of connecting frames through locking pin rods.

[0020] Preferably, the ultrasonic oil immersion detection structure includes: an equipment frame, an oil immersion tank, a pair of mounting tables, two pairs of lifting telescopic rods, a lifting plate, a pair of placement frames, an ultrasonic transducer and a powder application assembly;

[0021] The equipment frame is installed on the front wall surface of the cleaning table. The oil immersion tank is installed on the upper wall surface of the equipment frame. A pair of mounting tables are installed on the two side wall surfaces of the oil immersion tank. Two pairs of lifting telescopic rods are installed on the pair of mounting tables. The lifting plate is installed on the output ends of the two pairs of lifting telescopic rods. A pair of placement frames are installed on the lower wall surface of the lifting plate. The ultrasonic transducer is embedded in the front wall surface of the oil immersion tank. The powder application assembly is installed on the upper wall surface of the lifting plate.

[0022] Preferably, the powder application assembly includes: a powder application box, an equipment cavity, an arc-shaped separation partition, a pair of air blowing fans, a plurality of air blowing holes and a sealing box cover;

[0023] The powder application box is installed on the upper wall surface of the lifting plate. The equipment cavity is opened inside the powder application box. The arc-shaped separation partition is installed on the inner wall of the equipment cavity. A pair of air blowing fans are installed at the lower position of the arc-shaped separation partition. A plurality of air blowing holes are opened at the joint of the arc-shaped separation partition and the inner wall of the equipment cavity. The sealing box cover is movably installed at the top opening position of the powder application box.

[0024] A usage method of a machining production finished product cleaning and packing equipment includes the following steps:

[0025] S1. Before cleaning, take out the crankshaft product to be cleaned, and scan the product serial number into the system through a scanning gun. After scanning, fix it to the cleaning equipment;

[0026] S2. Clamp and fix the crankshaft product with an electric fixture, then drive it to rotate through a rotary drive device, and cooperate with a high-pressure flushing device to clean the surface of the crankshaft;

[0027] S3. While flushing and cleaning, the auxiliary scrubbing structure descends and presses against the crankshaft, and the cleaning cotton ring is extended into the crankshaft structure with a depth dimension through a spring structure. The crankshaft is cleaned comprehensively in cooperation with the rotation of the crankshaft product and the flushing;

[0028] S4. As the wastewater after cleaning is filtered, splash-proof collected and discharged through the drainage structure, at the same time, the water stains attached to the product after cleaning are blown off and evaporated by high-pressure spraying of compressed air to ensure the cleanliness of the product surface.

[0029] S5. After the surface cleaning is completed, fix the crankshaft on the placement rack and lower it into the immersion oil tank and immerse it in kerosene, and vibrate it by means of ultrasonic conversion. Then take out the crankshaft, dry the kerosene on the surface and put it into the powder application box, evenly cover the white powder on the outer surface of the crankshaft, and then tap each crank arm segment by segment to observe whether there are obvious oil stains, so as to detect whether there are cracks in the crankshaft.

[0030] Beneficial effects

[0031] The present invention provides a machining production finished product cleaning and packing equipment and method, which has the following beneficial effects: This solution uses a combination of multiple structures;

[0032] Advantages of highly efficient integrated design:

[0033] Space optimization: Through a compact and reasonable layout, the equipment highly integrates multiple functional modules on the equipment base, avoiding the space waste caused by the scattered arrangement of each component in traditional equipment, and making the production site cleaner and more orderly;

[0034] Process optimization: The integrated design enables the cleaning, drying, drainage and other processes to be carried out continuously, reducing the transfer time of the product between different processes, thereby improving the overall production efficiency;

[0035] Guarantee of comprehensive cleaning effect:

[0036] Deep cleaning: The design of the spring structure and the cleaning cotton ring in the all-round auxiliary scrubbing structure can scrub deep into the internal parts of complex structures such as the crankshaft, effectively removing the dirt that is difficult to reach by traditional cleaning methods;

[0037] Efficient flushing: The coordinated action of the high-pressure flushing device and the rotary drive device ensures that the dirt on the product surface can be quickly washed away, improving the cleaning efficiency and quality;

[0038] The combined use of an electric fixture, a rotary drive device, and a high-pressure flushing device ensures the efficient progress of the cleaning process. At the same time, the design of the all-round auxiliary scrubbing structure further improves the cleaning quality. This machining production finished product cleaning and packing equipment and its usage method have shown remarkable effects in both equipment structure design and usage effects. It not only improves production efficiency and quality stability, reduces production costs and safety risks, but also meets the requirements of green production and sustainable development, and has broad application prospects and market value. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is a three-dimensional structural schematic diagram of a machining production finished product cleaning and packing equipment described in the present invention.

