Mesh weaving machine for metal wire mesh
By introducing adjustable alarm components and telescopic components into the wire module mechanism of wire mesh weaving machines, the existing weaving machines are solved for the cumbersome operation and lack of intelligent early warning when adjusting the number and spacing of warp lines, rapid adjustment and real-time alarm are achieved, and production efficiency and finished product quality are improved.
Patent Information
- Application Number
- CN202510541491.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-04-28
AI Technical Summary
The existing wire mesh weaving machines for wire mesh are cumbersome when adjusting the number and spacing of warp threads, which is time-consuming and difficult to quickly switch the braiding specifications. They lack an intelligent early warning mechanism, resulting in the inability to alarm in time when the tension exceeds the threshold, affecting the quality of the finished product.
A wire mesh weaving machine is designed, and its conductor module includes adjustable alarm components, guide rail components, elastic support components and telescopic components. Through the cooperation of rollers and guide rails, rapid adjustment of the number and spacing of the wires is achieved, and real-time monitoring and alarm of tension is achieved through pressure sensors and airbag systems.
It realizes rapid adjustment of the number and spacing of wires, improves production efficiency, promptly alarms to prevent wire fractures and mesh surface slacks, and improves the pass rate of finished products.
Smart Images

Figure CN120055177A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wire mesh weaving machines, and in particular to a wire mesh weaving machine for metal wire meshes. Background Art
[0002] In the process of processing metal meshes from copper materials, a wire mesh weaving machine for metal wire meshes is often used. The wire mesh weaving machine for metal wire meshes generally interweaves metal wires through mechanical transmission and a weaving system to form a mesh structure. By adopting double-hook type or warp knitting knotless technology, different specifications of mesh holes can be woven, and it is widely used in fields such as building reinforcement, industrial filtration, and safety protection, improving production efficiency and quality.
[0003] Existing wire mesh weaving machines for metal wire meshes usually adopt a fixed multi-wire module design to guide the metal wires to complete the weaving. However, when it is necessary to adjust the warp configuration (including the quantity and spacing), this design exposes significant operational defects: technicians must disassemble the existing wire modules one by one in sequence, and then re-measure and assemble according to the new specifications. The whole process is not only time-consuming and laborious, but also difficult to achieve rapid switching between different weaving specifications, severely restricting production efficiency. In addition, although the traditional wire module has a basic tension adjustment function, it lacks an intelligent warning mechanism. Once the tension exceeds the safety threshold, the system cannot give an alarm in time, resulting in quality problems such as wire breakage or mesh surface relaxation, directly affecting the qualified rate of finished products. This lag in design has been difficult to meet the stringent requirements of modern industry for high-precision and high-efficiency weaving operations. In view of the above problems, this invention document proposes a wire mesh weaving machine for metal wire meshes. Summary of the Invention
[0004] The purpose of the present invention is to solve the problems that when the number and spacing of warps need to be changed in a wire mesh weaving machine for metal wire meshes in the prior art, it is necessary to first disassemble multiple wire components in sequence, and then re-measure and assemble according to the required number and spacing. The whole process is very troublesome and time-consuming, not facilitating the rapid switching of metal wire mesh weaving specifications. Moreover, although common wire components can, to a certain extent, adjust the tension of metal wires, they cannot give an alarm in time when the tension limit reaches the limit, affecting the quality of woven finished products. A wire mesh weaving machine for metal wire meshes is proposed.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions: A wire mesh weaving machine for metal wire meshes, including a wire mesh weaving device, and a wire module mechanism is arranged on the wire mesh weaving device; The wire module mechanism comprises a module plate, the upper and lower sides of the module plate are connected with adjustable alarm components, a guide rail component is arranged on the module plate, a plurality of rollers are slid in the guide rail component, one end of the roller is provided with an elastic support component, the top of the elastic support component is connected with a guide component, a passive adjustment component is arranged on the elastic support component, both sides of the passive adjustment component in the middle and one side of the remaining passive adjustment components are connected with telescopic components, and one side of the remaining passive adjustment components are connected with two positioning blocks, the telescopic components arranged in parallel are engaged with the positioning blocks to combine the passive adjustment component and the telescopic component, and the passive adjustment component in the middle is provided with an active adjustment component; The guide rail assembly includes an upper rail, an inclined rail and an arc rail, which are fixedly mounted on the module plate, and both ends of the arc rail are connected to both ends of the upper rail through the inclined rail. When the roller is in the upper rail, the elastic support assembly drives the guide assembly to lift upward, so that the guide assembly can smoothly perform the wire operation.
