Integrated electric heavy truck charging and replacing system, method, equipment, medium and product

By setting up an integrated charging and swapping system on the parking spaces to be charged in the electric heavy truck energy replenishment station, the problem of compact space and limited energy replenishment methods of electric heavy truck energy replenishment stations is solved, and more efficient space utilization and energy replenishment efficiency is achieved.

CN120039147APending Publication Date: 2025-05-27INNER MONGOLIA HUADIAN HYDROGEN ENERGY TECH CO LTD +1
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Patent Information

Application Number
CN202510345132.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2025-05-27

AI Technical Summary

Technical Problem

The energy replenishment stations of new energy electric heavy trucks have a problem of compact space, especially in highway service areas, and existing charging stations or battery swap stations cannot allow drivers to choose the energy replenishment method, resulting in inefficient energy replenishment.

Method used

An integrated electric heavy-duty truck charging and swapping system is provided, including charging piles, electric telescopic boards, battery swapping operation cabins, conveyor belts and control modules. The control module obtains instructions to realize charging or swapping operations. The charging piles and control modules are set on the vehicle to be charged, the electric telescopic board is embedded on the ground, and the battery swapping operation cabins and conveyor belts are set under the electric telescopic boards.

Benefits of technology

The space utilization rate of the electric heavy truck energy replenishment station has been expanded, the energy replenishment efficiency has been improved, and the driver can freely choose charging or battery replacement methods, reasonably arrange working hours, and expand the application scope of the energy replenishment station.

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Abstract

The invention discloses an integrated electric heavy truck charging and replacing system, method and device, a medium and a product. The system comprises a charging pile and a control module which are arranged on a parking space to be charged; the electric telescopic plate is embedded in the ground where the to-be-charged parking space is located, and the electric telescopic plate is flush with the ground where the to-be-charged parking space is located; the battery replacement operation cabin is arranged below the electric telescopic plate; the conveying belt is arranged below the battery replacement operation cabin; the charging pile, the telescopic plate, the control module and the battery replacement operation cabin are all connected with the control module; the control module is used for acquiring a control instruction, and when the control instruction is charging, the charging pile is controlled to charge the electric heavy truck; when the control instruction is battery replacement, the conveyor belt is controlled to convey the lithium battery to the position below the battery replacement operation cabin, the electric telescopic plate is controlled to contract, and the battery replacement operation cabin is controlled to lift the lithium battery to complete the battery replacement operation. The application range and the space utilization rate of the energy complementing station of the electric heavy truck are enlarged, and the energy complementing efficiency of the electric heavy truck is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of new energy battery charging and replenishment, and particularly to an integrated charging and swapping system, method, device, medium and product for electric heavy-duty trucks. Background Art

[0002] Compared with traditional fuel heavy-duty trucks that have been developed for many years, new energy electric heavy-duty trucks can greatly reduce transportation costs by using pure electric drive. However, there is still a large room for breakthrough and progress in some core technologies of new energy electric heavy-duty trucks, especially in the construction and layout of charging infrastructure, which needs to be further improved.

[0003] The energy replenishment methods of electric heavy-duty trucks are usually divided into two types: charging and swapping. In some cases, there is a problem of compact space in the energy replenishment stations of new energy electric heavy-duty trucks. Especially, the space of the energy replenishment stations in some highway service areas is extremely small. The construction of swapping stations for electric heavy-duty trucks requires a large amount of space, and most swapping stations can only perform one-to-one swapping, resulting in problems such as high construction costs, large space occupation, and small application scope. Moreover, for electric heavy-duty truck drivers, when the remaining power is low, they can choose to swap batteries to save energy replenishment time, and when the remaining power is high, they can choose to charge briefly to obtain a short rest time. The existing charging stations or swapping stations do not allow electric heavy-duty truck drivers to freely choose the energy replenishment method, resulting in low energy replenishment efficiency of electric heavy-duty trucks. Summary of the Invention

[0004] In view of this, the present invention provides an integrated charging and swapping system, method, device, medium and product for electric heavy-duty trucks, which expands the application scope and space utilization rate of the energy replenishment stations of electric heavy-duty trucks and improves the energy replenishment efficiency of electric heavy-duty trucks.