[0040] Figure 2 It is a front view structural schematic diagram of a machining production finished product cleaning and packing equipment described in the present invention.

[0041] Figure 3 It is a side view structural schematic diagram of a machining production finished product cleaning and packing equipment described in the present invention.

[0042] Figure 4 It is a three-dimensional structural schematic diagram of a cleaning table of a machining production finished product cleaning and packing equipment described in the present invention.

[0043] Figure 5 It is a top view structural schematic diagram of a cleaning table of a machining production finished product cleaning and packing equipment described in the present invention.

[0044] Figure 6 It is a side view sectional structural schematic diagram of a cleaning table of a machining production finished product cleaning and packing equipment described in the present invention.

[0045] Figure 7 It is a three-dimensional structural schematic diagram of a cleaning cotton ring of a machining production finished product cleaning and packing equipment described in the present invention.

[0046] Figure 8 It is a side view structural schematic diagram of a cleaning cotton ring of a machining production finished product cleaning and packing equipment described in the present invention.

[0047] Figure 9 It is a side view sectional structural schematic diagram of a powder application box of a machining production finished product cleaning and packing equipment described in the present invention.

[0048] In the figure: 1 - equipment base; 2 - cleaning table; 3 - scanning table; 4 - data display; 5 - scanning gun; 6 - processing tank; 7 - cleaning tank; 8 - installation cavity; 9 - flushing nozzle; 10 - water distribution pipe; 11 - connecting water pipe; 12 - booster transfer pump; 13 - water inlet pipe; 14 - cleaning and drying nozzle; 15 - compressed air inlet pump; 16 - drainage tank; 17 - splash-proof cotton; 18 - filter screen; 19 - waste water recovery tank; 20 - drain pipe; 21 - reinforcing rod; 22 - installation hanger; 23 - fixing bolt; 24 - sliding guide rail; 25 - adjusting slider; 26 - installation table; 27 - rotary drive; 28 - connecting block; 29 - adjusting telescopic rod; 30 - electric chuck; 31 - combined chute; 32 - mounting bracket; 33 - lifting push rod; 34 - connecting frame; 35 - mounting shaft; 36 - compression spring; 37 - mounting wheel; 38 - cleaning cotton ring; 39 - fixing frame; 40 - locking pin rod; 41 - equipment frame; 42 - immersion oil tank; 43 - installation table; 44 - lifting telescopic rod; 45 - lifting plate; 46 - placing rack; 47 - ultrasonic transducer; 48 - powder application box; 49 - equipment cavity; 50 - arc separation partition; 51 - air blowing fan; 52 - air blowing hole; 53 - sealing box cover. Specific embodiments

[0049] Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0050] Embodiment: Please refer to Figures 1-8 , a machining production finished product cleaning and packing equipment, comprising: an equipment base 1 and a cleaning table 2, the cleaning table 2 is installed on the equipment base 1, a scanning table 3 is arranged on the left side wall surface of the cleaning table 2, a data display 4 and a scanning gun 5 are installed on the scanning table 3, a driving cleaning structure is installed on the cleaning table 2, an all-round auxiliary scrubbing structure is installed on the cleaning table 2, and an ultrasonic immersion oil detection structure is installed in front of the cleaning table (2);

[0051] The driving cleaning structure includes: a processing tank 6, a cleaning tank 7, a pair of adjusting clamping drive components, an installation cavity 8, a plurality of flushing nozzles 9, a pair of water distribution pipes 10, a connecting water pipe 11, a booster transfer pump 12, a water inlet pipe 13, a plurality of cleaning and drying nozzles 14, a pair of compressed air inlet pumps 15 and a drainage component;

