Straw bale placing frame and straw bale picking vehicle

By designing a multi-layer liftable bale placement rack and automatic pickup transmission assembly, the existing bale pickup truck has been solved, and efficient bale pickup and transportation is achieved, improving work efficiency and saving labor costs.

CN120039546APending Publication Date: 2025-05-27王旭
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Patent Information

Application Number
CN202510193716.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2025-05-27

AI Technical Summary

Technical Problem

The existing bale pickup truck has a complex structure, a large space, and can only load a limited number of bales, which require frequent parking and unloading.

Method used

A multi-layer liftable bale placement frame is designed to realize the multi-layer structure of the bale placement frame through lifting beams and lifting tracks. Combining the transmission components of the rollers and toggle rods, the automatic pick-up and conveying of the bale is realized.

Benefits of technology

It realizes efficient picking and transport of bales, can load more bales, reduce the number of parking and unloading times, improve work efficiency, save labor costs, and has a simple structure for easy operation and maintenance.

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Abstract

The invention relates to the technical field of agricultural machinery, in particular to a bale placing frame and a bale picking vehicle. Comprising a plurality of vertically arranged bale placing racks; lifting beams are arranged on the two transverse sides of the straw bale containing frame, lifting rails are arranged on the lifting beams, and the two transverse sides of the straw bale containing frame are installed on the lifting rails. A lifting mechanism is installed on the lifting beam on at least one side, and the output ends of the lifting mechanisms are sequentially connected with straw bale containing frames. The bale placing rack adopts a multi-layer lifting mode, and the number of layers can be increased or decreased according to actual needs; the bale picking vehicle solves the problem of manual bale picking, the working efficiency is high, and a large amount of labor cost is saved; the bale picking vehicle has two operation modes, one operation mode automatically completes all work, the other operation mode can manually carry out each step of operation, the bale picking vehicle can be used according to actual conditions, and the whole picking vehicle is simple in structure, convenient to operate and easier to maintain.
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Description

Technical Field

[0001] The present invention relates to the technical field of agricultural machinery, and particularly to a bale placement rack and a bale pickup vehicle. Background Art

[0002] After straw or forage is baled, it needs to be centrally picked up and loaded onto a vehicle for transportation. Traditional bale pickup vehicles are mostly single-layered and can only load about a dozen or twenty bales, so they need to stop for unloading. There are a few multi-layer pickup vehicles, but they are not layered in the traditional sense. Instead, they use a designed rotating channel to make the bales transfer from the bottom to the top along the channel, which requires power supply for the entire channel. Moreover, they have complex structures and occupy a large space. Therefore, it is necessary to design a bale placement rack and a bale pickup vehicle with a simple structure that can load more bales. Summary of the Invention

[0003] In order to solve some problems existing in the process of bale pickup in the prior art, the present invention provides a bale placement rack and a bale pickup vehicle.

[0004] To achieve the above object, the technical solution adopted by the present invention is: a bale placement rack, including a plurality of vertically arranged bale placement racks;

[0005] Lifting beams are provided on both lateral sides of the bale placement rack, and lifting tracks are provided on the lifting beams. Both lateral sides of the bale placement rack are installed on the lifting tracks;

[0006] A lifting mechanism is installed on at least one of the lifting beams, and the output end of the lifting mechanism is successively connected to the bale placement rack.

[0007] Further, the lifting mechanism is an oil cylinder, and a guide wheel is installed at the output end of the oil cylinder. A steel wire rope is passed through the guide wheel and then connected to the bale placement rack.

[0008] Further, the bale placement rack includes a cross beam, and a plurality of longitudinally arranged placement beams are provided on the cross beam.

[0009] Further, support beams inclined downward are provided on the outer sides of the longitudinally arranged placement beams at both lateral ends of the cross beam. A roller is installed at one end of the support beam away from the cross beam, and the roller is in contact with the lifting beam.

[0010] The present invention also provides a bale pickup vehicle, including a bale placement rack. A vehicle frame is provided below the bale placement rack, and wheels are installed at the bottom of the vehicle frame;

[0011] A traction and bale pickup device is provided on one lateral side of the vehicle frame;

[0012] A plurality of longitudinally arranged idler rollers are provided on one of the longitudinal sides of the bale placement rack;

[0013] On the side of the idler away from the bale storage rack, there is a toggle rod. The lower end of the toggle rod is connected to at least two toggle link arms, and the end of the toggle link arm away from the toggle rod is connected to the transmission assembly.

