Intelligent screw sharpening equipment

Abstract

The invention discloses intelligent screw sharpening equipment, and relates to the technical field of sharpening equipment, the intelligent screw sharpening equipment comprises a supporting mechanism, a fixing mechanism, two groups of polishing mechanisms and a dust removal mechanism, the fixing mechanism is fixedly mounted at the top of the supporting mechanism, and the two groups of polishing mechanisms are symmetrically mounted on the two sides of the supporting mechanism; the dust removal mechanism is fixedly mounted at one end of the supporting mechanism; a non-contact measurement module and a vibration sensor are additionally arranged in a grinding mechanism, the non-contact measurement module is used for monitoring the surface quality of a grinding wheel in real time, the vibration sensor is used for monitoring the amplitude in real time and recording the running state of equipment and key parameters in the grinding process, and monitoring data are analyzed and processed through an intelligent algorithm. Automatic fault diagnosis and early warning are achieved, an operator is prompted to conduct maintenance and adjustment in time, meanwhile, grinding parameters can be automatically optimized according to data analysis, the screw machining quality is improved, and abrasion of equipment is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of grinding equipment, and particularly to an intelligent screw grinding equipment. Background Art

[0002] A screw is a tool that uses the physical and mathematical principles of the inclined plane circular rotation and friction of an object to gradually fasten the machine parts of an object. Screws are indispensable industrial necessities in daily life and are widely used in various fields. Screws play an important role in industry and usually require large-scale production. In the process of screw production and processing, grinding is an important link to ensure the quality of screw processing.

[0003] However, the existing intelligent screw grinding equipment has the following deficiencies: 1) The operation of traditional grinding equipment is relatively cumbersome. The equipment lacks intelligent monitoring and fault diagnosis functions, and it is impossible to detect problems in the operation of the equipment in a timely manner, which easily leads to a decline in grinding quality or equipment damage. Moreover, it requires frequent manual observation and intervention, affecting the production efficiency, with a large subjective factor and a large error.

[0004] 2) The grinding speed of some screw grinding equipment is slow, and it takes a long time to replace the tool and clamp the screw, affecting the overall production efficiency. Especially in the scenario of large-scale production, the high efficiency of the equipment is insufficient, and it is difficult to meet the needs of large-scale and batch production.

[0005] Therefore, we propose an intelligent screw grinding equipment to solve the problems mentioned above. Summary of the Invention

[0006] The purpose of the present invention is to provide an intelligent screw grinding equipment. By adding a non-contact measurement module and a vibration sensor inside the grinding mechanism, the non-contact measurement module is used to monitor the surface quality of the grinding wheel in real time, and the vibration sensor is used to monitor the amplitude in real time, record the operating state of the equipment and the key parameters in the grinding process, and use intelligent algorithms to analyze and process the monitored data to achieve automatic fault diagnosis and early warning, timely prompt the operator for maintenance and adjustment. At the same time, the grinding parameters can also be automatically optimized according to the data analysis to improve the quality of screw processing and reduce the wear of the equipment, so as to solve the problems raised in the above background art.

[0007] To achieve the above purpose, the present invention provides the following technical solution: An intelligent screw grinding equipment, including a support mechanism, a fixing mechanism, a grinding mechanism, and a dust removal mechanism. The fixing mechanism is fixedly installed on the top of the support mechanism. There are two groups of grinding mechanisms, and the two groups of grinding mechanisms are symmetrically installed on both sides of the support mechanism. The dust removal mechanism is fixedly installed at one end of the support mechanism, and the dust removal mechanism is arranged between the two groups of grinding mechanisms; The grinding mechanism includes a mounting plate. A second telescopic rod is inserted through the interior of the mounting plate. The telescopic end of the second telescopic rod is fixedly installed with a mounting seat. A first telescopic rod is inserted into the interior of the mounting seat. The telescopic end of the first telescopic rod is fixedly installed with a bottom plate. A grinding wheel is rotatably connected between the mounting seat and the bottom plate. A non-contact measurement module is fixedly installed on one side of the mounting seat. The non-contact measurement module is disposed on the outer surface of the grinding wheel. A vibration sensor is fixedly installed on the back of the mounting seat.