[0052] The processing groove 6 is opened on the upper wall surface of the cleaning table 2, the cleaning groove 7 is opened on the upper wall surface of the processing groove 6, a pair of adjusting and clamping driving components are installed on the two side wall surfaces of the cleaning groove 7, the installation cavity 8 is opened inside the cleaning table 2, several flushing nozzles 9 are embedded at a lower position on the inner wall surface of the cleaning groove 7, a pair of water distribution pipes 10 are installed in the installation cavity 8 and installed at the lower ends of several flushing nozzles 9, the connecting water pipe 11 is connected to the pair of water distribution pipes 10, the pressurizing and conveying pump 12 is installed on the rear inner wall surface of the installation cavity 8, the connecting water pipe 11 is connected to the pressurizing and conveying pump 12, the water inlet pipe 13 penetrates through the cleaning table 2 and is installed on the pressurizing and conveying pump 12, several cleaning and drying nozzles 14 are embedded at an upper position in the cleaning groove 7, a pair of compressed air inlet pumps 15 are installed on the two side wall surfaces of the cleaning table 2, several cleaning and drying nozzles 14 are connected to the pair of compressed air inlet pumps 15, and the drainage assembly is arranged at the middle position of the cleaning table 2;

[0053] The drainage assembly includes: a drainage tank 16, a splash-proof cotton 17, a filter screen 18, a waste water recycling tank 19, and a drainage pipe 20;

[0054] The drainage tank 16 is opened at the middle position of the cleaning table 2, the filter screen 18 is embedded at the top inner position of the drainage tank 16, the splash-proof cotton 17 is laid on the filter screen 18, the waste water recycling tank 19 is installed at the bottom inner position of the drainage tank 16, and the drainage pipe 20 penetrates through the cleaning table 2 and extends into the waste water recycling tank 19.

[0055] It should be noted that when using the driving cleaning structure, after the crankshaft product to be cleaned is taken out of the box, it is scanned and entered into the system through the scanning gun 5. After the crankshaft is taken out, it is fixed by the adjusting and clamping driving components and driven to rotate. While rotating, the water inlet pipe 13 is connected to an external water supply device for water conveyance. After being pressurized by the pressurizing and conveying pump 12, it is conveyed to the water distribution pipes 10 through the connecting water pipe 11, and finally sprayed onto the crankshaft through the flushing nozzles 9 installed in the cleaning groove 7 for flushing. While flushing, it is assisted by the all-round auxiliary scrubbing structure for auxiliary cleaning. After the cleaning is completed, the compressed air inlet pump 15 sucks and compresses air and sprays the compressed air through the cleaning and drying nozzles 14 to blow off and dry the water stains attached to the surface of the crankshaft to ensure the cleaning effect;

[0056] When using the drainage assembly, the waste water generated after cleaning falls onto the splash-proof cotton 17 at the top of the drainage tank 16 for absorption to prevent it from splashing onto the crankshaft product again. Then it is filtered by the filter screen 18 below and falls downward. After being blocked by the splash-proof baffle arranged on the inner wall of the drainage tank 16 to prevent splashing, it falls into the waste water recycling tank 19 at the bottom for collection, and finally is discharged through the drainage pipe 20.

[0057] Preferably, a reinforcing rod 21 is installed on the scanning table 3.

[0058] Preferably, the scanning gun 5 is placed on the scanning table 3 through the mounting bracket 22.

[0059] Preferably, the data display 4 is mounted on the scanning table 3 by fixing bolts 23.

[0060] In the specific implementation process, further, each of the pair of adjusting clamping drive assemblies includes: a pair of sliding guide rails 24, a pair of adjusting sliders 25, a mounting table 26, a rotary drive 27, a connecting block 28, an adjusting telescopic rod 29, and an electric chuck 30;

[0061] A pair of sliding guide rails 24 are mounted in the processing groove 6, a pair of adjusting sliders 25 are movably mounted on the pair of sliding guide rails 24, the mounting table 26 is mounted on the pair of adjusting sliders 25, the rotary drive 27 is mounted on the upper wall surface of the mounting table 26, the connecting block 28 is mounted on the lower wall surface of the mounting table 26, the adjusting telescopic rod 29 is embedded in the side wall surface of the processing groove 6, the output end of the adjusting telescopic rod 29 is connected to the connecting block 28, and the electric chuck 30 is mounted on the output end of the rotary drive 27.