[0006] Preferably, the adjustable alarm assembly includes two outer cylinders, one side of the two upper outer cylinders are connected to a mounting bracket, the two mounting brackets are fixedly mounted on the wire mesh weaving equipment, the two outer cylinders are fixedly connected to the module plate, and an adjusting rod is provided inside the outer cylinder, the adjusting rod is fixed in the outer cylinder by bolts, the bottom ends of the two adjusting rods are fixedly connected to a connecting strip, a connecting plate is fixedly connected to the connecting strip, airbags and a shell are installed on both sides of the connecting plate, the airbag is connected to the shell, and a pressure sensor is installed in the shell.
[0007] Preferably, two annular rails are fixedly connected to the module plate.
[0008] Preferably, the guide assembly includes three rod frames, and the upper and lower sides of the three rod frames are fixedly connected with cover plates, and the cover plates correspond to the positions of the airbags above.
[0009] Preferably, the two horizontal bars of the middle rod frame and the two vertical bars of the other two rod frames are fixedly connected with support members, and the third springs are fixedly connected to both sides of the support members, one end of the third spring is fixedly connected to the movable sleeve, the movable sleeve is slidably connected to the rod frame, and a wire roller is rotatably installed between the two movable sleeves.
[0010] Preferably, the elastic support assembly comprises a support rod, the top end of the support rod is fixedly connected to the cover plate below, a sleeve is provided outside the support rod, the roller is rotatably mounted on the sleeve, and a support tube is fixedly connected outside the sleeve; The bottom end of the support rod is fixedly connected with a pressure plate, the pressure plate corresponds to the position of the airbag below, the top of the pressure plate is fixedly connected with a first spring, and the top end of the first spring is fixedly connected with the sleeve.
[0011] Preferably, two mounting parts are fixedly connected to the support tube, wherein both mounting parts are fixed to the upper annular rail by fixing bolts, a slide rail is fixedly connected to one side of the mounting parts, and the upper multiple slide rails and the lower multiple slide rails are slidably connected to the upper annular rail and the lower annular rail respectively.
[0012] Preferably, the passive adjustment component includes a fixed sleeve and a sliding sleeve, the fixed sleeve is fixedly connected to the support tube, the sliding sleeve is slidably connected to the support tube, two locking blocks are fixedly connected to the fixed sleeve and the sliding sleeve respectively, and a second spring is fixedly connected between the fixed sleeve and the sliding sleeve.
[0013] Preferably, the telescopic assembly includes a cross arm, the three ends of which are hinged to three hinges, wherein one side of two hinges is fixedly connected with a locking plate, the locking plates on the same horizontal line are locked with the locking blocks, the two upper hinges in the middle and the two lower hinges are respectively fixedly connected to the sliding sleeve and the fixed sleeve in the middle, and the remaining hinges are respectively fixedly connected to one side of the corresponding sliding sleeve and the fixed sleeve.
[0014] Preferably, the active adjustment component includes a screw and two fixing parts, the screw is rotatably mounted on the two fixing parts through two bearings, the two fixing parts are fixedly connected to two mounting parts located in the middle, both ends of the screw are fixedly connected with handles, the screw is threadedly connected with a threaded seat, and the threaded seat is fixedly connected to the sliding sleeve located in the middle.
[0015] Compared with the prior art, the present invention provides a wire mesh weaving machine, which has the following beneficial effects: 1. The wire mesh weaving machine moves the rollers at the lower position along the inclined rail to the upper rail position, so that the elastic support component and the guide component are lifted upward for a distance, thereby increasing the number of wires to meet actual production needs. Moreover, after being lifted upward for a distance, they can be effectively staggered with the guide component at the lower position, thereby avoiding affecting the operation of the wires during processing. Secondly, the telescopic component is engaged with the positioning block, and the active adjustment component is operated to drive the passive adjustment component to move longitudinally, so that the telescopic component can link the remaining passive adjustment components to drive the guide component to expand, and then the spacing between the copper wires can be adjusted, and fast switching between different weaving specifications can be achieved, thereby improving production efficiency.
