Chain wheel stamping device
By designing a sprocket stamping device including a seat plate mechanism, a power mechanism and a conveying mechanism, the problem of unstable wheel embryo lifting in the prior art is solved, precise positioning of wheel embryos and smooth stamping operation is achieved, and processing efficiency and product quality are improved.
Patent Information
- Application Number
- CN202510288621.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-05-30
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing sprocket stamping device cannot ensure that the center of the wheel is just aligned when lifting the wheel, resulting in the lifting falling problems, affecting the smooth progress of the stamping operation.
A sprocket stamping device is designed, including a seat plate mechanism, a power mechanism and a conveying mechanism. The position plate mechanism realizes the positioning of the wheel embryo and stamping of the central hole through the design of the docking frame, side bracket and panel. The power mechanism achieves precise alignment and operation of the stamping head assembly through the cooperation of hydraulic columns and column discs. The conveying mechanism ensures the stability and positioning of the wheel during the conveying process through the design of the outer conveying belt and the inner belt.
Through the design of this device, the central hole of the wheel embryo can be effectively positioned, the smoothness and accuracy of entry are improved, the problem of lifting is avoided, the smooth progress of stamping operation and the efficiency of waste collection is improved.
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Figure CN120055134A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of industrial production equipment, and particularly to a sprocket stamping device. Background Art
[0002] A sprocket mainly consists of parts such as teeth, hubs, and spokes. The teeth are the key parts that mesh with the chain, and their shape and size directly affect the transmission performance; the hub is used to be installed on the shaft to achieve power transmission; the spokes connect the teeth and the hub, playing a role in supporting and transmitting force.
[0003] A sprocket stamping device is a device used for stamping sprockets. It is mainly used to process raw materials such as sheets into sprockets with specific shapes and sizes through stamping. When manufacturing a sprocket, the blank is pressed out with teeth arranged in a ring by the sprocket stamping device, and the quality of the sprocket forming process determines the transportation efficiency and service life of the conveyor machinery.
[0004] The patent with the publication number of CN117340171A discloses a tooth pressing device for sprockets, including a machine tool and a workbench for sprocket tooth pressing. A transmission motor is arranged on one side of the machine tool, and a transmission mechanism is installed inside the machine tool. The transmission mechanism is in contact with one end of the transmission motor. A support one is arranged above one side of the machine tool; a support two is arranged above the other side of the machine tool; by installing a transmission mechanism inside the machine tool, and the transmission mechanism is designed with a main conveyor belt and a sub-conveyor belt symmetrically. Through the symmetrical design, one end of one elevator can pass through the inside of the machine tool and be located above the machine tool. When an unprocessed wheel blank one is placed above the transmission mechanism at one end, it can be transmitted through the transmission to be located directly below the hydraulic box. The bottom of the wheel blank one can be lifted to the center position inside the hydraulic box by the lifting head for tooth pressing processing. When the processing is completed, the lifting head can be retracted to make the wheel blank one fall above the transmission mechanism. Through the transmission of the transmission mechanism, the wheel blank one is transmitted directly below the support two, and then it can be lifted by another lifting head to facilitate the tool box to remove the burrs on the appearance of the sprocket. Through the cooperation of the transmission mechanism and the elevator, the automated process of sprocket tooth pressing processing and burr removal is completed, improving the efficiency of sprocket tooth pressing processing.
[0005] In the above technical solution, the unprocessed wheel blank one is placed above the transmission mechanism at one end. The bottom of the wheel blank one can be lifted to the center position inside the hydraulic box by the lifting head for tooth pressing processing. However, it cannot be guaranteed that the center of the wheel blank exactly corresponds to the lifting head, which may lead to the problem that the lifting head drops when lifting the wheel blank. Moreover, if the wheel blank is not lifted in a centered manner, the subsequent stamping operation cannot be carried out smoothly. Therefore, there is an urgent need for a sprocket stamping device to solve the above-mentioned problems. Summary of the Invention
[0006] The object of the present invention is to provide a sprocket stamping device to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above object, the present invention provides the following technical solution: A sprocket stamping device includes a pressing seat assembly, and the pressing seat assembly includes a positioning plate mechanism, a power mechanism and a conveying mechanism;
[0008] The positioning plate mechanism includes a main board. On both sides of the main board in the Y-axis direction, docking frames for docking with the conveying mechanism are symmetrically embedded respectively. On both sides of the main board in the X-axis direction, T-shaped side branches are symmetrically fixed respectively. At the lower surface of the end of the side branch far from the main board, a column for support is fixedly connected.