[0008] Preferably, the fixing mechanism includes a set of legs and a column. A rotating plate is rotatably connected between the set of legs. One end of the rotating plate is fixedly installed with a clamping plate. A fixing base is rotatably connected to the interior of the clamping plate. A weighing sensor is fixedly installed in the interior of the fixing base.

[0009] Preferably, a set of rotating cylinders are fixedly installed in the interior of the fixing base. Fixed cylinders are rotatably connected to the interiors of the set of rotating cylinders respectively. A chute is formed in the interior of the column.

[0010] Preferably, a sliding plate is slidably connected to the interior of the chute. A screw rod is inserted through the interior of the sliding plate. The screw rod is inserted into the interior of the column. A fixed top seat is disposed at the bottom of the sliding plate.

[0011] Preferably, a set of rotating grooves are formed at the bottom of the fixed top seat. Rotating blocks are rotatably connected to the interiors of the set of rotating grooves respectively. Contact blocks are fixedly installed at the bottoms of the set of rotating blocks respectively.

[0012] Preferably, the supporting mechanism includes a processing table. A collecting base is fixedly installed at one end of the processing table. A collecting box and a slag box are slidably connected to the interior of the collecting base. The collecting box is disposed on top of the slag box. A control console is fixedly installed on the top of the processing table. The output end of the control console is electrically connected to a buzzer.

[0013] Preferably, the dust removal mechanism includes a dust suction pump. The suction end of the dust suction pump is fixedly communicated with a connecting pipe. A dust suction hood is fixedly installed at the suction end of the connecting pipe.

[0014] Preferably, a first motor is fixedly installed at the top of the column. The output end of the first motor is fixedly connected to the top end of the screw rod. A second motor is fixedly installed on the top of the sliding plate. The output end of the second motor is inserted through the interior of the sliding plate. The output end of the second motor is fixedly connected to the top of the fixed top seat. A fourth motor is fixedly installed on one side of a leg. The output end of the fourth motor is fixedly connected to one end of the rotating plate.

[0015] Preferably, a third motor is fixedly installed at the bottom of the bottom plate. The output end of the third motor is clamped to the bottom of the grinding wheel.

[0016] Preferably, a set of the grinding mechanisms are all arranged at the bottom of the fixed base, the dust suction hood is arranged between a set of grinding wheels, the connecting pipe is inserted through the inside of the column, and the control console is signal-connected to the non-contact measurement module, the vibration sensor, the weighing sensor, the first telescopic rod, and the dust suction pump.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. In the present invention, by adding a non-contact measurement module and a vibration sensor inside the grinding mechanism, the non-contact measurement module is used to monitor the surface quality of the grinding wheel in real time, the vibration sensor is used to monitor the amplitude in real time, record the operating state of the equipment and the key parameters during the grinding process, and use intelligent algorithms to analyze and process the monitored data to achieve automatic fault diagnosis and early warning, timely prompt the operator for maintenance and adjustment. At the same time, the grinding parameters can also be automatically optimized according to the data analysis, improving the quality of screw processing and reducing the wear of the equipment.

[0018] 2. In the present invention, by introducing sensors and an intelligent control system, the equipment can monitor the wear condition of the tool and the sharpening parameters in real time, automatically adjust the sharpening process, improve the accuracy and consistency of sharpening, ensure the stability of screw processing quality. At the same time, the intelligent operation reduces manual intervention and debugging time, improves the overall efficiency of sharpening, and thus speeds up the screw production rhythm.

