Automatic detection device for glass flower spot defects

By designing an automatic detection device including visual detection equipment, conveyor belt, push plate, collection frame and material frame, the problems of low efficiency and low accuracy of printing glass defect detection in the prior art are solved, and automatic detection and classification of glass flower spot defects are realized.

CN120054907APending Publication Date: 2025-05-30JIAOZUO FEIHONG SAFE GLASS CO LTD
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Patent Information

Application Number
CN202510267361.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2025-05-30

AI Technical Summary

Technical Problem

In the prior art, defect detection of printed glass relies on visual detection, has low efficiency and low accuracy, making it difficult to realize automated detection of glass flower spot defects.

Method used

An automatic detection device for glass flower spot defects is designed, including visual detection equipment, conveyor belts, push plates, collection frames and material frames. Defects are identified through visual detection equipment, push plates to push unqualified glass samples to the collection frames, and the material frames are automatically classified through track conveyance.

Benefits of technology

Automatic detection and classification of defects in printed glass flower spots is realized, detection efficiency and accuracy are improved, and inefficiency and inaccuracy of artificial vision are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a glass flower spot defect automatic detection device which comprises a workbench, a conveying groove is formed in the upper end of the workbench in a penetrating mode, a conveying belt is arranged in the conveying groove, a plurality of glass samples are placed on the conveying belt, and a plurality of fixing columns are fixedly connected to the upper end of the workbench. The upper ends of the multiple fixing columns are jointly and fixedly connected with a top frame, the lower end of the top frame is fixedly connected with visual inspection equipment, the lower end of the workbench is fixedly connected with multiple supporting legs, one side of the workbench is provided with a push plate, and the push plate is connected with the side wall of the workbench through a driving device. A groove is formed in the side wall of the other side, symmetrical to the push plate, of the workbench in a penetrating mode, and a discharging plate is fixedly connected into the groove. The device is reasonable in structural design, and has the beneficial effects that an operator can conveniently recognize and classify unqualified glass products, discharging circulation is formed, and classified products are prevented from being damaged.
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Description

Technical Field

[0001] The present invention relates to the technical field of printed glass, and particularly to an automatic detection device for glass flower dot defects. Background Art

[0002] Printed glass is a kind of decorative glass that forms a pattern on the glass surface through special processes. It is made by coating a layer of colored fusible inorganic glaze on the glass surface through techniques such as screen printing and inkjet printing, and after heating or toughening treatment, it forms a colored glaze glass with stable and lasting color, acid and alkali resistance, and semi-transparency. The printing methods include screen printing, digital printing, etc. It is generally used in the following aspects: Building facades: Printed glass is often used in building facades to create unique visual effects through different patterns and transparency changes; Interior decoration: Such as partitions, screens, doors and windows, etc. Printed glass is favored for its unique artistry and decorativeness; Commercial spaces: Such as shopping malls, hotels and other places, printed glass can be used to create a specific atmosphere and brand image.

[0003] Visual inspection is an automated inspection method that uses machine vision technology for measurement and judgment. Visual inspection is to use a machine to replace the human eye for measurement and judgment. Through machine vision products, namely image acquisition devices, which are divided into CMOS and CCD types, the target to be captured is converted into an image signal and transmitted to a dedicated image processing system. According to information such as pixel distribution, brightness, and color, it is converted into a digital signal; the image system performs various operations on these signals to extract the features of the target, and then controls the actions of on-site equipment according to the discrimination results. The characteristics of visual inspection are to improve the flexibility and automation degree of production. In some dangerous working environments that are not suitable for manual operation or occasions where manual vision is difficult to meet the requirements, machine vision is often used to replace manual vision; at the same time, in the process of large-scale industrial production, it is inefficient and inaccurate to use manual vision to inspect product quality. Using the machine vision inspection method can greatly improve production efficiency and the degree of production automation. The typical structure includes: lighting, lens, camera, image acquisition card, and vision processor; in industrial production, visual inspection can be used to identify problems such as appearance defects and dimensional deviations of products, improve product quality and production efficiency. In the medical field, visual inspection can be used for medical image analysis, disease diagnosis, etc., to assist doctors in making more accurate diagnoses and treatments. In the security monitoring field, visual inspection can be used for face recognition, behavior analysis, etc., to improve security prevention capabilities. In the intelligent transportation field, visual inspection can be used for traffic flow monitoring, license plate recognition, etc., to optimize traffic management and planning.

