Surface safety treatment device for medium plate production
By designing a safety device for surface treatment of medium and thick plates, the combination of movable rack, electric push rod and polishing head is used to solve the safety hazards caused by slipping and dissolution of handheld planers, and efficient and safe polishing treatment is achieved.
Patent Information
- Application Number
- CN202510214455.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-05-30
AI Technical Summary
When polishing the surface of the medium and thick plate, the handheld planer is prone to slip off, resulting in safety hazards for workers. A device is needed to solve this problem.
A surface safety treatment device for the production of medium and thick plates is designed, including a base frame, a top frame, a movable frame, an electric push rod, a grinding head and a driving mechanism. By driving the movement and rotation of the grinding head, combined with the work of the electric push rod, mechanical polishing treatment of the surface of the medium and thick plate is realized.
It reduces manpower use, improves polishing flatness, ensures workers' safety, and is suitable for medium and thick plates of different sizes.
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Figure CN120055924A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sheet processing, and particularly to a surface safety treatment device for medium and heavy plate production. Background Technique
[0002] A type of plate member commonly used in engineering, with a thickness far less than the planar dimension, and a steel plate with a thickness of 4.5 mm to 25 mm is called a medium and heavy plate. Medium and heavy plates are mainly used in construction engineering, machinery manufacturing, container manufacturing, shipbuilding, bridge construction, etc. They can be used to manufacture various containers, furnace shells, furnace plates, bridges, and automotive static steel plates, low alloy steel plates, shipbuilding steel plates, boiler steel plates, pressure vessel steel plates, patterned steel plates, automotive girder steel plates, certain parts of tractors, and welded components, etc.
[0003] When polishing the surface of a medium and heavy plate, etc., it is usually processed by a worker holding a planing tool. However, the hand-held planing tool is prone to slipping off the surface of the medium and heavy plate, causing harm such as scratches to the worker holding the planing tool. Therefore, there is an urgent need for a device to solve the above problems. Summary of the Invention
[0004] The purpose of the present invention is to provide a surface safety treatment device for medium and heavy plate production to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the present invention provides the following technical solution: A surface safety treatment device for medium and heavy plate production, including a bottom frame. The top surface of the bottom frame is fixedly connected with a top frame. A first movable frame is arranged on the top frame. A second movable frame is arranged at the bottom of the first movable frame. An activity plate is arranged below the second movable frame. Electric push rods are symmetrically and fixedly connected to both sides inside the second movable frame. The telescopic ends of the electric push rods penetrate through the second movable frame and are fixedly connected to the activity plate. A first motor is fixedly installed on the top surface of the activity plate. A rotating shaft is rotatably installed on the bottom surface of the activity plate. The top end of the rotating shaft rotatably penetrates through the activity plate and is fixedly connected to the output end of the first motor. A grinding head is fixedly connected to the bottom end of the rotating shaft. A first driving mechanism is arranged between the top frame and the first movable frame, and a second driving mechanism is arranged between the first movable frame and the second movable frame.
[0006] As a further scheme of the present invention: The first driving mechanism includes symmetrically arranged first guide rods. The first guide rods are symmetrically and fixedly connected to the top frame and slidably penetrate through the first movable frame.
[0007] As a further aspect of the present invention: The first driving mechanism further includes a first lead screw, a first lead screw sleeve adapted thereto is sleeved on the first lead screw, the first lead screw sleeve is rotatably connected to the first movable frame, a first worm gear is fixedly connected to the outside of the first lead screw sleeve, a first worm adapted thereto and in transmission connection is arranged above the first worm gear, the first worm is rotatably installed on the first movable frame, a second motor is fixedly connected to the end of the first movable frame corresponding to the first worm, and the output end of the second motor is fixedly connected to the first worm.
[0008] As a further aspect of the present invention: The second movable frame is sleeved on the bottom of the first movable frame and is in contact with the first movable frame. The second driving mechanism includes a second lead screw, a second lead screw sleeve adapted thereto is sleeved on the second lead screw, the second lead screw sleeve is rotatably connected to the second movable frame, a second worm gear is fixedly connected to the outside of the second lead screw sleeve, a second worm adapted thereto and in transmission connection is arranged above the second worm gear, the second worm is rotatably installed on the second movable frame, a third motor is fixedly connected to the end of the second movable frame corresponding to the second worm, and the output end of the third motor is fixedly connected to the second worm.
