Hard alloy bar end face grinding device and grinding method

By designing a cemented carbide rod end surface grinding device including hydraulic cylinder, electric motor and diamond grinding wheel, the existing equipment has been solved, and the efficiency, automation and precision grinding of the cemented carbide rod end surface is achieved, which improves production efficiency and reduces labor costs.

CN120055931AActive Publication Date: 2025-05-30SUZHOU RUISEN CEMENTED CARBIDE
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Patent Information

Application Number
CN202510403588.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2025-05-30
Estimated Expiration
2045-04-01

AI Technical Summary

Technical Problem

The existing cemented carbide rod end surface grinding equipment has low efficiency, poor adaptability and insufficient accuracy, resulting in low production efficiency and high labor costs.

Method used

A cemented carbide rod end surface grinding device including hydraulic cylinder, electric motor, threaded rod and diamond grinding wheel is designed. Through the synergy between hydraulic cylinder and electric motor, the automatic rotation of the rod and the double-end grinding are realized to improve efficiency and accuracy.

Benefits of technology

It realizes efficient, automated and precise grinding of the end surface of cemented carbide rods, improves production efficiency, reduces labor costs, and is suitable for flexible production of multiple varieties and small batches.

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Abstract

The invention provides a hard alloy bar end face grinding device and method. Relates to the technical field of bar machining, in particular to a hard alloy bar end face grinding device which comprises a base, two first hydraulic cylinders are arranged at the top of the base, connecting plates are fixedly mounted on output rods of the two first hydraulic cylinders, and the two connecting plates are slidably connected with the base; the bottoms of the two connecting plates are fixedly provided with the same frame-shaped block, one side of the frame-shaped block is provided with a first electric motor, the frame-shaped block is rotationally provided with a first threaded rod, one end of the first threaded rod is fixedly connected with an output shaft of the first electric motor, and the first threaded rod is provided with a first adjusting block in a threaded mode; two vertical plates are fixedly mounted at the top of the first adjusting block. The method has the advantages that the problems that traditional bar grinding equipment is low in efficiency, poor in adaptability and insufficient in precision are solved, the method is suitable for multi-variety and small-batch flexible production lines, and the comprehensive cost is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of bar processing, and particularly relates to a carbide bar end grinding device and a grinding method. Background Art

[0002] Carbide is an alloy material made by powder metallurgy process from refractory metal hard compounds and binding metals. Carbide has a series of excellent properties such as high hardness, wear resistance, good strength and toughness, heat resistance, corrosion resistance, etc. Carbide is widely used as a tool material, such as turning tools, milling cutters, planing cutters, drills, boring cutters, etc., for cutting cast iron, non-ferrous metals, plastics, chemical fibers, graphite, glass, stone and ordinary steel, and can also be used to cut difficult-to-machine materials such as heat-resistant steel, stainless steel, high-manganese steel, tool steel, etc. The end face of a bar made of carbide is usually relatively rough. In order to ensure the flatness and smoothness of both end faces of the bar, it is usually necessary to use a grinding device to grind the end face of the bar.

[0003] Commonly, the end face grinding of bars is a key process to ensure the dimensional accuracy and surface quality of bars. Existing equipment mostly adopts a production mode of processing single bars one by one, with relatively low overall grinding efficiency. In addition, after one end of the bar is ground, it is necessary to manually turn the bar to complete the grinding of the other end, which requires a certain amount of labor cost and is not conducive to accelerating production efficiency.

[0004] Therefore, it is necessary to provide a carbide bar end grinding device and a grinding method to solve the above technical problems. Summary of the Invention

[0005] The purpose of the present invention is to provide a carbide bar end grinding device and a grinding method that solve the pain points of low efficiency, poor adaptability, and insufficient accuracy of traditional bar grinding equipment, are applicable to flexible production lines with multiple varieties and small batches, and reduce the comprehensive cost.

[0006] To solve the above technical problems, the carbide bar end grinding device provided by the present invention includes: a base, on the top of the base are provided two hydraulic cylinders I, on the output rods of the two hydraulic cylinders I are fixedly installed connecting plates, the two connecting plates are both slidably connected to the base, at the bottom of the two connecting plates is fixedly installed the same frame-shaped block, on one side of the frame-shaped block is provided an electric motor I, on the frame-shaped block is rotatably installed a threaded rod I, one end of the threaded rod I is fixedly connected to the output shaft of the electric motor I, on the threaded rod I is threadedly installed an adjusting block I, on the top of the adjusting block I are fixedly installed two vertical plates, on the base are opened two moving holes II, the two vertical plates are respectively slidably installed in the two moving holes II, on the tops of the two vertical plates is fixedly installed the same lower pressing plate, on the top of the lower pressing plate is fixedly installed a cushioning rack, on the top of the cushioning rack is fixedly installed a double-shaft motor, on the top of the lower pressing plate are fixedly installed four supporting blocks, between the four supporting blocks are rotatably installed two horizontal circular rods, the two ends of the two horizontal circular rods close to each other are respectively fixedly connected to the two output shafts of the double-shaft motor, on the two horizontal circular rods are threadedly installed two adjusting blocks II, at the bottoms of the two adjusting blocks II are fixedly installed mounting frames, on the two mounting frames are rotatably installed rotating shafts, on one side of the two mounting frames are provided electric motors II, the output shafts of the two electric motors II are respectively fixedly connected to one end of the two rotating shafts, on the lower pressing plate and the base are opened four moving holes I, on the two rotating shafts are fixedly installed two limiting rods, the four limiting rods are respectively rotatably installed in the eight moving holes I, on the top of the base is fixedly installed a fixing frame, on the fixing frame is slidably installed a strip-shaped plate, on both sides of the fixing frame are provided hydraulic cylinders II, the output rods of the two hydraulic cylinders II are both fixedly connected to the bottom of the strip-shaped plate, on one side of the strip-shaped plate is fixedly installed a positioning plate.