[0062] It should be noted that when using the adjusting clamping drive assembly, the output end of the adjusting telescopic rod 29 embedded in the inner wall of the processing groove 6 is extended or retracted according to the length of the crankshaft product to be cleaned. The adjusting telescopic rod 29 drives the mounting table 26 and the adjusting slider 25 to move left and right on the sliding guide rail 24 through the connecting block 28, so that both ends of the crankshaft are inserted into the electric chuck 30 for locking and fixing. After the fixing is completed, the rotary drive 27 mounted on the mounting table 26 is controlled to rotate, and the electric chuck 30 is cooperated to drive the crankshaft product to rotate for cleaning treatment.

[0063] In the specific implementation process, further, a combined chute 31 is provided on the pair of sliding guide rails 24.

[0064] In the specific implementation process, further, the all-round auxiliary scrubbing structure includes: a mounting frame 32, two pairs of lifting push rods 33, a pair of connecting frames 34, a mounting shaft 35, a plurality of compression springs 36, a plurality of mounting wheels 37, and a plurality of cleaning cotton rings 38;

[0065] The mounting frame 32 is mounted in the processing groove 6, two pairs of lifting push rods 33 are embedded in the mounting frame 32 and the output ends face downward, a pair of connecting frames 34 are mounted on the output ends of the two pairs of lifting push rods 33, the mounting shaft 35 is mounted on the pair of connecting frames 34, one ends of the plurality of compression springs 36 are mounted on the outer wall surface of the mounting shaft 35, the plurality of mounting wheels 37 are mounted on the mounting shaft 35 through the plurality of compression springs 36, and the plurality of cleaning cotton rings 38 are mounted on the mounting wheels 37.

[0066] It should be noted that when using the all-round auxiliary scrubbing structure, with the rotation and flushing of the crankshaft, the output end of the lifting push rod 33 installed on the mounting bracket 32 pushes downward to drive the connecting bracket 34 installed on its output end to move downward. The connecting bracket 34 drives the mounting shaft 35 installed on it through the locking pin rod 40 to move downward. As the mounting shaft 35 continues to move downward and cooperates with the compression spring 36, the cleaning cotton ring 38 installed on the mounting wheel 37 is inserted into the crankshaft gaps of different depths. The surface of the crankshaft is cleaned by the cooperation of the cleaning cotton ring 38. Moreover, as the crankshaft rotates, the height at each position will change. The mounting wheel 37 can make the cleaning cotton ring 38 adhere to the surface of the crankshaft through the elastic cooperation of the compression spring 36, and there will be no place where the cleaning is not in place during rotation, thus realizing the full-range cleaning treatment of the corners and gaps of the crankshaft.

[0067] In the specific implementation process, further, a fixing bracket 39 is installed on the two pairs of lifting push rods 33.

[0068] In the specific implementation process, further, the mounting shaft 35 is fixed to a pair of connecting brackets 34 through the locking pin rod 40.

[0069] In the specific implementation process, further, the ultrasonic oil immersion detection structure includes: an equipment rack 41, an oil immersion tank 42, a pair of mounting tables 43, two pairs of lifting telescopic rods 44, a lifting plate 45, a pair of placement racks 46, an ultrasonic transducer 47, and a powder application component;

[0070] The equipment rack 41 is installed on the front wall surface of the cleaning table 2. The oil immersion tank 42 is installed on the upper wall surface of the equipment rack 41. A pair of mounting tables 43 are installed on the two side wall surfaces of the oil immersion tank 42. Two pairs of lifting telescopic rods 44 are installed on the pair of mounting tables 43. The lifting plate 45 is installed on the output ends of the two pairs of lifting telescopic rods 44. A pair of placement racks 46 are installed on the lower wall surface of the lifting plate 45. The ultrasonic transducer 47 is embedded in the front wall surface of the oil immersion tank 42. The powder application component is installed on the upper wall surface of the lifting plate 45.

