Standardized construction device integrating cutting, grooving and polishing

Abstract

The invention relates to the technical field of tunnel maintenance, which comprises a chassis, a moving device and a working device which are arranged on a base plane, a straight track and an arc track are arranged on the chassis, and a pulley assembly of the moving device is arranged on the straight track and the arc track. The operation device is installed on the movement device and can conduct up-and-down and left-and-right translation operation, and the operation device can be adjusted to be in a cutting mode and a polishing mode. Compared with the prior art, the device is high in standardization degree, the grooving depth can be controlled, it can be guaranteed that the grooving depth of the periphery of an anchorage device groove is consistent, the device is suitable for construction of working faces with different radians, construction can be conducted on base faces with different radians, and the flatness of the base faces can be guaranteed when the working device is polished; the device can greatly improve the acceptance qualification rate of construction in the working procedure.

Description

Technical Field

[0001] The present invention relates to the technical field of tunnel maintenance, and particularly relates to a standardized construction device integrating cutting, grooving and grinding. Background Art

[0002] The main use of this device is an integrated device for edge cutting, grooving and surface grinding in the later maintenance of tunnel anchor grooves.

[0003] For the later maintenance of traditional tunnel anchor grooves, it is necessary to use tools to cut the protective coating on the original tunnel wall, and to cut inclined grooves at the edges. The grooving depth is generally required to be controlled within 5-10 millimeters, and then the protective coating of the anchor groove is ground to the concrete base surface.

[0004] For the later maintenance construction of traditional anchor grooves, all are manual operations by workers. There is no auxiliary tool to assist during the whole construction process. Different proficiency levels of workers will cause problems such as incomplete cutting, unclean cleaning of the original protective coating left at the edges, too shallow or too deep grooving depth, and uneven base surface due to different grinding forces during base surface grinding, and even the situation of needing to repair again. The traditional construction method is time-consuming and laborious, with low standardization, resulting in unqualified acceptance many times, and it will also have a certain impact on the subsequent coating construction of the anchor groove. Therefore, how to make a standardized construction device integrating cutting, grooving and grinding that can solve the problems of the existing technology has become a technical problem to be solved. Summary of the Invention

[0005] Based on the above technical problems, the present invention proposes a construction device that can perform standardized construction and integrates cutting, grooving and grinding.

[0006] In view of this, the technical solution of the present invention is as follows: A standardized construction device integrating cutting, grooving and grinding, which includes: a chassis, a motion device, and an operation device. A straight track and an arc track are arranged on the chassis. Both the straight track and the arc track are composed of two upper and lower tracks. The straight track and the arc track are connected and fixed by fixed connectors with the same size. The straight track and the arc track are fixed on several support legs. Adjustable support feet are arranged at the lower part of the support legs, and anti-slip pads are arranged at the bottoms of the adjustable support feet. The anti-slip pads are in contact with the base surface to play an anti-slip role.

[0007] Further, the track is composed of a straight track and an arc track. The length of the straight track can be determined according to the size of the anchor groove, and the arc track matches the radian of the corner of the anchor groove.

[0008] Further, the motion device can be adjusted to a cutting mode and a grooving and grinding mode.

[0009] Further, the cutting mode of the motion device includes a pulley assembly, a first horizontal bracket, a fixed shaft, and springs at the upper and lower ends of the fixed shaft, which are arranged in sequence. At the upper and lower ends of the outer side of the support member of the pulley assembly, there are pulleys that match the straight track and the arc track in the chassis. The fixed shaft is fixed to the inner side of the support member. Springs, a first horizontal bracket, and springs are sleeved on the outer circle of the fixed shaft from top to bottom. On the outer side of the first horizontal bracket, there are two anti-rotation fixed heads up and down. The anti-rotation fixed heads pass through the limit holes on the support member. On the inner side of the first horizontal bracket, there are two cylindrical optical axis slide rails up and down. At the upper side of the end of the optical axis slide rail, there are notches and countersunk screws. The first horizontal bracket can move up and down along the fixed shaft and the limit holes on the support member and can be reset by the springs.