[0016] 2. For the wire mesh weaving machine, the warp threads are transmitted through the guiding assembly. When the tension of the warp threads changes, the guiding assembly moves up and down accordingly, causing the support rod and the pressing plate to move. When the cover plate contacts the airbag upward, the gas inside the airbag is pressed into the housing. At this time, the pressure sensor detects the pressure change. Also, when the pressing plate contacts the airbag downward, the pressure change can also be detected. The pressure sensor can alarm through an external alarm, so as to alarm when the wire tension exceeds the threshold, thus enabling timely adjustment or maintenance operations to ensure the qualified rate of subsequent finished products.
[0017] 3. For the wire mesh weaving machine, by moving the roller along the inclined rail into the upper rail, the elastic support assembly drives the guiding assembly to rise. At this time, the bottom ends of the guiding assembly and the elastic support assembly correspond to the airbag. Secondly, the active adjustment assembly drives the telescopic assembly to move. When the telescopic assembly is engaged with the clamping block, it can drive the other telescopic assemblies to expand. Furthermore, the distance between the guiding assemblies can be adjusted to meet the actual production requirements, and the replacement difficulty is reduced. At the same time, after adjustment, the guiding assembly and the elastic support assembly still maintain their positions corresponding to the adjustable alarm assembly. Thus, there is no need to lay wires and arrange sensors on-site. This method can meet the overall monitoring requirements, thereby greatly reducing the workload and operation difficulty, and also reducing costs. Description of the Drawings
[0018] Figure 1 Is a three-dimensional view of a wire mesh weaving machine proposed by the present invention; Figure 2 Is a three-dimensional view of the wire module mechanism of a wire mesh weaving machine proposed by the present invention; Figure 3 Is a rear three-dimensional view of the wire module mechanism of a wire mesh weaving machine proposed by the present invention; Figure 4 Is a three-dimensional view of the module plate of a wire mesh weaving machine proposed by the present invention; Figure 5 Is a three-dimensional view of the elastic support assembly of a wire mesh weaving machine proposed by the present invention; Figure 6 Is a three-dimensional view of the connection between the elastic support assembly and the roller of a wire mesh weaving machine proposed by the present invention; Figure 7 Is a three-dimensional view of the disassembly of the telescopic assembly and the passive adjustment assembly of a wire mesh weaving machine proposed by the present invention; Figure 8 Is a three-dimensional view of the connection between the passive adjustment assembly and the telescopic assembly of a wire mesh weaving machine proposed by the present invention; Figure 9 Is a three-dimensional view of the guiding assembly of a wire mesh weaving machine proposed by the present invention; Figure 10 A three-dimensional view of the connection between the passive adjustment component and the elastic support component of a wire weaving machine for metal wire meshes proposed by the present invention.
[0019] In the figure: 100, wire mesh weaving equipment; 200, wire guiding module mechanism; 201, module board; 202, adjustable alarm component; 2021, outer cylinder; 2022, adjusting rod; 2023, airbag; 2024, connecting plate; 2025, pressure sensor; 2026, housing; 2027, connecting bar; 203, guide rail component; 2031, upper rail; 2032, inclined rail; 2033, arc-shaped rail; 204, annular rail; 205, elastic support component; 2051, support rod; 2052, sleeve; 2053, support cylinder; 2054, first spring; 2055, pressing plate; 2056, mounting part; 2057, slide rail; 206, telescopic component; 2061, cross arm; 2062, clamping plate; 2063, hinge; 207, active adjustment component; 2071, screw; 2072, handle; 2073, threaded seat; 2074, fixing part; 208, passive adjustment component; 2081, fixed sleeve; 2082, second spring; 2083, sliding sleeve; 2084, clamping block; 209, guiding component; 2091, cover plate; 2092, rod holder; 2093, support member; 2094, third spring; 2095, movable sleeve; 2096, wire guiding roller; 210, roller; 211, fixing bolt; 212, mounting bracket. Specific embodiments