[0009] Above the pressing seat assembly, a first stamping mechanism for stamping the center hole of the wheel blank is provided;
[0010] On the pressing seat assembly, two centrally symmetric second stamping mechanisms are provided;
[0011] A panel is fixedly connected between the docking frame and the side branch. The panel is fixedly connected to the main board. In the middle of each panel, a middle slot is vertically penetrated. In the middle of both sides of the main board, sliding slots are respectively opened;
[0012] The power mechanism includes a first hydraulic column. The output end of the first hydraulic column is fixedly connected with a column disk. At the edge of the column disk, connecting arms are evenly and equidistantly movably hinged through rotating shafts. At the end of the connecting arm far from the column disk, a positioning component corresponding to the panel is movably hinged through a rotating shaft;
[0013] The positioning component includes a positioning column adapted to be slidably connected to the middle slot. The positioning column is horizontally penetrated and fixedly connected with an ear plate. At both ends of the ear plate, they are respectively slidably connected to the sliding slots.
[0014] As a preferred technical solution of the present invention, a waste hole is vertically penetrated in the middle of the surface of the main board. In the middle of the upper surface of the main board, a buckling hole communicating with the waste hole is opened. In the buckling hole, a support plate is movably and adaptively embedded;
[0015] On the upper surface of the end of the side branch close to the main board, a groove is opened. On the upper surface of the end of the side branch far from the main board, a socket is fixedly connected.
[0016] As a preferred technical solution of the present invention, the upper surface of the column disk is an annular slope surface, and this annular slope surface inclines downward from the center of the column disk to the edge;
[0017] A collar is movably nested on the outer side of the upper end of the positioning column.
[0018] As a preferred technical solution of the present invention, the conveying mechanism includes two parallel wall plates. One end of the two wall plates is fixedly inserted into the docking frame;
[0019] A connecting block is fixedly connected between one ends of the two wall panels that are recessed into the docking frame. A block groove is formed in the middle of the side surface of the connecting block. One end of the connecting block that is recessed into the docking frame is movably fitted with a first roller column, and the first roller column penetrates through the connecting block;
[0020] A second roller column is movably connected between one ends of the two wall panels away from the docking frame through a motor;
[0021] A conveying assembly is sleeved between the connecting block and the second roller column, and the second roller column is adapted to the conveying assembly;
[0022] The conveying assembly includes an outer conveyor belt sleeved on the second roller column and the connecting block. A middle part inside the loop of the outer conveyor belt is fixedly connected with an inner belt sleeved on the second roller column and the first roller column, and the inner belt is adapted to be inserted into the block groove;
[0023] Column legs are respectively fixedly connected to the outer parts of one ends of the two wall panels away from the docking frame. A cross bar parallel to the wall panel is fixedly connected to the side of the end of each column leg close to the wall panel, and a corresponding panel is fixedly connected to one end of the cross bar away from the column leg.
[0024] A frame mechanism is arranged outside the pressing seat assembly. The frame mechanism includes a bottom frame for receiving waste. A sleeve is fixedly connected to the middle of the lower inner wall of the bottom frame, and a top plate is fixedly erected above the bottom frame;
[0025] The lower end of the upright column is fixedly connected to the bottom frame;
[0026] The lower end of the first hydraulic column is correspondingly sleeved in the sleeve;
[0027] The lower end of the column leg is fixedly connected to the bottom frame.
[0028] The first stamping mechanism includes a second hydraulic column fixedly connected to the top plate;
[0029] A hollow connecting cylinder is arranged on the lower side of the fixed end of the second hydraulic column. Elastic pads are fixedly connected to the upper and lower surfaces of the connecting cylinder;
[0030] The output end of the second hydraulic column penetrates through the upper wall of the connecting cylinder and is fixedly connected with a first stamping block adapted to the connecting cylinder;
[0031] A second stamping block is fixedly connected to the lower side inside the connecting cylinder. A connecting column penetrating through the lower wall of the connecting cylinder is fixedly connected to the middle of the lower surface of the second stamping block. A pressing disc is fixedly connected to the lower end of the connecting column. The pressing disc corresponds to the fixed elastic pad, and a stamping head assembly is fixedly connected to the middle of the lower surface of the pressing disc;
[0032] The lower end of the stamping head assembly is proportionally retracted inward, the upper end of the stamping head assembly fits the central hole of the wheel blank, the stamping head assembly includes a main column fixedly connected to a pressure plate, and side columns protrude from the side of the main column;
[0033] A first gear is fixedly sleeved on the outer side of the middle part of the connecting cylinder.
[0034] An auxiliary mechanism is arranged on the side of the first stamping mechanism. The auxiliary mechanism includes a first motor, the output end of the first motor is fixedly connected to a second gear that fits and meshes with the first gear, and a machine column is fixedly connected between the first motor and the top plate.
