Surface polishing device for die steel
By designing an automated mold steel surface polishing device, using multi-stage polishing treatment and flexible adjustment fine polishing wheels, the problem of inefficient polishing efficiency of mold steel surface polishing is solved, and efficient and safe surface treatment is achieved.
Patent Information
- Application Number
- CN202422124683.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The polishing process of existing mold steels relies on manual operations, making it difficult to achieve ultra-precision processing, resulting in inefficiency and high cost.
A surface polishing device for mold steel is designed, including conveying components, grinding components and polishing components, adopting automated conveying and multi-stage polishing treatment, combining fine polishing wheels and rough polishing wheels, and flexible position adjustment is achieved through movable grooves and adjustment screws.
It realizes automatic full polishing of mold steel surfaces, improves production efficiency and safety, ensures surface smoothness and quality, and enhances the versatility and adaptability of the equipment.
Smart Images

Figure CN223114860U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold steel processing, in particular to a surface polishing device for mold steel. Background Art
[0002] In the broad field of mold steel processing technology, mold steel, as the cornerstone supporting the mold manufacturing industry, is of great importance. Mold steel is widely used in the manufacturing of high-precision molds such as cold stamping dies, hot forging dies, and die-casting dies. Its performance directly affects the durability of the mold and the processing quality of the final product. The excellent performance of the mold not only stems from precise structural design and strict processing precision control but is also closely related to the selection of mold materials and the exquisite skills of subsequent heat treatment processes.
[0003] In the production and processing process of mold steel, surface polishing is one of the key links. At present, the surface polishing of most mold steels still relies on traditional manual operations, and only uses polishing pads to polish the surface. This method not only makes it difficult to meet the requirements of ultra-precision machining of the mold steel surface, restricts the improvement of the finishing precision of the mold, but also results in low polishing efficiency and high labor costs. Summary of the Invention
[0004] The purpose of the utility model is to provide a surface polishing device for mold steel to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A surface polishing device for die steel, comprising a frame, wherein a mounting plate is provided at the upper end of the frame; a conveying assembly is provided above the mounting plate, and a grinding assembly and a polishing assembly are provided above the conveying assembly; the grinding assembly is arranged at the feeding end of the conveying assembly, and the polishing assembly is arranged at the discharging end of the conveying assembly; the conveying assembly includes a driving shaft and a driven shaft, wherein the driving shaft is fixedly connected to one end of the mounting plate through a first bearing support, and the driven shaft is fixedly connected to the other end of the mounting plate through a second bearing support; a driving sprocket is fixedly installed on the driving shaft, and a driven sprocket is fixedly installed on the driven shaft; a chain is provided between the driving sprocket and the driven sprocket, and the driving sprocket and the driven sprocket are connected by chain drive; the grinding assembly includes a support frame, and the lower end of the support frame is fixedly connected to the frame; a linear module is installed at the upper end of the support frame, and a lifting cylinder is fixedly installed on the side of the slide table of the linear module; a connecting plate is provided at the top end of the piston rod of the lifting cylinder, and a grinding motor is provided at the lower end of the connecting plate; the polishing assembly includes two first "U"-shaped supports and second "U"-shaped supports arranged side by side, and the bottom plates of the first "U"-shaped support and the second "U"-shaped support are respectively fixedly connected to the mounting plate; a fine polishing wheel is provided on the first "U"-shaped support, and a rough polishing wheel is provided on the second "U"-shaped support, and the fine polishing wheel and the rough polishing wheel are arranged above the chain.
[0007] Preferably, a driving motor is provided at one end of the frame close to the driving shaft, and the driving motor is fixedly connected to the frame through a motor mounting seat; a driving belt gear is fixedly connected to the output end of the driving motor, and a driven belt gear is fixedly connected to one end of the driving shaft, and the driving belt gear and the driven belt gear are connected by gear belt drive.
[0008] Preferably, a plurality of carriers are arranged along the length direction of the upper end of the chain, and an anti-slip backing plate is provided on the carrier.