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0021] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0022] Example 1: Refer to Figures 1 - 8 and Figure 10 , a wire weaving machine for metal wire meshes, including wire mesh weaving equipment 100, and a wire guiding module mechanism 200 is arranged on the wire mesh weaving equipment 100; The wire module mechanism 200 includes a module board 201, on which two annular rails 204 are fixedly connected. Adjustable alarm components 202 are connected to both the upper and lower sides of the module board 201. A guide rail assembly 203 is arranged on the module board 201, and a plurality of rollers 210 slide in the guide rail assembly 203. One end of each roller 210 is provided with an elastic support assembly 205. The elastic support assembly 205 includes a support rod 2051, the top end of the support rod 2051 is fixedly connected to the lower cover plate 2091, a sleeve 2052 is arranged outside the support rod 2051, and the support rod 2051 can slide inside the sleeve 2052, enabling the guide assembly 209 and the pressure plate 2055 to move up and down smoothly. When the tension of the warp thread changes, the cover plate 2091 and the pressure plate 2055 can smoothly contact the airbag 2023. The roller 210 is rotatably installed on the sleeve 2052 and can rotate to reduce the movement resistance, enabling the roller 210 to move smoothly along the guide rail assembly 203. The outside of the sleeve 2052 is fixedly connected to a support cylinder 2053, and two mounting parts 2056 are fixedly connected to the support cylinder 2053. Both of the two mounting parts 2056 are fixed on the upper annular rail 204 through fixing bolts 211. By screwing the two fixing bolts 211 onto the annular rail 204, the positions of the outermost two elastic support assemblies 205 after jacking can be locked, thereby fixing the remaining jacked elastic support assemblies 205 to prevent the problem of wire process deviation. One side of the mounting part 2056 is fixedly connected to a slide rail 2057. The plurality of upper slide rails 2057 and the plurality of lower slide rails 2057 are respectively slidably connected to the upper annular rail 204 and the lower annular rail 204. The annular rail 204 can guide the slide rail 2057 to make the slide rail 2057 slide smoothly along the annular rail 204, thereby maintaining the smooth movement of the elastic support assembly 205. The bottom end of the support rod 2051 is fixedly connected to a pressure plate 2055, and the pressure plate 2055 corresponds to the position of the lower airbag 2023. A first spring 2054 is fixedly connected above the pressure plate 2055. The first spring 2054 can maintain the positions of the pressure plate 2055 and the support rod, thereby maintaining the height of the guide assembly 209. Moreover, by connecting the sleeve 2052 and the support rod 2051 through the first spring 2054, the sleeve 2052 can smoothly drive the support rod 2051 to perform displacement movement through the first spring 2054. The top end of the first spring 2054 is fixedly connected to the sleeve 2052. The top of the elastic support assembly 205 is connected to a guide assembly 209; A passive adjustment component 208 is provided on the elastic support component 205. The passive adjustment component 208 includes a fixed sleeve 2081 and a sliding sleeve 2083. The fixed sleeve 2081 is fixedly connected to the support cylinder 2053, and the sliding sleeve 2083 is slidably connected to the support cylinder 2053. The sliding sleeve 2083 can slide on the support cylinder 2053, enabling the sliding sleeve 2083 to drive the cross arm 2061 to smoothly perform telescopic movement. Two clamping blocks 2084 are respectively fixedly connected to the fixed sleeve 2081 and the sliding sleeve 2083. A second spring 2082 is fixedly connected between the fixed sleeve 2081 and the sliding sleeve 2083. Through the restoring force of the second spring 2082, the second spring 2082 can drive the sliding sleeve 2083 to rise, enabling the cross arm 2061 to smoothly retract. Telescopic components 206 are connected to both sides of the passive adjustment component 208 in the middle and one side of the remaining passive adjustment components 208. The telescopic component 206 includes a cross arm 2061. Three ends of the cross arm 2061 are hinged to three hinge members 2063. One side