[0035] As a preferred technical solution of the present invention, the second stamping mechanism includes a third hydraulic column, the fixed end of the third hydraulic column is correspondingly embedded in a socket, the output end of the third hydraulic column is fixedly connected to a third stamping block, and stoppers adapted to the side surface of the wheel blank are respectively fixedly connected to both sides of the end of the third stamping block;
[0036] Grinding wheels are evenly and equidistantly adapted and embedded at the end of the third stamping block. A first wheel shaft is fixedly penetrated through the middle of the surface of the grinding wheel. The upper end of the first wheel shaft extends out of the third stamping block and is fixedly connected to a first belt pulley. A cushion block fixedly sleeving the first wheel shaft is arranged between the first belt pulley and the third stamping block.
[0037] Two symmetrically arranged grinding mechanisms are arranged on the pressure seat assembly. The grinding mechanisms are on the clockwise side of the second stamping mechanism, and the lower sides of the grinding mechanisms are adapted to be inserted into the grooves;
[0038] The grinding mechanism includes a spring column, the fixed end of the spring column is correspondingly embedded in a socket, the output end of the spring column is fixedly connected to a bushing, a second motor is fixedly connected to the upper side of the tail of the bushing, the output end of the second motor is fixedly connected to a first roller placed inside the tail of the bushing, a second roller is movably clamped inside the head of the bushing, a second wheel shaft is vertically penetrated and fixedly connected to the middle of the second roller, the upper end of the second wheel shaft penetrates through the upper wall of the bushing and is fixedly connected to a second belt pulley flush with the first belt pulley, auxiliary rods fixedly clamped inside the bushing are respectively arranged on both sides of the second roller, and a grinding belt inside the bushing is jointly sleeved on the second roller, the auxiliary rods and the first roller;
[0039] The first belt pulley of the second stamping mechanism and the second belt pulley of the grinding mechanism on the same side are jointly sleeved with a connecting belt.
[0040] Compared with the prior art, the beneficial effects of the present invention are:
[0041] (1) A sprocket stamping device. If lateral displacement occurs, the positioning components on one side can block in the direction of lateral displacement, and then cooperate with the conveying of the outer conveyor belt to guide the wheel blank onto the positioning plate mechanism, improving the smoothness of the wheel blank positioning.
[0042] (2) A sprocket stamping device. The synchronous inward retraction of the positioning components on the four sides can directly position the wheel blank in the center of the main board, that is, the central axis of the wheel blank is aligned with the central axis of the main board, effectively positioning the central hole of the wheel blank.
[0043] (3) A sprocket stamping device. The upper surface of the column disk is an annular slope, which slopes downward from the center of the column disk to the edge. The dropped waste can automatically slide into the bottom frame for collection, improving the waste collection ability.
[0044] (4) A sprocket stamping device. The first gear and the second gear are meshed flush, and then the first gear can be driven to rotate through the auxiliary mechanism, and then the stamping head assembly can directly drive the wheel blank to rotate for subsequent tooth stamping, saving the steps of switching between the central hole stamping and the tooth stamping, saving the working procedures and simplifying the processing process.
[0045] (5) A sprocket stamping device. A grinding mechanism is arranged on the side of the second stamping mechanism to grind the teeth just after stamping, so as to assist in tooth shaping, making the overall stamping force on the wheel blank teeth uniform and improving the stamping quality of the wheel blank teeth.
[0046] (6) A sprocket stamping device. The grinding belt of the grinding mechanism grinds the inner wall and periphery of the teeth under the rotation of the first roller, and can effectively remove the burrs on the teeth in a timely manner.
[0047] (7) A sprocket stamping device. The connecting belt drives the first pulley to rotate, and then the grinding wheel at the end of the third stamping block also rotates accordingly, and can perform rough grinding while stamping the teeth, further improving the working efficiency. Brief Description of the Drawings
[0048] Figure 1 is the structural schematic diagram of the present invention;
[0049] Figure 2 is the schematic diagram of the frame mechanism of the present invention;
[0050] Figure 3 is the schematic diagram of the pressure seat assembly of the present invention;
[0051] Figure 4 is the schematic diagram of the positioning plate mechanism of the present invention;
[0052] Figure 5 is the schematic diagram of the docking frame of the present invention;
[0053] Figure 6 is the schematic diagram of the panel of the present invention;
[0054] Figure 7 Schematic diagram of the power mechanism of the present invention;
[0055] Figure 8 Schematic diagram of the column disk of the present invention;
[0056] Figure 9 Schematic diagram of the docking of the positioning components of the present invention;
[0057] Figure 10 Schematic diagram of the conveying mechanism of the present invention;
[0058] Figure 11 Schematic diagram of the first stamping mechanism of the present invention;
[0059] Figure 12 Schematic diagram of the inside of the connecting cylinder of the present invention;
[0060] Figure 13 Schematic diagram of the stamping head assembly of the present invention;
[0061] Figure 14 Schematic diagram of the auxiliary mechanism of the present invention;
[0062] Figure 15 Schematic diagram of the top view position of the second stamping mechanism of the present invention;
[0063] Figure 16 Schematic diagram of the connecting belt of the present invention;
[0064] Figure 17 Schematic diagram of the second stamping mechanism of the present invention;
[0065] Figure 18 Schematic diagram of the grinding mechanism of the present invention.