[0009] Preferably, a supporting plate is provided on one side of the mounting plate close to the chain, and the lower end of the supporting plate is fixedly connected to the mounting plate through a support rod; the upper end of the supporting plate is arranged below the chain, and a guiding groove adapted to the chain is provided at the upper end of the supporting plate.
[0010] Preferably, first movable grooves are symmetrically provided at the upper ends of the side plates of the first "U"-shaped support, a first polishing wheel bearing seat is provided in the first movable groove, and the first polishing wheel bearing seat is movably connected to the first movable groove; a fine polishing wheel is provided above the first "U"-shaped support, and the rotating shafts at both ends of the fine polishing wheel are respectively rotatably connected to the bearings in the first polishing wheel bearing seat.
[0011] Preferably, a first bearing seat baffle is provided at the top of the first movable groove, and a first adjusting screw is provided in the middle of the first bearing seat baffle; a screw hole adapted to the first adjusting screw is provided on the first bearing seat baffle, and the lower end of the first adjusting screw penetrates through the screw hole and is threadedly connected to the upper end of the first polishing wheel bearing seat.
[0012] Preferably, first guiding sliding rails are provided on both sides of the inner wall of the first movable groove, and first sliding grooves adapted to the first guiding sliding rails are provided on both sides of the first polishing wheel bearing seat.
[0013] Preferably, second movable grooves are symmetrically provided at the upper ends of the side plates of the second "U"-shaped support, a second polishing wheel bearing seat is provided in the second movable groove, and the second polishing wheel bearing seat is movably connected to the second movable groove; a rough polishing wheel is provided above the second "U"-shaped support, and the rotating shafts at both ends of the rough polishing wheel are respectively rotatably connected to the bearings in the second polishing wheel bearing seat.
[0014] Preferably, a second bearing seat baffle is provided at the top of the second movable groove, and a second adjusting screw is provided in the middle of the second bearing seat baffle; a screw hole adapted to the second adjusting screw is provided on the second bearing seat baffle, and the lower end of the second adjusting screw penetrates through the screw hole and is threadedly connected to the upper end of the second polishing wheel bearing seat.
[0015] Preferably, second guiding sliding rails are provided on both sides of the inner wall of the second movable groove, and second sliding grooves adapted to the second guiding sliding rails are provided on both sides of the second polishing wheel bearing seat.
[0016] Preferably, an asynchronous motor is provided on one side of the frame, and a driving cone pulley is fixedly connected to the output end of the asynchronous motor; the rotating shaft of one end of the fine polishing wheel penetrates through the first polishing wheel bearing seat and extends outwards, and a driven cone pulley is fixedly connected to the top end of the rotating shaft of the fine polishing wheel; the driving cone pulley and the driven cone pulley are connected by a V-belt drive.
[0017] Preferably, a driving pulley is coaxially provided on the rotating shaft of the fine polishing wheel near the driven cone pulley, the rotating shaft of one end of the rough polishing wheel penetrates through the second polishing wheel bearing seat and is fixedly connected to a driven pulley, and the driven pulley and the driving pulley are connected by a belt drive.
[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows: Through the design of the driving motor and the conveying component, the present utility model realizes the automatic conveying of die steel, with full automation from grinding to polishing, reducing manual operation and improving production efficiency and safety; It combines a grinding component and a polishing component, and the polishing component is further divided into a fine polishing wheel and a rough polishing wheel, which can perform multi-stage treatment on the surface of die steel, from rough machining to fine polishing, ensuring the smoothness and quality of the die steel surface; Among them, both the fine polishing wheel and the rough polishing wheel achieve flexible adjustment of position through the design of the movable groove and the adjusting screw, and can be precisely adjusted according to the requirements of different die steels, improving the versatility and adaptability of the equipment; The design of the supporting plate and the guiding groove effectively supports the chain and the carrier, ensuring the stability and reliability of the conveying process; At the same time, the combined use of the linear module and the lifting cylinder enables the position of the grinding motor to be flexibly adjusted to adapt to die steels of different sizes and shapes. Brief Description of the Drawings
[0019] Figure 1 is a schematic structural view of the present utility model;
[0020] Figure 2 is a schematic rear structural view of the present utility model;
[0021] Figure 3 is a schematic structural view of the conveying component of the present utility model;
[0022] Figure 4 is a schematic structural view of the grinding component of the present utility model;
[0023] Figure 5 is a schematic structural view of the polishing component of the present utility model.