[0007] Preferably, two adjusting mechanisms are provided at the bottom of the base. Each of the two adjusting mechanisms includes: two welding blocks, an electric motor III, a second threaded rod, a sliding block, a bearing seat, two square blocks, an electric motor IV, a double-headed threaded rod, two sliding blocks, four hinge rods, four adapter blocks, a connecting frame, a synchronizing rod, a diamond grinding wheel, and an electric motor V. The two welding blocks are fixedly installed at the bottom of the base. The electric motor III is arranged on one side of the corresponding welding block. The second threaded rod is rotatably installed on the two welding blocks. The output shaft of the electric motor III is fixedly connected to one end of the second threaded rod. The sliding block is threadedly installed on the second threaded rod. The bearing seat is fixedly installed at the bottom of the sliding block. The two square blocks are fixedly installed on the top of the bearing seat. The electric motor IV is fixedly installed on the top of the bearing seat. The double-headed threaded rod is rotatably installed on the two square blocks. One end of the double-headed threaded rod is fixedly connected to the output shaft of the electric motor IV. The two sliding blocks are threadedly installed on the double-headed threaded rod. The four hinge rods are respectively rotatably installed on the two sliding blocks. The four adapter blocks are respectively rotatably installed at the tops of the four hinge rods. The connecting frame is fixedly installed on the tops of the four adapter blocks. The synchronizing rod is rotatably installed on the connecting frame. The diamond grinding wheel is fixedly sleeved on the synchronizing rod. The electric motor V is arranged on one side of the connecting frame. The output shaft of the electric motor V is fixedly connected to one end of the synchronizing rod.

[0008] Preferably, two vertical plates are fixedly installed on the top of the base. Two U-shaped clamps I are fixedly installed on each of the two vertical plates. The four U-shaped clamps I are respectively fixedly connected to the two hydraulic cylinders I. Two U-shaped clamps II are fixedly installed on both sides of the fixed frame. The four U-shaped clamps II are respectively fixedly connected to the two hydraulic cylinders II.

[0009] Preferably, two docking circular rods I are fixedly installed between the inner walls on both sides of the frame-shaped block. The two docking circular rods I are both slidably connected to the adjusting block I. Four docking circular rods II are fixedly installed among the four support blocks. The four docking circular rods II are respectively slidably connected to the two adjusting blocks II.

[0010] Preferably, a brake block is fixedly installed at the bottom of the base. The brake block is slidably connected to the bottom of the positioning plate. A rubber pad is fixedly installed at the bottom of the lower pressing plate.

[0011] Preferably, in the two adjusting mechanisms, four butt circular rods III are fixedly installed between the four welding blocks, and the four butt circular rods III are respectively slidably connected to the two sliding blocks. Four butt circular rods IV are fixedly installed between the four square blocks, and the four butt circular rods IV are respectively slidably connected to the two sliding blocks. Sleeve blocks are fixedly sleeved on both of the double-headed threaded rods. Side position grooves are formed on the sides of the two connecting frames close to each other. Four universal wheels I are fixedly installed at the bottoms of the two bearing seats.

[0012] Preferably, in the two adjusting mechanisms, air supply pipes are arranged on the tops of the two connecting frames. Five shunt pipes are fixedly installed on the sides of the two air supply pipes close to each other. Long strip plates are fixedly installed on the tops of the two connecting frames. Air inlet hoods are fixedly installed at the ends of the multiple shunt pipes away from the two air supply pipes. One end of each of the two air supply pipes is fixedly installed with a butt joint pipe. Bellows are fixedly installed at the ends of the two butt joint pipes away from the two air supply pipes. A water storage tank is arranged on one side of the base. Two placement platforms are fixedly installed on one side of the water storage tank. Air extraction pumps are fixedly installed on the tops of the two placement platforms. The air inlets of the two air extraction pumps are respectively fixedly connected to the ends of the two bellows away from the two butt joint pipes. Delivery pipes are fixedly installed at the air outlets of the two air extraction pumps. The bottom ends of the two delivery pipes extend into the water storage tank.

[0013] Preferably, in the two adjusting mechanisms, two U-shaped clamps III are fixedly installed on the tops of the two connecting frames. The four U-shaped clamps III are respectively fixedly connected to the two air supply pipes. Connecting sleeves are threadedly sleeved on the multiple air inlet hoods. Filters are fixedly installed on the multiple connecting sleeves.

[0014] Preferably, four universal wheels II are fixedly installed at the bottom of the water storage tank. A handle is fixedly installed on one side of the water storage tank. A sewage discharge pipe is fixedly installed on one side of the water storage tank. A valve is fixedly installed on the sewage discharge pipe.