[0009] As a further aspect of the present invention: A first slide rail is fixedly connected to the side wall of the bottom frame, a first slider is slidably connected to the first slide rail, a first hand-tightening bolt is threadedly connected to the first slider, and one end of the first hand-tightening bolt penetrates through the first slider and abuts against the first slide rail.
[0010] As a further aspect of the present invention: A fixed table is further fixedly connected to the first slider, an extrusion plate is arranged above the fixed table, a second guide rod is fixedly connected to the bottom surface of the extrusion plate, the second guide rod is inserted into the fixed table and is slidably connected to the fixed table, and a second hand-tightening bolt is further threadedly connected to the extrusion plate, and the bottom end of the second hand-tightening bolt is rotatably connected to the fixed table.
[0011] As a further aspect of the present invention: A first auxiliary mechanism, a second auxiliary mechanism and a third auxiliary mechanism are arranged inside the bottom frame. The first auxiliary mechanism includes cross bars fixedly connected to the top surface of the bottom frame at equal intervals, and a first guide wheel assembly is fixedly connected to the cross bars.
[0012] As a further aspect of the present invention: The second auxiliary mechanism and the third auxiliary mechanism are symmetrically and staggeredly arranged. The second auxiliary mechanism and the third auxiliary mechanism have the same structure. The second auxiliary mechanism includes a triangular frame, a second guide wheel assembly is fixedly connected to the top surface of the triangular frame, and a connecting rod is fixedly connected to the front sides of the triangular frames together.
[0013] As a further aspect of the present invention: The upper and lower parts of the triangular frame are slidably penetrated by third guide rods, both ends of the third guide rods are fixedly connected to the bottom frame, a second slide rail is arranged on the top of the triangular frame, and a second slider adapted thereto is slidably connected to the second slide rail, and the second slider is fixedly connected to the top surface of the bottom frame.
[0014] As a further solution of the present invention: a third hand-tightening bolt is threadedly connected to the tripod corresponding to the third guide rod, and the third hand-tightening bolt penetrates through the tripod and abuts against the third guide rod.
[0015] As a further solution of the present invention: the electric push rod, the first motor, the second motor and the third motor are all externally connected to a power supply and a controller.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. In the present invention, the first movable frame can be driven to move on the top frame by the first driving mechanism, and the fourth movable frame can be driven to move on the first movable frame by the second driving mechanism, so as to realize the movement of the grinding head. Cooperating with the work of the electric push rod, it is convenient to bring the grinding head close to the medium-thick plate. Cooperating with the first motor to drive the grinding head to rotate, mechanical grinding and polishing can be carried out, reducing the use of manpower, and the mechanical movement of the grinding head has good stability. Compared with manual grinding and polishing, the flatness of grinding and polishing is effectively improved.
[0017] 2. In the present invention, the fixed table can cooperate with the pressing plate to fix the medium-thick plate to be surface-treated, and cooperate with the first slider to slide on the first slide rail, so as to be suitable for fixing medium-thick plates of different sizes.
[0018] 3. In the present invention, the second auxiliary mechanism and the third auxiliary mechanism can extend the bottom frame to form a loading and unloading platform on both sides of the bottom frame, which is convenient for loading and unloading. At the same time, the medium-thick plate placed above the bottom frame can be supported by hand, and the first guide wheel assembly and the second guide wheel assembly are used to push the medium-thick plate, so as to move the position of the medium-thick plate to adapt to the processing of medium-thick plates with a larger area. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic structural diagram of a surface safety treatment device for medium-thick plate production.
[0020] Figure 2 It is a partial structural bottom view of a surface safety treatment device for medium-thick plate production.
[0021] Figure 3 It is a display diagram of the first driving mechanism in a surface safety treatment device for medium-thick plate production.
[0022] Figure 4 It is a display diagram of the second driving mechanism in a surface safety treatment device for medium-thick plate production.