[0005] To achieve the above object, the present invention provides the following solutions:

[0006] In a first aspect, the present invention provides an integrated charging and swapping system for electric heavy-duty trucks, which is applied to the charging bay of an electric heavy-duty truck charging and swapping station. The charging and swapping system includes: a charging pile, an electric telescopic plate, a swapping operation cabin, a conveyor belt, and a control module; the charging pile and the control module are both arranged on the charging bay; the electric telescopic plate is embedded in the ground where the charging bay is located, and the electric telescopic plate is flush with the ground where the charging bay is located; the swapping operation cabin is arranged below the electric telescopic plate; the conveyor belt is arranged below the swapping operation cabin; the charging pile, the telescopic plate, the control module, and the swapping operation cabin are all connected to the control module; the control module is used to obtain a control instruction. When the control instruction is for charging, it controls the charging pile to perform a charging operation on the electric heavy-duty truck; when the control instruction is for swapping, it controls the conveyor belt to convey the lithium battery to below the swapping operation cabin, controls the electric telescopic plate to contract, and controls the swapping operation cabin to lift the lithium battery to complete the swapping operation; the control instruction is for charging or swapping.

[0007] In a second aspect, the present invention provides an integrated charging and swapping method for electric heavy-duty trucks. The integrated charging and swapping method for electric heavy-duty trucks applies the control module described above. The integrated charging and swapping method for electric heavy-duty trucks includes: obtaining a control instruction; when the control instruction is for charging, controlling the charging pile to perform a charging operation on the electric heavy-duty truck; when the control instruction is for swapping, controlling the conveyor belt to convey the lithium battery to below the swapping operation cabin, controlling the electric telescopic plate to contract, and controlling the swapping operation cabin to lift the lithium battery to complete the swapping operation; the control instruction is for charging or swapping.

[0008] In a third aspect, the present invention provides a computer device, including: a memory, a processor, and a computer program stored on the memory and executable on the processor. The processor executes the computer program to implement the integrated charging and swapping method for electric heavy-duty trucks described in any one of the above.

[0009] In a fourth aspect, the present invention provides a computer-readable storage medium, on which a computer program is stored. When the computer program is executed by a processor, it implements the integrated charging and swapping method for electric heavy-duty trucks described in any one of the above.

[0010] In a fifth aspect, the present invention provides a computer program product, including a computer program. When the computer program is executed by a processor, it implements the integrated charging and swapping method for electric heavy-duty trucks described in any one of the above.

[0011] According to the specific embodiments provided by the present invention, the following technical effects are disclosed by the present invention:

[0012] As can be seen from the above technical solutions, in the present invention, based on the charging pile parking spaces, underground battery swapping devices are provided. The electric telescopic plate is embedded in the ground where the parking space to be charged is located, and the electric telescopic plate is flush with the ground where the parking space to be charged is located; the battery swapping operation cabin is arranged below the electric telescopic plate; the conveyor belt is arranged below the battery swapping operation cabin. The present invention can make one parking space for electric heavy trucks serve two purposes, expanding the space utilization rate of the charging and swapping station for electric heavy trucks. At the same time, it enables the drivers of heavy trucks to freely choose the charging method, so that the drivers of heavy trucks can reasonably arrange their working hours, expanding the application range of the charging and swapping station for electric heavy trucks and improving the charging efficiency of the charging and swapping station for electric heavy trucks. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0014] Figure 1 Structural schematic diagram of the integrated charging and swapping system for electric heavy trucks provided by the embodiment of the present invention Figure 1 .

[0015] Figure 2 Structural schematic diagram of the integrated charging and swapping system for electric heavy trucks provided by the embodiment of the present invention Figure 2 .