[0014] Further, the bale picker is arranged on the lateral side of the idler.

[0015] Further, a first roller cage is provided between the bale picker and the idler.

[0016] Further, a conveyor is provided on the side of the bale storage rack away from the idler.

[0017] Further, at least a pair of gears are installed at the transverse two ends of the bale picker, and barbed chains are installed on each pair of gears; a second roller cage is installed at the end of the bale picker close to the idler.

[0018] Advantages of the present invention: The bale storage rack of this application adopts a multi-layer liftable method, and the number of layers can be increased or decreased according to actual needs; the bale pick-up vehicle solves the problem of manual bale picking, has high work efficiency, and saves a large amount of labor costs; the bale pick-up vehicle has two operation methods, one is to automatically complete all work, and the other is to manually perform each step of operation, which can be used according to the actual situation. The structure of the entire pick-up vehicle is simple, easy to operate, and easier to maintain. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is the top view of the bale pick-up vehicle provided by the present invention;

[0020] Figure 2 is the right view of the bale pick-up vehicle provided by the present invention;

[0021] Figure 3 is the left view of the bale pick-up vehicle provided by the present invention

[0022] Figure 4 is the right view of the bale pick-up vehicle provided by another embodiment of the present invention;

[0023] Figure 5 is the front view of the bale pick-up vehicle provided by the present invention

[0024] Figure 6 is the rear view of the bale pick-up vehicle provided by the present invention;

[0025] Wherein: bale storage rack 1, cross beam 101, longitudinal placement beam 102, support beam 103, roller 104, lifting beam 2, lifting track 3, lifting mechanism 4, guide wheel 5, steel wire rope 6, vehicle frame 7, wheel 8, traction 9, bale picker 10, idler 11, toggle rod 12, toggle link arm 13, first roller cage 14, conveyor 15, gear 16, barbed chain 17, second roller cage 18. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0027] As Figures 1-6 shown, this embodiment provides a bale placement rack, which includes a plurality of vertically arranged bale placement racks 1. There are 5 layers of bale placement racks 1 in total, and it can also be increased or decreased according to actual needs. The working principles are the same. When not working, all the bale placement racks 1 are at the bottom. After working, one layer is filled and raised by one layer;

[0028] Lifting beams 2 are arranged on both lateral sides of the bale placement rack 1, and lifting tracks 3 are arranged on the lifting beams 2. Both lateral sides of the bale placement rack 1 are installed on the lifting tracks 3;

[0029] A lifting mechanism 4 is installed on each side of the lifting beam 2, and the output end of the lifting mechanism 4 is successively connected to the bale placement rack 1; the bale placement rack 1 is successively lifted or lowered through the lifting mechanism 4.

[0030] As a preferred embodiment, the lifting mechanism 4 is an oil cylinder, a guide wheel 5 is installed at the output end of the oil cylinder, and a steel wire rope 6 is passed through the guide wheel 5 and then successively connected to each bale placement rack 1.

[0031] In another embodiment of the present application, as Figure 4 shown, a lifting mechanism 4 is only installed on the lifting beam 2 on one side. A guide wheel 5 is installed at the output end of the lifting mechanism 4. Two steel wire ropes 6 are passed through the guide wheel 5 and respectively connected to the lateral two ends of each bale placement rack 1. One of the steel wire ropes 6 bypasses from the top of the bale placement rack 1 and is connected to the other end of the bale placement rack 1. The bale placement rack 1 is successively lifted or lowered by driving the steel wire rope 6 through the lifting mechanism 4.

[0032] In another embodiment of the present application, as Figure 1 shown, the bale placement rack 1 includes a cross beam 101. The lateral two ends of the cross beam 101 are installed on the lifting track 3 through bearings. A plurality of longitudinal placement beams 102 are arranged on the cross beam 101. The lateral length of the cross beam 101 is slightly larger than the lateral width of a plurality of bales placed side by side, and the longitudinal length of the longitudinal placement beam 102 is slightly larger than the longitudinal length of a plurality of bales placed side by side.