of two of the hinge members 2063 is fixedly connected with a clamping plate 2062. The clamping plates 2062 at the same horizontal line are locked with the clamping blocks 2084. By locking the clamping plate 2062 and the clamping block 2084 together, the cross arm 2061 can be smoothly connected to the passive adjustment component 208. Furthermore, the telescopic movement of the cross arm 2061 can drive the remaining cross arms 2061 to perform telescopic adjustment through the passive adjustment component 208. In this way, the telescopic component 206 and the passive adjustment component 208 can be smoothly combined together and are also convenient for disassembly. The two hinge members 2063 above and the two hinge members 2063 below in the middle are respectively fixedly connected to the sliding sleeve 2083 and the fixed sleeve 2081 in the middle. The remaining hinge members 2063 are respectively fixedly connected to one side of the corresponding sliding sleeve 2083 and fixed sleeve 2081. And two clamping blocks 2084 are connected to one side of the remaining passive adjustment components 208. The juxtaposed telescopic components 206 are combined with the passive adjustment component 208 by engaging with the clamping blocks 2084. An active adjustment component 207 is provided on the passive adjustment component 208 in the middle. The active adjustment component 207 includes a screw 2071 and two fixing members 2074. The screw 2071 is rotatably installed on the two fixing members 2074 through two bearings respectively. The screw 2071 can maintain stable rotation through the bearings, enabling the screw 2071 to stably drive the threaded seat 2073, so that the threaded seat 2073 can smoothly drive the sliding sleeve 2083 to perform longitudinal sliding, thereby facilitating the control of the telescopic movement of the cross arm 2061. The two fixing members 2074 are respectively fixedly connected to the two mounting members 2056 in the middle. Both ends of the screw 2071 are fixedly connected with a handle 2072. By using the handle 2072 as the force application point, it is convenient to operate the screw 2071 to rotate. A threaded seat 2073 is threadedly connected to the screw 2071, and the threaded seat 2073 is fixedly connected to the sliding sleeve 2083 in the middle; The guide rail assembly 203 includes an upper rail 2031, an inclined rail 2032 and an arc rail 2033. The upper rail 2031, the inclined rail 2032 and the arc rail 2033 are fixedly installed on the module plate 201. The roller 210 enters the arc rail 2033 along the inclined rail 2032, so that the elastic support assembly 205 can drive the guide assembly 209 to move downward, thereby reducing the number of guide assemblies 209 and meeting actual wire requirements. Both ends of the arc rail 2033 are connected to the two ends of the upper rail 2031 through the inclined rail 2032. When the roller 210 is in the upper rail 2031, the elastic support assembly 205 drives the guide assembly 209 to lift upward, so that the guide assembly 209 can smoothly perform wire operations.
[0023] In this embodiment, by moving the roller 210 at the lower position along the inclined rail 2032 to the upper rail 2031, the roller 210 drives the sleeve 2052 to move, and the sleeve 2052 drives the pressure plate 2055 to move upward through the first spring 2054, and the pressure plate 2055 drives the guide assembly 209 to lift up a certain distance through the support rod 2051, so as to increase the number of wires and meet the actual production needs. Moreover, after the guide assembly 209 is lifted up a certain distance, it can effectively stagger with the lower guide assembly 209, thereby avoiding affecting the processing. The operation of the affected conductor is carried out, and secondly, the locking plate 2062 is engaged with the locking block 2084, and then the screw 2071 is rotated by the handle 2072. The screw 2071 and the threaded seat 2073 are threadedly transmitted, so that the threaded seat 2073 drives the sleeve 2083 to move, and the sleeve 2083 drives the cross arm 2061 to unfold, and then the sleeve 2083 can be linked to drive the other cross arms 2061 to unfold synchronously, so that the guide components 209 can be unfolded, and then the conductor spacing can be adjusted, and fast switching between different weaving specifications can be realized, thereby improving production efficiency.
