Automatic tailing discharging device of high-gradient magnetic separator
By designing a high-gradient magnetic separator tailings automatic emission device including fixing frame, bottom plate, partition, magnetic block, motor, gear, belt, spiral blade and diffusing mechanism, the problem of slurry deposition and blockage of tailings automatic emission device is solved, and efficient separation and discharge of tailings is achieved, reducing the frequency of blockage and improving the normal operation efficiency of the equipment.
Patent Information
- Application Number
- CN202510465406.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2025-05-30
AI Technical Summary
The existing high-gradient magnetic separator tailings automatic discharge device is prone to slurry deposition and blockage, especially when the tailings contain large particles, it is impossible to completely and effectively separate the materials in the pipeline, resulting in frequent blockages and affecting the normal operation of the equipment.
A high-gradient magnetic separator automatic tailings discharge device is designed, including a fixing frame, bottom plate, partition, magnetic block, motor, gear, belt, spiral blade and dispersion mechanism. The gears and belts are driven by the motor, which drives the spiral blades to rotate, stir and flip the minerals, and attracts magnetic minerals through magnetic blocks. The non-magnetic minerals move under the action of gravity and spiral blades and are discharged through the discharge holes. At the same time, water pumps and water conduit systems are used to flush and clean minerals, and screens are used to realize sorting.
Effectively prevent slurry deposition and blockage, efficiently separate materials containing larger particles in tailings, reduce frequent occurrence of blockage, and improve the normality and efficiency of equipment operation.
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Figure CN120054748A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mineral processing equipment, in particular to an automatic tailings discharge device for a high gradient magnetic separator. Background Art
[0002] High gradient magnetic separator is a device used to separate weakly magnetic minerals or remove weakly magnetic impurities from non-magnetic materials. It is based on the fact that in an inhomogeneous magnetic field, magnetic particles are separated from non-magnetic particles by the action of the magnetic field force. High gradient magnetic separator generates a high-intensity and high-gradient magnetic field, so that weakly magnetic particles can obtain sufficient magnetic force in the magnetic field, thereby achieving effective separation from other particles. It is widely used in many fields of mining and chemical industry.
[0003] The automatic tailings discharge device for high gradient magnetic separator is a device that is used in conjunction with the high gradient magnetic separator. It can automatically complete the tailings discharge process and realize automatic control of tailings discharge, making the entire magnetic separation production process smoother and more efficient, reducing manual operation links and shortening the production cycle. However, the existing automatic tailings discharge device for high gradient magnetic separator is prone to slurry deposition and blockage. When the tailings contain larger particles, it affects the normal discharge of the tailings and cannot completely and effectively separate the materials in the pipeline, resulting in frequent blockages and affecting the normal operation of the equipment. Summary of the invention
[0004] In order to make up for the above shortcomings, the present invention provides an automatic tailings discharge device for a high gradient magnetic separator, aiming to improve the problem in the prior art that slurry sedimentation and blockage are prone to occur. When the tailings contain large particles, the materials in the pipeline cannot be completely and effectively separated, resulting in frequent blockages.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an automatic tailings discharge device for a high-gradient magnetic separator, comprising a fixed frame, a bottom plate is fixedly connected to the middle part of the inner wall of the fixed frame, a feed hole is opened on the front side of the inner wall of the bottom plate, a discharge hole is opened on the bottom of the inner wall of the bottom plate, a partition is fixedly connected to the bottom of the inner wall of the bottom plate, a plurality of square holes are opened on the outer wall of the partition, a magnetic block is fixedly connected to the top of the inner wall of the partition, a gasket is fixedly connected to the top of the outer wall of the magnetic block, a motor is fixedly connected to the left side of the top of the fixed frame, a gear 1 is fixedly connected to the output end of the motor, a belt is rotatably connected to the outer wall of the gear 1, a rotating shaft is rotatably connected to the top of the outer wall of the fixed frame, a gear 2 is fixedly connected to the left end of the outer wall of the rotating shaft, the gear 1 is transmission-connected to the rotating shaft through a belt, a spiral leaf is fixedly connected to the outer wall of the rotating shaft, a fan-shaped hole is equidistantly opened on the outer wall of the spiral leaf, a fixed cylinder is arranged around the outer wall of the fan-shaped hole, and a dispersing mechanism is fixedly connected to the rear side of the outer wall of the fixed frame, and the dispersing mechanism is used to disperse and clean the minerals.