[0019] 3. In the present invention, a fixing mechanism is provided. After inserting the screw into the fixing cylinder, the first motor is used to drive the screw rod to rotate, adjust the height of the fixed top seat, and use the contact block to contact the nut part at the top of the screw to quickly position the screw, reducing the time consumption of clamping and improving the overall processing quality. Then, the second motor is used to drive the fixed top seat to rotate as a whole. When a single screw contacts the grinding wheel, the grinding wheel drives the screw to rotate automatically to grind the surface of the screw. After the screw grinding process is completed, stop the second motor and the third motor, set the first motor to reverse, adjust the height of the fixed top seat, loosen the fixation of the screw, and then start the fourth motor. The fourth motor is used to drive the fixed base to flip and pour the screw inserted in the fixing cylinder into the inside of the collection box, unload the processed screw, reduce the difficulty of collection, save the blanking time, and help improve the overall processing efficiency to meet the needs of large-scale production. Description of the Drawings

[0020] Figure 1 is the three-dimensional front view structure diagram of an intelligent screw sharpening device of the present invention; Figure 2 is the three-dimensional side view structure diagram of an intelligent screw sharpening device of the present invention; Figure 3 is the three-dimensional split structure diagram of the support mechanism of an intelligent screw sharpening device of the present invention; Figure 4It is a three-dimensional structure diagram of the fixing mechanism in an intelligent screw grinding device of the present invention; Figure 5 It is a three-dimensional split structure diagram of the fixing mechanism in an intelligent screw grinding device of the present invention; Figure 6 It is a three-dimensional structure diagram of the grinding mechanism in an intelligent screw grinding device of the present invention; Figure 7 It is a three-dimensional split structure diagram of the grinding mechanism in an intelligent screw grinding device of the present invention; Figure 8 It is a three-dimensional structure diagram of the dust removal mechanism in an intelligent screw grinding device of the present invention; Figure 9 It is a flow chart of the use of an intelligent screw grinding device of the present invention.

[0021] In the figure: 1. Support mechanism; 101. Processing table; 102. Collection base; 103. Collection box; 104. Scrap box; 105. Control console; 106. Buzzer; 2. Fixing mechanism; 201. Leg; 202. Rotating plate; 203. Clamping plate; 204. Fixed base; 205. Weighing sensor; 206. Rotating cylinder; 207. Fixed cylinder; 208. Column; 209. Chute; 210. Slide plate; 211. Screw; 212. First motor; 213. Second motor; 214. Fixed top seat; 215. Rotating groove; 216. Rotating block; 217. Contact block; 218. Fourth motor; 3. Grinding mechanism; 301. Mounting plate; 302. Second telescopic rod; 303. Mounting seat; 304. First telescopic rod; 305. Bottom plate; 306. Grinding wheel; 307. Non-contact measurement module; 308. Vibration sensor; 309. Third motor; 4. Dust removal mechanism; 401. Dust suction pump; 402. Connecting pipe; 403. Dust suction hood. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] Please refer to the attached Figure 1 - attached Figure 8As shown in the figure, the present invention provides a technical solution: an intelligent screw grinding device, which includes a support mechanism 1, a fixing mechanism 2, a grinding mechanism 3 and a dust removal mechanism 4. The fixing mechanism 2 is fixedly installed on the top of the support mechanism 1. There are two groups of grinding mechanisms 3, and the two groups of grinding mechanisms 3 are symmetrically installed on both sides of the support mechanism 1. The dust removal mechanism 4 is fixedly installed at one end of the support mechanism 1, and the dust removal mechanism 4 is arranged between the two groups of grinding mechanisms 3.

[0024] Example 1, according to Figure 6 and Figure 7 As shown in the figure, the grinding mechanism 3 includes a mounting plate 301. A second telescopic rod 302 is inserted through the inside of the mounting plate 301. The telescopic end of the second telescopic rod 302 is fixedly installed with a mounting seat 303. A first telescopic rod 304 is inserted into the inside of the mounting seat 303. The telescopic end of the first telescopic rod 304 is fixedly installed with a bottom plate 305. A grinding wheel 306 is rotatably connected between the mounting seat 303 and the bottom plate 305. A non-contact measurement module 307 is fixedly installed on one side of the mounting seat 303. The non-contact measurement module 307 is arranged on the outer surface of the grinding wheel 306. A vibration sensor 308 is fixedly installed on the back of the mounting seat 303.

