Contact sheet stamping, cutting and profiling all-in-one machine

By designing a contact sheet production equipment that can achieve synchronous stamping, cutting and pressing, the problems of cumbersome material handling and inconvenient waste collection in existing equipment are solved, and the production efficiency and overall quality of the working environment are improved.

CN120038233APending Publication Date: 2025-05-27KUNSHAN MAY CHENG PRECISION ELECTRONICS CO LTD

Patent Information

Application Number
CN202510276191.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2025-05-27

AI Technical Summary

Technical Problem

Existing contact sheet production equipment requires the material to be transported to multiple equipment for stamping, cutting and pressing, resulting in an increase in operation steps, reducing work efficiency, and unable to effectively collect cut waste, increasing the difficulty of subsequent cleaning.

Method used

A contact stamping, cutting and pressing machine is designed to synchronize stamping, cutting and pressing through the design of the mounting frame. The materials are transported from one place to another by using a handling mechanism, and waste materials are collected through the slag container.

Benefits of technology

It improves the efficiency of contact sheet production, reduces operating steps, realizes effective collection and cleaning of waste, and improves the overall production efficiency and working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a punching, cutting and profiling all-in-one machine for a contact piece, and relates to the technical field of contact piece production equipment.The punching, cutting and profiling all-in-one machine comprises a workbench, the top of the workbench is fixedly connected with a supporting frame, one end of the top of the supporting frame is fixedly connected with a first air cylinder, and the output end of the first air cylinder is fixedly connected with a mounting frame; one end of the mounting frame is fixedly connected with a stamping head, the workbench is fixedly connected with a stamping table below the stamping head, the mounting frame is fixedly connected with an upper cutter at a position adjacent to the stamping head, the workbench is fixedly connected with a lower cutter below the upper cutter, and the workbench is fixedly connected with a placing table at a position adjacent to the lower cutter. A second pressing plate is arranged at the position, located over the containing table, of the mounting frame, an upper mold is arranged at the position, adjacent to the second pressing plate, of the mounting frame, and a lower mold is arranged at the position, located under the upper mold, of the workbench; punching, shearing and profiling can be carried out synchronously, so that the production efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of contact piece production equipment, and specifically to an integrated machine for stamping, cutting, and profiling contact pieces. Background Art

[0002] Contact pieces include moving contact pieces and static contact pieces. The moving contact piece is an electrical component in an electronic device, mainly used in devices such as switches and controllers. It is a movable contact head that faces the static contact piece fixed on the circuit board, and realizes the on-off control of the circuit through mechanical movement. When producing contact pieces, it is necessary to stamp and form them, then cut off the arc-shaped notches at the edges through cutting, and then press out a three-dimensional shape through profiling.

[0003] After retrieval, a Chinese patent with the publication number CN212736353U discloses a stamping and cutting machine, which includes a stamping device. The stamping device includes a pressure plate, two pairs of positioning columns, and two connecting rods. The opposite sides of the two connecting rods are respectively fixedly connected to the middle parts of the left and right sides of the pressure plate. The opposite ends of the two connecting rods are provided with bases. A pair of sliders are arranged on the front and rear surfaces of the two connecting rods. Two screw rods drive the connecting rods provided with thread one to move up and down through thread two. The up and down movement of the connecting rods drives the pressure plate to move up and down to achieve the effect of stamping and cutting. The two connecting rods enhance the stability of the pressure plate during the downward pressing process. During the downward pressing process of the pressure plate, the lower ends of the four positioning columns first contact the placement plate. The material to be cut is placed on the upper surface of the placement plate, and the round rod presses the material for positioning to prevent the material from shifting when the pressure plate moves downward. The spring protects the material from being damaged due to excessive pressure of the round rod.

[0004] In the above technology, although the design of structures such as the pressure plate and the round rod can press the material tightly, thereby avoiding the material from shifting during stamping and cutting, when the material is cut, it usually needs to be extruded and formed. After the above device cuts the material, it is necessary to transport the material to another extrusion device to complete the extrusion and forming of the material, resulting in an increase in operating steps and a reduction in work efficiency. In addition, the above device cannot collect the waste materials cut off, thereby increasing the subsequent cleaning difficulty.