[0015] The present invention also provides a grinding method, which includes the following steps: S1. Arrange several bars side by side and flat on the top of the base. One ends of the multiple bars are in contact with the positioning plate. The multiple bars are located between the four limiting rods. Start the two electric motors II. The two electric motors II drive the four limiting rods to rotate simultaneously. The four limiting rods rotate towards both sides simultaneously. The bottom ends of the four limiting rods are rotated above the lower pressing plate. The two electric motors II are turned off; S2. Start two hydraulic cylinders 1. The output rods of the two hydraulic cylinders 1 gradually retract inward. The frame-shaped block and the lower pressing plate move downward together until the rubber pads at the bottom of the lower pressing plate come into contact with multiple bars, firmly pressing the bars. Then, the two hydraulic cylinders 1 are closed. Next, start the electric motor 1. The output shaft of the electric motor 1 drives the threaded rod 1, and the adjusting block 1 slides on the threaded rod 1. The adjusting block 1 moves to a predetermined position. Then, the output shaft of the electric motor 1 starts to rotate in the reverse direction, driving the adjusting block 1 to slide in the reverse direction. Driven by the forward and reverse reciprocation of the electric motor 1, the adjusting block 1 slides left and right reciprocally on the threaded rod 1, driving the lower pressing plate to move back and forth. The lower pressing plate then pushes the multiple bars to roll back and forth on the base; S3. Start the electric motor 5 and the electric motor 4 located at the rear. The electric motor 5 drives the diamond grinding wheel to rotate through the synchronous rod. The electric motor 4 drives the double-headed threaded rod to rotate. The two sliding blocks move simultaneously on the double-headed threaded rod and approach each other. The two sliding blocks slide and drive the four hinge rods to rotate. The diamond grinding wheel in the rotating state is lifted through the connecting frame. After the two sliding blocks move to the predetermined position, the output shaft of the electric motor 4 rotates in the reverse direction, driving the diamond grinding wheel to move downward. Repeat this process to drive the diamond grinding wheel to slide up and down. Then, start the corresponding electric motor 3. The electric motor 3 drives the corresponding threaded rod 2, and the sliding block moves on the threaded rod 2 and moves in the direction of the electric motor 3. The diamond grinding wheel in the rotating state and moving up and down gradually approaches the rear ends of the multiple bars. The diamond grinding wheel evenly grinds the end faces to keep the end faces flat and smooth; S4. After the grinding is completed, turn off the electric motor 5, and the diamond grinding wheel stops rotating. Then, start two hydraulic cylinders 2. The output rods of the two hydraulic cylinders 2 output outward. The two hydraulic cylinders 2 drive the positioning plate to slide upward through the strip-shaped plate. The positioning plate slides away from the front ends of the multiple bars. According to the above operations, start the electric motor 5 located in the front, that is, close to the positioning plate. The diamond grinding wheel in the front rotates. Start the corresponding electric motor 4 to move the diamond grinding wheel up and down. Finally, start the corresponding electric motor 3 to adjust the direction of the diamond grinding wheel. The diamond grinding wheel approaches the front ends of the multiple bars and grinds this position. After the grinding work is completed, turn off the electric motor 5. Start the two electric motors 3 in the reverse direction to move the two diamond grinding wheels away from both ends of the bars. Then, start the two hydraulic cylinders 1. Lift the lower pressing plate to remove the ground bars from the base, facilitating the next round of grinding; During the grinding process, when it is necessary to grind a bar with a larger diameter, the double-axis motor is started. The output shaft of the double-axis motor drives two horizontal circular rods to move simultaneously. Two adjusting blocks II slide on the two horizontal circular rods and move away from each other. The two adjusting blocks II can adjust the distance between the four limiting rods, and the four limiting rods can accommodate a bar with a larger diameter. By controlling the two hydraulic cylinders I, the downward movement range of the lower pressing plate can be adjusted to ensure that the lower pressing plate can adapt to the height of the bar. The position of the diamond grinding wheel at the rear is adjusted by the electric motor III. When the bar is longer, the electric motor III drives the diamond grinding wheel away from the bar, leaving a space for the bar to be accommodated, which is convenient for grinding bars of different specifications within a certain range.

[0016] Compared with the related art, the carbide bar end grinding device and grinding method provided by the present invention have the following beneficial effects: The present invention provides a carbide bar end grinding device and grinding method. A push plate is arranged on one side of the gate plate. The push plate is usually suspended at a relatively high position. Once the gate plate is lowered to cut off the water flow, only the drive motor III and the drive motor II need to be started successively to adjust the height and position of the push plate, and the push plate is used to clean the sediment at the bottom of the gate plate, providing assistance for the downward movement of the gate plate and cleaning the space where the bottom of the gate plate is about to contact, so as to improve the fit between the gate plate and the inner wall of the bottom of the gate pier, thereby avoiding the influence of sediment accumulation on the water interception effect of the gate plate. After the push plate is used, by starting the drive motor III and the drive motor II in the reverse direction, the push plate can be adjusted to the initial position, thus preventing the push plate from interfering with the use of the gate plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a front view structural schematic diagram of the first embodiment of the carbide bar end grinding device provided by the present invention; Figure 2 It is a side view structural schematic diagram of the first embodiment of the carbide bar end grinding device provided by the present invention; Figure 3 It is a front view sectional structural schematic diagram of the first embodiment of the carbide bar end grinding device provided by the present invention; Figure 4 It is a side view sectional structural schematic diagram of the first embodiment of the carbide bar end grinding device provided by the present invention; Figure 5 is Figure 6 an enlarged schematic diagram of the connecting frame shown in Figure 6 It is a structural schematic diagram of the base in the first embodiment of the carbide bar end grinding device provided by the present invention; Figure 7A schematic diagram of the structure of a diamond grinding wheel shown in the first embodiment of the cemented carbide rod end surface grinding device provided by the present invention; Figure 8 A rear structural schematic diagram of a diamond grinding wheel shown in the first embodiment of the cemented carbide rod end surface grinding device provided by the present invention; Figure 9 A schematic diagram of the front view of the base shown in the first embodiment of the cemented carbide rod end surface grinding device provided by the present invention; Figure 10 A schematic diagram of a side cross-sectional structure of a base shown in the first embodiment of the cemented carbide rod end surface grinding device provided by the present invention; Figure 11 A front view schematic diagram of the structure of a second embodiment of the cemented carbide rod end surface grinding device provided by the present invention; Figure 12 for Figure 11 An enlarged schematic diagram of the water storage tank shown in; Figure 13 A schematic diagram of the top view of the connecting frame shown in the second embodiment of the cemented carbide rod end surface grinding device provided by the present invention; Figure 14 This is a schematic side sectional structural diagram of a connecting frame shown in the second embodiment of the cemented carbide rod end surface grinding device provided by the present invention.