[0066] In the figure: 1. Frame mechanism; 101. Bottom frame; 102. Sleeve; 103. Top plate; 2. Position plate mechanism; 201. Main board; 202. Waste hole; 203. Buckle hole; 204. Support plate; 205. Docking frame; 206. Side support; 207. Groove; 208. Connector; 209. Panel; 210. Middle groove; 211. Slide groove; 212. Column; 3. Power mechanism; 301. First hydraulic column; 302. Column disc; 303. Connecting arm; 304. Positioning column; 305. Ear plate; 306. Collar; 4. Conveying mechanism; 401. Wall plate; 402. Connecting block; 403. Block groove; 404. First roller; 405. Outer conveyor belt; 406. Inner belt; 407. Second roller; 408. Column leg; 409. Lifting rod; 5. First stamping mechanism; 501. Second hydraulic column; 502. First stamping block; 503. Connecting tube; 504. Spring washer; 505. Second stamping block; 506. Connecting column; 507. Pressure plate; 508. Main column; 509. Side column; 510. First gear; 6. Auxiliary mechanism; 601. First motor; 602. Second gear; 603. Machine column; 7. Second stamping mechanism; 701. Third hydraulic column; 702. Third stamping block; 703. Stopper; 704. Grinding wheel; 705. First wheel shaft; 706. First pulley; 707. Spacer; 8. Grinding mechanism; 801. Spring column; 802. Clamping sleeve; 804. Second motor; 805. First rotating roller; 806. Second rotating roller; 807. Second wheel shaft; 808. Second pulley; 809. Auxiliary rod; 810. Grinding belt; 9. Connecting belt. Detailed implementation manners
[0067] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0068] Embodiment: Please refer to Figure 1 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 9 , Figure 15 , a sprocket stamping device, including a pressure seat assembly, and the pressure seat assembly includes a position plate mechanism 2, a power mechanism 3 and a conveying mechanism 4;
[0069] The bit plate mechanism 2 includes a main board 201. Docking frames 205 for docking with the conveying mechanism 4 are symmetrically embedded on both sides of the main board 201 in the Y-axis direction. T-shaped side branches 206 are symmetrically fixed on both sides of the main board 201 in the X-axis direction. Columns 212 for support are fixedly connected to the lower surfaces of the ends of the side branches 206 far from the main board 201.
[0070] Above the pressing seat assembly, there is a first stamping mechanism 5 for stamping the center hole of the wheel blank.
[0071] Two centrally symmetric second stamping mechanisms 7 are arranged on the pressing seat assembly, and the second stamping mechanisms 7 are used for stamping the tooth parts of the wheel blank.
[0072] A panel 209 is fixedly connected between the docking frame 205 and the side branch 206. The panel 209 is fixedly connected to the main board 201. A middle slot 210 is vertically penetrated through the middle of each panel 209, and sliding slots 211 are respectively opened in the middle parts on both sides of the main board 201.
[0073] The power mechanism 3 includes a first hydraulic cylinder 301. The output end of the first hydraulic cylinder 301 is fixedly connected with a column disk 302. Connecting arms 303 are movably hinged to the edge of the column disk 302 at equal intervals through rotating shafts. One end of the connecting arm 303 far from the column disk 302 is movably hinged to a positioning component corresponding to the panel 209 through a rotating shaft.
[0074] The positioning component includes a positioning column 304 that fits and slides in the middle slot 210. An ear plate 305 is horizontally penetrated and fixedly connected to the positioning column 304. Both ends of the ear plate 305 respectively slide in the sliding slots 211 correspondingly.
[0075] Please refer to Figure 5 , a waste hole 202 is vertically penetrated through the middle of the surface of the main board 201. A buckle hole 203 communicating with the waste hole 202 is opened in the middle of the upper surface of the main board 201. The radius of the buckle hole 203 is larger than the radius of the waste hole 202. A support plate 204 is fitted and movably embedded in the buckle hole 203. The center hole of the support plate 204 has the same shape as the center hole of the wheel blank, and the center hole of the support plate 204 is larger in size than the center hole of the wheel blank.