[0071] It should be noted that when using the ultrasonic oil immersion detection structure, the cleaned crankshaft is fixed to the placement rack 46 installed on the lifting plate 45. The output ends of the lifting telescopic rods 44 installed on the oil immersion tank 42 through the mounting tables 43 contract to drive the lifting plate 45 to move downward, driving the crankshaft to immerse into the kerosene in the oil immersion tank 42. At the same time, the ultrasonic transducer 47 is started to drive the kerosene to vibrate at a high frequency. Then, the crankshaft immersed in the kerosene is taken out and powder is applied to its surface through the powder application component for quality detection.

[0072] In the specific implementation process, further, the powder application component includes: a powder application box 48, an equipment cavity 49, an arc-shaped separation partition 50, a pair of air blowing fans 51, a number of air blowing holes 52, and a sealed box cover 53;

[0073] The powder application box 48 is installed on the upper wall surface of the lifting plate 45. The equipment cavity 49 is opened inside the powder application box 48. The arc-shaped separation partition 50 is installed on the inner wall of the equipment cavity 49. A pair of blowing fans 51 are installed at a position below the arc-shaped separation partition 50. A number of air blowing holes 52 are opened at the joint where the arc-shaped separation partition 50 fits with the inner wall of the equipment cavity 49. The sealed box cover 53 is movably installed at the opening position at the top of the powder application box 48.

[0074] It should be noted that when using the powder application component, after wiping the kerosene on the surface of the crankshaft soaked in kerosene clean, open the sealed box cover 53 and fix it into the equipment cavity 49. The blowing fan 51 installed at the inner bottom of the equipment cavity 49 starts to blow air upward. The air flow blows upward through the air blowing holes 52 on the side of the arc-shaped separation partition 50 and flips and rolls the internal air flow through the arc-shaped wall surface of the inner wall of the equipment cavity 49. Driven by the air pressure, the white powder on the arc-shaped separation partition 50 drifts in the equipment cavity 49, so that the white powder evenly adheres to the outer wall surface of the crankshaft. Then, each crank arm of the crankshaft is tapped to observe whether kerosene seeps out, so as to check whether there are cracks in the crank. After passing the inspection, the white powder on the surface of the crankshaft is cleaned again and scanned and packed into boxes.

[0075] A method for using a machining production finished product cleaning and packing equipment includes the following steps:

[0076] S1. Before cleaning, take out the crankshaft product to be cleaned, and scan the product serial number into the system through a scanning gun. After scanning, fix it to the cleaning equipment.

[0077] S2. Clamp and fix the crankshaft product through an electric fixture, then drive it to rotate through a rotary drive device, and cooperate with a high-pressure flushing device to clean the surface of the crankshaft.

[0078] S3. While flushing and cleaning, the auxiliary scrubbing structure descends and abuts against the crankshaft. The cleaning cotton ring is extended into the crankshaft structure with a depth dimension through the spring structure. Cooperating with the rotation of the crankshaft product and flushing, the crankshaft is cleaned comprehensively.

[0079] S4. As the wastewater after cleaning is filtered, splash-proof and collected and discharged through the drainage structure, at the same time, the water stains attached to the product after cleaning are blown off and evaporated by high-pressure spraying of compressed air to ensure the cleanliness of the product surface.

[0080] S5. After the surface cleaning is completed, fix the crankshaft to the placement rack and lower it into the immersion oil tank to immerse it in kerosene, and vibrate it through the ultrasonic conversion method. Then take out the crankshaft, dry the kerosene on the surface, put it into the powder application box, evenly cover the outer surface of the crankshaft with white powder, and then tap each crank arm segment by segment to observe whether there are obvious oil traces, so as to detect whether there are cracks in the crankshaft.