[0024] Wherein: 1. Frame; 2. Mounting plate; 3. Conveyor assembly; 301. Driving shaft; 302. Driven shaft; 303. First bearing support; 304. Second bearing support; 305. Driving sprocket; 306. Driven sprocket; 307. Chain; 308. Driving motor; 309. Motor mounting seat; 310. Driving belt gear; 311. Driven belt gear; 312. Gear belt; 4. Grinding assembly; 401. Support frame; 402. Linear module; 403. Slide; 404. Lifting cylinder; 405. Connecting plate; 406. Grinding motor; 407. Grinding disc; 5. Polishing assembly; 501. First "U"-shaped support; 502. Second "U"-shaped support; 503. Fine polishing wheel; 504. Coarse polishing wheel; 505. First movable groove; 506. First polishing wheel bearing seat; 507. Second movable groove; 508. Second polishing wheel bearing seat; 6. Carrier; 7. Anti-slip cushion plate; 8. Support plate; 9. Support rod; 10. First bearing seat baffle; 11. First adjusting screw; 12. First guiding slide rail; 13. First chute; 14. Second bearing seat baffle; 15. Second adjusting screw; 16. Second guiding slide rail; 17. Second chute; 18. Asynchronous motor; 19. Driving taper sleeve pulley; 20. Driven taper sleeve pulley; 21. V-belt; 22. Driving pulley; 23. Driven pulley; 24. Belt. Detailed implementation manners
[0025] The present utility model will be further described in detail below with reference to the accompanying drawings.
[0026] Please refer to Figures 1 to 5 For achieving the above object, the present utility model provides the following technical solutions:
[0027] A surface polishing device for die steel, comprising a frame 1, wherein an installation plate 2 is provided at the upper end of the frame 1; a conveying assembly 3 is provided above the installation plate 2, wherein a grinding assembly 4 and a polishing assembly 5 are provided above the conveying assembly 3; the grinding assembly 4 is arranged at the feeding end of the conveying assembly 3, wherein the polishing assembly 5 is arranged at the discharging end of the conveying assembly 3; the conveying assembly 3 includes a driving shaft 301 and a driven shaft 302, wherein the driving shaft 301 is fixedly connected to one end of the installation plate 2 through a first bearing support 303, and the driven shaft 302 is fixedly connected to the other end of the installation plate 2 through a second bearing support 304; a driving sprocket 305 is fixedly installed on the driving shaft 301, wherein a driven sprocket 306 is fixedly installed on the driven shaft 302; a chain 307 is provided between the driving sprocket 305 and the driven sprocket 306, wherein the driving sprocket 305 and the driven sprocket 306 are drivingly connected through the chain 307; a driving motor 308 is provided at one end of the frame 1 close to the driving shaft 301, wherein the driving motor 308 is fixedly connected to the frame 1 through a motor mounting base 309; the output end of the driving motor 308 is fixedly connected to a driving belt gear 310, wherein one end of the driving shaft 301 is fixedly connected to a driven belt gear 311, and the driving belt gear 310 and the driven belt gear 311 are drivingly connected through a gear belt 312; the grinding assembly 4 includes a support frame 401, wherein the lower end of the support frame 401 is fixedly connected to the frame 1; a linear module 402 is installed at the upper end of the support frame 401, wherein a lifting cylinder 404 is fixedly installed on the side of a sliding table 403 of the linear module 402; a connecting plate 405 is provided at the top end of a piston rod of the lifting cylinder 404, wherein a grinding motor 406 is provided at the lower end of the connecting plate 405; a grinding disc 407 is fixedly installed at the output end of the grinding motor 406, wherein the grinding disc 407 is located above the chain 307; the polishing assembly 5 includes two first "U"-shaped supports 501 and a second "U"-shaped support 502 arranged side by side, wherein the bottom plates of the first "U"-shaped support 501 and the second "U"-shaped support 502 are respectively fixedly connected to the installation plate 2; a fine polishing wheel 503 is provided on the first "U"-shaped support 501, wherein a rough polishing wheel 504 is provided on the second "U"-shaped support 502, and the fine polishing wheel 503 and the rough polishing wheel 504 are arranged above the chain 307.