[0076] A groove 207 is opened on the upper surface of the side branch 206 near the end close to the main board 201, and a socket 208 is fixedly connected to the upper surface of the side branch 206 far from the main board 201.
[0077] Please refer to Figure 8 、 Figure 9 , the upper surface of the column disk 302 is an annular slope surface, and this annular slope surface inclines downward from the center of the column disk 302 to the edge.
[0078] A collar 306 is movably nested on the outer side of the upper end of the positioning column 304.
[0079] Please refer to Figure 1 、Figure 2 , Figure 3 , Figure 10 , Figure 11 , Figure 12 , Figure 13 , Figure 14 , the conveying mechanism 4 includes two parallel wall plates 401, and one end of the two wall plates 401 is fixedly inserted into the docking frame 205;
[0080] A connecting block 402 is fixedly connected between one ends of the two wall plates 401 that are inserted into the docking frame 205. A block groove 403 is formed in the middle of the side surface of the connecting block 402. A first roller 404 is movably inserted into one end of the connecting block 402 that is inserted into the docking frame 205, and the first roller 404 penetrates through the connecting block 402;
[0081] A second roller 407 is movably connected between the two wall plates 401 far from the docking frame 205 through a motor;
[0082] A conveying component is jointly sleeved between the connecting block 402 and the second roller 407, and the second roller 407 is adapted to the conveying component;
[0083] The conveying component includes an outer conveyor belt 405 sleeved on the second roller 407 and the connecting block 402. An inner belt 406 fixedly connected to the middle of the inner ring of the outer conveyor belt 405 is sleeved on the second roller 407 and the first roller 404, and the inner belt 406 is adapted to be inserted into the block groove 403;
[0084] Column legs 408 are respectively fixedly connected to the outer parts of the two wall plates 401 far from the docking frame 205. A cross bar 409 parallel to the wall plate 401 is fixedly connected to the side of each column leg 408 close to the end of the wall plate 401, and a corresponding fixed panel 209 is connected to the end of the cross bar 409 far from the column leg 408.
[0085] A frame mechanism 1 is arranged outside the pressing seat assembly. The frame mechanism 1 includes a bottom frame 101 for receiving waste materials. A sleeve 102 is fixedly connected to the middle of the lower inner wall of the bottom frame 101, and a top plate 103 is fixedly erected on the upper side of the bottom frame 101;
[0086] The lower end of the column 212 is fixedly connected to the bottom frame 101;
[0087] The lower end of the first hydraulic cylinder 301 is correspondingly sleeved on the sleeve 102;
[0088] The lower end of the column leg 408 is fixedly connected to the bottom frame 101.
[0089] The first stamping mechanism 5 includes a second hydraulic cylinder 501 fixedly connected to the top plate 103;
[0090] A hollow connecting cylinder 503 is arranged on the lower side of the fixed end of the second hydraulic cylinder 501, and elastic pads 504 are fixedly connected to the upper and lower surfaces of the connecting cylinder 503;
[0091] The output end of the second hydraulic column 501 penetrates through the upper wall of the adapter cylinder 503 and is fixedly connected to a first stamping block 502 that fits the adapter cylinder 503;
[0092] A second stamping block 505 is fixedly connected to the lower side inside the adapter cylinder 503. The middle of the lower surface of the second stamping block 505 is fixedly connected to a connecting column 506 that penetrates through the lower wall of the adapter cylinder 503. The lower end of the connecting column 506 is fixedly connected to a pressure plate 507. The pressure plate 507 corresponds to and is fixedly connected to a spring washer 504. The middle of the lower surface of the pressure plate 507 is fixedly connected to a stamping head assembly;
[0093] The lower end of the stamping head assembly is proportionally retracted inward. The upper end of the stamping head assembly fits the central hole of the wheel blank. The stamping head assembly includes a main column 508 fixedly connected to the pressure plate 507, and side columns 509 protrude from the side of the main column 508;
[0094] A first gear 510 is fixedly sleeved on the outer side of the middle of the adapter cylinder 503.
[0095] An auxiliary mechanism 6 is arranged on the side of the first stamping mechanism 5. The auxiliary mechanism 6 includes a first motor 601. The output end of the first motor 601 is fixedly connected to a second gear 602 that fits and meshes with the first gear 510. A machine column 603 is fixedly connected between the first motor 601 and the top plate 103;
[0096] When the pressure plate 507 fits the wheel blank, that is, when the first stamping mechanism 5 stamps the central hole of the wheel blank in place, at this time, the first gear 510 and the second gear 602 are flush and meshed.