[0005] Therefore, the present invention provides an integrated machine for stamping, cutting, and profiling contact pieces. Summary of the Invention

[0006] In order to solve the problem that when producing existing contact pieces, it is necessary to transport the material to multiple devices for processes such as stamping, cutting, and profiling; the purpose of the present invention is to provide an integrated machine for stamping, cutting, and profiling contact pieces.

[0007] To solve the above technical problems, the present invention adopts the following technical solutions: A one - machine for stamping, cutting, and profiling of contact pieces, including a workbench. A support frame is fixedly connected to the top of the workbench. One end of the top of the support frame is fixedly connected to a first cylinder. The output end of the first cylinder is fixedly connected to a mounting frame. One end of the mounting frame is fixedly connected to a stamping head. The workbench is fixedly connected with a stamping table below the stamping head. An upper cutter is fixedly connected to the mounting frame adjacent to the stamping head. The workbench is fixedly connected with a lower cutter below the upper cutter. A placement table is fixedly connected to the workbench adjacent to the lower cutter. A second pressing plate is arranged directly above the placement table on the mounting frame. An upper mold is arranged adjacent to the second pressing plate on the mounting frame. A lower mold is arranged directly below the upper mold on the workbench. A handling mechanism is arranged at one end of the top of the workbench. The handling mechanism includes a moving plate, a hydraulic cylinder, a connecting pipe, and a suction cup. The moving plate is slidably connected to the workbench. A hydraulic cylinder is rotatably connected to the top of the moving plate. The output end of the hydraulic cylinder is fixedly connected to a connecting arm. One end of the connecting arm is fixedly connected to a mounting plate. A plurality of connecting pipes are fixedly connected to the middle of the mounting plate. The bottom of the connecting pipe is communicated with a suction cup.

[0008] Preferably, a stamping hole is provided directly below the stamping head on the stamping table. A fixing plate is fixedly connected to one end of the mounting frame where the stamping head is located. The stamping head is fixedly connected to the bottom of the fixing plate. Two first springs are respectively fixedly connected to both ends of the stamping head at the bottom of the fixing plate. A first damper is fixedly connected to the fixing plate inside the first spring. The bottom of the first spring and the first damper are jointly fixedly connected to a first pressing plate.

[0009] Preferably, a second spring is fixedly connected to the top of the second pressing plate. A second damper is fixedly connected to the second pressing plate inside the first spring. The top of the second spring and the second damper are both fixedly connected to the mounting frame.

[0010] Preferably, a cavity is provided inside the upper mold. A plurality of through - holes are provided at the bottom of the upper mold. The through - holes are communicated with the cavity. One end of the top of the upper mold is fixedly connected to a first vacuum pump. The input end of the first vacuum pump is communicated with the cavity.

[0011] Preferably, a second cylinder is fixedly connected to one end of the mounting frame where the upper mold is located. The upper mold is fixedly connected to the output end of the second cylinder. A discharge port is provided adjacent to the lower mold on the workbench.

[0012] Preferably, chutes are respectively provided at both ends of the workbench where the moving plate is located. Sliders are respectively fixedly connected to both ends of the bottom of the moving plate. The sliders are slidably connected to the chutes. A lead screw is rotatably connected within the chute of the workbench. The lead screw is threadedly connected to the slider. One end of the top of the connecting arm is fixedly connected to a second vacuum pump. The input end of the second vacuum pump is communicated with a shunt pipe. The shunt pipe is communicated with the top of the connecting pipe.

[0013] Preferably, a first motor is fixedly connected to one end of the top of the moving plate. The output end of the first motor is fixedly connected to a first gear. One end of the bottom of the hydraulic cylinder is fixedly connected to a second gear. The first gear is meshed and connected to the second gear. One end of the lead screw extends outside the workbench and is fixedly connected to a synchronous pulley. The two synchronous pulleys are driven by a synchronous belt. One end of the side wall of the workbench is fixedly connected to a second motor. The output end of the second motor is fixedly connected to the synchronous pulley.

[0014] Preferably, a slag collection box is fixedly connected to one end of the bottom of the workbench. The top of the slag collection box is communicated with the punching hole. One end of the side wall of the slag collection box is communicated with an exhaust pipe. A filter screen is arranged at the position of the exhaust pipe on the inner wall of the slag collection box. A negative pressure fan is fixedly connected to the inner end of the exhaust pipe. Two door bodies are installed at one end of the side wall of the slag collection box. A plurality of ventilation holes are provided in the middle of the placement table. The ventilation holes are communicated with the slag collection box.