[0023] Figure 5 It is an enlarged view of a partial structure in a surface safety treatment device for medium-thick plate production.
[0024] Figure 6It is an unfolded view of the chassis in a surface safety treatment device for medium and heavy plate production. Detailed implementation mode
[0025] The present invention will be further described in detail through specific implementation modes as follows: The reference numerals in the accompanying drawings of the specification include: 1, chassis; 2, top frame; 3, first movable frame; 4, second movable frame; 5, movable plate; 6, electric push rod; 7, first motor; 8, rotating shaft; 9, grinding head; 10, first driving mechanism; 11, second driving mechanism; 12, first guide rod; 13, first lead screw; 14, first lead screw sleeve; 15, first worm gear; 16, first worm; 17, second motor; 18, second lead screw; 19, second lead screw sleeve; 20, second worm gear; 21, second worm; 22, third motor; 23, first slide rail; 24, first slider; 25, first hand-tightening bolt; 26, fixed table; 27, extrusion plate; 28, second guide rod; 29, second hand-tightening bolt; 30, first auxiliary mechanism; 31, second auxiliary mechanism; 32, cross bar; 33, first guide wheel assembly; 34, triangular frame; 35, second guide wheel assembly; 36, third guide rod; 37, second slide rail; 38, second slider; 39, connecting rod; 40, third hand-tightening bolt; 41, third auxiliary mechanism.
[0026] Embodiment Please refer to Figure 1-2 , in the embodiment of the present invention, a surface safety treatment device for medium and heavy plate production includes a chassis 1, and is characterized in that: a top frame 2 is fixedly connected to the top surface of the chassis 1, a first movable frame 3 is provided on the top frame 2, a second movable frame 4 is provided at the bottom of the first movable frame 3, a movable plate 5 is provided below the second movable frame 4, electric push rods 6 are symmetrically and fixedly connected to both sides inside the second movable frame 4, the telescopic ends of the electric push rods 6 penetrate through the second movable frame 4 and are fixedly connected to the movable plate 5, a first motor 7 is fixedly installed on the top surface of the movable plate 5, a rotating shaft 8 is rotatably installed on the bottom surface of the movable plate 5, the top end of the rotating shaft 8 rotatably penetrates through the movable plate 5 and is fixedly connected to the output end of the first motor 7, the bottom end of the rotating shaft 8 is fixedly connected to a grinding head 9, a first driving mechanism 10 is provided between the top frame 2 and the first movable frame 3, and a second driving mechanism 11 is provided between the first movable frame 3 and the second movable frame 4.
[0027] The first movable frame 3 can be driven to move on the top frame 2 through the first driving mechanism 10, and the fourth movable frame 4 can be driven to move on the first movable frame 3 through the second driving mechanism 11 to realize the movement of the grinding head 9. Cooperating with the work of the electric push rod 6, it is convenient to bring the grinding head 9 close to the medium and heavy plate. Cooperating with the first motor 7 to drive the grinding head 9 to rotate, mechanical grinding and polishing can be carried out, reducing the use of manpower, and the mechanical movement of the grinding head 9 has good stability. Compared with manual grinding and polishing, the flatness of grinding and polishing is effectively improved.
[0028] Please refer to Figure 3 , the first driving mechanism 10 includes symmetrically arranged first guide rods 12, the first guide rods 12 are symmetrically and fixedly connected to the top frame 2, and the first guide rods 12 slidably penetrate through the first movable frame 3.
[0029] The first driving mechanism 10 further includes a first lead screw 13, a first lead screw sleeve 14 adapted to the first lead screw 13 is sleeved on the first lead screw 13, the first lead screw sleeve 14 is rotatably connected to the first movable frame 3, a first worm gear 15 is fixedly connected to the outside of the first lead screw sleeve 14, a first worm 16 adapted to and drivingly connected to the first worm gear 15 is arranged above the first worm gear 15, the first worm 16 is rotatably installed on the first movable frame 3, a second motor 17 is fixedly connected to the end of the first movable frame 3 corresponding to the first worm 16, and the output end of the second motor 17 is fixedly connected to the first worm 16.