[0033] In another embodiment of the present application, as Figure 1As shown in the figure, on the outer sides of the longitudinally placed beams 102 at the transverse two ends of the cross beam 101, there are support beams 103 inclined downward. At one end of the support beam 103 away from the cross beam 101, a roller 104 is installed. The roller 104 is in contact with the lifting beam 2. When bales are placed on the longitudinally placed beams 102, the support beam 103 can provide a supporting force to prevent the bale placement rack 1 from tilting.

[0034] This embodiment provides a bale pickup vehicle, which includes a bale placement rack 1. Below the bale placement rack 1, there is a vehicle frame 7. The lifting beam 2 is fixed on the vehicle frame, and wheels 8 are installed at the bottom of the vehicle frame 7;

[0035] On one side of the vehicle frame 7 in the transverse direction, there is a traction 9 and a bale pickup 10. The traction 9 is used to connect with a baler or a tractor, etc., and drives the bale pickup vehicle to move through the baler or the tractor;

[0036] On one side of the bale placement rack 1 in the longitudinal direction, there are multiple longitudinally arranged idler rollers 11. On the side of the idler roller 11 away from the bale placement rack 1, there is a toggle rod 12. The lower end of the toggle rod 12 is connected to two toggle link arms 13. One end of the toggle link arm 13 away from the toggle rod 12 is connected to a transmission component. The toggle rod 12 is higher than the idler roller 11. When the idler roller 11 is full of bales, the toggle rod 12 is located outside the bales. The transmission component drives the toggle rod 12 to move towards the bale placement rack 1, thereby moving the bales onto the bale placement rack 1. The toggle link arm 13 passes through the gap of the longitudinally placed beam 102 and continues to move the bales to the designated position;

[0037] In this embodiment, the transmission component is a chain drive. The chain is installed on the gear, and the toggle link arm 13 is installed on the chain. The chain drives the toggle link arm 13 and the toggle rod 12 to move from the side of the idler roller 11 to above the idler roller 11, thereby enabling the toggle rod 12 to move longitudinally and moving the bales onto the bale placement rack 1. During the movement, the toggle link arm 13 passes through the gap between the idler roller 11 and the longitudinally placed beam 102; when it is necessary to unload the bales onto the conveyor 15, the transmission component drives the toggle rod 12 to move towards the conveyor 15, thereby causing the bales to fall onto the conveyor 15.

[0038] As a preferred embodiment, the bale pickup 10 is arranged on one side of the idler roller 11 in the transverse direction, and the bales are picked up by the bale pickup 10 and move transversely along the idler roller 11.

[0039] In another embodiment of the present application, there is a certain gap between the bale pickup 10 and the idler roller 11, and the bales are likely to fall or get stuck, resulting in unsmooth operation of the equipment. Therefore, a first cage 14 is provided between the bale pickup 10 and the idler roller 11 to enable the bales to smoothly move from the bale pickup 10 to the idler roller 11.

[0040] In another embodiment of the present application, when the bale rack is filled with bales on each layer, the bales need to be transported to a designated vehicle or a storage warehouse. Therefore, a conveyor 15 is provided on the side of the bale rack 1 away from the idler 11. The conveyor 15 is a foldable bale unloading conveyor, which does not occupy too much space. By controlling the toggle rod 12, the bales are unloaded onto the conveyor in sequence from the bottom layer to the top layer.

[0041] In another embodiment of the present application, a pair of gears 16 are installed at the transverse two ends of the bale picker 10, and a barbed chain 17 is installed on each pair of gears 16; a second roller cage 18 is installed at one end of the bale picker 10 close to the idler 11, and the barbed chain 17 can more conveniently grab and move the bales.

[0042] In another embodiment of the present application, two pairs of gears 16 are installed at the transverse two ends of the bale picker 10, and a barbed chain 17 is installed on each pair of gears 16; a second roller cage 18 is installed at one end of the bale picker 10 close to the idler 11, and the barbed chain 17 can more conveniently grab and move the bales.