[0018] Numbers in the figure: 1. Base; 2. Hydraulic cylinder 1; 3. Connecting plate; 4. Frame block; 5. Electric motor 1; 6. Threaded rod 1; 7. Adjustment block 1; 8. Vertical plate; 9. Lower pressure plate; 10. Pad rack; 11. Double-axis motor; 12. Support block; 13. Horizontal circular rod; 14. Adjustment block 2; 15. Mounting frame; 16. Rotating shaft; 17. Electric motor 2; 18. Active hole 1; 19. Limit rod; 20. Fixed frame; 21. Strip plate; 22. Hydraulic cylinder 2; 23. Positioning plate; 24. Active hole 2; 25. Welding Block; 26. Electric motor three; 27. Threaded rod two; 28. Sliding block; 29. ​​Bearing seat; 30. Square block; 31. Electric motor four; 32. Double-headed threaded rod; 33. Sliding block; 34. Articulated rod; 35. Adapter block; 36. Connecting frame; 37. Synchronous rod; 38. Diamond grinding wheel; 39. Electric motor five; 40. Air supply pipe; 41. Diverter pipe; 42. Long strip; 43. Air intake hood; 44. Butt-jointed pipe; 45. Bellows; 46. Water tank; 47. Placement table; 48. Vacuum pump; 49. Delivery pipe. DETAILED DESCRIPTION

[0019] The present invention will be further described below in conjunction with the accompanying drawings and implementation modes.

[0020] First embodiment: Please refer to Figures 1 - 10In the first embodiment of the present invention, the cemented carbide rod end surface grinding device comprises: a base 1, two hydraulic cylinders 2 are arranged on the top of the base 1, and connecting plates 3 are fixedly installed on the output rods of the two hydraulic cylinders 2, and the two connecting plates 3 are both L-shaped, and the two connecting plates 3 are slidably connected to the base 1. The bottom of the two connecting plates 3 is fixedly installed with the same frame block 4, and an electric motor 5 is arranged on the left side of the frame block 4. A threaded rod 6 is rotatably installed on the frame block 4, and the left end of the threaded rod 6 is fixedly connected to the output shaft of the electric motor 5. The threaded rod 6 is threadedly installed on the threaded rod There is a mobilization block 7, two vertical plates 8 are fixedly installed on the top of the mobilization block 7, two movable holes 24 are opened on the base 1, and the two vertical plates 8 are respectively slidably installed in the two movable holes 24, and the tops of the two vertical plates 8 are fixedly installed with the same lower pressing plate 9, and the top of the lower pressing plate 9 is fixedly installed with a pad rack 10, and the top of the pad rack 10 is fixedly installed with a double-axis motor 11, and the top of the lower pressing plate 9 is fixedly installed with four support blocks 12, and the four support blocks 12 are linearly distributed in pairs, and two horizontal circular rods 13 are rotatably installed between the four support blocks 12, and the two horizontal circular rods 13 are rotatably installed between the four support blocks 12. The ends of the two-axis circular rods 13 close to each other are fixedly connected to the two output shafts of the double-axis motor 11, and a section of thread is provided on each of the two transverse circular rods 13. The two transverse circular rods 13 are threadedly installed with a second adjustment block 14. The bottoms of the two adjustment blocks 14 are fixedly installed with a mounting frame 15. The two mounting frames 15 are rotatably installed with a rotating shaft 16. The front sides of the two mounting frames 15 are provided with an electric motor 17. The output shafts of the two electric motors 17 are fixedly connected to the front ends of the two rotating shafts 16, respectively. The lower pressure plate 9 and the base 1 are provided with four movable holes 11. 8. Two limit rods 19 are fixedly installed on the two rotating shafts 16, and the four limit rods 19 are rotatably installed in the eight movable holes 18 respectively. A fixing frame 20 is fixedly installed on the top of the base 1, and a strip plate 21 is slidably installed on the fixing frame 20. Hydraulic cylinders 22 are arranged on both sides of the fixing frame 20. The output rods of the two hydraulic cylinders 22 are fixedly connected to the bottom of the strip plate 21. A positioning plate 23 is fixedly installed on one side of the strip plate 21. The positioning plate 23 is L-shaped and can resist one end of the rod so that the ends of the rod are relatively aligned to ensure that the rod grinding maintains a consistent length.

[0021] In order to grind the two ends of multiple bars separately in sequence, improve the operation efficiency of grinding, and facilitate the adaptation to bars of different lengths. In this method, two adjusting mechanisms are provided at the bottom of the base 1. Both adjusting mechanisms include: two welding blocks 25, electric motor three 26, screw rod two 27, sliding block 28, bearing seat 29, two square blocks 30, electric motor four 31, double-headed screw rod 32, two sliding blocks 33, four hinge rods 34, four adapter blocks 35, connecting frame 36, synchronizing rod 37, diamond grinding wheel 38 and electric motor five 39. Both welding blocks 25 are fixedly installed at the bottom of the base 1. Electric motor three 26 is arranged on one side of one of the welding blocks 25. Screw rod two 27 is rotatably installed on the two welding blocks 25. The output shaft of electric motor three 26 is fixedly connected to one end of screw rod two 27. Sliding block 28 is threadedly installed on screw rod two 27. Bearing seat 29 is fixedly installed at the bottom of sliding block 28. The two square blocks 30 are arranged side by side and fixedly installed on the top of bearing seat 29. Electric motor four 31 is fixedly installed on the top of bearing seat 29. Double-headed screw rod 32 is rotatably installed on the two square blocks 30. One end of double-headed screw rod 32 is fixedly connected to the output shaft of electric motor four 31. The two sliding blocks 33 are both threadedly installed on double-headed screw rod 32. The four hinge rods 34 are respectively rotatably installed on the two sliding blocks 33. The four hinge rods 34 are grouped in pairs, and the two hinge rods 34 in each group are kept rotatably connected. The four adapter blocks 35 are respectively rotatably installed at the tops of the four hinge rods 34. Connecting frame 36 is fixedly installed on the tops of the four adapter blocks 35. Synchronizing rod 37 is rotatably installed on connecting frame 36. Diamond grinding wheel 38 is fixedly sleeved on synchronizing rod 37. Electric motor five 39 is arranged on one side of connecting frame 36. The output shaft of electric motor five 39 is fixedly connected to one end of synchronizing rod 37. In the two adjusting mechanisms, the lengths of the two screw rods two 27 are different, and the positions of the two sliding blocks 28 on the two screw rods two 27 are also different, which is convenient for adapting to the length and the positions of the two ends of the bar.