[0016] Figure 3 Flow schematic diagram of the integrated charging and swapping method for electric heavy trucks provided by the embodiment of the present invention.

[0017] Figure 4 Structural schematic diagram of a computer device provided by the embodiment of the present invention.

[0018] Reference numerals:

[0019] Charging pile - 1, electric telescopic plate - 2, battery swapping operation cabin - 3, conveyor belt - 4, control module - 5, and electric lifting fence - 6. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] In order to enable those skilled in the art to better understand the solutions of the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0021] Example 1, as Figure 1 - Figure 2 shown, this embodiment provides an integrated charging and swapping system for electric heavy trucks, which is applied to the charging parking spaces of electric heavy truck charging and swapping stations. The charging and swapping system includes: a charging pile 1, an electric telescopic plate 2, a swapping operation cabin 3, a conveyor belt 4, and a control module 5.

[0022] The charging pile 1 and the control module 5 are both arranged on the charging parking space; the electric telescopic plate 2 is embedded in the ground where the charging parking space is located, and the electric telescopic plate 2 is flush with the ground where the charging parking space is located; the swapping operation cabin 3 is arranged below the electric telescopic plate 2; the conveyor belt 4 is arranged below the swapping operation cabin 3.

[0023] The charging pile 1, the telescopic plate, the control module 5, and the swapping operation cabin 3 are all connected to the control module 5; the control module 5 is used to obtain a control instruction. When the control instruction is charging, it controls the charging pile 1 to perform a charging operation on the electric heavy truck; when the control instruction is swapping, it controls the conveyor belt 4 to convey the lithium battery to below the swapping operation cabin 3, controls the electric telescopic plate 2 to contract, and controls the swapping operation cabin 3 to lift the lithium battery to complete the swapping operation; the control instruction is charging or swapping. The lithium battery is a detachable lithium battery.

[0024] Optionally, the lithium battery of the electric heavy truck is arranged at the bottom of the truck.

[0025] Optionally, a proximity switch is arranged in the electric telescopic plate 2, and the proximity switch is used to detect whether the electric telescopic plate 2 is opened and closed in place. And when the proximity switch detects that the electric telescopic plate 2 is opened in place, the control module 5 controls the electric lifting fence 6 to rise to protect the swapping operation from interference; when the proximity switch detects that the electric telescopic plate 2 is closed in place, the control module 5 controls the electric lifting fence 6 to fall; the interference includes at least any one of: children straying under the electric heavy truck, debris being blown in by the wind, or rain splashing in rainy days.

[0026] Optionally, the control module is a PLC controller.

[0027] Optionally, the rising height of the electric lifting fence 6 can be automatically adjusted according to the chassis height of the electric heavy truck.

[0028] In some embodiments, the charging pile 1, the electric telescopic plate 2, and the swapping operation cabin 3 are all multiple; the multiple charging piles 1, the multiple electric telescopic plates 2, and the multiple swapping operation cabins 3 are all connected to the control module 5.

[0029] In the actual application process, the lithium battery is conveyed by the conveyor belt 4, and the battery swapping operation can be sequentially performed on a large number of electric heavy trucks, greatly improving the battery swapping efficiency.

[0030] In some embodiments, the integrated charging and swapping system for electric heavy trucks further includes: an electric lifting fence 6; the electric lifting fence 6 is embedded in the ground where the charging parking space is located, and the swapping telescopic plate is located within the electric lifting fence 6; the electric lifting fence 6 is connected to the control module 5; when the control instruction received by the control module 5 is for battery swapping, the electric lifting fence 6 is controlled to rise, and when the battery swapping operation is completed, the electric lifting fence 6 is controlled to fall. The electric lifting fence 6 is a fence-type fence or a nylon cloth fence.

[0031] In some embodiments, an infrared laser rangefinder is provided in the battery swapping operation cabin 3, and the infrared laser rangefinder is used to detect the vertical distance between it and the conveyor belt 4; the battery swapping operation cabin 3 determines whether there is a lithium battery below the battery swapping operation cabin 3 according to the change value of the vertical distance.