[0043] Working process and principle

[0044] The bale pick-up vehicle is driven by the power of the tractor in front. In the initial state, the bale rack 1 is lowered by controlling the steel wire rope 6 through the oil cylinder and stacked together; and the upper surface of the top bale rack 1 is horizontal with the top end of the idler 11, or the bale rack 1 is slightly lower than the top end of the idler 11, so that the bales can be smoothly moved onto the bale rack 1; the bale picker 10 is equipped with two rows of barbed chains 17. When the tractor is moving forward, it will pick up the bales and transport them to the idler 11 until the idler 11 is filled with bales, and then they are pushed onto the top bale rack 1 by the toggle rod 12. When the top bale rack 1 is filled, it is lifted to the top by the lifting beam 2; repeat the above process until all 5 layers of bale racks 1 are filled, and then the bales are directly transported to the truck through the grass conveyor, and the workers on the truck stack them into stacks.

[0045] It should be noted that in the present application, the power sources of the bale picker 10, the toggle rod 12 and the conveyor 15 are provided by the tractor, the baler or other vehicles that tow the bale pick-up vehicle, and can be combined through drive shafts and gears, etc. This part is the prior art and will not be elaborated here; the bale pick-up vehicle has two operation modes. One is to automatically complete all the work through program control, and the other is to manually perform each step of the operation, which can be used according to the actual situation.

[0046] It should be understood that the above specific embodiments of the present invention are only used for illustrative explanation or interpretation of the principles of the present invention, and do not constitute a limitation to the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention shall be included within the protection scope of the present invention. In addition, the appended claims of the present invention are intended to cover all variations and modification examples that fall within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A straw bale placement rack, characterized in that: It comprises a plurality of vertically arranged straw bale placement racks (1); The straw bale placement rack (1) is provided with lifting beams (2) on both sides in the transverse direction, and a lifting rail (3) is provided on the lifting beams (2), and the straw bale placement rack (1) is installed on both sides in the transverse direction on the lifting rail (3); A lifting mechanism (4) is installed on at least one side of the lifting beam (2), and the output end of the lifting mechanism (4) is connected to the straw bale placement frame (1) in sequence.

2. The straw bale placement rack according to claim 1, characterized in that: The lifting mechanism (4) is an oil cylinder, and a guide wheel (5) is installed at the output end of the oil cylinder. The steel wire rope (6) passes through the guide wheel (5) and is connected to the straw bale placement frame (1).

3. The straw bale placement rack according to claim 1, characterized in that: The straw bale placement rack (1) comprises a crossbeam (101), on which a plurality of longitudinal placement beams (102) are arranged.

4. The straw bale placement rack according to claim 3, characterized in that: A downwardly inclined support beam (103) is provided outside the longitudinal placement beam (102) at both transverse ends of the cross beam (101), and a roller (104) is installed at one end of the support beam (103) away from the cross beam (101), and the roller (104) is in contact with the lifting beam (2).

5. A bale picking vehicle, comprising the bale placing rack according to any one of claims 1 to 4, characterized in that: A vehicle frame (7) is provided below the straw bale placement rack (1), and wheels (8) are installed at the bottom of the vehicle frame (7); A traction device (9) and a bale picker (10) are provided on one lateral side of the vehicle frame (7); A plurality of longitudinally arranged rollers (11) are provided on one longitudinal side of the straw bale placement frame (1); A toggle lever (12) is provided on the side of the roller (11) away from the straw bale placement frame (1), the lower end of the toggle lever (12) is connected to at least two toggle link arms (13), and the end of the toggle link arm (13) away from the toggle lever (12) is connected to the transmission assembly.

6. The bale picking vehicle according to claim 5, characterized in that: The bale picker (10) is arranged on one lateral side of the roller (11).

7. The bale picking vehicle according to claim 6, characterized in that: A first rolling cage (14) is provided between the bale picker (10) and the roller (11).

8. The bale picking vehicle according to claim 5, characterized in that: A conveyor (15) is provided on the side of the straw bale placement frame (1) away from the roller (11).

9. The bale picking vehicle according to claim 5, characterized in that: At least one pair of gears (16) are installed at both transverse ends of the bale picker (10), and a barbed chain (17) is installed on each pair of gears (16); and a second rolling cage (18) is installed at one end of the bale picker (10) close to the roller (11).

Citation Information

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