[0028] Start the drive motor 308, so that the output end of the drive motor 308 drives the active belt gear 310 to rotate, thereby enabling the active belt gear 310 to drive the driven belt gear 311 to rotate through the gear belt 312, and further enabling the driven belt gear 311 to drive the main shaft 301 to rotate; the active sprocket 305 on the main shaft 301 rotates accordingly, is connected to the driven sprocket 306 through the chain 307, and drives the driven shaft 302 to rotate synchronously; a number of carriers 6 are installed on the chain 307, and these carriers 6 are used to carry the mold steel to be polished. As the chain 307 moves in a cycle, the mold steel is fed from the feeding end of the conveying assembly 3 and moves along the chain 307 towards the discharging end; when the mold steel moves below the grinding assembly 4, the grinding assembly 4 starts to work. The linear module 402, according to the preset trajectory or operation instruction, drives the lifting cylinder 404 and the connecting plate 405 to move horizontally through its slide 403 to adjust the position of the grinding motor 406; the lifting cylinder 404 is started, and the piston rod is pushed to rise, so that the grinding motor 406 descends to a position in contact with the surface of the mold steel. The grinding motor 406 is started, and the grinding motor 406 drives the grinding disc 407 to rotate and initially grind the surface of the mold steel to remove the rough parts and burrs on the surface; after grinding, the mold steel continues to move along the chain 307 towards the discharging end and enters the working area of the polishing assembly 5. The polishing assembly 5 is composed of two "U"-shaped supports arranged side by side, and is respectively equipped with a fine polishing wheel 503 and a rough polishing wheel 504. The rough polishing wheel 504 first performs preliminary polishing on the mold steel to further remove the unevenness and fine scratches on the surface; subsequently, the mold steel continues to move below the fine polishing wheel 503, and the fine polishing wheel 503 performs final polishing on the surface of the mold steel with higher precision and a more delicate manner to achieve the required smoothness and flatness; the mold steel after grinding and polishing treatment continues to move forward along the chain 307 and finally is output from the discharging end of the conveying assembly 3 to complete the entire polishing process.
[0029] Please refer to Figure 3 , as an embodiment of the present utility model, a number of carriers 6 are arranged along the length direction of the upper end of the chain 307, and an anti-slip backing plate 7 is provided on the carrier 6.
[0030] In the above-described solution, the chain 307 starts to move in a cycle under the drive of the driving shaft 301 and the driven shaft 302. A number of carriers 6 are evenly arranged along the upper end of the chain 307 in the length direction thereof. Each carrier 6 is designed with a special card slot or fixing position to ensure the stability and safety of the die steel during transportation; an anti-slip backing plate 7 is provided on the carrier 6. The anti-slip backing plate 7 is made of a material with a high coefficient of friction, which can effectively prevent the die steel from sliding or shifting due to vibration or acceleration changes during transportation; the die steel to be polished is placed on the carrier 6 and is firmly fixed by the anti-slip backing plate 7. As the chain 307 moves in a cycle, the die steel is fed from the feeding end of the conveying assembly 3, and after being ground and polished, the die steel continues to move forward along the chain 307 and finally is output from the discharging end of the conveying assembly 3, completing the entire polishing process.