[0025] The overall effect achieved by the entire Example 1 is as follows: For the above-mentioned components, the mounting plate 301 is used to install and fix the second telescopic rod 302. By fixedly connecting the mounting seat 303 to the telescopic end of the second telescopic rod 302, the position of the mounting seat 303 is adjusted by the second telescopic rod 302. The first telescopic rod 304 is inserted into the inside of the mounting seat 303, and the length of the first telescopic rod 304 is adjusted to control the position of the bottom plate 305. The grinding wheel 306 is arranged between the bottom plate 305 and the mounting seat 303 for installation and fixation. A third motor 309 is fixedly installed at the bottom of the bottom plate 305. The output end of the third motor 309 is clamped to the bottom of the grinding wheel 306. The third motor 309 is used to drive the grinding wheel 306 to rotate to grind the surface of the screw. Then, a non-contact measurement module 307 is fixedly installed on one side of the mounting seat 303, and a vibration sensor 308 is fixedly installed on the back of the mounting seat 303. The non-contact measurement module 307 is used to monitor the surface quality of the grinding wheel 306 in real time, and the vibration sensor 308 is used to monitor the amplitude to record the operating state of the equipment and the key parameters during the grinding process. By introducing sensors and an intelligent control system, the wear condition of the tool and the grinding parameters can be monitored in real time, the grinding process can be automatically adjusted, the grinding accuracy and consistency are improved, the stability of the screw processing quality is ensured, the monitoring data is analyzed and processed using intelligent algorithms to achieve automatic fault diagnosis and warning, and the operator is timely prompted to perform maintenance and adjustment. At the same time, the intelligent operation reduces manual intervention and debugging time, improves the overall efficiency of grinding, and thus speeds up the screw production rhythm.

[0026] Example 2, according to Figure 4and Figure 5 As shown in Figure 5 , the fixing mechanism 2 includes a set of legs 201 and a column 208. A rotating plate 202 is rotatably connected between the set of legs 201. One end of the rotating plate 202 is fixedly installed with a clamping plate 203. Inside the clamping plate 203 is rotatably connected a fixing base 204. Inside the fixing base 204 is fixedly installed a weighing sensor 205. Inside the fixing base 204 is fixedly installed a set of rotating cylinders 206. Inside each of the set of rotating cylinders 206 is rotatably connected a fixed cylinder 207. Inside the column 208 is provided a sliding groove 209. Slidably connected inside the sliding groove 209 is a sliding plate 210. Inside the sliding plate 210 is inserted a screw rod 211. The screw rod 211 is inserted into the inside of the column 208. At the bottom of the sliding plate 210 is provided a fixed top seat 214. At the bottom of the fixed top seat 214 are provided a set of rotating grooves 215. Rotatably connected inside each of the set of rotating grooves 215 is a rotating block 216. At the bottom of each of the set of rotating blocks 216 is fixedly installed a contact block 217.