[0030] Driven by the second motor 17, the first movable frame 3 can be driven to slide along the first guide rod 12 through the first lead screw 13 and the first lead screw sleeve 14.
[0031] Please refer to Figure 4 , the second movable frame 4 is sleeved on the bottom of the first movable frame 3 and is in contact with the first movable frame 3, the second driving mechanism 11 includes a second lead screw 18, a second lead screw sleeve 19 adapted to the second lead screw 18 is sleeved on the second lead screw 18, the second lead screw sleeve 19 is rotatably connected to the second movable frame 4, a second worm gear 20 is fixedly connected to the outside of the second lead screw sleeve 19, a second worm 21 adapted to and drivingly connected to the second worm gear 20 is arranged above the second worm gear 20, the second worm 21 is rotatably installed on the second movable frame 4, a third motor 22 is fixedly connected to the end of the second movable frame 4 corresponding to the second worm 21, and the output end of the third motor 22 is fixedly connected to the second worm 21.
[0032] Driven by the third motor 22, the second movable frame 4 is driven to slide on the first movable frame 3 under the cooperation of the second lead screw 18 and the second lead screw sleeve 19.
[0033] Please refer to Figure 5 , a first slide rail 23 is fixedly connected to the side wall of the bottom frame 1, a first slider 24 is slidably connected to the first slide rail 23, a first hand-tightening bolt 25 is threadedly connected to the first slider 24, and one end of the first hand-tightening bolt 25 penetrates through the first slider 24 and abuts against the first slide rail 23.
[0034] A fixed platform 26 is further fixedly connected to the first slider 24, an extrusion plate 27 is arranged above the fixed platform 26, a second guide rod 28 is fixedly connected to the bottom surface of the extrusion plate 27, the second guide rod 28 is inserted into the fixed platform 26 and is slidably connected to the fixed platform 26, and a second hand-tightening bolt 29 is further threadedly connected to the extrusion plate 27, and the bottom end of the second hand-tightening bolt 29 is rotatably connected to the fixed platform 26.
[0035] Thus, the medium-thick plate to be surface-treated can be fixed by the fixed table 26 in cooperation with the pressing plate 27, and it slides along the first slide rail 23 in cooperation with the first slider 24, so as to be suitable for fixing medium-thick plates of different sizes.
[0036] Please refer to Figure 6 , the inner side of the chassis 1 is provided with a first auxiliary mechanism 30, a second auxiliary mechanism 31 and a third auxiliary mechanism 41. The first auxiliary mechanism 30 includes cross bars 32 fixedly connected to the top surface of the chassis 1 at equal intervals, and a first guide wheel assembly 33 is fixedly connected to the cross bars 32.
[0037] The second auxiliary mechanism 31 and the third auxiliary mechanism 41 are symmetrically and staggeredly arranged. The second auxiliary mechanism 31 and the third auxiliary mechanism 41 have the same structure. The second auxiliary mechanism 31 includes a triangular frame 34, a second guide wheel assembly 35 is fixedly connected to the top surface of the triangular frame 34, and a connecting rod 39 is fixedly connected to the front side of the triangular frame 34 together.
[0038] The upper and lower parts of the triangular frame 34 are both slidably penetrated by third guide rods 36. Both ends of the third guide rods 36 are fixedly connected to the chassis 1. A second slide rail 37 is provided at the top of the triangular frame 34, and a second slider 38 adapted to it is slidably connected to the second slide rail 37. The second slider 38 is fixedly connected to the top surface of the chassis 1.
[0039] A third hand-tightening bolt 40 is threadedly connected to the triangular frame 34 corresponding to the third guide rod 36. The third hand-tightening bolt 40 penetrates the triangular frame 34 and abuts against the third guide rod 36.
[0040] Thus, the chassis 1 can be extended by the second auxiliary mechanism 31 and the third auxiliary mechanism 41 to form loading and unloading platforms on both sides of the chassis 1, which is convenient for loading and unloading. At the same time, the medium-thick plate placed above the chassis 1 can be supported by hand and pushed in cooperation with the first guide wheel assembly 33 and the second guide wheel assembly 35 to move the position of the medium-thick plate, so as to adapt to the processing of medium-thick plates with a larger area.