[0022] In order to ensure the stability of the installation of the two hydraulic cylinders one 2 and the two hydraulic cylinders two 22. In this method, two vertical plates are fixedly installed on the top of the base 1. Two U-shaped clamps one are fixedly installed on each of the two vertical plates. The four U-shaped clamps one are respectively fixedly connected to the two hydraulic cylinders one 2. Two U-shaped clamps two are fixedly installed on both sides of the fixing frame 20. The four U-shaped clamps two are respectively fixedly connected to the two hydraulic cylinders two 22.

[0023] In order to limit the movement tendency of the adjusting block one 7 and the adjusting block two 14 and increase their stability. In this method, two docking round rods one are fixedly installed between the inner walls on both sides of the frame-shaped block 4. Both docking round rods one are slidably connected to the adjusting block one 7. Four docking round rods two are fixedly installed among the four support blocks 12. The four docking round rods two are respectively slidably connected to the two adjusting blocks two 14.

[0024] In order to make the two ends of the positioning plate 23 bear force, increase its solidity when placed, and at the same time increase the friction of the lower pressure plate 9, so that the lower pressure plate 9 can drive multiple rods to roll, in this method, a brake block is fixedly installed at the bottom of the base 1, and the brake block is L-shaped. The brake block is slidably connected to the bottom of the positioning plate 23, and a rubber pad is fixedly installed at the bottom of the lower pressure plate 9.

[0025] Similarly, in order to ensure the stability of the two sliding blocks 28 and the two sliding blocks 33 and limit their movement trends, in this method, in the two adjustment mechanisms, four butt-jointed circular rods three are fixedly installed between the four welding blocks 25, and the four butt-jointed circular rods three are respectively slidably connected to the two sliding blocks 28, and four butt-jointed circular rods four are fixedly installed between the four square blocks 30, and the four butt-jointed circular rods four are respectively slidably connected to the two sliding blocks 33, and the two double-headed threaded rods 32 are fixedly sleeved with sleeve blocks, and the two connecting frames 36 are provided with side grooves on the sides close to each other, and the bottoms of the two bearing seats 29 are fixedly installed with four universal wheels one, and the two sleeve blocks are sleeved on the center positions of the two double-headed threaded rods 32 to facilitate limiting the moving range of the four sliding blocks 33, and the eight universal wheels one can support the two bearing seats 29 and facilitate the position movement of the two bearing seats 29.

[0026] In this embodiment, a grinding method is also provided, which is as follows: In the present invention, in the initial state, the four limit rods 19 are distributed vertically downward, the output rods of the two hydraulic cylinders 22 are in a retracted state, the positioning plate 23 is at the lowest point on one side of the base 1, and the output rods of the two hydraulic cylinders 1 2 are in an output-outward state, the lower pressure plate 9 is lifted, and sufficient space is reserved between the lower pressure plate 9 and the base 1.

[0027] When it is necessary to grind the end faces of multiple bars, lay several bars side by side on the top of the base 1 so that one end of the multiple bars is in contact with the positioning plate 23, and the multiple bars are located between the four limit rods 19, which is convenient for determining the stacking position between the multiple bars so that the bars fit together to prevent the bars from rolling to both sides at will. Then start the two electric motors 17, and the two electric motors 17 drive the four limit rods 19 to rotate at the same time. The four limit rods 19 rotate to both sides at the same time until the bottom ends of the four limit rods 19 are rotated to the top of the lower pressure plate 9, and the two electric motors 17 are turned off to prevent the four limit rods 19 from affecting the subsequent movement of the bars.

[0028] After that, start two hydraulic cylinders-2. The output rods of the two hydraulic cylinders-2 will gradually retract inward, driving the frame-shaped block 4 and the lower pressing plate 9 to move downward together until the rubber pad at the bottom of the lower pressing plate 9 comes into contact with multiple bars, firmly pressing the bars. Then, the two hydraulic cylinders-2 are closed. After that, start the electric motor-5. The output shaft of the electric motor-5 will drive the threaded rod-6 fixedly connected thereto, and the adjustment block-7 will slide on the threaded rod-6. After the adjustment block-7 moves to a predetermined position, the output shaft of the electric motor-5 will start to rotate in the reverse direction, driving the adjustment block-7 to slide in the reverse direction. Driven by the forward and reverse reciprocation of the electric motor-5, the adjustment block-7 slides back and forth left and right on the threaded rod-6, thereby driving the lower pressing plate 9 to move back and forth. The lower pressing plate 9 then pushes the multiple bars to roll back and forth on the base 1.

[0029] After that, start the electric motor-five 39 and the electric motor-four 31 located at the rear. The electric motor-five 39 drives the diamond grinding wheel 38 to rotate through the synchronizing rod 37 fixedly connected thereto, while the electric motor-four 31 drives the double-headed threaded rod 32 to rotate. The two sliding blocks 33 move on the double-headed threaded rod 32 and approach each other. While the two sliding blocks 33 slide, they drive the four hinge rods 34 to rotate, and then lift the rotating diamond grinding wheel 38 through the connecting frame 36. When the two sliding blocks 33 move to a predetermined position, the output shaft of the electric motor-four 31 will start to rotate in the reverse direction, driving the diamond grinding wheel 38 to move downward. Repeat this process to drive the diamond grinding wheel 38 to slide up and down. After that, start the corresponding electric motor-three 26. The electric motor-three 26 drives the corresponding threaded rod-two 27. The sliding block 28 moves on the threaded rod-two 27 and moves in the direction of the electric motor-three 26. The rotating and moving up and down diamond grinding wheel 38 will gradually approach the rear ends of the multiple bars and evenly grind their end faces through the diamond grinding wheel 38 to keep the end faces flat and smooth.