[0027] The effect achieved by the entire Example 2 is as follows: For the above-mentioned components, by inserting a screw into the inside of the fixed cylinder 207, starting the first motor 212, using the first motor 212 to drive the screw rod 211 to be threadedly connected with the sliding plate 210, enabling the sliding plate 210 to slide inside the sliding groove 209, adjusting the height of the sliding plate 210, setting the contact block 217 on the top of the screw, and fixing the screw. This structural design improves the clamping efficiency of the screw, reduces the operation difficulty, thus facilitating the improvement of the overall production efficiency, making the equipment more capable of meeting the requirements of large-scale production. A second motor 213 is fixedly installed on the top of the sliding plate 210. The output end of the second motor 213 is fixedly connected to the top of the fixed top seat 214. Starting the second motor 213, using the second motor 213 to drive the fixed top seat 214 to rotate. Since the fixed top seat 214 is tightly attached to the top of the screw, the fixing base 204 will rotate inside the clamping plate 203 along with the rotation of the fixed top seat 214. Since the rotating block 216 rotates inside the rotating groove 215 and the fixed cylinder 207 is rotatably connected, when the screw contacts the grinding wheel 306, the screw will rotate and self-rotate along with the rotation of the grinding wheel 306, thereby performing all-round grinding on the surface of the screw. Using the weighing sensor 205 to monitor the quality of the screw. After the grinding is completed, turn off the second motor 213, set the first motor 212 to reverse to adjust the height of the fixed top seat 214, loosen the fixation of the screw, then start the fourth motor 218, use the fourth motor 218 to rotate and reverse the fixing base 204, pour out the screw from the inside of the fixed cylinder 207. After all the screws are poured out, adjust the fourth motor 218 to reverse and restore it to the starting position, and repeat the above operations to perform batch processing on the screws.

[0028] Example 3, according to Figures 1 - 8As shown in the figure, the support mechanism 1 includes a processing table 101. One end of the processing table 101 is fixedly installed with a collection base 102. A collection box 103 and a slag box 104 are slidably connected inside the collection base 102. The collection box 103 is arranged on top of the slag box 104. A control console 105 is fixedly installed on the top of the processing table 101. The output end of the control console 105 is electrically connected to a buzzer 106; the dust removal mechanism 4 includes a dust suction pump 401. The suction end of the dust suction pump 401 is fixedly communicated with a connecting pipe 402. The suction end of the connecting pipe 402 is fixedly installed with a dust suction hood 403; a first motor 212 is fixedly installed on the top of the column 208. The output end of the first motor 212 is fixedly connected to the top end of the screw rod 211. A second motor 213 is fixedly installed on the top of the sliding plate 210. The output end of the second motor 213 penetrates and is inserted into the inside of the sliding plate 210. The output end of the second motor 213 is fixedly connected to the top of the fixed top seat 214. A fourth motor 218 is fixedly installed on one side of a leg 201. The output end of the fourth motor 218 is fixedly connected to one end of a rotating plate 202; a third motor 309 is fixedly installed on the bottom of the bottom plate 305. The output end of the third motor 309 is clamped to the bottom of the grinding wheel 306; a set of grinding mechanisms 3 are all arranged at the bottom of the fixed base 204. The dust suction hood 403 is arranged between a set of grinding wheels 306. The connecting pipe 402 penetrates and is inserted into the inside of the column 208. The control console 105 is signal-connected to the non-contact measurement module 307, the vibration sensor 308, the weighing sensor 205, the first telescopic rod 304, and the dust suction pump 401.

[0029] The effects achieved by the entire Embodiment 3 are as follows: For the above-mentioned components, the collection box 103 slidably connected inside the collection base 102 is used to collect the processed screws poured out after the fixed base 204 is reversed. The debris ground off falls into the inside of the slag box 104 through the mesh holes opened at the bottom of the collection box 103 to collect the slag. A control console 105 is fixedly installed on the top of the processing table 101 to control the electronic devices included in the equipment. An electric buzzer 106 is electrically connected to the output end of the control console 105 to give an alarm when the monitored data is abnormal, serving the function of timely warning. A dust removal mechanism 4 is provided. The dust suction pump 401 is started, and the debris generated during grinding is sucked into the inside of the dust suction pump 401 through the connecting pipe 402 by the dust suction hood 403 to collect the debris and reduce the cleaning difficulty. The height of the fixed top seat 214 is adjusted by the first motor 212, and the fixed top seat 214 is driven to rotate by the second motor 213 to drive the screw to contact the grinding wheel 306. The fourth motor 218 drives the fixed base 204 to flip and pour out the screw inserted inside the fixed cylinder 207. Then, the third motor 309 drives the grinding wheel 306 to rotate to grind the screw. The control console 105 is used to control the operating states and operating directions of the first motor 212, the second motor 213, the third motor 309, and the fourth motor 218, receive and process the detection values of the non-contact measurement module 307 and the vibration sensor 308, analyze the detection thresholds, and judge the operating state of the equipment. Then, the control console 105 is used to control the lengths of the first telescopic rod 304 and the second telescopic rod 302 and the operating state of the dust suction pump 401. The intelligent operation reduces manual intervention and debugging time, improves the overall efficiency of grinding the knife, and thus speeds up the production rhythm of the screws.