[0004] In the prior art, printed glass needs to be defect-detected for the printed patterns on its surface through visual inspection technology. Unqualified printed glass needs to be marked and classified. To facilitate this process, we propose an automatic detection device for glass flower dot defects. Summary of the Invention

[0005] The object of the present invention is to solve the drawbacks existing in the prior art, and to propose an automatic detection device for glass flower point defects.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] An automatic detection device for glass flower point defects, including a workbench, a transport groove is penetrated through the upper end of the workbench, a conveyor belt is arranged in the transport groove, a plurality of glass samples are placed on the conveyor belt, a plurality of fixing columns are fixedly connected to the upper end of the workbench, a top frame is fixedly connected to the upper ends of the plurality of fixing columns together, a visual detection device is fixedly connected to the lower end of the top frame, a plurality of legs are fixedly connected to the lower end of the workbench, a push plate is arranged on one side of the workbench, the push plate is connected to the side wall of the workbench through a driving device, a groove is penetrated through the other side wall of the workbench at a position symmetrical to the push plate, a blanking plate is fixedly connected in the groove, a blanking slope is penetrated through the blanking plate, a connecting plate is fixedly connected to the side wall of the workbench, a collecting frame is fixedly connected to the other end of the connecting plate, through grooves are penetrated through the front and rear side walls of the collecting frame, two tracks are arranged in the through grooves, an intercepting device is penetrated through the side wall of the collecting frame at a corresponding position, a plurality of material frames are slidably arranged on the two tracks, and a collecting device is arranged in each of the plurality of material frames.

[0008] Preferably, the driving device includes a fixed table fixedly connected to the side wall of the workbench, two fixed seats are fixedly connected to the upper end of the fixed table, electric push rods are fixedly connected to the upper ends of the two fixed seats, and the extending ends of the two electric push rods are fixedly connected to the side wall of the push plate.

[0009] Preferably, the intercepting device includes a groove penetrated through the side wall of the collecting frame, a rotating motor is fixedly connected in the groove, an intercepting rod is fixedly connected to the end of the output shaft of the rotating motor, and the intercepting rod is located at the notch of one through groove.

[0010] Preferably, the collecting device includes a bottom plate arranged in the material frame, the bottom end of the bottom plate is elastically connected to the inner bottom of the material frame through two springs, and a trigger sensor body is fixedly connected to the inner bottom of the material frame at a corresponding position.

[0011] Preferably, buffer cotton is arranged on the inner wall of the collecting frame, the upper end of the bottom plate, and the inner wall of the material frame.

[0012] Preferably, anti-slip lines are arranged on the side wall of the push plate away from the electric push rod.

[0013] Preferably, a limiting block is fixedly connected to the side wall of the collection box, and the limiting block is located at the lower end of the intercepting rod and abuts against it.

[0014] Preferably, a discharge chute is penetrated through the side wall of the material box, a plug board is slidably arranged at the notch of the discharge chute, and a handle is fixedly connected to the outer side wall of the plug board.

[0015] The present invention has the following beneficial effects;

[0016] In the present invention, by setting the driving device, the intercepting device and the collection device to cooperate with each other, the device is set for classifying unqualified glass samples. The push plate on one side can push the unqualified glass samples to the blanking slope and slide into the material box in the collection box, and finally can fall onto the bottom plate. When there are more glass samples accumulated on the bottom plate, the corresponding trigger sensor body can be triggered, so that the rotating motor drives the intercepting rod to lift and the track conveys the material box to move away from the collection box, and a new material box enters the collection box to form a blanking cycle, which is convenient for classifying unqualified glass samples. During blanking, the buffer cotton arranged in multiple places can avoid the occurrence of impact fragmentation. Description of the Drawings

[0017] Figure 1 It is a schematic structural diagram of an automatic detection device for glass flower point defects proposed by the present invention;

[0018] Figure 2 It is a schematic side view of the workbench of an automatic detection device for glass flower point defects proposed by the present invention;

[0019] Figure 3 It is a schematic structural diagram of the collection box of an automatic detection device for glass flower point defects proposed by the present invention;

[0020] Figure 4 It is a schematic structural diagram of the material box of an automatic detection device for glass flower point defects proposed by the present invention.