[0015] Preferably, two extrusion rollers are fixedly and rotatably connected to adjacent positions of the punching head on the top of the workbench. A transition roller is rotatably connected between the punching head and the lower blade on the workbench.

[0016] Preferably, one end of the extrusion roller is fixedly connected to a third gear. The two third gears are meshed with each other. A third motor is fixedly connected to one end of the top of the workbench. The output end of the third motor is fixedly connected to the third gear.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0018] 1. Through the design of the mounting frame in the present invention, the first cylinder can drive the punching head, the upper blade and the upper mold to move downward simultaneously, so that punching, cutting and pressing can be carried out synchronously, thereby improving the production efficiency of the contact piece;

[0019] 2. Through the design of structures such as the second vacuum pump and the suction cup in the present invention, the material on the placement table can be adsorbed, and the two lead screws are driven to rotate by the second motor, thereby driving the moving plate to move, and then driving the material to move, so as to transport the punched and cut material to the lower mold for subsequent pressing;

[0020] 3. The present invention can collect the waste generated during the stamping process through the slag collection box. Additionally, a negative pressure fan can evacuate the inside of the slag collection box to a vacuum state, enabling outside air to flow into the slag collection box through the ventilation holes, thereby adsorbing the materials placed on the placement table and preventing the cut materials from shifting when the second pressing plate moves upward. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following-described drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0022] Figure 1 It is a schematic three-dimensional structure diagram of the present invention.

[0023] Figure 2 It is a schematic top view structure diagram of the workbench in the present invention.

[0024] Figure 3 It is a schematic structure diagram of the mounting bracket in the present invention.

[0025] Figure 4 It is a schematic structure diagram of the handling mechanism in the present invention.

[0026] Figure 5 It is a schematic side sectional view structure diagram of the exhaust pipe in the present invention.

[0027] Figure 6 It is a schematic side sectional view structure diagram of the upper mold in the present invention.

[0028] In the figure: 1, workbench; 2, support frame; 3, handling mechanism; 301, moving plate; 302, hydraulic cylinder; 303, connecting arm; 304, mounting plate; 305, connecting pipe; 306, suction cup; 307, slider; 308, second vacuum pump; 309, shunt pipe; 310, first motor; 311, first gear; 312, second gear; 4, first cylinder; 5, mounting bracket; 6, stamping head; 7, stamping table; 8, upper cutter; 9, lower cutter; 10, placing table; 11, second pressing plate; 12, upper die; 13, lower die; 14, stamping hole; 15, fixing plate; 16, first spring; 17, first damper; 18, first pressing plate; 19, second spring; 20, second damper; 21, cavity; 22, through hole; 23, first vacuum pump; 24, second cylinder; 25, discharge port; 26, chute; 27, lead screw; 28, synchronous pulley; 29, synchronous belt; 30, second motor; 31, slag collection box; 32, exhaust pipe; 33, filter screen; 34, negative pressure fan; 35, door body; 36, ventilation hole; 37, extrusion roller; 38, transition roller; 39, third gear; 40, third motor. Detailed implementation manner