[0041] The working principle of the present invention is: When in use, the second auxiliary mechanism 31 and the third auxiliary mechanism 41 can be pulled by the connecting rod 39, so as to pull the tripod 34. The tripod 34 slides through the third guide rod 36, and the second slide rail 37 slides synchronously within the second slider 38, so that the tripod 34 is pulled out. Then, the third hand-tightening bolt 40 is rotated so that the third hand-tightening bolt 40 abuts against the third guide rod 36 to form a fixing effect. At this time, the medium-thick plate to be surface-treated can be placed on the second auxiliary mechanism 31, and is pushed to the first guide wheel assembly 33 on the base frame 1 and close to the fixing table 26 through the cooperation of the second guide wheel assembly 35. At this time, the position of the fixing table 26 is adjusted by adjusting the position of the first slider 24 on the first slide rail 23, so that the fixing table 26 is aligned with the edge of the medium-thick plate. Then, the first hand-tightening bolt 25 is rotated so that the first slider 24 is locked. Then, the second hand-tightening bolt 29 is further rotated, and under the action of the second guide rod 28, the pressing plate 27 descends, so that the medium-thick plate is squeezed and fixed by the cooperation of the pressing plate 27 and the fixing table 26. At this time, the electric push rod 6 is started, and the movable plate 5 descends until the grinding head 9 is attached to the medium-thick plate. At this time, the first motor 7 is further started, and the grinding head 9 is driven to rotate by the rotating shaft 8. Then, the second motor 17 and the third motor 22 are started. At this time, the second motor 17 drives the first worm 16 to rotate, and the first worm 16 drives the first lead screw sleeve 14 to rotate through the first worm gear 15. Thus, under the cooperation of the first lead screw 13, the first movable frame 3 slides along the first guide rod 12. The third motor 22 drives the second worm 21 to rotate, and the second worm 21 drives the second lead screw sleeve 19 to rotate through the second worm gear 20. The second lead screw sleeve 19 drives the second movable frame 4 to move on the first movable frame 3 in the cooperation of the second lead screw 18, so as to move the position of the grinding head 9, thereby forming a surface grinding and polishing effect. Then, the squeezing and fixing effect of the fixing table 26 and the pressing plate 27 on the medium-thick plate can be released. At this time, the medium-thick plate can be pushed towards the third auxiliary mechanism 41, so as to facilitate the removal of the medium-thick plate. During the processing, for a relatively large medium-thick plate, the medium-thick plate is directly placed on the unfolded first auxiliary mechanism 30 and the second auxiliary mechanism 31, and then the medium-thick plate is moved through the cooperation of the first guide wheel assembly 33 and the second guide wheel assembly 35. The part of the medium-thick plate exceeding the top frame 2 is pushed below the top frame 2, so that the processing of a relatively large area of the plate can be carried out.
[0042] The above are only embodiments of the present invention, and common knowledge such as specific structures and characteristics known in the solutions is not described in detail here. It should be pointed out that for those skilled in the art, without departing from the structure of the present invention, several deformations and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the implementation effect of the present invention and the practicability of the patent. The protection scope required by this application should be subject to the content of its claims, and the specific implementation manners described in the specification can be used to explain the content of the claims.
Claims
1. A surface safety treatment device for medium and thick plate production, characterized in that: The invention comprises a bottom frame, the top surface of the bottom frame is fixedly connected with a top frame, a first movable frame is arranged on the top frame, a second movable frame is arranged at the bottom of the first movable frame, a movable plate is arranged below the second movable frame, electric push rods are symmetrically fixedly connected with the inner sides of the second movable frame, the telescopic ends of the electric push rods pass through the second movable frame and are fixedly connected with the movable plate, a first motor is fixedly installed on the top surface of the movable plate, a rotating shaft is rotatably installed on the bottom surface of the movable plate, the top end of the rotating shaft rotates through the movable plate and is fixedly connected with the output end of the first motor, a grinding head is fixedly connected with the bottom end of the rotating shaft, a first driving mechanism is arranged between the top frame and the first movable frame, and a second driving mechanism is arranged between the first movable frame and the second movable frame.