[0097] Please refer to Figure 15 、 Figure 16 、 Figure 17 、 Figure 18 , the second stamping mechanism 7 includes a third hydraulic column 701. The fixed end of the third hydraulic column 701 is correspondingly embedded in a socket 208. The output end of the third hydraulic column 701 is fixedly connected to a third stamping block 702. On both sides of the end of the third stamping block 702, there are fixedly connected blocks 703 that fit the side of the wheel blank;
[0098] The end of the third stamping block 702 is evenly and equidistantly fitted with grinding wheels 704. The middle of the surface of the grinding wheel 704 is fixedly penetrated by a first wheel shaft 705. The upper end of the first wheel shaft 705 extends out of the third stamping block 702 and is fixedly connected to a first belt pulley 706. A cushion block 707 fixedly sleeved on the first wheel shaft 705 is arranged between the first belt pulley 706 and the third stamping block 702.
[0099] There are two grinding mechanisms 8 that are centrosymmetrically arranged on the pressure seat assembly. The grinding mechanisms 8 are used for grinding the tooth part of the wheel blank. The grinding mechanisms 8 are on the clockwise side of the second stamping mechanism 7. The lower side of the grinding mechanisms 8 is adaptively inserted into the groove 207;
[0100] The grinding mechanism 8 includes a spring column 801. The fixed end of the spring column 801 is correspondingly embedded in the socket 208. The output end of the spring column 801 is fixedly connected with a ferrule 802. A second motor 804 is fixedly connected to the upper side of the tail of the ferrule 802. The output end of the second motor 804 is fixedly connected with a first roller 805 placed inside the tail of the ferrule 802. A second roller 806 is movably clamped inside the head of the ferrule 802. A second roller shaft 807 is vertically penetrated and fixedly connected to the middle of the second roller 806. The upper end of the second roller shaft 807 penetrates the upper wall of the ferrule 802 and is fixedly connected with a second pulley 808 flush with the first pulley 706. Auxiliary rods 809 fixedly clamped inside the ferrule 802 are respectively arranged on both sides of the second roller 806. A grinding belt 810 inside the ferrule 802 is jointly sleeved on the second roller 806, the auxiliary rods 809 and the first roller 805.
[0101] The first pulley 706 of the second stamping mechanism 7 and the second pulley 808 of the grinding mechanism 8 on the same side are jointly sleeved with a connecting belt 9.
[0102] The working principle of the present invention is as follows:
[0103] Place the wheel blank on the conveying mechanism 4. The side rods 409 on both sides are responsible for supporting the wheel blank. The outer conveyor belt 405 moves the wheel blank to the positioning plate mechanism 2 by driving the second roller column 407 to rotate through the motor. Before that, adjust the position of the positioning components on the panel 209 through the first hydraulic column 301, and at the same time replace a suitable collar 306 to assist in the adjustment, so that the distance between adjacent positioning components adapts to the diameter of the wheel blank. In this way, when the conveying mechanism 4 conveys the wheel blank, if there is a side shift, the unilateral positioning components can block in the direction of the side shift, and then cooperate with the conveying of the outer conveyor belt 405 to guide the wheel blank onto the positioning plate mechanism 2, improving the smoothness of the wheel blank positioning.
[0104] After the wheel blank is moved onto the positioning plate mechanism 2, retract the first hydraulic column 301 to synchronously retract the positioning components along the middle groove 210 and the sliding groove 211. The synchronous retraction of the positioning components on the four sides can directly position the wheel blank in the center of the main board 201, that is, the central axis of the wheel blank is aligned with the central axis of the main board 201, effectively positioning the central hole of the wheel blank.
[0105] After the wheel blank is positioned, start the second hydraulic column 501 to make the stamping head assembly move downward to punch the central hole of the wheel blank. The lower end of the stamping head assembly contracts in equal proportion, so that the wheel blank is gradually stressed. The waste material punched off from the central hole falls through the central hole and the waste hole 202 of the support plate 204. The upper surface of the column disk 302 is an annular slope surface, which slopes downward from the center of the column disk 302 to the edge. The fallen waste material can automatically slide into the bottom frame 101 for collection, improving the waste material collection capacity.
[0106] On the side of the main column 508, there is a side column 509. The central hole of the wheel blank is stamped into the shape of the stamping head assembly. At this time, when the pressure plate 507 fits the wheel blank, that is, when the first stamping mechanism 5 stamps the central hole of the wheel blank in place, the first gear 510 and the second gear 602 are flush and engaged. Then, the first gear 510 can be driven to rotate by the auxiliary mechanism 6, and then the stamping head assembly directly drives the wheel blank to rotate for subsequent stamping of the tooth part, saving the steps of switching between central hole stamping and tooth part stamping, saving the working procedures, and simplifying the processing procedures.