[0029] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0030] Embodiment: As Figure 1-6As shown in the figure, the present invention provides a one - machine for stamping, cutting and profiling of contact pieces, including a workbench 1. At the top of the workbench 1, a support frame 2 is fixedly connected. At one end of the top of the support frame 2, a first cylinder 4 is fixedly connected. The output end of the first cylinder 4 is fixedly connected with a mounting frame 5. At one end of the mounting frame 5, a stamping head 6 is fixedly connected. Below the stamping head 6 on the workbench 1, a stamping table 7 is fixedly connected. Adjacent to the stamping head 6 on the mounting frame 5, an upper cutting knife 8 is fixedly connected. Below the upper cutting knife 8 on the workbench 1, a lower cutting knife 9 is fixedly connected. Adjacent to the lower cutting knife 9 on the workbench 1, a placing table 10 is fixedly connected. Above the placing table 10 on the mounting frame 5, a second pressing plate 11 is arranged. Adjacent to the second pressing plate 11 on the mounting frame 5, an upper die 12 is arranged. Below the upper die 12 on the workbench 1, a lower die 13 is arranged; There is a stamping hole 14 directly below the stamping head 6 on the stamping table 7. At one end of the stamping head 6 on the mounting frame 5, a fixing plate 15 is fixedly connected. The stamping head 6 is fixedly connected to the bottom of the fixing plate 15. At both ends of the stamping head 6 at the bottom of the fixing plate 15, two first springs 16 are respectively fixedly connected. Inside the first springs 16 on the fixing plate 15, a first damper 17 is fixedly connected. The bottoms of the first springs 16 and the first damper 17 are jointly fixedly connected with a first pressing plate 18; At the top of the second pressing plate 11, a second spring 19 is fixedly connected. Inside the first springs 16 on the second pressing plate 11, a second damper 20 is fixedly connected. The tops of the second spring 19 and the second damper 20 are both fixedly connected with the mounting frame 5; At the top of the workbench 1, two extrusion rollers 37 are fixedly rotatably connected adjacent to the stamping head 6. Between the stamping head 6 and the lower blade on the workbench 1, a transition roller 38 is rotatably connected;

[0031] In this embodiment, first, drive two extrusion rollers to rotate synchronously in opposite directions, so as to convey the material to the stamping table 7. The material for producing the contact piece is usually a strip-shaped metal sheet. When one end of the material moves onto the stamping table 7, stop driving the extrusion rollers to rotate, and drive the mounting frame 5 to move downward through the first cylinder 4, thereby driving the fixing plate 15, the stamping head 6, and the first pressing plate 18 to move downward. During this process, the first pressing plate 18 will first contact the material and extrude the material. At this time, the first spring 16 and the first damper 17 will contract to ensure the stability of the material during subsequent stamping. When the first pressing plate 18 presses the material tightly, the stamping head 6 will continue to move downward under the drive of the first cylinder 4 to punch the material. When the punching is completed, drive the mounting frame 5 to move upward through the first cylinder 4, so that the stamping head 6 and the first pressing plate 18 are separated from the material. Then drive the material to move again through the extrusion rollers. At this time, the punched end of the material will pass above the lower blade through the transition roller 38 and move onto the placing table 10. Then drive the mounting frame 5 to move downward again through the first cylinder 4 to drive the upper blade and the second pressing plate 11 to move downward. During this process, the second pressing plate 11 will first contact the material and press the material tightly. At this time, the second spring 19 and the second damper 20 will contract to ensure the stability of the material during subsequent shearing. During the shearing process, the stamping head 6 will punch other parts of the material synchronously, so that punching and shearing can be carried out synchronously. The heights of the first pressing plate 18 and the second pressing plate 11 are the same to facilitate pressing the material tightly at the same time. When the punched part of the material is sheared off, it is necessary to transport this part to the lower mold 13. Then drive the mounting frame 5 to move downward again through the first cylinder 4 to drive the upper mold 12 to move downward to extrude and form the sheared material. During the pressing process, the stamping head 6 and the upper cutting knife 8 will punch and shear the material synchronously, so that punching, shearing, and pressing can be carried out synchronously.

[0032] At one end of the top of the workbench 1, a handling mechanism 3 is provided. The handling mechanism 3 includes a moving plate 301, a hydraulic cylinder 302, a connecting pipe 305, and a suction cup 306. The moving plate 301 is slidably connected to the workbench 1. A hydraulic cylinder 302 is rotatably connected to the top of the moving plate 301. The output end of the hydraulic cylinder 302 is fixedly connected to a connecting arm 303. One end of the connecting arm 303 is fixedly connected to a mounting plate 304. A plurality of connecting pipes 305 are fixedly connected to the middle of the mounting plate 304. The bottom of the connecting pipe 305 communicates with a suction cup 306. At both ends of the moving plate 301 on the workbench 1, chutes 26 are respectively provided. At both ends of the bottom of the moving plate 301, sliders 307 are respectively fixedly connected. The sliders 307 are slidably connected to the chutes 26. A lead screw 27 is rotatably connected in the chute 26 of the workbench 1. The lead screw 27 is threadedly connected to the slider 307. One end of the top of the connecting arm 303 is fixedly connected to a second vacuum pump 308. The input end of the second vacuum pump 308 communicates with a shunt pipe 309. The shunt pipe 309 communicates with the top of the connecting pipe 305.