[0006] As a further description of the above technical solution: The flushing mechanism includes a fixed groove which is fixedly connected to the rear side of the outer wall of the fixed frame. The bottom of the outer wall of the fixed groove is fixedly connected with a sorting pipe. One side of the inner wall of the sorting pipe is fixedly connected with a sieve mesh. The right side of the top of the fixed groove is fixedly connected with a water pump. One end of the water pump is communicated with a water guide pipe. The outer wall of the water guide pipe is equidistantly provided with branch water pipes. The rear side of the top of the fixed frame is fixedly connected with an electric push rod. The output end of the electric push rod is fixedly connected with a spring column. The spring column is fixedly connected with the left end of the outer wall of the branch water pipe.
[0007] As a further description of the above technical solution: Both the left and right ends of the outer wall of the fixed cylinder are fixedly connected with baffles. The adjacent sides of the inner walls of the baffles are fixedly connected with sealing rings.
[0008] As a further description of the above technical solution: The front side of the top of the fixed frame is rotatably connected with a cover plate. The front side of the outer wall of the cover plate is fixedly connected with a handle.
[0009] As a further description of the above technical solution: Both the left and right ends of the outer wall of the rotating shaft are rotatably connected with support frames. Screws are threadedly connected to the front and rear sides of the outer walls of the two support frames.
[0010] As a further description of the above technical solution: The outer wall of the water guide pipe is equidistantly fixedly connected with fixing buckles. Bolts are threadedly connected to one side of the outer walls of the fixing buckles.
[0011] As a further description of the above technical solution: The top of the outer wall of the feed hole is fixedly connected with a fixed frame. Fixing holes are provided around the outer wall of the fixed frame.
[0012] As a further description of the above technical solution: The left side of the top of the fixed groove is fixedly connected with a sealing box. Suspension rings are fixedly connected to both the left and right sides of the top of the fixed groove.
[0013] The present invention has the following beneficial effects: 1. In the present invention, minerals enter the device through the feed hole. After the motor is started, the minerals are stirred and flipped, facilitating subsequent separation. The magnetic block attracts the magnetic minerals, while the non-magnetic minerals move under the action of gravity and the spiral blades and are discharged through the discharge hole. The bottom plate and the partition plate respectively prevent the minerals from falling and separate the minerals, making the device work more orderly and efficiently, preventing the deposition and blockage of the pulp. When the tailings contain larger particles, the materials in the pipeline can be effectively separated, reducing the frequent occurrence of blockages.
[0014] 2. In the present invention, a water pump extracts water from a water source and conveys the water through a water conduit. A branch water pipe is provided on the outer wall of the water conduit, and water sprays out from the branch water pipe. An electric push rod pushes a spring column, and through the control of the electric push rod, the position and angle of the branch water pipe are adjusted to disperse an object. The dispersed object enters a sorting pipe, and a sieve realizes sorting. Description of the Drawings
[0015] Figure 1 It is a three-dimensional view of the automatic tailings discharge device of the high-gradient magnetic separator proposed by the present invention; Figure 2 It is a side view of the automatic tailings discharge device of the high-gradient magnetic separator proposed by the present invention; Figure 3 It is a structural breakdown view of the automatic tailings discharge device of the high-gradient magnetic separator proposed by the present invention; Figure 4 It is a partial structural schematic diagram of the automatic tailings discharge device of the high-gradient magnetic separator proposed by the present invention; Figure 5 It is a breakdown view of the dispersion mechanism of the automatic tailings discharge device of the high-gradient magnetic separator proposed by the present invention.