[0031] Please refer to Figure 1 、 Figure 2 As an embodiment of the present utility model, a supporting plate 8 is provided on one side of the mounting plate 2 close to the chain 307. The lower end of the supporting plate 8 is fixedly connected to the mounting plate 2 through a supporting rod 9; the upper end of the supporting plate 8 is arranged below the chain 307, and a guiding groove adapted to the chain 307 is opened at the upper end of the supporting plate 8.
[0032] In the above-described solution, the supporting plate 8 is a flat plate having a certain strength and rigidity. Its shape and size are designed according to the specifications and layout of the chain 307. A guiding groove adapted to the chain 307 is opened at the upper end of the supporting plate 8. The shape and width of the guiding groove match the links of the chain 307 to ensure that the chain 307 can pass smoothly during operation; the lower end of the supporting plate 8 is fixedly connected to the mounting plate 2 through the supporting rod 9. The number and position of the supporting rods 9 are reasonably arranged according to the size and weight of the supporting plate 8 to ensure that the supporting plate 8 can be stably mounted on the mounting plate 2; the supporting plate 8 is arranged below the chain 307, and its main function is to support the chain 307 and the carriers 6 and die steel above it; since certain tension and vibration will be generated during the operation of the chain 307, the supporting plate 8 can effectively disperse and reduce the influence of these forces on the mounting plate 2 and the entire device, ensuring the stable operation of the device; the guiding groove opened at the upper end of the supporting plate 8 plays a guiding role for the chain 307. When the chain 307 moves in a cycle under the drive of the driving shaft 301 and the driven shaft 302, the links on the chain 307 will move smoothly along the track of the guiding groove. This guiding effect helps to reduce the lateral swing and vibration of the chain 307 and improve the accuracy and stability of transportation.
[0033] Please refer to Figure 5, as an embodiment of the present utility model, the upper ends of the side plates of the first "U"-shaped support 501 are symmetrically provided with first movable grooves 505. A first polishing wheel bearing seat 506 is arranged in the first movable groove 505, and the first polishing wheel bearing seat 506 is movably connected with the first movable groove 505. A fine polishing wheel 503 is arranged above the first "U"-shaped support 501. The rotating shafts at both ends of the fine polishing wheel 503 are respectively rotatably connected with the bearings in the first polishing wheel bearing seat 506.
[0034] In the above-mentioned solution, the first movable groove 505 is located at the upper ends of the side plates of the first "U"-shaped support 501. The first movable groove 505 is used to accommodate and fix the first polishing wheel bearing seat 506. This design allows the first polishing wheel bearing seat 506 to move within the first movable groove 505 to adapt to minor adjustments during the polishing process. The first polishing wheel bearing seat 506 is installed in the first movable groove 505 and is movably connected therewith. Bearings are installed inside the first polishing wheel bearing seat 506 to support and rotate the rotating shafts of the fine polishing wheel 503. The fine polishing wheel 503 is located above the first "U"-shaped support 501. The fine polishing wheel 503 is a key component in the polishing operation. The rotating shafts at both ends of the fine polishing wheel 503 are respectively rotatably connected with the bearings in the first polishing wheel bearing seat 506, ensuring that the fine polishing wheel 503 can rotate smoothly and at high speed.