[0033] In this embodiment, when the punched material is cut by the upper cutter 8 and the lower cutter 9, at this time, it is necessary to transport the material from the placement table 10 to the lower mold 13. Then, the lead screw 27 is driven to rotate, thereby driving the slider 307 and the moving plate 301 to move, so that the moving plate 301 moves to a position adjacent to the placement table 10. Then, the hydraulic cylinder 302 is rotated, thereby driving the connecting arm 303 and the mounting plate 304 to move, so that the mounting plate 304 moves directly above the placement table 10. Then, the hydraulic cylinder 302 is used to drive the connecting arm 303 and the mounting plate 304 to move downward, thereby driving the suction cup 306 to move downward. When the suction cup 306 contacts the material on the placement table 10, the second vacuum pump 308 is opened at this time. The inside of the connecting pipe 305 and the suction cup 306 is evacuated through the second vacuum pump 308, so that the suction cup 306 can smoothly adsorb the material. Then, the mounting plate 304 is driven to move upward again through the hydraulic cylinder 302, thereby driving the suction cup 306 and the material to move upward. Then, the lead screw 27 is driven to rotate again, thereby driving the moving plate 301 to move to a position adjacent to the lower mold 13, so as to drive the mounting plate 304 and the material to move directly above the lower mold 13. Then, the mounting plate 304 and the material are driven to move downward through the hydraulic cylinder 302, so that the material is placed on the lower mold 13, and the second vacuum pump 308 is closed, so that the material is separated from the suction cup 306, thereby realizing the transportation of the material.

[0034] One end of the top of the movable plate 301 is fixedly connected to a first motor 310. The output end of the first motor 310 is fixedly connected to a first gear 311. One end of the bottom of the hydraulic cylinder 302 is fixedly connected to a second gear 312. The first gear 311 is meshed with the second gear 312. One end of the lead screw 27 extends to the outside of the workbench 1 and is fixedly connected to a synchronous pulley 28. The two synchronous pulleys 28 are driven by a synchronous belt 29. One end of the side wall of the workbench 1 is fixedly connected to a second motor 30. The output end of the second motor 30 is fixedly connected to the synchronous pulley 28;

[0035] In this embodiment, the second motor 30 is driven to rotate the synchronous pulley 28 and the synchronous belt 29, thereby driving the two lead screws 27 to rotate, and then driving the movable plate 301 to move. The first motor 310 is driven to rotate the first gear 311, thereby driving the second gear 312 and the hydraulic cylinder 302 to rotate, so that the mounting plate 304 can be rotated to directly above the placing plate.

[0036] A cavity 21 is provided inside the upper die 12. A plurality of through holes 22 are provided at the bottom of the upper die 12. The through holes 22 communicate with the cavity 21. One end of the top of the upper die 12 is fixedly connected to a first vacuum pump 23. The input end of the first vacuum pump 23 communicates with the cavity 21; An installation frame 5 is located at one end of the upper die 12 and is fixedly connected to a second cylinder 24. The upper die 12 is fixedly connected to the output end of the second cylinder 24. A discharge port 25 is provided at a position adjacent to the lower die 13 on the workbench 1;

[0037] In this embodiment, when the upper die 12 and the lower die 13 extrude the material into a mold, the first vacuum pump 23 is opened at this time to evacuate the cavity 21 inside the upper die 12. Among them, the through holes 22 at the bottom of the upper die 12 are in contact with the material. Therefore, the negative pressure generated in the cavity 21 will adsorb the material. At this time, when the first cylinder 4 drives the installation frame 5 and the upper die 12 to move upward, the material will be driven to move upward. When the material detaches from the lower die 13, the second cylinder 24 is used to drive the upper die 12 and the material to move in the direction of the discharge port 25. When the upper die 12 and the material move directly above the discharge port 25, the first vacuum pump 23 is closed at this time to make the negative pressure in the cavity 21 disappear. At this time, the material will detach from the upper die 12 and fall into the discharge port 25 and be discharged.