[0016] Legend Explanation: 1. Fixed frame; 2. Dispersion mechanism; 201. Fixed groove; 202. Sorting pipe; 203. Sieve; 204. Water pump; 205. Water conduit; 206. Branch water pipe; 207. Spring column; 208. Electric push rod; 3. Bottom plate; 4. Feed hole; 5. Discharge hole; 6. Partition board; 7. Square hole; 8. Magnet; 9. Gasket; 10. Motor; 11. First gear; 12. Belt; 13. Second gear; 14. Rotating shaft; 15. Spiral blade; 16. Sector hole; 17. Fixed cylinder; 18. Baffle; 19. Sealing ring; 20. Cover plate; 21. Handle; 22. Support frame; 23. Screw; 24. Fixed buckle; 25. Bolt; 26. Fixed frame; 27. Fixed hole; 28. Sealing box; 29. Suspension ring. Detailed Embodiment
[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
[0018] Refer to Figure 1 、 Figure 3 and Figure 4, an embodiment provided by the present invention: an automatic tailings discharge device for a high-gradient magnetic separator, comprising a fixed frame 1. In the middle of the inner wall of the fixed frame 1, a bottom plate 3 is fixedly connected. On the front side of the inner wall of the bottom plate 3, a feed hole 4 is opened. On the bottom of the inner wall of the bottom plate 3, a discharge hole 5 is opened. On the bottom of the inner wall of the bottom plate 3, a partition 6 is fixedly connected. A plurality of square holes 7 are opened on the outer wall of the partition 6. At the top of the inner wall of the partition 6, a magnetic block 8 is fixedly connected. On the top of the outer wall of the magnetic block 8, a gasket 9 is fixedly connected. On the left side of the top of the fixed frame 1, a motor 10 is fixedly connected. The output end of the motor 10 is fixedly connected with a first gear 11. The outer wall of the first gear 11 is rotationally connected with a belt 12. On the top of the outer wall of the fixed frame 1, a rotating shaft 14 is rotationally connected. On the left end of the outer wall of the rotating shaft 14, a second gear 13 is fixedly connected. The first gear 11 is drivingly connected with the rotating shaft 14 through the belt 12. Around the outer wall of the rotating shaft 14, a spiral blade 15 is fixedly connected. At equal intervals on the outer wall of the spiral blade 15, fan-shaped holes 16 are opened. Around the outer wall of the fan-shaped holes 16, a fixed cylinder 17 is arranged. On the rear side of the outer wall of the fixed frame 1, a flushing mechanism 2 is fixedly connected. The flushing mechanism 2 is used for flushing and cleaning minerals. On the left and right ends of the outer wall of the fixed cylinder 17, baffles 18 are fixedly connected. On the adjacent side of the inner wall of the baffles 18, a sealing ring 19 is fixedly connected; Specifically, minerals enter the device through the feed hole 4 and fall on the bottom plate 3. After the motor 10 is started, the first gear 11 rotates, drives the rotating shaft 14 through the belt 12, and the spiral blade 15 rotates accordingly, stirring and turning the minerals to facilitate subsequent separation. The fan-shaped holes 16 initially screen the minerals, reduce the diameter, and improve the magnetic separation effect. The magnetic block 8 attracts magnetic minerals, while non-magnetic minerals move under the action of gravity and the spiral blade 15 and are discharged through the discharge hole 5. The square holes 7 on the partition 6 dredge the minerals to prevent blockage. The fixed cylinder 17 prevents the minerals from splashing and keeps the environment clean. The gasket 9 protects the magnetic block 8 and extends its service life. The bottom plate 3 and the partition 6 prevent the minerals from falling and separate the minerals respectively, making the device work more orderly and efficiently. The rear side of the outer wall of the fixed frame 1 is connected with the flushing mechanism 2. The main function of the flushing mechanism 2 is to flush and clean the minerals, which can effectively improve the cleaning efficiency and the cleanliness of the minerals. On the left and right ends of the outer wall of the fixed cylinder 17, baffles 18 are fixedly connected. On the adjacent side of the inner wall of these baffles 18, a sealing ring 19 is fixedly connected. The function of the baffle 18 is to prevent the minerals from overflowing from both ends of the fixed cylinder 17 during the cleaning process, while the sealing ring 19 ensures the sealing performance of the whole device, prevents the leakage of minerals, and thus guarantees the safety and efficiency of the processing process.
[0019] Refer to Figure 1 , Figure 2 and Figure 5, the flushing mechanism 2 includes a fixed groove 201 which is fixedly connected to the rear side of the outer wall of the fixed frame 1. At the bottom of the outer wall of the fixed groove 201, a sorting pipe 202 is fixedly connected. On one side of the inner wall of the sorting pipe 202, a sieve 203 is fixedly connected. On the right side of the top of the fixed groove 201, a water pump 204 is fixedly connected. One end of the water pump 204 communicates with a water guide pipe 205. The outer wall of the water guide pipe 205 is equidistantly provided with branch water pipes 206. At the rear side of the top of the fixed frame 1, an electric push rod 208 is fixedly connected. The output end of the electric push rod 208 is fixedly connected with a spring column 207. The spring column 207 is fixedly connected to the left end of the outer wall of the branch water pipe 206. At the front side of the top of the fixed frame 1, a cover plate 20 is rotatably connected. On the front side of the outer wall of the cover plate 20, a handle 21 is fixedly connected. At the left and right ends of the outer wall of the rotating shaft 14, support frames 22 are rotatably connected. Screws 23 are threadedly connected to the front and rear sides of the outer walls of the two support frames 22; Specifically, the water pump 204 extracts water and transports it through the water guide pipe 205. The outer wall of the water guide pipe 205 is provided with branch water pipes 206, and water sprays out from the branch water pipes 206. The electric push rod 208 pushes the spring column 207 to make the movement of the branch water pipe 206 stable. Controlled by the electric push rod 208, the position and angle of the branch water pipe 206 are adjusted to change the spraying range and direction, and the object is flushed. The flushed object enters the sorting pipe 202. The sieve 203 allows small particles to pass through, and large particles are blocked to achieve sorting. The front side of the top of the fixed frame 1 is connected to the cover plate 20 in a rotatable connection manner, so that the cover plate 20 can be flexibly opened and closed. The handle 21 is fixedly connected to the front side of the outer wall of the cover plate 20, which is convenient for users to easily operate the cover plate 20 when needed. Support frames 22 are rotatably connected to the left and right ends of the rotating shaft 14, which not only enhances the structural stability but also allows the support frames 22 to rotate freely within a certain range to adapt to different usage scenarios. To further strengthen the fixing effect of the support frames 22, screws 23 are threadedly connected to the front and rear sides of their outer walls, ensuring the firmness and durability of the entire structure.