[0107] By symmetrically arranging the second stamping mechanisms 7 at the centers on both sides of the wheel blank, the stamping forces on the tooth parts of the wheel blank are relatively offset. And a grinding mechanism 8 is arranged on the side of the second stamping mechanism 7 to grind the tooth parts just after stamping, so as to assist in shaping the tooth parts, making the overall stamping force on the tooth parts of the wheel blank uniform and improving the stamping quality of the tooth parts of the wheel blank.
[0108] Due to the arrangement of the grinding mechanism 8 on the side of the second stamping mechanism 7, the freshly stamped tooth parts of the second stamping mechanism 7 will directly fall into the working range of the grinding mechanism 8 during rotation. The grinding belt 810 of the grinding mechanism 8 grinds the inner wall and periphery of the tooth parts under the rotation of the first roller 805, and can effectively remove the burrs of the tooth parts in a timely manner.
[0109] Through the connection of the connecting belt 9 to the first pulley 706 and the second pulley 808, when stamping the tooth parts, the connecting belt 9 drives the first pulley 706 to rotate, and then the grinding wheel 704 at the end of the third stamping block 702 also rotates accordingly, enabling rough grinding while stamping the tooth parts and further improving the working efficiency.
[0110] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sprocket punching device, comprising a press seat assembly, wherein the press seat assembly comprises a position plate mechanism (2), a power mechanism (3) and a conveying mechanism (4); The positioning plate mechanism (2) comprises a main board (201), and docking frames (205) for docking with a conveying mechanism (4) are symmetrically embedded on both sides of the Y-axis of the main board (201), and T-shaped side branches (206) are symmetrically fixedly connected on both sides of the X-axis of the main board (201), and a support column (212) is fixedly connected to the lower surface of one end of the side branch (206) away from the main board (201); A first punching mechanism (5) for punching a center hole of a wheel blank is arranged above the press seat assembly; The press seat assembly is provided with two centrally symmetrical second punching mechanisms (7); Features: A panel (209) is fixedly connected between the docking frame (205) and the side branch (206), and the panel (209) is fixedly connected to the main board (201). A middle groove (210) is vertically penetrated in the middle of each panel (209), and sliding grooves (211) are respectively provided in the middle of both sides of the main board (201); The power mechanism (3) comprises a first hydraulic column (301), the output end of the first hydraulic column (301) is fixedly connected to a column plate (302), the edge of the column plate (302) is evenly and equidistantly hinged with connecting arms (303) through a rotating shaft, and one end of the connecting arm (303) away from the column plate (302) is hinged with a positioning component corresponding to the panel (209) through a rotating shaft; The positioning assembly comprises a positioning column (304) adapted to the sliding middle groove (210), the positioning column (304) transversely penetrates an ear plate (305) fixedly connected thereto, and two ends of the ear plate (305) respectively correspond to the sliding groove (211).
2. A sprocket punching device according to claim 1, characterized in that: A waste hole (202) is vertically penetrated in the middle of the surface of the main board (201), a buckle hole (203) connected to the waste hole (202) is opened in the middle of the upper surface of the main board (201), and a support plate (204) is movably embedded in the buckle hole (203); A groove (207) is provided on the upper surface of one end of the side branch (206) close to the main board (201), and a socket (208) is fixedly connected to the upper surface of one end of the side branch (206) away from the main board (201).
3. A sprocket punching device according to claim 1, characterized in that: The upper surface of the column plate (302) is an annular slope surface, and the annular slope surface is inclined downward from the center of the column plate (302) to the edge; A collar (306) is movably embedded on the outer side of the upper end of the positioning column (304).
4. A sprocket punching device according to claim 1, characterized in that: The conveying mechanism (4) comprises two wall panels (401) arranged in parallel, and one end of the two wall panels (401) is fixedly inserted into a docking frame (205); A connecting block (402) is fixedly connected between one end of the two wall panels (401) sunk into the docking frame (205), a block groove (403) is provided in the middle of the side surface of the connecting block (402), and a first roller (404) is movably embedded in one end of the connecting block (402) sunk into the docking frame (205), and the first roller (404) passes through the connecting block (402); A second roller (407) is movably mounted between the ends of the two wall panels (401) away from the docking frame (205) via a motor; A conveying assembly is sleeved between the connecting block (402) and the second roller (407), and the second roller (407) is adapted to the conveying assembly; The conveying assembly comprises an outer conveying belt (405) sleeved on the second roller (407) and the connecting block (402); an inner belt (406) sleeved on the second roller (407) and the first roller (404) is fixedly connected to the middle part of the loop of the outer conveying belt (405); the inner belt (406) and the block groove (403) are adapted to be plugged in; The two wall panels (401) are respectively fixedly connected to the outside of one end away from the docking frame (205) with a column leg (408), and the end side of each column leg (408) close to the wall panel (401) is fixedly connected to a lever (409) parallel to the wall panel (401), and the end of the lever (409) away from the column leg (408) corresponds to the fixed panel (209).