[0038] One end of the bottom of the workbench 1 is fixedly connected to a slag collecting box 31. The top of the slag collecting box 31 communicates with the punching hole 14. One end of the side wall of the slag collecting box 31 is communicated with an exhaust pipe 32. A filter screen 33 is provided on the inner wall of the slag collecting box 31 at the exhaust pipe 32. One end of the inside of the exhaust pipe 32 is fixedly connected to a negative pressure fan 34. Two door bodies 35 are installed at one end of the side wall of the slag collecting box 31. A plurality of ventilation holes 36 are provided in the middle of the placing table 10. The ventilation holes 36 communicate with the slag collecting box 31;

[0039] In this embodiment, the slag collecting box 31 is used to collect the waste generated during punching. During the punching and shearing processes, the negative pressure fan 34 needs to be turned on. The negative pressure fan 34 evacuates the inside of the slag collecting box 31 to vacuum, so that the waste and dust generated by punching can smoothly flow into the slag collecting box 31. In addition, the ventilation holes 36 on the placing table 10 are connected to the slag collecting box 31. Under the action of the negative pressure fan 34, the cut material on the placing table 10 will be adsorbed. In this way, when the second pressing plate 11 moves upward, the material will not shift, thus ensuring that the subsequent handling mechanism 3 can accurately transport the material to the lower die 13.

[0040] One end of the extrusion roller 37 is fixedly connected to a third gear 39. The two third gears 39 mesh with each other. One end of the top of the workbench 1 is fixedly connected to a third motor 40. The output end of the third motor 40 is fixedly connected to the third gear 39.

[0041] In this embodiment, the third motor 40 drives the two gears to rotate synchronously and reversely, thereby driving the two extrusion rollers 37 to rotate synchronously and reversely to realize the conveying of the material.

[0042] Working principle: First, place one end of the material between the two extrusion rollers 37. Then, drive the two gears to rotate synchronously and reversely through the third motor 40, thereby driving the two extrusion rollers 37 to rotate synchronously and reversely, so as to convey the material to the punching table 7. When one end of the material moves to the punching table 7, stop driving the extrusion roller to rotate at this time, and drive the mounting frame 5 to move downward through the first cylinder 4, thereby driving the fixed plate 15, the punching head 6 and the first pressing plate 18 to move downward. During this process, the first pressing plate 18 will first contact the material and press the material. At this time, the first spring 16 and the first damper 17 will contract to ensure the stability of the material during subsequent punching. When the first pressing plate 18 presses the material tightly, the punching head 6 will continue to move downward under the drive of the first cylinder 4 to punch the material. When the punching is completed, drive the mounting frame 5 to move upward through the first cylinder 4 at this time, so that the punching head 6 and the first pressing plate 18 are away from the material. Then drive the material to move through the extrusion roller again. At this time, the punched end of the material will pass above the lower blade through the transition roller 38 and move to the placing table 10. At this time, drive the mounting frame 5 to move downward through the first cylinder 4 again to drive the upper blade and the second pressing plate 11 to move downward. During this process, the second pressing plate 11 first contacts the material and presses the material tightly. At this time, the second spring 19 and the second damper 20 will contract to ensure the stability of the material during subsequent shearing. During the shearing process, the punching head 6 will punch other parts of the material synchronously, so that punching and shearing can be carried out synchronously.

[0043] When the punched part of the material is sheared off, it is necessary to transport this part to the lower die 13. At this time, the second motor 30 drives the synchronous pulley 28 and the synchronous belt 29 to rotate, thereby driving the two lead screws 27 to rotate, and then driving the slider 307 and the moving plate 301 to move. Further, the moving plate 301 is moved to a position adjacent to the placement table 10. Then, the first motor 310 drives the first gear 311 to rotate, thereby driving the second gear 312 and the hydraulic cylinder 302 to rotate, and then driving the connecting arm 303 and the mounting plate 304 to move. Further, the mounting plate 304 is moved directly above the placement table 10. Then, the hydraulic cylinder 302 drives the connecting arm 303 and the mounting plate 304 to move downward, thereby driving the suction cup 306 to move downward. When the suction cup 306 contacts the material on the placement table 10, the second vacuum pump 308 is opened at this time. The second vacuum pump 308 evacuates the inside of the connecting pipe 305 and the suction cup 306, so that the suction cup 306 can successfully adsorb the material. Then, the hydraulic cylinder 302 drives the mounting plate 304 to move upward again, thereby driving the suction cup 306 and the material to move upward. Then, the second motor 30 drives the lead screw 27 to rotate again, thereby driving the moving plate 301 to move to a position adjacent to the lower die 13, and then driving the mounting plate 304 and the material to move directly above the lower die 13. Then, the hydraulic cylinder 302 drives the mounting plate 304 and the material to move downward, placing the material on the lower die 13, and closing the second vacuum pump 308 to separate the material from the suction cup 306. Then, the first motor 310 drives the hydraulic cylinder 302 to rotate again, thereby driving the mounting plate 304 to rotate and moving the mounting plate 304 away from above the lower die 13. After that, the first cylinder 4 drives the mounting frame 5 to move downward again, thereby driving the upper die 12 to move downward to extrude and form the sheared material. During the pressing process, the punching head 6 and the upper cutting knife 8 will punch and shear the material synchronously, so that punching, shearing, and pressing can be carried out synchronously;