[0024] Example 2: Reference Figure 4 and Figures 9 - 10, A wire weaving machine for metal wire meshes, comprising a guiding assembly 209. The guiding assembly 209 includes three rod frames 2092. Cover plates 2091 are fixedly connected to both the upper and lower sides of the three rod frames 2092. The cover plates 2091 correspond to the positions of the air bags 2023 above. Support members 2093 are fixedly connected to the two cross bars of the middle rod frame 2092 and the two vertical bars of the other two rod frames 2092. Third springs 2094 are fixedly connected to both sides of the support members 2093. The positions of the movable sleeves 2095 can be set through the third springs 2094 to keep the two wire guide rollers 2096 stably guided. Moreover, the third springs 2094 have elasticity, and thus can play a buffering role during the wire guiding process. One end of the third spring 2094 is fixedly connected to the movable sleeve 2095. The movable sleeve 2095 is slidably connected to the rod frame 2092. A wire guide roller 2096 is rotatably installed between the two movable sleeves 2095. By combining the horizontal wire guide roller 2096 and the vertical wire guide roller 2096, the warp threads can be effectively limited in position, avoiding excessive deviation of the warp threads. Moreover, the wire guide roller 2096 can roll, thereby reducing the frictional resistance, maintaining the smoothness of wire guiding, and reducing wear at the same time; The elastic support assembly 205 includes a support rod 2051. The top end of the support rod 2051 is fixedly connected to the lower cover plate 2091. A sleeve 2052 is arranged outside the support rod 2051. A roller 210 is rotatably installed on the sleeve 2052. A support cylinder 2053 is fixedly connected to the outside of the sleeve 2052. The bottom end of the support rod 2051 is fixedly connected to a pressure plate 2055. The pressure plate 2055 corresponds to the position of the air bag 2023 below. A first spring 2054 is fixedly connected above the pressure plate 2055. The top end of the first spring 2054 is fixedly connected to the sleeve 2052; The adjustable alarm component 202 includes two outer cylinders 2021. On one side of each of the two upper outer cylinders 2021, a mounting bracket 212 is connected. The adjustable alarm component 202 can be fixed through the mounting bracket 212 to maintain the stability of the adjustable alarm component 202. The two mounting brackets 212 are fixedly installed on the wire mesh weaving device 100. The two outer cylinders 2021 are fixedly connected to the module board 201. And an adjusting rod 2022 is provided inside the outer cylinder 2021. The adjusting rod 2022 is fixed in the outer cylinder 2021 by bolts. The adjusting rod 2022 can slide inside the outer cylinder 2021, so that the adjusting rod 2022 can adjust the up and down positions of the connecting strip 2027. After adjustment, the position of the adjusting rod 2022 can be fixed by bolts. In this way, the positions of the cover plate 2091 and the airbag 2023, as well as the position of the pressing plate 2055 and the airbag 2023, can be adjusted to facilitate adjusting the trigger sensitivity according to the actual situation. The bottom ends of the two adjusting rods 2022 are fixedly connected with a connecting strip 2027. A connecting plate 2024 is fixedly connected to the connecting strip 2027. An airbag 2023 and a housing 2026 are installed on both sides of the connecting plate 2024. The airbag 2023 communicates with the housing 2026. A pressure sensor 2025 is installed in the housing 2026. The pressure sensor 2025 can detect the air pressure change inside the housing 2026. When the pressure sensor 2025 detects a change in air pressure, an external alarm can be used for alarm reminder.
[0025] In this embodiment: Through the warp thread being transmitted in the guiding component 209, when the tension of the warp thread changes, the wire roller 2096 generates a displacement. Since the third spring 2094 maintains the maximum stretched or contracted state, the wire roller 2096 directly drives the cover plate 2091 to move through the rod holder 2092. The lower cover plate 2091 also drives the pressing plate 2055 to move through the support rod 2051. When the upper cover plate 2091 contacts the airbag 2023 upward, the gas inside the airbag 2023 is pressed into the housing 2026. At this time, the pressure sensor 2025 detects the pressure change. At the same time, when the pressing plate 2055 contacts the airbag 2023 downward, the pressure change can also be detected. The pressure sensor 2025 can alarm through an external alarm, so as to alarm when the wire tension exceeds the threshold value, so as to timely adjust or perform maintenance operations to ensure the qualified rate of subsequent finished products.
[0026] Example 3: Refer to Figures 3 - 6, A wire weaving machine for metal wire meshes, comprising a wire guiding module mechanism 200. The wire guiding module mechanism 200 includes a module board 201. Adjustable alarm components 202 are connected to both the upper and lower sides of the module board 201. A rail assembly 203 is arranged on the module board 201. A plurality of rollers 210 slide in the rail assembly 203. An elastic support component 205 is arranged at one end of the roller 210. A guiding component 209 is connected to the top of the elastic support component 205. A passive adjustment component 208 is arranged on the elastic support component 205. Expansion components 206 are connected to both sides of the passive adjustment component 208 in the middle and one side of the other passive adjustment components 208. Moreover, two clamping blocks 2084 are connected to one side of the other passive adjustment components 208. The juxtaposed expansion components 206 are combined with the passive adjustment component 208 and the expansion components 206 by engaging with the clamping blocks 2084. An active adjustment component 207 is arranged on the passive adjustment component 208 in the middle.