[0010] Further, the grinding mode of the motion device is to add another set of pulley assembly, a second horizontal bracket, a fixed shaft, and springs at the upper and lower ends of the fixed shaft on the other side of the motion assembly in the cutting mode. At the upper and lower ends of the outer side of the support member of the pulley assembly, there are pulleys that match the straight track and the arc track in the chassis. The fixed shaft is fixed to the inner side of the support member. Springs, a second horizontal bracket, and springs are installed on the outer circle of the fixed shaft from top to bottom. On the outer side of the second horizontal bracket, there are two anti-rotation fixed heads up and down. The anti-rotation fixed heads pass through the limit holes on the support member. On the inner side of the second horizontal bracket, there are two cylindrical optical axis slide rails up and down. At the upper side of the end of the optical axis slide rail, there are protrusions. The protrusions fit with the notches at the ends of the optical axis slide rails. After being connected and fixed by countersunk screws, a complete optical axis slide rail is formed. The second horizontal bracket and the first horizontal bracket can move up and down together along the fixed shafts and the limit holes on the two groups of support members and can be reset by the springs.

[0011] Further, on the pipe body of the working device, there is a lockable slider that matches the optical axis slide rail. Inside the pipe body, there is an adjustable main shaft of the handle assembly. The adjustable main shaft can slide up and down inside the pipe body. The upper end of the adjustable main shaft is the handheld part of the handle assembly, and the lower end of the adjustable main shaft is the connecting part of the handle assembly.

[0012] Further, the connecting part of the handle assembly is hinged to the connecting part of the fixed fixture connection surface. The fixed fixture can rotate around the hinge point. The fixed surface of the fixed fixture uses fixed bolts and fixed rings to fix the grinding tool. The sliding link is connected and fixed through the fixed connection point of the fixed fixture connection surface and the limit hole on the side of the pipe body by fixed bolts.

[0013] Further, the fixed fixture can be adjusted according to different grinding tools.

[0014] Furthermore, a guide wheel assembly is also provided on the connection surface of the fixed fixture. The guide wheel sleeve of the guide wheel assembly is fixedly connected to the fixed fixture, and the limiting shaft of the universal wheel passes through the guide wheel sleeve and is fixed by a positioning bolt.

[0015] The present invention provides a standardized construction device integrating cutting, grooving, and grinding. Compared with the prior art, the present invention has the following advantages: 1. Compared with the traditional process, the degree of standardization of this device is high, and the same construction standard can be achieved by different workers during construction. 2. The depth of the grooving can be controlled by setting the height of the guide wheel of this device, and the grooving depth around the anchor slot can be ensured to be consistent. 3. This device is suitable for construction on working surfaces with different arcs. A spring is provided on the horizontal bracket of the moving device in this device, which can be used for construction on working surfaces with a larger arc; when constructing on a working surface with a smaller arc, a straight track matching the arc of the working surface can be replaced for construction.

[0016] 4. This device can ensure the flatness of the base surface during grinding of the working device.

[0017] 5. This device is provided with an anti-slip device to prevent the device from moving.

[0018] 6. This device can greatly improve the acceptance qualification rate of the construction of this process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 Shows a schematic structural diagram of the present invention in the cutting state; Figure 2 Shows a schematic structural diagram of the present invention in the grinding state; Figure 3 Shows a schematic structural diagram of the chassis of the present invention; Figure 4 Shows an exploded view of the chassis of the present invention; Figure 5 Shows a schematic diagram of the support legs of the chassis of the present invention; Figure 6 Shows a schematic structural diagram of the moving device of the present invention; Figure 7 Shows an explosion Figure 1 ; Figure 8 Shows an explosion Figure 2 ; Figure 9 Shows a schematic diagram of the working device of the present invention in the grooving state; Figure 10 Shows a schematic diagram of the working device of the present invention in the grooving and grinding state; Figure 11Shows an exploded view of the working device of the present invention; In the figure: A, chassis; B, moving device; C, working device; 1, support leg; 101, adjustable support foot; 102, anti-slip pad; 2, straight track; 3, arc track; 4, fixed connecting piece; 5, pulley assembly; 501, pulley; 502, support piece; 503, limit hole; 6, first horizontal bracket; 601, sleeve; 602, optical axis slide rail; 603, anti-rotation fixing head; 604, notch; 605, countersunk head screw; 7, second horizontal bracket; 701, sleeve; 702, optical axis slide rail; 703, anti-rotation fixing head; 704, convex block; 8, fixed shaft; 9, spring; 10, handle assembly; 1001, adjustable main shaft; 1002, connecting piece; 1003, hand-held piece; 11, pipe body; 1101, lockable slider; 1102, limit hole; 1103, fixing screw; 12, fixing fixture; 1201, connecting piece; 1202, fixing bolt; 1203, fixing ring; 1204, sliding connecting rod; 1205, fixed connection point; 13, guide wheel assembly; 1301, universal wheel; 1302, limit shaft; 1303, guide wheel sleeve; 1304, positioning bolt; 14, grinding tool; 1401, wheel disc. Specific embodiments

[0020] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0021] Many specific details are set forth in the following description in order to provide a thorough understanding of the present invention. However, the present invention may be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited by the content disclosed below.