[0030] After the rear ends of multiple bars are polished, the electric motor five 39 can be turned off to stop the rotating diamond grinding wheel 38. Then, start the two hydraulic cylinders two 22. The output rods of the two hydraulic cylinders two 22 will gradually extend outwards. The two hydraulic cylinders two 22 drive the positioning plate 23 to slide upwards through the strip plate 21, so that the positioning plate 23 slides away from the front ends of the multiple bars. Then, according to the above operations, start the electric motor five 39 located in the front, that is, close to the positioning plate 23, to make the diamond grinding wheel 38 in the front rotate. Then, start the corresponding electric motor four 31 to move the diamond grinding wheel 38 up and down. Finally, start the corresponding electric motor three 26 to adjust the direction of the diamond grinding wheel 38, so that the diamond grinding wheel 38 approaches the front ends of the multiple bars and grinds this position. After the grinding work is completed, turn off the electric motor five 39, and start the two electric motors three 26 in the reverse direction to make the two diamond grinding wheels 38 move away from both ends of the bar. Then, start the two hydraulic cylinders one 2, and raise the lower pressing plate 9 to remove the ground bar from the base 1, so as to facilitate the next round of grinding.

[0031] During the grinding process, when grinding bars with a larger diameter are needed, first start the double-shaft motor 11. The output shafts of the double-shaft motor 11 drive the two transverse circular rods 13 to move simultaneously. The two adjusting blocks two 14 will slide on the two transverse circular rods 13 and move away from each other. The two adjusting blocks two 14 can adjust the distance between the four limiting rods 19, so that the four limiting rods 19 can accommodate bars with a larger diameter. By controlling the two hydraulic cylinders one 2, the range of the downward movement of the lower pressing plate 9 can be adjusted to ensure that the lower pressing plate 9 can adapt to the height of the bar. The position of the diamond grinding wheel 38 at the rear is adjusted by the electric motor three 26. When the bar is longer, the electric motor three 26 drives the diamond grinding wheel 38 away from the bar, leaving a space for the bar to be accommodated, which is convenient for applying bars of different specifications within a certain range.

[0032] Compared with the related art, the carbide bar end grinding device and grinding method provided by the present invention have the following beneficial effects: Through the synergistic effect of the four limiting rods 19 and the lower pressing plate 9, multiple bars can be fixed side by side, so as to complete the grinding of multiple bars at one time, thereby improving the efficiency. The reciprocating rolling of the lower pressing plate 9 is realized by driving the threaded rod 6 by the electric motor 1, so that the bars rotate evenly, ensuring that the end faces of multiple bars are ground flat, shortening the single processing time. Both diamond grinding wheels 38 at the front and rear ends can be independently controlled. After the rear-end grinding is completed, the front diamond grinding wheel 38 is immediately started, without manual turning, reducing the time loss during the switching process. The biaxial motor 11 drives the transverse circular rod 13 to adjust the distance between the four limiting rods 19, facilitating the adaptation to bars of different diameters. The hydraulic cylinder 1 controls the downward pressing stroke of the lower pressing plate 9 to ensure that the rubber pad can effectively press the bars with different diameters. In addition, the two electric motors 3 26 adjust the horizontal position of the diamond grinding wheels 38. The electric motor 3 26 located at the rear can simultaneously control the moving range of the diamond grinding wheels 38 within a larger range, facilitating the adaptation to bars of different lengths between the two diamond grinding wheels 38 and improving the applicability of the equipment.

[0033] Second Embodiment: Based on the cemented carbide bar end face grinding device and grinding method provided in the first embodiment of the present application, the second embodiment of the present application proposes another cemented carbide bar end face grinding device and grinding method. The second embodiment is merely a preferred mode of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0034] The following further describes the second embodiment of the present invention in conjunction with the drawings and embodiments.

[0035] Please refer to Figures 11 - 14, in the carbide bar end grinding device: Among the two adjusting mechanisms, air supply pipes 40 are arranged at the tops of the two connecting frames 36. Five shunt pipes 41 are fixedly installed on one side of the two air supply pipes 40 close to each other. The five shunt pipes 41 are linearly distributed at equal intervals. Long strip plates 42 are fixedly installed on the tops of the two connecting frames 36. The two long strip plates 42 are respectively in contact with the multiple shunt pipes 41, playing a role in supporting the multiple shunt pipes 41. Air inlet hoods 43 are fixedly installed at one ends of the multiple shunt pipes 41 away from the two air supply pipes 40. Docking pipes 44 are fixedly installed at one ends of the two air supply pipes 40. The two docking pipes 44 are both L-shaped. One ends of the two air supply pipes 40 away from the two docking pipes 44 are sealed. Bellows 45 are fixedly installed at one ends of the two docking pipes 44 away from the two air supply pipes 40. A water storage tank 46 is arranged on one side of the base 1. The top of the water storage tank 46 is open. Two placement platforms 47 are fixedly installed on one side of the water storage tank 46. Air extraction pumps 48 are fixedly installed on the tops of the two placement platforms 47. The air inlets of the two air extraction pumps 48 are respectively fixedly connected to one ends of the two bellows 45 away from the two docking pipes 44. Delivery pipes 49 are fixedly installed on the air outlets of the two air extraction pumps 48. The bottom ends of the two delivery pipes 49 both extend into the water storage tank 46.

[0036] In order to ensure the firm installation of the air supply pipes 40 and prevent excessive impurities from entering the multiple shunt pipes 41, in this method, among the two adjusting mechanisms, two U-shaped clamps III are fixedly installed on the tops of the two connecting frames 36. The four U-shaped clamps III are respectively fixedly connected to the two air supply pipes 40. Connecting sleeves are threadedly sleeved on the multiple air inlet hoods 43. Filters are fixedly installed on the multiple connecting sleeves. Four universal wheels II are fixedly installed at the bottom of the water storage tank 46. A handle is fixedly installed on one side of the water storage tank 46. A sewage discharge pipe is fixedly installed on one side of the water storage tank 46. A valve is fixedly installed on the sewage discharge pipe. The sewage discharge pipe facilitates the discharge of the sewage in the water storage tank 46.