[0027] In this embodiment: By moving the roller 210 along the inclined rail 2032 into the upper rail 2031, the elastic support component 205 drives the guiding component 209 to rise. At this time, the bottom ends of the guiding component 209 and the elastic support component 205 correspond to the airbag 2023. Secondly, the active adjustment component 207 drives the expansion component 206 to move. The engagement of the expansion component 206 with the clamping block 2084 can drive the other expansion components 206 to expand. Furthermore, the distance between the guiding components 209 can be adjusted to meet the actual production requirements, and the replacement difficulty is reduced. At the same time, after adjustment, the guiding component 209 and the elastic support component 205 still maintain their positions corresponding to the adjustable alarm component 202. Thus, there is no need to lay wires and arrange sensors on site. This method can meet the overall monitoring requirements, thereby greatly reducing the workload and operation difficulty, and also reducing costs.
[0028] Working principle: When increasing the number of wires, directly move the guiding component 209. The guiding component 209 drives the elastic support component 205 to move, causing the roller 210 to move onto the inclined rail 2032 and then move into the upper rail 2031 through the inclined rail 2032. At the same time, the movement of the roller 210 drives the sleeve 2052 to move. The sleeve 2052 drives the support rod 2051 to move upward through the first spring 2054. The support rod 2051 drives the guiding component 209 to rise a certain distance. During the process of the roller 210 moving into the upper rail 2031, the elastic support component 205 drives the passive adjustment component 208 and the expansion component 206 to move until the clamping plate 2062 is completely engaged with the clamping block 2084. Repeat this process to increase the number of guiding components 209. After adjustment, two fixing bolts 211 are inserted into the mounting parts 2056 on both sides and tightened on the annular rail 204; When adjusting the wire distance, the handle 2072 drives the screw 2071 to rotate. The screw 2071 drives the threaded seat 2073 to move. The threaded seat 2073 drives the sliding sleeve 2083 to move. The sliding sleeve 2083 drives the first spring 2054 to deform. The sliding sleeve 2083 drives the cross arm 2061 to expand, so that the cross arm 2061 is engaged with the clamping block 2084 through the clamping plate 2062, and the other sliding sleeves 2083 drive the cross arm 2061 to expand synchronously, thereby increasing the wire spacing. When the spacing needs to be reduced, the handle 2072 is rotated in the reverse direction. At this time, the first spring 2054 drives the sliding sleeve 2083 to reset upward, so that the cross arm 2061 is folded to meet the wire adjustment requirements; When weaving the net, the guiding component 209 feeds the wire to the weaving area of the wire mesh weaving device 100 for weaving operations. When the warp tension changes, the horizontal wire roller 2096 generates displacement, and the third spring 2094 is stretched to the maximum, causing the rod holder 2092 and the cover plate 2091 to move. When the upper cover plate 2091 contacts the airbag 2023 upward, the airbag 2023 presses the gas into the housing 2026, so that the pressure sensor 2025 detects the pressure change and gives an alarm reminder through an external alarm. When the guiding component 209 drives the support rod 2051 to move downward, the support rod 2051 drives the pressing plate 2055 to move downward, and the pressing plate 2055 contacts the airbag 2023, also giving an alarm reminder, so that the staff can carry out maintenance treatment.
[0029] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A wire mesh weaving machine, comprising a wire mesh weaving device, characterized in that: The wire mesh weaving device is provided with a wire module mechanism; The wire module mechanism includes a module plate, and the upper and lower sides of the module plate are connected with adjustable alarm components. A guide rail component is arranged on the module plate, and a plurality of rollers slide in the guide rail component. An elastic support component is arranged at one end of the roller, and a guide component is connected to the top of the elastic support component. A passive adjustment component is arranged on the elastic support component, and both sides of the passive adjustment component in the middle and one side of the remaining passive adjustment components are connected with telescopic components, and one side of the remaining passive adjustment components is connected with two positioning blocks. The telescopic components arranged in parallel are engaged with the positioning blocks to combine the passive adjustment component and the telescopic component together, and an active adjustment component is arranged on the passive adjustment component in the middle; The guide rail assembly includes an upper rail, an inclined rail and an arc rail. The upper rail, the inclined rail and the arc rail are fixedly mounted on the module plate, and both ends of the arc rail are connected to the two ends of the upper rail through the inclined rail. When the roller is in the upper rail, the elastic support assembly drives the guide assembly to lift upward, so that the guide assembly can smoothly perform the conductor operation.