[0032] The technical effects of the present invention are as follows:

[0033] Based on the home vehicle charging and swapping station, combined with the charging pile, the present invention proposes an integrated charging and swapping system for electric heavy trucks, embedding the charging and swapping station underground, embedding the electric telescopic plate in the ground where the charging parking space is located, and the electric telescopic plate is flush with the ground where the charging parking space is located; the battery swapping operation cabin is arranged below the electric telescopic plate; the conveyor belt is arranged below the battery swapping operation cabin. The present invention can make dual use of one position of the electric heavy truck parking space, reduce the construction of the electric heavy truck energy replenishment station, reduce the occupied space, thereby expanding the space utilization rate of the electric heavy truck energy replenishment station. At the same time, the heavy truck driver can freely choose the energy replenishment method, so that the heavy truck driver can reasonably arrange the working time, expand the application range of the electric heavy truck energy replenishment station, and improve the energy replenishment efficiency of the electric heavy truck.

[0034] Embodiment 2, as Figure 3 shown, this embodiment further provides an integrated charging and swapping method for electric heavy trucks. The integrated charging and swapping method for electric heavy trucks applies the above-mentioned control module 5, and the integrated charging and swapping method for electric heavy trucks includes:

[0035] S1. Obtain a control instruction.

[0036] S2. When the control instruction is for charging, control the charging pile 1 to perform a charging operation on the electric heavy truck.

[0037] S3. When the control instruction is for battery swapping, control the conveyor belt 4 to convey the lithium battery below the battery swapping operation cabin 3, control the electric telescopic plate 2 to contract, and control the battery swapping operation cabin 3 to lift the lithium battery to complete the battery swapping operation; the control instruction is for charging or battery swapping.

[0038] Embodiment 3, as Figure 4 shown, the present invention also provides a computer device, which may be a server or a terminal. The computer device includes a processor, a memory, an input / output interface (Input / Output, abbreviated as I / O), and a communication interface. Among them, the processor, the memory, and the input / output interface are connected through a system bus, and the communication interface is connected to the system bus through the input / output interface. Among them, the processor of the computer device is used to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, a computer program, and a database. The internal memory provides an environment for the operation of the operating system and the computer program in the non-volatile storage medium. The database of the computer device is used to store processed data. The input / output interface of the computer device is used to exchange information between the processor and external devices. The communication interface of the computer device is used to communicate with an external terminal through a network connection. When the computer program is executed by the processor, the above-mentioned method is implemented.

[0039] Those skilled in the art can understand that Figure 4 the structure shown in is only a block diagram of some structures related to the solution of the present invention, and does not constitute a limitation on the computer device to which the solution of the present invention is applied. The specific computer device may include more or fewer components than those shown in the figure, or combine some components, or have different component arrangements.

[0040] Embodiment 4, the present invention also provides a computer-readable storage medium, storing a computer program, and when the computer program is executed by a processor, the above-mentioned various methods are implemented.

[0041] Embodiment 5, the present invention also provides a computer program product, including a computer program, and when the computer program is executed by a processor, the above-mentioned various methods are implemented.

[0042] In several embodiments provided by the present invention, it can be understood that each block in the flowchart or block diagram may represent a module, a program segment, or a part of code, and a module, a program segment, or a part of code includes one or more executable instructions for implementing a specified logical function. It should also be noted that in some alternative implementations, the functions marked in the block may occur in a different order than marked in the drawings. For example, two consecutive blocks may actually be executed substantially in parallel, and they may sometimes be executed in the reverse order, depending on the functions involved.

[0043] In several embodiments provided by the present invention, it should be understood that the disclosed apparatus and method can be implemented in other ways. For example, the apparatus embodiments described above are merely illustrative. For example, the division of units is only a logical function division. In actual implementation, there may be other division methods. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the displayed or discussed coupling or direct coupling or communication connection between each other can be through some interfaces. The indirect coupling or communication connection of the apparatus or unit can be in electrical, mechanical or other forms.