5. A sprocket punching device according to claim 4, characterized in that: A frame mechanism (1) is arranged outside the press seat assembly, and the frame mechanism (1) comprises a bottom frame (101) for receiving waste materials, a sleeve (102) is fixedly connected to the middle of the lower inner wall of the bottom frame (101), and a top plate (103) is fixedly mounted on the upper side of the bottom frame (101); The lower end of the upright column (212) is fixedly connected to the bottom frame (101); The lower end of the first hydraulic column (301) corresponds to the sleeve (102); The lower ends of the column legs (408) are fixedly connected to the bottom frame (101).
6. A sprocket punching device according to claim 5, characterized in that: The first punching mechanism (5) comprises a second hydraulic column (501) fixedly connected to the top plate (103); A hollow connecting tube (503) is provided at the lower side of the fixed end of the second hydraulic column (501), and elastic washers (504) are fixedly connected to the upper and lower surfaces of the connecting tube (503); The output end of the second hydraulic column (501) passes through the upper wall of the connecting tube (503) and is fixedly connected to a first punching block (502) adapted to the connecting tube (503); A second punching block (505) is fixedly connected to the lower inner side of the connecting tube (503); a connecting column (506) penetrating the lower wall of the connecting tube (503) is fixedly connected to the middle of the lower surface of the second punching block (505); a pressure plate (507) is fixedly connected to the lower end of the connecting column (506); the pressure plate (507) corresponds to the fixed spring washer (504); and a punching head assembly is fixedly connected to the middle of the lower surface of the pressure plate (507); The lower end of the punch head assembly is proportionally retracted, and the upper end of the punch head assembly is adapted to the central hole of the wheel blank. The punch head assembly includes a main column (508) fixedly connected to a pressure plate (507), and a side column (509) is protruded on the side of the main column (508); A first gear (510) is fixedly sleeved on the outer side of the middle portion of the connecting sleeve (503).
7. A sprocket punching device according to claim 6, characterized in that: An auxiliary mechanism (6) is provided on the side of the first punching mechanism (5), and the auxiliary mechanism (6) comprises a first motor (601), an output end of the first motor (601) is fixedly connected to a second gear (602) adapted to mesh with the first gear (510), and an organic column (603) is fixedly connected between the first motor (601) and the top plate (103).
8. A sprocket punching device according to claim 2, characterized in that: The second punching mechanism (7) comprises a third hydraulic column (701), the fixed end of the third hydraulic column (701) corresponds to the embedded socket (208), the output end of the third hydraulic column (701) is fixedly connected to a third punching block (702), and both sides of the end of the third punching block (702) are respectively fixedly connected to stoppers (703) adapted to the side surfaces of the wheel embryo; The end of the third stamping block (702) is evenly and evenly fitted with a grinding wheel (704); a first axle (705) is fixedly connected to the middle of the surface of the grinding wheel (704); the upper end of the first axle (705) extends out of the third stamping block (702) and is fixedly connected to a first pulley (706); a cushion block (707) fixedly sleeved on the first axle (705) is fitted between the first pulley (706) and the third stamping block (702).
9. A sprocket punching device according to claim 8, characterized in that: The press seat assembly is provided with two centrally symmetrical grinding mechanisms (8), the grinding mechanisms (8) are located on the clockwise side of the second punching mechanism (7), and the lower side of the grinding mechanisms (8) is adapted to be inserted into the groove (207); The grinding mechanism (8) comprises a spring column (801), the fixed end of the spring column (801) corresponds to the embedded seat (208), the output end of the spring column (801) is fixedly connected to a clamping sleeve (802), the upper side of the tail of the clamping sleeve (802) is fixedly connected to a second motor (804), the output end of the second motor (804) is fixedly connected to a first roller (805) arranged on the inner side of the tail of the clamping sleeve (802), the inner side of the head of the clamping sleeve (802) is movably clamped with a second roller (806), and the first A second axle (807) is vertically penetrated and fixedly connected to the middle of the second roller (806); the upper end of the second axle (807) penetrates the upper wall of the sleeve (802) and is fixedly connected to a second pulley (808) flush with the first pulley (706); auxiliary rods (809) fixedly mounted on the inner side of the sleeve (802) are respectively arranged on both sides of the second roller (806); the second roller (806), the auxiliary rod (809) and the first roller (805) are jointly sleeved with a grinding belt (810) located on the inner side of the sleeve (802); The first pulley (706) of the second punching mechanism (7) and the second pulley (808) of the grinding mechanism (8) on the same side are jointly sleeved with a connecting belt (9).
Citation Information
Patent Citations
Tooth pressing device of chain wheel
CN117340171A