[0044] After the upper die 12 and the lower die 13 extrude and form the material, the first vacuum pump 23 is turned on at this time to evacuate the internal cavity 21 of the upper die 12. The through hole 22 at the bottom of the upper die 12 contacts the material. Therefore, the negative pressure generated in the cavity 21 will adsorb the material. When the first cylinder 4 drives the mounting bracket 5 and the upper die 12 to move upward at this time, the material will be driven to move upward. When the material detaches from the lower die 13, the second cylinder 24 drives the upper die 12 and the material to move in the direction of the discharge port 25 at this time. When the upper die 12 and the material move directly above the discharge port 25, the first vacuum pump 23 is turned off at this time to make the negative pressure in the cavity 21 disappear. At this time, the material will detach from the upper die 12 and fall into the discharge port 25 and be discharged. During the stamping and shearing processes, the negative pressure fan 34 needs to be turned on. The negative pressure fan 34 evacuates the inside of the slag collection box 31, so that the waste and dust generated during punching can smoothly flow into the slag collection box 31. In addition, the ventilation hole 36 on the placement table 10 is communicated with the slag collection box 31. Under the action of the negative pressure fan 34, the material cut on the placement table 10 will be adsorbed. In this way, when the second pressing plate 11 moves upward, the material will not shift, thereby ensuring that the subsequent handling mechanism 3 can accurately transport the material onto the lower die 13.

[0045] Obviously, those skilled in the art can make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention is also intended to include these modifications and variations.

Claims

1. A contact sheet punching, cutting and profiling integrated machine, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to a support frame (2), one end of the top of the support frame (2) is fixedly connected to a first cylinder (4), the output end of the first cylinder (4) is fixedly connected to a mounting frame (5), one end of the mounting frame (5) is fixedly connected to a punching head (6), the workbench (1) is fixedly connected to a punching table (7) below the punching head (6), the mounting frame (5) is fixedly connected to an upper cutter (8) at a position adjacent to the punching head (6), the workbench (1) is fixedly connected to a lower cutter (9) below the upper cutter (8), the workbench (1) is fixedly connected to a placement table (10) at a position adjacent to the lower cutter (9), the mounting frame (5) is provided with a second pressing plate (11) directly above the placement table (10), and the mounting frame (5) is located at the second pressing plate (11) ) is provided at an adjacent position to the upper mold (12); the workbench (1) is provided with a lower mold (13) directly below the upper mold (12); a transport mechanism (3) is provided at one end of the top of the workbench (1); the transport mechanism (3) comprises a movable plate (301), a hydraulic cylinder (302), a connecting pipe (305) and a suction cup (306); the movable plate (301) is slidably connected to the workbench (1); the top of the movable plate (301) is rotatably connected to the hydraulic cylinder (302); the output end of the hydraulic cylinder (302) is fixedly connected to a connecting arm (303); one end of the connecting arm (303) is fixedly connected to a mounting plate (304); a plurality of connecting pipes (305) are fixedly connected to the middle of the mounting plate (304); the bottom of the connecting pipe (305) is connected to a suction cup (306).

2. A contact sheet punching, cutting and pressing machine as claimed in claim 1, characterized in that: The punching table (7) is provided with a punching hole (14) located directly below the punching head (6); the mounting frame (5) is fixedly connected to a fixing plate (15) at one end of the punching head (6); the punching head (6) is fixedly connected to the bottom of the fixing plate (15); the bottom of the fixing plate (15) is located at two ends of the punching head (6) and is respectively fixedly connected to two first springs (16); the fixing plate (15) is located inside the first spring (16) and is fixedly connected to a first damper (17); the first spring (16) and the bottom of the first damper (17) are fixedly connected to a first pressing plate (18).