[0030] Embodiment 4, according to Figure 9As shown in the figure, the relevant content in the figure is discussed as follows: During the use of the device, screws are manually placed, and the weighing sensor 205 is used to monitor the mass of the screws placed. After the screws are placed, the first motor 212 is started, and the contact block 217 is set on the top of the screws to fix the screws. After the fixation is completed, the length of the second telescopic rod 302 is adjusted, and the grinding wheel 306 is moved to the surface of the screws. Then, the second motor 213 is started, and the second motor 213 drives the fixed top seat 214 to rotate, and the screws also rotate accordingly. Then, the third motor 309 drives the grinding wheel 306 to rotate. When the screws come into contact with the surface of the grinding wheel 306, they will rotate automatically with the grinding wheel 306 to perform all-round grinding on the screws. When the grinding reaches the standard gram weight, the second motor 213 and the third motor 309 are shut down, and the starting length of the second telescopic rod 302 is restored. The first motor 212 is adjusted to reverse to release the clamping on the top of the screws. Finally, the fourth motor 218 is started, and the fourth motor 218 drives the fixed base 204 to flip, and the screws are poured out from the inside of the fixed cylinder 207. After pouring out, the fourth motor 218 is reversed to restore the position of the fixed base 204, and then all the above operations are cycled; during the process of the third motor 309 driving the grinding wheel 306 to grind the screws, the non-contact measurement module 307 is used to monitor the mass distribution of the grinding wheel 306, and the vibration sensor 308 is used to monitor the vibration generated when the grinding wheel 306 grinds the screws, and the detected data signals are transmitted to the console 105. When the detected values fluctuate abnormally, the buzzer 106 is used to issue an alarm.