[0081] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A machined finished product cleaning and packing device, comprising: The device base (1) and the cleaning table (2) are characterized in that the cleaning table (2) is installed on the device base (1), a scanning table (3) is arranged on the left wall of the cleaning table (2), a data display (4) and a scanning gun (5) are installed on the scanning table (3), a driving cleaning structure is installed on the cleaning table (2), an all-round auxiliary scrubbing structure is installed on the cleaning table (2), and an ultrasonic oil immersion detection structure is installed in front of the cleaning table (2); The driving and cleaning structure comprises: a processing tank (6), a cleaning tank (7), a pair of adjusting and clamping driving components, a mounting cavity (8), a plurality of flushing nozzles (9), a pair of water distribution pipes (10), a connecting water pipe (11), a booster delivery pump (12), a water inlet pipe (13), a plurality of cleaning and drying nozzles (14), a pair of compressed air inlet pumps (15) and a drainage component; A processing tank (6) is provided on the upper wall of the cleaning table (2); a cleaning tank (7) is provided on the upper wall of the processing tank (6); a pair of adjusting and clamping drive components are installed on the wall surfaces on both sides of the cleaning tank (7); an installation cavity (8) is provided inside the cleaning table (2); a plurality of flushing nozzles (9) are embedded in the lower position of the inner wall surface of the cleaning tank (7); a pair of water distribution pipes (10) are installed in the installation cavity (8) and installed at the lower ends of the plurality of flushing nozzles (9); a connecting water pipe (11) is connected to the pair of water distribution pipes (10) to pressurize and deliver the water; The pump (12) is installed on the rear wall surface of the installation cavity (8), the connecting water pipe (11) is connected to the booster delivery pump (12), the water inlet pipe (13) passes through the cleaning table (2) and is installed on the booster delivery pump (12), a plurality of cleaning and drying nozzles (14) are embedded in the upper position of the cleaning tank (7), a pair of compressed air intake pumps (15) are installed on the wall surfaces on both sides of the cleaning table (2), a plurality of cleaning and drying nozzles (14) are connected to the pair of compressed air intake pumps (15), and a drainage component is arranged in the middle position of the cleaning table (2); The drainage component comprises: a drainage trough (16), splash-proof cotton (17), a filter (18), a wastewater recovery tank (19), and a drainage pipe (20); A drainage trough (16) is provided in the middle of the cleaning table (2), a filter screen (18) is embedded in the top position of the drainage trough (16), splash-proof cotton (17) is laid on the filter screen (18), a waste water recovery tank (19) is installed in the bottom position of the drainage trough (16), and a drainage pipe (20) penetrates the cleaning table (2) and extends into the waste water recovery tank (19).

2. The machined finished product cleaning and packing equipment according to claim 1 is characterized in that: A reinforcing rod (21) is installed on the scanning platform (3); a scanning gun (5) is placed on the scanning platform (3) via a mounting bracket (22); and a data display (4) is installed on the scanning platform (3) via fixing bolts (23).

3. The machined finished product cleaning and packing equipment according to claim 1 is characterized in that: A pair of adjusting and clamping drive components each comprises: a pair of sliding guide rails (24), a pair of adjusting slide blocks (25), a mounting platform (26), a rotating driver (27), a connecting block (28), an adjusting telescopic rod (29) and an electric chuck (30); A pair of sliding guide rails (24) are installed in the processing groove (6), a pair of adjusting slide blocks (25) are movably installed on the pair of sliding guide rails (24), a mounting platform (26) is installed on the pair of adjusting slide blocks (25), a rotary driver (27) is installed on the upper wall surface of the mounting platform (26), a connecting block (28) is installed on the lower wall surface of the mounting platform (26), an adjusting telescopic rod (29) is embedded in the side wall surface of the processing groove (6), an output end of the adjusting telescopic rod (29) is connected to the connecting block (28), and an electric chuck (30) is installed on the output end of the rotary driver (27).

4. The machined finished product cleaning and packing equipment according to claim 3 is characterized in that: A pair of sliding guide rails (24) are provided with combined sliding grooves (31).