2. A surface safety treatment device for medium and thick plate production according to claim 1, characterized in that: The first driving mechanism comprises a symmetrically arranged first guide rod, the first guide rod is symmetrically fixedly connected to the top frame, and the first guide rod slides through the first movable frame.
3. A surface safety treatment device for medium and thick plate production according to claim 2, characterized in that: The first driving mechanism also includes a first screw rod, a first screw rod sleeve matched with the first screw rod is sleeved on the first screw rod, the first screw rod sleeve is rotatably connected to the first movable frame, a first worm wheel is fixedly connected to the outer side of the first screw rod sleeve, a first worm matched with the first worm wheel and transmission connected thereto is provided above the first worm wheel, the first worm is rotatably installed with the first movable frame, a second motor is fixedly connected to the end of the first movable frame corresponding to the first worm, and an output end of the second motor is fixedly connected to the first worm.
4. A surface safety treatment device for medium and thick plate production according to claim 3, characterized in that: The second movable frame is sleeved at the bottom of the first movable frame and fits with the first movable frame, the second driving mechanism includes a second screw rod, the second screw rod is sleeved with a second screw rod sleeve adapted thereto, the second screw rod sleeve is rotatably connected to the second movable frame, a second worm gear is fixedly connected to the outer side of the second screw rod sleeve, a second worm gear adapted thereto and transmission connected thereto is provided above the second worm gear, the second worm gear is rotatably installed with the second movable frame, a third motor is fixedly connected to the end of the second movable frame corresponding to the second worm gear, and an output end of the third motor is fixedly connected to the second worm gear.
5. A surface safety treatment device for medium and thick plate production according to claim 4, characterized in that: The side wall of the base frame is fixedly connected with a first slide rail, the first slide rail is slidably connected with a first slider, the first slider is threadedly connected with a first hand-tightening bolt, and one end of the first hand-tightening bolt passes through the first slider and then abuts against the first slide rail.
6. A surface safety treatment device for medium and thick plate production according to claim 5, characterized in that The first sliding block is also fixedly connected to a fixed platform, an extrusion plate is provided above the fixed platform, a second guide rod is fixedly connected to the bottom surface of the extrusion plate, the second guide rod is inserted into the fixed platform and slidably connected to the fixed platform, a second hand-tightening bolt is also threadedly connected to the extrusion plate, and the bottom end of the second hand-tightening bolt is rotatably connected to the fixed platform.
7. A surface safety treatment device for medium and thick plate production according to claim 6, characterized in that: The inner side of the base frame is provided with a first auxiliary mechanism, a second auxiliary mechanism and a third auxiliary mechanism. The first auxiliary mechanism comprises a cross bar fixedly connected to the top surface of the base frame at equal distances, and a first guide wheel assembly is fixedly connected to the cross bar.
8. A surface safety treatment device for medium and thick plate production according to claim 7, characterized in that: The second auxiliary mechanism and the third auxiliary mechanism are symmetrically and staggeredly arranged, and the second auxiliary mechanism and the third auxiliary mechanism have the same structure. The second auxiliary mechanism includes a tripod, the top surface of the tripod is fixedly connected to the second guide wheel assembly, and the front side of the tripod is commonly fixedly connected to a connecting rod.
9. A surface safety treatment device for medium and thick plate production according to claim 8, characterized in that: The upper and lower parts of the tripod are slidably penetrated by a third guide rod, both ends of the third guide rod are fixedly connected to the base frame, a second slide rail is provided on the top of the tripod, a second slide rail is slidably connected to a second slider matched therewith, and the second slider is fixedly connected to the top surface of the base frame.
10. A surface safety treatment device for medium and thick plate production according to claim 9, characterized in that: A third hand-tightening bolt is threadedly connected to the tripod at a position corresponding to the third guide rod, and the third hand-tightening bolt penetrates the tripod and rests on the third guide rod; the electric push rod, the first motor, the second motor and the third motor are all externally connected to a power supply and a controller.
Citation Information
Patent Citations
Medium-thickness plate surface defect treatment device
CN222269636U