[0031] The working principle of the entire device is as follows: When the device is in use, first, insert the screw into the inside of the fixed cylinder 207. After it is fully inserted, start the first motor 212. Use the first motor 212 to drive the screw rod 211 to be threadedly connected with the slide plate 210, so that the slide plate 210 slides inside the chute 209. Fix and install the second motor 213 on the top of the slide plate 210, and set the fixed top seat 214 at the bottom of the slide plate 210. Fix and connect the output end of the second motor 213 to the top of the fixed top seat 214. When the first motor 212 drives the slide plate 210 downward, the fixed top seat 214 also presses down accordingly. Then, open a set of rotating grooves 215 at the bottom of the fixed top seat 214. Rotationally connect the rotating block 216 inside the rotating groove 215, and fixedly install the contact block 217 at the bottom of the rotating block 216. The contact block 217 presses down with the fixed top seat 214 to contact the nut part at the top of the screw. Then stop the first motor 212. At this time, the screw is in a fixed clamping state. Then start the second motor 213. Use the second motor 213 to drive the fixed top seat 214 to rotate. Since the screw connects the fixed top seat 214 and the fixed base 204, when the second motor 213 drives the fixed top seat 214 to rotate, the fixed base 204 also rotates inside the clamping plate 203 accordingly; Secondly, adjust the length of the second telescopic rod 302, set the grinding wheel 306 on the outer wall of the screw, start the third motor 309, and use the third motor 309 to drive the grinding wheel 306 to rotate to grind the surface of the screw. When a single screw contacts the grinding wheel 306, since the fixed cylinder 207 is rotationally connected with the rotating cylinder 206 and the rotating block 216 rotates inside the rotating groove 215, when the two come into contact, the screw will rotate automatically with the grinding wheel 306 to grind its surface. By installing the non-contact measurement module 307 and the vibration sensor 308, use the non-contact measurement module 307 to monitor the surface quality of the grinding wheel 306 in real time, use the vibration sensor 308 to monitor the amplitude, record the operating state of the device and the key parameters during the grinding process, use the intelligent algorithm to analyze and process the monitored data, realize automatic fault diagnosis and early warning, and timely prompt the operator to perform maintenance and adjustment. At the same time, the grinding parameters can also be automatically optimized according to the data analysis. When the detection data of the non-contact measurement module 307 is abnormal, pause the device, adjust the length of the first telescopic rod 304, remove the grinding wheel 306, and perform maintenance and replacement on it to avoid affecting the grinding quality; When the device is normally grinding and processing, start the dust suction pump 401, set the dust suction hood 403 between the two grinding wheels 306, and suck in the debris generated during the grinding process. The debris enters the inside of the dust suction pump 401 through the connecting pipe 402 for filtration and collection, reducing the difficulty and workload of device maintenance; After the grinding process is completed, stop the second motor 213 and the third motor 309, start the first motor 212 to reverse, drive the fixed top seat 214 away from the top of the screw, loosen the fixed clamping of the screw, and then start the fourth motor 218. Use the fourth motor 218 to drive the rotating plate 202 to rotate and flip the fixed base 204 to pour out the screw inside the fixed cylinder 207;Finally, a collection base 102 is fixedly installed at one end of the processing table 101. A collection box 103 and a slag box 104 are slidably connected inside the collection base 102. The collection box 103 is arranged on top of the slag box 104. When the fixed base 204 is driven by the fourth motor 218 to flip, the screws inside the fixed cylinder 207 will fall into the collection box 103 along with the flipping action. Since filter holes are penetrated and opened at the bottom of the collection box 103, the slag that enters the collection box 103 along with the screws will fall into the slag box 104 through the filter holes. The slag box 104 is used to collect the debris. This setting is beneficial to distinguish the processed screws and the grinding residues and collect them separately. Then, a control console 105 is fixedly installed on the top of the processing table 101. The control console 105 is used to control the operating states and rotation directions of the first motor 212, the second motor 213, the third motor 309, and the fourth motor 218, receive and process the detection values of the non-contact measurement module 307 and the vibration sensor 308, analyze the detection thresholds, and judge the operating state of the equipment. Then, the control console 105 is used to control the lengths of the first telescopic rod 304 and the second telescopic rod 302 and the operating state of the dust suction pump 401. By introducing sensors and an intelligent control system, the wear condition of the tool and the grinding parameters can be monitored in real time, the grinding process can be automatically adjusted, the grinding accuracy and consistency are improved, the stability of the screw processing quality is ensured. At the same time, the intelligent operation reduces the manual intervention and debugging time, improves the overall efficiency of grinding, and thus speeds up the screw production rhythm.

[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An intelligent screw sharpening device, characterized in that: The invention comprises a supporting mechanism (1), a fixing mechanism (2), a grinding mechanism (3) and a dust removal mechanism (4), wherein the fixing mechanism (2) is fixedly mounted on the top of the supporting mechanism (1), two groups of the grinding mechanisms (3) are arranged, and the two groups of the grinding mechanisms (3) are symmetrically mounted on both sides of the supporting mechanism (1), and the dust removal mechanism (4) is fixedly mounted on one end of the supporting mechanism (1), and the dust removal mechanism (4) is arranged between the two groups of the grinding mechanisms (3); The grinding mechanism (3) comprises a mounting plate (301), a second telescopic rod (302) is inserted through the interior of the mounting plate (301), a mounting seat (303) is fixedly mounted on the telescopic end of the second telescopic rod (302), a first telescopic rod (304) is inserted into the interior of the mounting seat (303), a bottom plate (305) is fixedly mounted on the telescopic end of the first telescopic rod (304), a grinding wheel (306) is rotatably connected between the mounting seat (303) and the bottom plate (305), a non-contact measurement module (307) is fixedly mounted on one side of the mounting seat (303), the non-contact measurement module (307) is arranged on the outer wall of the grinding wheel (306), and a vibration sensor (308) is fixedly mounted on the back of the mounting seat (303).