[0022] The following combines Figures 1 to 10 shown to further illustrate the technical solution of the present invention.

[0023] The first embodiment is as Figures 1 to 10 shown: A standardized construction device integrating cutting, grooving and grinding. The main function of this device is to perform cutting, grooving and grinding operations on the anchor groove D.

[0024] The device includes a chassis A, a moving device B, and a working device C. The chassis A is placed on the base surface E. The moving device B can move along the straight track 2 and the arc track 3 of the chassis A through the pulley assembly 5. The working device C can move horizontally on the moving device B through the lockable slider 1101 on the pipe body 11.

[0025] The described chassis A is provided with a straight track 2 and an arc track 3. Both the straight track 2 and the arc track 3 are composed of two tracks, one on the top and one on the bottom. The straight track 2 and the arc track 3 are connected and fixed by fixing connectors 4 with the same size. The straight track 2 and the arc track 3 are fixed on several support legs 1. An adjustable support foot 101 is arranged at the lower part of the support leg 1, and an anti-slip pad 102 is arranged at the bottom of the adjustable support foot 101. The anti-slip pad 102 contacts the base surface E to play an anti-slip role.

[0026] The described motion device B can be adjusted into a cutting mode and a grooving and grinding mode.

[0027] The cutting mode of the motion device B includes a pulley assembly 5, a first horizontal bracket 6, a fixed shaft 8, and springs 9 at the upper and lower ends of the fixed shaft 8 arranged in sequence. At the upper and lower ends of the outer side of the support member 502 of the pulley assembly 5, pulleys 501 matching the straight track 2 and the arc track 3 in the chassis A are arranged. The fixed shaft 8 is fixed inside the support member 502. Springs 9, a first horizontal bracket 6, and springs 9 are sleeved on the outer circle of the fixed shaft 8 from top to bottom respectively. Two anti-rotation fixed heads 603 are arranged on the outer side of the first horizontal bracket 6. The anti-rotation fixed heads 603 pass through the limiting holes 503 on the support member 502. Two cylindrical optical axis slide rails 602 are arranged on the inner side of the first horizontal bracket 6. A notch 604 and a countersunk head screw 605 are arranged on the upper side of the end of the optical axis slide rail 602. The first horizontal bracket 6 can move up and down along the fixed shaft 8 and the limiting holes 503 on the support member 502 and can be reset by the spring 9.

[0028] The grinding mode of the motion device B is to add another set of pulley assembly 5, a second horizontal bracket 7, a fixed shaft 8, and springs 9 at the upper and lower ends of the fixed shaft 8 on the other side of the cutting mode motion assembly. At the upper and lower ends of the outer side of the support member 502 of the pulley assembly 5, pulleys 501 matching the straight track 2 and the arc track 3 in the chassis A are arranged. The fixed shaft 8 is fixed inside the support member 502. Springs 9, a second horizontal bracket 7, and springs 9 are installed on the outer circle of the fixed shaft 8 from top to bottom respectively. Two anti-rotation fixed heads 703 are arranged on the outer side of the second horizontal bracket 7. The anti-rotation fixed heads 703 pass through the limiting holes 503 on the support member 502. Two cylindrical optical axis slide rails 702 are arranged on the inner side of the second horizontal bracket 7. A convex block 704 is arranged on the upper side of the end of the optical axis slide rail 702. The convex block 704 fits with the notch 604 at the end of the optical axis slide rail 602. After being connected and fixed by the countersunk head screw 605, a complete optical axis slide rail is formed. The second horizontal bracket 7 and the first horizontal bracket 6 can move up and down together along the fixed shaft 8 and the limiting holes 503 on the two groups of support members 502 and can be reset by the spring 9.

[0029] A lockable slider 1101 matching the optical axis slide rail 602 is provided on the pipe body 11 of the working device C. An adjustable main shaft 1001 of the handle assembly 10 is installed inside the pipe body 11. The adjustable main shaft 1001 can slide up and down inside the pipe body 11. The upper end of the adjustable main shaft 1001 is the hand-held part 1003 of the handle assembly 10, and the lower end of the adjustable main shaft 1001 is the connecting part 1002 of the handle assembly 10.