[0021] In the figure: 1 workbench, 2 conveyor belt, 3 legs, 4 fixed table, 5 fixed column, 6 top frame, 7 vision detection device, 8 push plate, 9 glass sample, 10 blanking plate, 11 collection box, 12 track, 13 material box, 14 bottom plate, 15 electric push rod, 16 fixed seat, 17 connecting plate, 18 rotating motor, 19 intercepting rod, 20 limiting block, 21 spring, 22 trigger sensor body, 23 plug board. Detailed Embodiments

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0023] Reference Figures 1-4 , an automatic detection device for glass flower point defects, including a workbench 1. A transportation groove is penetrated through the upper end of the workbench 1. A conveyor belt 2 is arranged in the transportation groove. A plurality of glass samples 9 are placed on the conveyor belt 2. A plurality of fixing columns 5 are fixedly connected to the upper end of the workbench 1. A top frame 6 is fixedly connected to the upper ends of the plurality of fixing columns 5. A visual detection device 7 is fixedly connected to the lower end of the top frame 6. A plurality of legs 3 are fixedly connected to the lower end of the workbench 1. A push plate 8 is arranged on one side of the workbench 1. The lower end of the push plate 8 abuts against the upper end of the workbench 1. The conveyor belt 2 is flush with the notch of the transportation groove. The push plate 8 is connected to the side wall of the workbench 1 through a driving device. The driving device includes a fixed platform 4 fixedly connected to the side wall of the workbench 1. Two fixed seats 16 are fixedly connected to the upper end of the fixed platform 4. Electric push rods 15 are fixedly connected to the upper ends of the two fixed seats 16. The extending ends of the two electric push rods 15 are fixedly connected to the side wall of the push plate 8. Anti-slip lines are arranged on the side wall of the push plate 8 away from the electric push rods 15. The anti-slip lines can prevent unnecessary slippage of the glass sample 9 when pushing the glass sample 9.

[0024] Among them, a groove is penetrated through the other side wall of the workbench 1 at a position symmetrical to the push plate 8. A blanking plate 10 is fixedly connected in the groove. A blanking slope is penetrated through the blanking plate 10. A connecting plate 17 is fixedly connected to the side wall of the workbench 1. The other end of the connecting plate 17 is fixedly connected to a collection box 11. Through grooves are penetrated through the front and rear side walls of the collection box 11. Two tracks 12 are arranged in the through grooves. An intercepting device is penetrated through the side wall of the collection box 11 at the corresponding position. The intercepting device includes a groove penetrated through the side wall of the collection box 11. A rotating motor 18 is fixedly connected in the groove. An intercepting rod 19 is fixedly connected to the end of the output shaft of the rotating motor 18. The intercepting rod 19 is located at the notch of one through groove. A limiting block 20 is fixedly connected to the side wall of the collection box 11. The limiting block 20 is located below the intercepting rod 19 and abuts against it. The limiting block 20 can limit the position of the intercepting rod 19 and prevent excessive displacement of the intercepting rod 19.

[0025] Specifically, a plurality of material frames 13 are slidably arranged at two tracks 12, and a collecting device is arranged in each of the plurality of material frames 13. The collecting device includes a bottom plate 14 arranged in the material frame 13. The lower end of the bottom plate 14 is elastically connected to the inner bottom of the material frame 13 through two springs 21. A trigger sensor body 22 is fixedly connected to the inner bottom of the material frame 13 at the corresponding position. The trigger sensor body 22 is a related trigger sensing device in the prior art and can be triggered by pressure to send a signal to drive related devices once. This is the prior art and will not be elaborated here. Buffer cotton is arranged on the inner wall of the collecting frame 11, the upper end of the bottom plate 14, and the inner wall of the material frame 13. A discharge chute is penetrated through the side wall of the material frame 13, and a plug board 23 is slidably arranged at the notch of the discharge chute. A handle is fixedly connected to the outer side wall of the plug board 23. By pulling the plug board 23 through the handle, the discharge chute can be unfolded, enabling the operator to conveniently take out multiple glass samples 9 piled on the upper end of the bottom plate 14.

[0026] In the present invention, the conveyor belt 2 on the workbench 1 operates under the drive of a related driver in the prior art, and can drive a plurality of glass samples 9 to move forward on the workbench 1. When the conveyor belt 2 drives the glass samples 9 to move below the corresponding vision detection device 7, the vision detection device 7 is mainly a vision camera that can identify defects. This is the prior art and will not be elaborated here. If the vision detection device 7 detects a defective product, it can drive two electric push rods 15 through a linkage device in the prior art. The two electric push rods 15 will drive the push plate 8 to push the unqualified glass samples 9. The glass samples 9 will be pushed by the push plate 8 from the conveyor belt 2 to a groove on one side. The anti-slip lines arranged on the side wall of the push plate 8 can provide anti-slip when contacting the glass samples 9, preventing the glass samples 9 from slipping during the movement and causing them to fail to enter the blanking plate 10 in the groove.