2. A wire mesh weaving machine according to claim 1, characterized in that: The adjustable alarm component includes two outer cylinders, one side of the two upper outer cylinders are connected to a mounting bracket, the two mounting brackets are fixedly installed on the wire mesh weaving equipment, the two outer cylinders are fixedly connected to the module plate, and an adjusting rod is provided inside the outer cylinder, the adjusting rod is fixed in the outer cylinder by bolts, the bottom ends of the two adjusting rods are fixedly connected to a connecting strip, the connecting strip is fixedly connected to a connecting plate, airbags and a shell are installed on both sides of the connecting plate, the airbag is connected to the shell, and a pressure sensor is installed in the shell.
3. A wire mesh weaving machine according to claim 2, characterized in that: Two annular rails are fixedly connected to the module plate.
4. A wire mesh weaving machine according to claim 3, characterized in that: The guide assembly comprises three rod frames, and the upper and lower sides of the three rod frames are fixedly connected with cover plates, and the positions of the cover plates correspond to the airbags above.
5. A wire mesh weaving machine according to claim 4, characterized in that: The two horizontal bars of the middle rod frame and the two vertical bars of the other two rod frames are fixedly connected with support members, and the third springs are fixedly connected to both sides of the support members. One end of the third spring is fixedly connected to the movable sleeve, the movable sleeve is slidably connected to the rod frame, and a conductor roller is rotatably installed between the two movable sleeves.
6. A wire mesh weaving machine according to claim 5, characterized in that: The elastic support assembly includes a support rod, the top end of the support rod is fixedly connected to the cover plate below, a sleeve is arranged outside the support rod, the roller is rotatably mounted on the sleeve, and a support cylinder is fixedly connected outside the sleeve; The bottom end of the support rod is fixedly connected with a pressure plate, the pressure plate corresponds to the position of the airbag below, the top of the pressure plate is fixedly connected with a first spring, and the top end of the first spring is fixedly connected with the sleeve.
7. A wire mesh weaving machine according to claim 6, characterized in that: Two mounting parts are fixedly connected to the support cylinder, wherein both mounting parts are fixed to the upper annular rail by fixing bolts, one side of the mounting parts is fixedly connected to a slide rail, and the upper multiple slide rails and the lower multiple slide rails are slidably connected to the upper annular rail and the lower annular rail respectively.
8. A wire mesh weaving machine according to claim 7, characterized in that: The passive adjustment component includes a fixed sleeve and a sliding sleeve. The fixed sleeve is fixedly connected to the support tube, the sliding sleeve is slidably connected to the support tube, the two positioning blocks are fixedly connected to the fixed sleeve and the sliding sleeve respectively, and a second spring is fixedly connected between the fixed sleeve and the sliding sleeve.
9. A wire mesh weaving machine according to claim 8, characterized in that: The telescopic assembly includes a cross arm, and the three ends of the cross arm are hinged to three hinges, wherein one side of two hinges is fixedly connected with a locking plate, and the locking plates on the same horizontal line are locked with the locking blocks, and the two upper hinges in the middle and the two lower hinges are respectively fixedly connected to the sliding sleeve and the fixed sleeve in the middle, and the remaining hinges are respectively fixedly connected to one side of the corresponding sliding sleeve and the fixed sleeve.
10. A wire mesh weaving machine according to claim 9, characterized in that: The active adjustment component includes a screw and two fixing parts. The screw is rotatably mounted on the two fixing parts through two bearings. The two fixing parts are fixedly connected to two mounting parts located in the middle. Both ends of the screw are fixedly connected with handles. A threaded seat is threadedly connected to the screw, and the threaded seat is fixedly connected to the sliding sleeve located in the middle.
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