[0037] In this embodiment Before the equipment is used, an appropriate amount of clean water is placed in the water storage tank 46 to ensure that the clean water submerges the bottom ends of the two delivery pipes 49. During the grinding process, the two air extraction pumps 48 are started. The two air extraction pumps 48 extract the air containing debris through the corresponding air supply pipes 40 and shunt pipes 41, and discharge the air containing debris into the water storage tank 46 through the delivery pipes 49. The water in the water storage tank 46 is used to filter the debris to achieve the dust removal effect. The purified air is discharged from the top of the water storage tank 46, while the debris is mixed with the water and left in the water storage tank 46. The sewage mixed with debris is subsequently discharged through the sewage discharge pipe. The filters and the connecting sleeves prevent large particle debris from entering the shunt pipes 41, avoiding blockage of the pipelines. Through the collection of debris, it is helpful to improve the working environment and protect the equipment from the influence of dust.

[0038] The above are only embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present invention.

Claims

1. A cemented carbide rod end surface grinding device, comprising a base, characterized in that: The top of the base is provided with two hydraulic cylinders 1, and the output rods of the two hydraulic cylinders 1 are fixedly installed with connecting plates, and the two connecting plates are slidably connected to the base, and the bottom of the two connecting plates are fixedly installed with the same frame block, and an electric motor 1 is provided on one side of the frame block, and a threaded rod 1 is rotatably installed on the frame block, and one end of the threaded rod 1 is fixedly connected to the output shaft of the electric motor 1, and an adjustment block 1 is threadedly installed on the threaded rod 1, and two vertical plates are fixedly installed on the top of the adjustment block 1. Two movable holes 2 are provided on the base, and the two vertical plates are slidably installed in the two movable holes 2 respectively, and the top of the two vertical plates is fixedly installed with the same lower pressure plate, and a pad frame is fixedly installed on the top of the lower pressure plate, and a double-axis motor is fixedly installed on the top of the pad frame, and four support blocks are fixedly installed on the top of the lower pressure plate, and two lateral The cam is an angular channel that is formed on a pair of cylindrical rollers, each of which is connected by a pair of cylindrical rollers, and the cam is connected by a pair of cylindrical rollers, each of which is connected by a pair of cylindrical rollers, and the cam is connected by a pair of cylindrical rollers, each of which is connected by a pair of cylindrical rollers. The cam is connected by a pair of cylindrical rollers, and the cam is connected by a pair of cylindrical rollers.

2. The cemented carbide rod end surface grinding device according to claim 1, characterized in that: Two adjustment mechanisms are provided at the bottom of the base, and the two adjustment mechanisms each include: two welding blocks, an electric motor three, a threaded rod two, a sliding block, a bearing seat, two square blocks, an electric motor four, a double-headed threaded rod, two sliding blocks, four hinged rods, four adapter blocks, a connecting frame, a synchronous rod, a diamond grinding wheel and an electric motor five. The two welding blocks are fixedly mounted on the bottom of the base, the electric motor three is arranged on one side of the corresponding welding block, the threaded rod two is rotatably mounted on the two welding blocks, the output shaft of the electric motor three is fixedly connected to one end of the threaded rod two, the sliding block is threadedly mounted on the threaded rod two, the bearing seat is fixedly mounted on the bottom of the sliding block, and the two square blocks are fixed The cam is fixedly mounted on the top of the bearing seat, the electric motor four is fixedly mounted on the top of the bearing seat, the double-headed threaded rod is rotatably mounted on the two square blocks, one end of the double-headed threaded rod is fixedly connected to the output shaft of the electric motor four, the two sliding blocks are both threadedly mounted on the double-headed threaded rod, the four articulated rods are respectively rotatably mounted on the two sliding blocks, the four adapter blocks are respectively rotatably mounted on the top ends of the four articulated rods, the connecting frame is fixedly mounted on the top ends of the four adapter blocks, the synchronization rod is rotatably mounted on the connecting frame, the diamond grinding wheel is fixedly sleeved on the synchronization rod, the electric motor five is arranged on one side of the connecting frame, and the output shaft of the electric motor five is fixedly connected to one end of the synchronization rod.

3. The cemented carbide rod end surface grinding device according to claim 1, characterized in that: Two vertical plates are fixedly installed on the top of the base, two U-shaped clamps are fixedly installed on the two vertical plates, and the four U-shaped clamps are respectively fixedly connected to the two hydraulic cylinders. Two U-shaped clamps are fixedly installed on both sides of the fixed frame, and the four U-shaped clamps are respectively fixedly connected to the two hydraulic cylinders.

4. The cemented carbide rod end surface grinding device according to claim 1, characterized in that: Two docking circular rods 1 are fixedly installed between the inner walls on both sides of the frame block, and the two docking circular rods 1 are slidably connected to the adjustment block 1. Four docking circular rods 2 are fixedly installed between the four support blocks, and the four docking circular rods 2 are slidably connected to the two adjustment blocks 2 respectively.

5. The cemented carbide rod end surface grinding device according to claim 1, characterized in that: A brake block is fixedly installed at the bottom of the base, and the brake block is slidably connected to the bottom of the positioning plate. A rubber pad is fixedly installed at the bottom of the lower pressing plate.

6. The cemented carbide rod end surface grinding device according to claim 2, characterized in that: In the two adjustment mechanisms, four butt-jointed circular rods three are fixedly installed between the four welding blocks, and the four butt-jointed circular rods three are respectively slidably connected to the two sliding blocks, four butt-jointed circular rods four are fixedly installed between the four square blocks, and the four butt-jointed circular rods four are respectively slidably connected to the two sliding blocks, and the two double-headed threaded rods are fixedly sleeved with set blocks, and the two connecting frames are provided with side grooves on the sides close to each other, and four universal wheels one are fixedly installed on the bottom of the two bearing seats.