[0030] The connecting part 1002 of the handle assembly 10 is hinged to the connecting part 1201 of the fixed fixture 12. The fixed fixture 12 can rotate around the hinge point. The fixed surface of the fixed fixture 12 uses a fixing bolt 1202 and a fixing ring 1203 to fix the grinding tool 14. The sliding connecting rod 1204 is connected and fixed to the fixed connection point 1205 on the connecting surface of the fixed fixture 12 and the limit hole 1102 on the side of the pipe body 11 through the fixing bolt 1202, so that the fixed fixture 12 can only be rotated and adjusted within a certain angle range, thereby switching the cutting mode and the grinding mode. After the fixed fixture 12 is in place, the fixing bolt 1202 firmly fixes the sliding connecting rod 1204, so that the fixed fixture 12 will not rotate and displace.

[0031] When performing different operations, after adjusting the fixed fixture 12 to a suitable position, the height of the handle assembly 10 can be adjusted, and the adjustable main shaft 1001 of the handle assembly 10 is locked with the fixing screw 1103 on the pipe body 11, so as to fix the position of the fixed fixture 12. The fixed fixture 12 can be adjusted according to different grinding tools 14.

[0032] A guide wheel assembly 13 is also provided on the connecting surface of the fixed fixture 12. The guide wheel sleeve 1303 of the guide wheel assembly 13 is fixedly connected to the fixed fixture 12. The limit shaft 1302 of the universal wheel 1301 passes through the guide wheel sleeve 1303 and is fixed by a positioning bolt 1304.

[0033] The cutting mode operates as follows: Rotate the fixed fixture 12 to a state parallel to the pipe body 11. The wheel blade 1401 of the grinding tool 14 is perpendicular to the base surface E. Press the handle assembly 10 to make the wheel blade 1401 of the grinding tool 14 contact the base surface E. Fix the adjustable spindle 1001 of the handle assembly 10 firmly through the fixing screw 1103 on the fixed pipe body 11. Translate the working device C to make the wheel blade 1401 of the grinding tool 14 coincide with the edge of the anchor slot D. Limit the height of the limiting shaft 1302 of the guide wheel assembly 13. The height difference between the bottom surface of the universal wheel 1301 and the bottom of the wheel blade 1401 of the grinding tool 14 is the grooving depth required for the operation. After fixing the limiting shaft 1302 firmly, the cutting operation can be carried out. The working device C moves circumferentially along the straight track 2 and the arc track 3 of the chassis A with the moving device B to complete the cutting operation.

[0034] The grinding mode operates as follows: Pull up the handle assembly 10, rotate the fixed fixture 12 to a state perpendicular to the pipe body 11. The wheel blade 1401 of the grinding tool 14 is parallel to the anchor slot D. Press the handle assembly 10 to make a distance of about 10 millimeters between the wheel blade 1401 of the grinding tool 14 and the anchor slot D. Fix the adjustable spindle 1001 of the handle assembly 10 firmly through the fixing screw 1103 on the fixed pipe body 11. Install another set of pulley assemblies 5 on the chassis A. Connect the optical axis slide rail 702 of the second horizontal bracket 7 and the optical axis slide rail 602 of the first horizontal bracket 6 and fix them through the countersunk head screw 605 to form two complete optical axis slide rails. Move the working device to the working surface of the anchor slot D. The working device can be translated up, down, left, and right to complete the grinding construction of the anchor slot D. When grinding the inclined surface of the anchor slot, adjust the angle of the fixed fixture 12 to make the wheel blade 1401 of the grinding tool 14 parallel to the inclined surface, and repeat the above operations to complete the grinding construction of the inclined surface of the anchor slot D.

[0035] Springs 9 are arranged at the upper and lower ends of the first horizontal bracket 6 and the second horizontal bracket 7 of the moving device B, which can be used for construction on a base surface with a larger curvature; when constructing on a working surface with a smaller curvature, the straight track 2 matching the curvature of the working surface can be replaced for construction.

[0036] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A standardized construction device integrating cutting, grooving and grinding, characterized in that: The device includes a base frame, a moving device and an operating device arranged on a base surface, wherein the base frame is provided with a straight track and a curved track, the pulley assembly of the moving device is installed on the straight track and the curved track, the operating device is installed on the moving device and can perform up and down and left and right translation operations, and the operating device can be adjusted to a cutting mode and a grinding mode.