[0020] Refer to Figure 1 , Figure 2 and Figure 3 , the outer wall of the water guide pipe 205 is equidistantly fixedly connected with fixing buckles 24. On one side of the outer wall of the fixing buckle 24, a bolt 25 is threadedly connected. At the top of the outer wall of the feed hole 4, a fixing frame 26 is fixedly connected. Fixing holes 27 are opened around the outer wall of the fixing frame 26. On the left side of the top of the fixed groove 201, a sealing box 28 is fixedly connected. On the left and right sides of the top of the fixed groove 201, hanging rings 29 are fixedly connected; Specifically, the fixed groove 201 is fixed at the rear side of the fixed frame 1. The fixed frame 26 and the fixed hole 27 at the feeding hole 4 facilitate the access of materials. The water pump 204 pumps water and conveys it through the water conduit 205. The branch water pipe 206 is stably connected to the water conduit 205 through the fixing buckle 24 and the bolt 25. The electric push rod 208 pushes the branch water pipe 206 with the help of the spring column 207 to adjust the water spray, dispersing the materials in the fixed groove 201. The dispersed materials enter the sorting pipe 202 and are sorted by the sieve 203. The sealing box 28 on the left side of the top of the fixed groove 201 plays a sealing role. The hanging rings 29 on the left and right sides of the top facilitate the hoisting and moving of the device. The cover plate 20 can be opened and closed by rotating through the handle 21. The rotating shaft 14 is supported and fixed by the support frame 22 and the screw 23. 15 Working principle: The minerals to be processed enter the interior of the device through the feeding hole 4 and fall on the bottom plate 3. The motor 10 starts and drives the first gear 11 to rotate. The first gear 11 drives the rotating shaft 14 to rotate through the belt 12. The spiral blades on the rotating shaft 14 rotate accordingly, stirring and turning over the minerals, enabling the minerals to be fully mixed and flipped, facilitating subsequent separation operations. At the same time, the fan-shaped holes 16 on the spiral blade 15 can preliminarily screen the minerals, reducing the diameter of the minerals, which is beneficial to improving the magnetic separation effect. During the process of the minerals being stirred and turned over, the magnetic block 8 located at the top inner wall of the partition plate 6 will generate an attractive force on the magnetic minerals, adsorbing the magnetic minerals near the magnetic block 8, while the non-magnetic minerals will continue to move under the action of gravity and the spiral blade 15. After magnetic separation, the non-magnetic minerals are automatically discharged as tailings through the discharge hole 5. The square holes 7 on the partition plate 6 play a dredging role, ensuring that the minerals can smoothly pass through the partition plate 6, preventing blockage, and ensuring the smooth progress of the entire separation and discharge process. At the same time, the fixed cylinder 17 can prevent the minerals from splashing out during the stirring process, ensuring the cleanliness of the working environment. The gasket 9 on the top outer wall of the magnetic block 8 can prevent the magnetic block 8 from being worn during the working process while ensuring the magnetic separation effect, extending the service life of the magnetic block 8. The bottom plate 3 and the partition plate 6 respectively play the roles of preventing the minerals from falling and separating the separated minerals, making the work of the entire device more orderly and efficient; When the water pump 204 is working, it pumps water from the water source and conveys it through the water conduit 205. Since the outer wall of the water conduit 205 is equidistantly provided with branch water pipes 206, the water will spray out from these branch water pipes 206. The electric push rod 208 can push the spring column 207 through its output end, thereby driving the movement of the branch water pipe 206. The spring column 207 plays a certain buffering and elastic support role, making the movement of the branch water pipe 206 smoother. In this way, by controlling the telescopic movement of the electric push rod 208, the position and angle of the branch water pipe 206 can be adjusted, so as to change the spraying range and direction, and disperse the objects in the fixed groove 201. The dispersed objects enter the sorting pipe 202. Since one side of the inner wall of the sorting pipe 202 is fixedly connected with a sieve mesh 203, smaller particles or objects that meet the aperture of the sieve mesh 203 can fall through the sieve mesh 203, while larger objects are blocked by the sieve mesh 203, thus realizing the sorting of objects.