7. The cemented carbide rod end surface grinding device according to claim 2, characterized in that: In the two adjusting mechanisms, an air supply pipe is provided on the top of the two connecting frames, five shunt pipes are fixedly installed on the side where the two air supply pipes are close to each other, a long strip is fixedly installed on the top of the two connecting frames, an air intake hood is fixedly installed on one end of the multiple shunt pipes away from the two air supply pipes, a docking pipe is fixedly installed on one end of the two air supply pipes, and a bellows is fixedly installed on one end of the two docking pipes away from the two air supply pipes, a water tank is provided on one side of the base, two placing tables are fixedly installed on one side of the water tank, an air pump is fixedly installed on the top of the two placing tables, the air inlets of the two air pumps are respectively fixedly connected to the ends of the two bellows away from the two docking pipes, and delivery pipes are fixedly installed on the air outlets of the two air pumps, and the bottom ends of the two delivery pipes extend into the water tank.

8. The cemented carbide rod end surface grinding device according to claim 7, characterized in that: In the two adjustment mechanisms, two U-shaped clamps three are fixedly installed on the top of the two connecting frames, and the four U-shaped clamps three are respectively fixedly connected to the two air supply pipes, and multiple air intake hoods are threadedly provided with connecting sleeves, and multiple connecting sleeves are fixedly installed with filters.

9. The cemented carbide rod end surface grinding device according to claim 7, characterized in that: Four universal wheels 2 are fixedly installed on the bottom of the water tank, a handle is fixedly installed on one side of the water tank, a sewage pipe is fixedly installed on one side of the water tank, and a valve is fixedly installed on the sewage pipe.

10. A method for grinding the end surface of a cemented carbide rod using the cemented carbide rod end surface grinding device according to claim 1, characterized in that: The following steps are involved: S1. Lay several bars side by side on the top of the base, one end of the bars contacts the positioning plate, the bars are located between the four limit rods, start the two electric motors 2, the two electric motors 2 drive the four limit rods to rotate simultaneously, the four limit rods rotate to both sides simultaneously, the bottom ends of the four limit rods are rotated to the top of the lower pressure plate, and the two electric motors 2 are turned off; S2, start the two hydraulic cylinders 1, the output rods of the two hydraulic cylinders 1 gradually retract inward, the frame block and the lower pressure plate move downward together, until the rubber pad at the bottom of the lower pressure plate contacts the multiple rods, and the rods are firmly pressed, the two hydraulic cylinders 1 are closed, and then the electric motor 1 is started, the output shaft of the electric motor 1 drives the threaded rod 1, the adjustment block 1 slides on the threaded rod 1, the adjustment block 1 moves to a predetermined position, the output shaft of the electric motor 1 starts to rotate in the opposite direction, driving the adjustment block 1 to slide in the opposite direction, under the forward and reverse reciprocating drive of the electric motor 1, the adjustment block 1 slides back and forth on the threaded rod 1, driving the lower pressure plate to move back and forth, and the lower pressure plate pushes the multiple rods to roll back and forth on the base; S3, start the electric motor 5 and the electric motor 4 located at the rear, the electric motor 5 drives the diamond grinding wheel to rotate through the synchronization rod, the electric motor 4 drives the double-headed threaded rod to rotate, the two sliding blocks move on the double-headed threaded rod at the same time and approach each other, the two sliding blocks slide and drive the four hinged rods to rotate, and the diamond grinding wheel in the rotating state is lifted by the connecting frame, after the two sliding blocks move to the predetermined position, the output shaft of the electric motor 4 rotates in the opposite direction, and then drives the diamond grinding wheel to move downward, and repeats this process to drive the diamond grinding wheel to slide up and down, and then start the corresponding electric motor 3, the electric motor 3 drives the corresponding threaded rod 2, the sliding block moves on the threaded rod 2 and moves in the direction of the electric motor 3, the diamond grinding wheel in the rotating state and moving up and down gradually approaches the rear end of the multiple rods, and the diamond grinding wheel evenly grinds the end face thereof to keep the end face flat and smooth; S4, after the grinding is completed, the electric motor five is turned off, the diamond grinding wheel stops rotating, and the two hydraulic cylinders two are started. The output rods of the two hydraulic cylinders two are output outward, and the two hydraulic cylinders two drive the positioning plate to slide upward through the strip plate, and the positioning plate slides away from the front end of the multiple rods. According to the above operation, the electric motor five located in the front, that is, close to the positioning plate, is started, and the diamond grinding wheel in the front rotates, and the corresponding electric motor four is started to move the diamond grinding wheel up and down, and finally the corresponding electric motor three is started to adjust the direction of the diamond grinding wheel, and the diamond grinding wheel approaches the front ends of the multiple rods and grinds the position. After the grinding work is completed, the electric motor five is turned off, and the two electric motors three are started in the opposite direction to make the two diamond grinding wheels away from the two ends of the rods, and then the two hydraulic cylinders one are started to lift the lower pressure plate to remove the ground rods from the base for the next round of grinding; S5. During the grinding process, when it is necessary to grind bars with larger diameters, start the dual-axis motor, and the output shaft of the dual-axis motor drives the two horizontal circular rods to move simultaneously. The two adjustment blocks 2 slide on the two horizontal circular rods simultaneously and move away from each other. The two adjustment blocks 2 can adjust the distance between the four limit rods, and the four limit rods can accommodate bars with larger diameters. The control of the two hydraulic cylinders 1 can adjust the range of the downward movement of the lower pressure plate to ensure that the lower pressure plate can adapt to the height of the bars. The position of the diamond grinding wheel at the rear is adjusted by the electric motor 3. When the bars are longer, the electric motor 3 drives the diamond grinding wheel away from the bars, reserving space for the bars, which is convenient for bars of different specifications within a certain range.

Citation Information

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