2. The standardized construction device integrating cutting, grooving and grinding according to claim 1 is characterized in that: The straight track and the curved track are both composed of two upper and lower tracks, and the straight track and the curved track are connected and fixed by fixed connectors of the same size. The straight track and the curved track are fixed on a number of support legs, and the lower part of the support legs is provided with adjustable support feet, and the bottom of the adjustable support feet is provided with anti-skid pads, which are in contact with the base surface to play an anti-skid role; the straight track can be replaced with a track that matches the curvature of the base surface according to the working base surface.

3. The standardized construction device integrating cutting, grooving and grinding according to claim 2 is characterized in that: The cutting mode of the motion device includes a pulley assembly, a first horizontal bracket, a fixed shaft and springs at the upper and lower ends of the fixed shaft, which are arranged in sequence. The upper and lower ends of the outer side of the support member of the pulley assembly are provided with pulleys matching the straight track and the arc track in the base frame. The fixed shaft is fixed to the inner side of the support member. The outer ring of the fixed shaft is respectively covered with a spring, a first horizontal bracket and a spring from top to bottom. The outer side of the first horizontal bracket is provided with upper and lower anti-rotation fixing heads, and the anti-rotation fixing heads pass through the limiting holes on the support member. The inner side of the first horizontal bracket is provided with upper and lower cylindrical optical axis slide rails, and the upper side of the end of the optical axis slide rail is provided with a recess and a countersunk screw. The first horizontal bracket can move up and down along the fixed shaft and the limiting hole on the support member, and can be reset by a spring.

4. The standardized construction device integrating cutting, grooving and grinding according to claim 3 is characterized in that: The grinding mode of the motion device is to add a set of pulley assembly, a second horizontal bracket, a fixed shaft and springs at the upper and lower ends of the fixed shaft on the other side of the cutting mode motion component, the upper and lower ends of the outer side of the support member of the pulley assembly are provided with pulleys matching the straight track and the arc track in the base frame, the fixed shaft is fixed to the inner side of the support member, the outer ring of the fixed shaft is respectively equipped with a spring, a second horizontal bracket and a spring from top to bottom, the outer side of the second horizontal bracket is provided with two upper and lower anti-rotation fixing heads, the anti-rotation fixing head passes through the limiting hole on the support member, the inner side of the second horizontal bracket is provided with two upper and lower cylindrical optical axis slide rails, the upper side of the end of the optical axis slide rail is provided with a protrusion, the protrusion fits with the notch at the end of the optical axis slide rail, and is connected and fixed by countersunk screws to form a complete optical axis slide rail, the second horizontal bracket and the first horizontal bracket can move up and down together along the fixed shafts and limiting holes on the two groups of support members, and can be reset by the spring.

5. The standardized construction device integrating cutting, grooving and grinding according to claim 4 is characterized in that: A lockable slider matching the optical axis slide rail is provided on the tube body of the operating device, and an adjustable main shaft of the handle assembly is installed inside the tube body. The adjustable main shaft can slide up and down in the tube body, the upper end of the adjustable main shaft is the hand piece of the handle assembly, and the lower end of the adjustable main shaft is the connecting piece of the handle assembly.

6. The standardized construction device integrating cutting, grooving and grinding according to claim 5, characterized in that: The connecting piece of the handle assembly is hinged to the connecting piece of the connecting surface of the fixing fixture, the fixing fixture can rotate at the hinge point, and the fixing surface of the fixing fixture uses fixing bolts and fixing rings to fix the grinding tool; The sliding connecting rod is connected and fixed to the fixed connection point of the connection surface of the fixing fixture and the limiting hole on the side of the tube body through a fixing bolt; the fixing fixture can be adjusted according to different grinding tools.

7. The standardized construction device integrating cutting, grooving and grinding according to claim 6, characterized in that: The connecting surface of the fixing fixture is also provided with a guide wheel assembly, the guide wheel sleeve of the guide wheel assembly is fixedly connected to the fixing fixture, the limit shaft of the universal wheel passes through the guide wheel sleeve, and the limit shaft of the universal wheel is fixed by a positioning bolt; By adjusting the height of the limiting shaft of the guide wheel assembly, the height difference between the bottom surface of the universal wheel and the bottom of the wheel of the tool is the groove depth required for the operation.

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