2. The intelligent screw sharpening device according to claim 1, characterized in that: The fixing mechanism (2) comprises a group of supporting legs (201) and a column (208); a rotating plate (202) is rotatably connected between the supporting legs (201); a clamping plate (203) is fixedly installed at one end of the rotating plate (202); a fixed base (204) is rotatably connected inside the clamping plate (203); and a weighing sensor (205) is fixedly installed inside the fixed base (204).

3. The intelligent screw sharpening device according to claim 2, characterized in that: A group of rotating cylinders (206) are fixedly installed inside the fixed base (204), and a fixed cylinder (207) is rotatably connected inside each of the rotating cylinders (206). A sliding groove (209) is provided inside the column (208).

4. The intelligent screw sharpening device according to claim 3, characterized in that: The slide groove (209) is slidably connected to a slide plate (210), a screw rod (211) is inserted through the slide plate (210), and the screw rod (211) is inserted into the column (208). A fixed top seat (214) is provided at the bottom of the slide plate (210).

5. The intelligent screw sharpening device according to claim 4, characterized in that: A group of rotating grooves (215) are provided at the bottom of the fixed top seat (214), a group of rotating grooves (215) are rotatably connected to the inside thereof with rotating blocks (216), and a group of rotating blocks (216) are fixedly installed at the bottom thereof with contact blocks (217).

6. The intelligent screw sharpening device according to claim 2, characterized in that: The support mechanism (1) comprises a processing table (101), a collecting base (102) is fixedly mounted on one end of the processing table (101), a collecting box (103) and a slag box (104) are slidably connected inside the collecting base (102), the collecting box (103) is arranged on the top of the slag box (104), a control console (105) is fixedly mounted on the top of the processing table (101), and an output end of the control console (105) is electrically connected to a buzzer (106).

7. The intelligent screw sharpening device according to claim 6, characterized in that: The dust removal mechanism (4) comprises a dust suction pump (401), the suction end of the dust suction pump (401) is fixedly connected to a connecting pipe (402), and the suction end of the connecting pipe (402) is fixedly mounted with a dust suction hood (403).

8. The intelligent screw sharpening device according to claim 4, characterized in that: A first motor (212) is fixedly mounted on the top of the column (208), and an output end of the first motor (212) is fixedly connected to the top of the screw rod (211); a second motor (213) is fixedly mounted on the top of the slide plate (210), and an output end of the second motor (213) is inserted through the inside of the slide plate (210), and an output end of the second motor (213) is fixedly connected to the top of the fixed top seat (214); a fourth motor (218) is fixedly mounted on one side of one of the legs (201), and an output end of the fourth motor (218) is fixedly connected to one end of the rotating plate (202).

9. The intelligent screw sharpening device according to claim 1, characterized in that: A third motor (309) is fixedly mounted on the bottom of the base plate (305), and an output end of the third motor (309) is clamped with the bottom of the grinding wheel (306).

10. The intelligent screw sharpening device according to claim 7, characterized in that: A group of the grinding mechanisms (3) are all arranged at the bottom of the fixed base (204), the dust cover (403) is arranged between a group of grinding wheels (306), the connecting pipe (402) is inserted through the interior of the column (208), and the control console (105) is signal-connected with the non-contact measurement module (307), the vibration sensor (308), the weighing sensor (205), the first telescopic rod (304), and the dust pump (401).

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