[0044] The above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An integrated electric heavy truck charging and swapping system is used in the charging parking spaces of electric heavy truck recharging stations, and is characterized by: The charging and battery swapping system includes: a charging pile, an electric telescopic plate, a battery swapping operation cabin, a conveyor belt and a control module; The charging pile and the control module are both arranged on the parking space to be charged; the electric telescopic plate is embedded in the ground where the parking space to be charged is located, and the electric telescopic plate is flush with the ground where the parking space to be charged is located; the battery exchange operation cabin is arranged below the electric telescopic plate; the conveyor belt is arranged below the battery exchange operation cabin; The charging pile, the telescopic plate, the control module and the battery swap operation cabin are all connected to the control module; the control module is used to obtain control instructions. When the control instruction is charging, the charging pile is controlled to charge the electric heavy truck; when the control instruction is battery swap, the conveyor belt is controlled to convey the lithium battery to the bottom of the battery swap operation cabin, the electric telescopic plate is controlled to retract, and the battery swap operation cabin is controlled to raise the lithium battery to complete the battery swap operation; the control instruction is charging or battery swap.

2. The integrated electric heavy-duty truck charging and swapping system according to claim 1 is characterized in that: There are multiple charging piles, multiple electric telescopic plates, and multiple battery replacement operation cabins; The plurality of charging piles, the plurality of electric retractable plates and the plurality of battery replacement operation cabins are all connected to the control module.

3. The integrated electric heavy-duty truck charging and swapping system according to claim 1 is characterized in that: The integrated electric heavy-duty truck charging and swapping system also includes: an electric lifting fence; The electric lifting fence is embedded in the ground where the parking space to be charged is located, and the battery-changing telescopic plate is located inside the electric lifting fence; the electric lifting fence is connected to the control module; when the control instruction received by the control module is battery replacement, the electric lifting fence is controlled to rise, and when the battery replacement operation is completed, the electric lifting fence is controlled to fall.

4. The integrated electric heavy-duty truck charging and swapping system according to claim 3 is characterized in that: The electric lifting fence is a fence-type fence or a nylon cloth fence.

5. The integrated electric heavy-duty truck charging and swapping system according to claim 1 is characterized in that: An infrared laser rangefinder is arranged in the battery-swapping operation cabin, and the infrared laser rangefinder is used to detect the vertical distance between the battery-swapping operation cabin and the conveyor belt; the battery-swapping operation cabin determines whether there is a lithium battery under the battery-swapping operation cabin according to the change value of the vertical distance.

6. The integrated electric heavy-duty truck charging and swapping system according to claim 1 is characterized in that: The lithium battery is a detachable lithium battery.

7. An integrated electric heavy-duty truck charging and replacement method, the integrated electric heavy-duty truck charging and replacement method using the control module according to any one of claims 1 to 6, characterized in that: The integrated electric heavy-duty truck charging and replacement method comprises: Get control instructions; When the control instruction is charging, the charging pile is controlled to charge the electric heavy truck; When the control instruction is to replace the battery, the conveyor belt is controlled to transport the lithium battery to the bottom of the battery replacement operation cabin, the electric telescopic plate is controlled to retract, and the battery replacement operation cabin is controlled to lift the lithium battery to complete the battery replacement operation; the control instruction is charging or battery replacement.

8. A computer device comprising: A memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor executes the computer program to implement the integrated electric heavy-duty truck charging and swapping method described in any one of claims 1 to 7.

9. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the integrated electric heavy-duty truck charging and replacing method described in any one of claims 1-7 is implemented.

10. A computer program product, comprising a computer program, characterized in that When the computer program is executed by a processor, the integrated electric heavy-duty truck charging and replacing method described in any one of claims 1-7 is implemented.