3. A contact sheet punching, cutting and pressing machine as claimed in claim 2, characterized in that: The second pressure plate (11) is fixedly connected to the top of a second spring (19); the second pressure plate (11) is located inside the first spring (16) and is fixedly connected to a second damper (20); the tops of the second spring (19) and the second damper (20) are both fixedly connected to the mounting frame (5).

4. A contact sheet punching, cutting and pressing machine as claimed in claim 1, characterized in that: A cavity (21) is provided inside the upper mold (12), a plurality of through holes (22) are provided at the bottom of the upper mold (12), the through holes (22) are in communication with the cavity (21), a first vacuum pump (23) is fixedly connected to one end of the top of the upper mold (12), and an input end of the first vacuum pump (23) is in communication with the cavity (21).

5. The contact sheet punching, cutting and pressing machine as claimed in claim 1, characterized in that: The mounting frame (5) is located at one end of the upper mold (12) and is fixedly connected to a second cylinder (24); the upper mold (12) is fixedly connected to the output end of the second cylinder (24); and the workbench (1) is located adjacent to the lower mold (13) and is provided with a discharge port (25).

6. The contact sheet punching, cutting and pressing machine as claimed in claim 1, characterized in that: The workbench (1) is provided with slide grooves (26) at both ends of the movable plate (301), and sliders (307) are fixedly connected at both ends of the bottom of the movable plate (301), and the sliders (307) are slidably connected to the slide grooves (26). The workbench (1) is rotatably connected to a screw rod (27) in the slide groove (26), and the screw rod (27) is threadedly connected to the slider (307). A second vacuum pump (308) is fixedly connected to one end of the top of the connecting arm (303), and a shunt pipe (309) is connected to the input end of the second vacuum pump (308), and the shunt pipe (309) is connected to the top of the connecting pipe (305).

7. A contact sheet punching, cutting and pressing machine as claimed in claim 6, characterized in that: A first motor (310) is fixedly connected to one end of the top of the movable plate (301), and a first gear (311) is fixedly connected to the output end of the first motor (310). A second gear (312) is fixedly connected to one end of the bottom of the hydraulic cylinder (302), and the first gear (311) is meshingly connected to the second gear (312). One end of the screw rod (27) extends to the outside of the workbench (1) and is fixedly connected to a synchronous wheel (28). The two synchronous wheels (28) are driven by a synchronous belt (29). A second motor (30) is fixedly connected to one end of the side wall of the workbench (1), and an output end of the second motor (30) is fixedly connected to the synchronous wheel (28).

8. The contact sheet punching, cutting and pressing machine as claimed in claim 1, characterized in that: A slag collecting box (31) is fixedly connected to one end of the bottom of the workbench (1), the top of the slag collecting box (31) is connected to the punching hole (14), one end of the side wall of the slag collecting box (31) is connected to an exhaust pipe (32), a filter screen (33) is provided on the inner wall of the slag collecting box (31) at the exhaust pipe (32), one end of the exhaust pipe (32) is fixedly connected to a negative pressure fan (34), one end of the side wall of the slag collecting box (31) is installed with two door bodies (35), and a plurality of ventilation holes (36) are provided in the middle of the placement table (10), and the ventilation holes (36) are connected to the slag collecting box (31).

9. A contact sheet punching, cutting and pressing machine as claimed in claim 8, characterized in that: The top of the workbench (1) is located adjacent to the punch head (6) and is fixedly and rotatably connected to two extrusion rollers (37); the workbench (1) is located between the punch head (6) and the lower blade and is rotatably connected to a transition roller (38).

10. A contact sheet punching, cutting and pressing machine as claimed in claim 9, characterized in that: One end of the extrusion roller (37) is fixedly connected to a third gear (39), and the two third gears (39) are meshed with each other. One end of the top of the workbench (1) is fixedly connected to a third motor (40), and the output end of the third motor (40) is fixedly connected to the third gear (39).

Citation Information

Patent Citations

  • Stamping and cutting machine

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