5. The machined finished product cleaning and packing equipment according to claim 1 is characterized in that: The all-round auxiliary scrubbing structure comprises: a mounting frame (32), two pairs of lifting push rods (33), a pair of connecting frames (34), a mounting shaft (35), a plurality of compression springs (36), a plurality of mounting wheels (37) and a plurality of cleaning cotton rings (38); The mounting frame (32) is mounted in the processing groove (6), two pairs of lifting push rods (33) are embedded in the mounting frame (32) with the output ends facing downward, a pair of connecting frames (34) are mounted on the output ends of the two pairs of lifting push rods (33), a mounting shaft (35) is mounted on the pair of connecting frames (34), one end of a plurality of compression springs (36) is mounted on the outer wall surface of the mounting shaft (35), a plurality of mounting wheels (37) are mounted on the mounting shaft (35) through a plurality of compression springs (36), and a plurality of cleaning cotton rings (38) are mounted on the mounting wheels (37).

6. The equipment for cleaning and packing finished products produced by machining according to claim 5 is characterized in that: A fixing frame (39) is installed on the two pairs of lifting push rods (33).

7. The machined finished product cleaning and packing equipment according to claim 5 is characterized in that: The mounting shaft (35) is fixed on a pair of connecting frames (34) via locking pins (40).

8. The machined finished product cleaning and packing equipment according to claim 1 is characterized in that: The ultrasonic oil immersion detection structure comprises: an equipment frame (41), an oil immersion box (42), a pair of mounting platforms (43), two pairs of lifting and telescopic rods (44), a lifting plate (45), a pair of placement frames (46), an ultrasonic transducer (47) and a powder coating component; The equipment rack (41) is mounted on the front wall of the cleaning table (2), the oil immersion tank (42) is mounted on the upper wall of the equipment rack (41), a pair of mounting platforms (43) are mounted on the side walls of the oil immersion tank (42), two pairs of lifting and telescopic rods (44) are mounted on the pair of mounting platforms (43), a lifting plate (45) is mounted on the output ends of the two pairs of lifting and telescopic rods (44), a pair of placement racks (46) are mounted on the lower wall of the lifting plate (45), an ultrasonic transducer (47) is embedded in the front wall of the oil immersion tank (42), and a powder coating assembly is mounted on the upper wall of the lifting plate (45).

9. The machined finished product cleaning and packing equipment according to claim 8, characterized in that: The powder coating assembly comprises: a powder coating box (48), an equipment chamber (49), an arc-shaped separation partition (50), a pair of air blowing fans (51), a plurality of air blowing holes (52) and a sealed box cover (53); The powder coating box (48) is installed on the upper wall of the lifting plate (45), the equipment cavity (49) is opened inside the powder coating box (48), the arc-shaped separation partition (50) is installed on the inner wall of the equipment cavity (49), a pair of air blowing fans (51) are installed below the arc-shaped separation partition (50), a plurality of air blowing holes (52) are opened at the joint between the arc-shaped separation partition (50) and the inner wall of the equipment cavity (49), and the sealing box cover (53) is movably installed at the top opening position of the powder coating box (48).

10. A method for using a machined finished product cleaning and packing device, applied to a machined finished product cleaning and packing device as described in claims 1 to 9, characterized in that ； S1. Take out the crankshaft product to be cleaned before cleaning, scan the product serial number into the system through a scanner, and then fix it to the cleaning equipment after scanning; S2. Clamp and fix the crankshaft product with an electric clamp, then drive it to rotate with a rotary drive device, and clean the crankshaft surface with a high-pressure flushing device; S3. While flushing and cleaning, the auxiliary scrubbing structure descends and rests against the crankshaft, and the cleaning cotton ring is extended into the crankshaft structure with a depth dimension through the spring structure, and the crankshaft is cleaned in all directions in coordination with the rotation and flushing of the crankshaft product; S4. As the waste water after cleaning is filtered and splash-proofed through the drainage structure, it is collected and discharged. At the same time, the water stains attached to the product after cleaning are blown off and evaporated through high-pressure spraying of compressed air to ensure the cleanliness of the product surface. S5. After the surface cleaning is completed, fix the crankshaft on the placement rack and lower it into the oil immersion tank to immerse it in kerosene, and vibrate it through ultrasonic conversion. Then take out the crankshaft, wipe off the kerosene on the surface, and put it into the powder coating box. Evenly cover the white powder on the outer surface of the crankshaft, and then knock each crank arm in sections to observe whether there are obvious oil marks, so as to detect whether there are cracks in the crankshaft.

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