[0027] The glass samples 9 pushed to the blanking plate 10 will slide into the collecting frame 11 through the blanking slope and finally enter the material frame 13 in the collecting frame 11 and finally fall onto the upper end of the bottom plate 14. At this time, the buffer cotton on the side wall of the collecting frame 11, the side wall of the material frame 13, and the upper end of the bottom plate 14 can prevent the glass samples 9 from colliding and breaking. After the bottom plate 14 receives the glass samples 9, the springs 21 can be compressed and deformed. When a plurality of glass samples 9 are stacked on the upper end of the bottom plate 14 and finally trigger the corresponding trigger sensor body 22, the trigger sensor body 22 will drive the corresponding rotating motor 18 to rotate through a signal transmission in the prior art. The rotating motor 18 will drive the corresponding intercepting rod 19 to lift up. At the same time, it will also drive the track 12 to operate through a related driving device in the prior art, and can drive the material frame 13 to move and leave the corresponding collecting frame 11 through the track 12, allowing a new material frame 13 to enter the collecting frame 11 to form a blanking cycle.

[0028] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes should be covered within the protection scope of the present invention.

Claims

1. An automatic detection device for glass flower point defects, comprising a workbench (1), characterized in that: A transport trough is provided through the upper end of the workbench (1), a conveyor belt (2) is provided in the transport trough, a plurality of glass samples (9) are placed on the conveyor belt (2), a plurality of fixed columns (5) are fixedly connected to the upper end of the workbench (1), a top frame (6) is fixedly connected to the upper ends of the plurality of fixed columns (5), a visual inspection device (7) is fixedly connected to the lower end of the top frame (6), a plurality of legs (3) are fixedly connected to the lower end of the workbench (1), a push plate (8) is provided on one side of the workbench (1), the push plate (8) is connected to the side wall of the workbench (1) through a driving device, and the workbench (1) is connected to the push plate (8) A groove is provided through the other side wall at a symmetrical position, a material discharge plate (10) is fixedly connected in the groove, a material discharge slope is provided through the material discharge plate (10), a connecting plate (17) is fixedly connected to the side wall of the workbench (1), a collecting frame (11) is fixedly connected at the other end of the connecting plate (17), through grooves are provided through the front and rear side walls of the collecting frame (11), two rails (12) are provided in the through grooves, an interception device is provided through the side wall of the collecting frame (11) at a corresponding position, a plurality of material frames (13) are slidably provided at the two rails (12), and a collecting device is provided in each of the plurality of material frames (13).

2. The automatic detection device for glass flower point defects according to claim 1 is characterized in that: The driving device comprises a fixed platform (4) fixedly connected to the side wall of the workbench (1), two fixed seats (16) fixedly connected at the upper end of the fixed platform (4), electric push rods (15) fixedly connected at the upper ends of the two fixed seats (16), and the extended ends of the two electric push rods (15) fixedly connected to the side wall of the push plate (8).

3. The automatic detection device for glass flower point defects according to claim 1 is characterized in that: The interception device comprises a groove penetrating the side wall of the collection frame (11), a rotating motor (18) is fixedly connected in the groove, an interception rod (19) is fixedly connected at the end of the output shaft of the rotating motor (18), and the interception rod (19) is located at the notch of a through groove on one side.

4. The automatic detection device for glass flower point defects according to claim 1 is characterized in that: The collecting device comprises a bottom plate (14) arranged in a material frame (13); the lower end of the bottom plate (14) is elastically connected to the inner bottom of the material frame (13) via two springs (21); and a trigger sensor body (22) is fixedly connected to the inner bottom of the material frame (13) at a corresponding position.

5. The automatic detection device for glass flower point defects according to claim 4 is characterized in that: The inner wall of the collecting frame (11), the upper end of the bottom plate (14) and the inner wall of the material frame (13) are all provided with cushioning cotton.

6. The automatic detection device for glass flower point defects according to claim 2 is characterized in that: The push plate (8) is provided with anti-slip grooves on the side wall away from the electric push rod (15).

7. The automatic detection device for glass flower point defects according to claim 3 is characterized in that: A limiting block (20) is fixedly connected to the side wall of the collecting frame (11), and the limiting block (20) is located at the lower end of the intercepting rod (19) and abuts against it.

8. The automatic detection device for glass flower point defects according to claim 1 is characterized in that: A discharge chute is provided through the side wall of the material frame (13), a plug plate (23) is slidably provided at the notch of the discharge chute, and a handle is fixedly connected to the outer side wall of the plug plate (23).