[0021] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic tailings discharge device for a high gradient magnetic separator, comprising a fixed frame (1), characterized in that: A bottom plate (3) is fixedly connected to the middle of the inner wall of the fixed frame (1), a feed hole (4) is provided on the front side of the inner wall of the bottom plate (3), a discharge hole (5) is provided on the bottom of the inner wall of the bottom plate (3), a partition (6) is fixedly connected to the bottom of the inner wall of the bottom plate (3), a plurality of square holes (7) are provided on the outer wall of the partition (6), a magnetic block (8) is fixedly connected to the top of the inner wall of the partition (6), a gasket (9) is fixedly connected to the top of the outer wall of the magnetic block (8), a motor (10) is fixedly connected to the left side of the top of the fixed frame (1), a gear 1 (11) is fixedly connected to the output end of the motor (10), and the gear 1 (11) is fixedly connected to the output end of the motor (10). ) is rotatably connected to an outer wall of the fixing frame (1), a rotating shaft (14) is rotatably connected to the top of the outer wall of the fixing frame (1), a gear 2 (13) is fixedly connected to the left end of the outer wall of the rotating shaft (14), the gear 1 (11) is transmission-connected to the rotating shaft (14) via the belt (12), spiral blades (15) are fixedly connected to the outer wall of the rotating shaft (14) at all sides, fan-shaped holes (16) are equidistantly formed on the outer wall of the spiral blade (15), and fixed cylinders (17) are arranged around the outer wall of the fan-shaped holes (16), and a dispersing mechanism (2) is fixedly connected to the rear side of the outer wall of the fixing frame (1), and the dispersing mechanism (2) is used for dispersing and cleaning minerals.
2. The automatic tailings discharge device of the high gradient magnetic separator according to claim 1 is characterized in that: The dispersing mechanism (2) comprises a fixed groove (201), the fixed groove (201) being fixedly connected to the rear side of the outer wall of the fixed frame (1), a sorting pipe (202) being fixedly connected to the bottom of the outer wall of the fixed groove (201), a screen (203) being fixedly connected to one side of the inner wall of the sorting pipe (202), a water pump (204) being fixedly connected to the right side of the top of the fixed groove (201), one end of the water pump (204) being connected to a water guide pipe (205), a branch water pipe (206) being equidistantly provided on the outer wall of the water guide pipe (205), an electric push rod (208) being fixedly connected to the rear side of the top of the fixed frame (1), an output end of the electric push rod (208) being fixedly connected to a spring column (207), and the spring column (207) being fixedly connected to the left end of the outer wall of the branch water pipe (206).
3. The automatic tailings discharge device of the high gradient magnetic separator according to claim 1 is characterized in that: The left and right ends of the outer wall of the fixed cylinder (17) are both fixedly connected to baffles (18), and the adjacent side of the inner wall of the baffle (18) is fixedly connected to a sealing ring (19).
4. The automatic tailings discharge device of the high gradient magnetic separator according to claim 1 is characterized in that: A cover plate (20) is rotatably connected to the front side of the top of the fixing frame (1), and a handle (21) is fixedly connected to the front side of the outer wall of the cover plate (20).
5. The automatic tailings discharge device of a high gradient magnetic separator according to claim 1 is characterized in that: The left and right ends of the outer wall of the rotating shaft (14) are both rotatably connected to support frames (22), and the front and rear sides of the outer walls of the two support frames (22) are threadedly connected to screws (23).
6. The automatic tailings discharge device of the high gradient magnetic separator according to claim 2 is characterized in that: The outer wall of the water conduit (205) is equidistantly fixedly connected with fixing buckles (24), and one side of the outer wall of the fixing buckle (24) is threadedly connected with a bolt (25).
7. The automatic tailings discharge device of a high gradient magnetic separator according to claim 1 is characterized in that: A fixing frame (26) is fixedly connected to the top of the outer wall of the feed hole (4), and fixing holes (27) are formed around the outer wall of the fixing frame (26).
8. The automatic tailings discharge device of a high gradient magnetic separator according to claim 2 is characterized in that: A sealing box (28) is fixedly connected to the left side of the top of the fixing groove (201), and hanging rings (29) are fixedly connected to the left and right sides of the top of the fixing groove (201).