[0035] Further, by installing the first polishing wheel bearing seat 506 into the first movable groove 505 of the first "U"-shaped support 501 and ensuring that it can move flexibly; then inserting the rotating shafts at both ends of the fine polishing wheel 503 into the bearings in the first polishing wheel bearing seat 506 and adjusting the position of the bearing seat to make the fine polishing wheel 503 in the best working state; conducting a trial run to check whether the rotation of the fine polishing wheel 503 is smooth, without abnormal vibration and noise; when the die steel or other die steel is conveyed to the polishing area, the fine polishing wheel 503 starts to work; the fine polishing wheel 503 rotates at high speed driven by the motor, and its surface contacts the surface of the die steel to generate frictional force, thereby removing the minor unevenness and defects on the surface of the die steel; during the polishing process, the polishing effect can be controlled by adjusting parameters such as the rotation speed, pressure, and contact time of the polishing wheel; due to the movable connection between the first polishing wheel bearing seat 506 and the first movable groove 505, the fine polishing wheel 503 can be slightly adjusted to adapt to die steels of different shapes and sizes; through the coordinated work of the first "U"-shaped support 501, the first movable groove 505, the first polishing wheel bearing seat 506, and the fine polishing wheel 503, efficient and precise polishing of the surface of the die steel or other die steel is achieved. Its structural design is reasonable, the operation is simple, and the maintenance is convenient, which can significantly improve the efficiency and quality of the polishing operation.
[0036] Please refer to Figure 5, as an embodiment of the present utility model, a first bearing seat baffle 10 is provided at the top of the first movable groove 505, and a first adjusting screw 11 is provided in the middle of the first bearing seat baffle 10; a screw hole adapted to the first adjusting screw 11 is formed on the first bearing seat baffle 10, and the lower end of the first adjusting screw 11 passes through the screw hole and is threadedly connected to the upper end of the first polishing wheel bearing seat 506.
[0037] In the above solution, the first movable groove 505 serves as the installation and movable space for the first polishing wheel bearing seat 506, and its design allows the first polishing wheel bearing seat 506 to be finely adjusted in the horizontal direction; the first bearing seat baffle 10 is installed at the top of the first movable groove 505, and the first bearing seat baffle 10 functions to limit the upward movement of the first polishing wheel bearing seat 506 and provides a stable support surface for it; the first adjusting screw 11 passes through the screw hole on the first bearing seat baffle 10 and is threadedly connected to the upper end of the first polishing wheel bearing seat 506; by rotating the first adjusting screw 11, precise adjustment of the first polishing wheel bearing seat 506 in the vertical direction can be achieved.
[0038] Further, install the first polishing wheel bearing seat 506 into the first movable groove 505 and ensure that it can move flexibly. Then, install the first bearing seat baffle 10 at the top of the first movable groove 505 and fix it with bolts; then pass the first adjusting screw 11 through the screw hole on the first bearing seat baffle 10 and threadedly connect it to the upper end of the first polishing wheel bearing seat 506; at this time, the height of the first polishing wheel bearing seat 506 can be adjusted by rotating the first adjusting screw 11, thereby adjusting the contact pressure and angle between the fine polishing wheel 503 and the die steel; before the polishing operation starts, according to parameters such as the shape, size, and material of the die steel, finely adjust the first polishing wheel bearing seat 506 by rotating the first adjusting screw 11 to ensure the best contact state between the fine polishing wheel 503 and the die steel; through the high-speed rotation of the fine polishing wheel 503, it contacts the surface of the die steel and generates frictional force, thereby removing the minute unevenness and defects on the surface of the die steel; during the polishing process, the first adjusting screw 11 can be adjusted at any time as needed to cope with the changes on the surface of the die steel or achieve different polishing effects.
[0039] Please refer to Figure 5 , as an embodiment of the present utility model, first guiding slide rails 12 are provided on both sides of the inner wall of the first movable groove 505, and first sliding grooves 13 adapted to the first guiding slide rails 12 are formed on both sides of the first polishing wheel bearing seat 506.
[0040] In the above-described solution, the first movable slot 505 serves as the installation and movable space for the first polishing wheel bearing seat 506. The two sides of its inner wall are specially designed with first guiding slide rails 12. The first guiding slide rails 12 not only provide a stable sliding track for the first polishing wheel bearing seat 506, but also ensure the accuracy and stability of the movement of the first polishing wheel bearing seat 506 in the vertical direction. The first guiding slide rails 12 are designed on the two sides of the inner wall of the first movable slot 505, with precise dimensions and shapes to ensure perfect fit with the first sliding slots 13 on the first polishing wheel bearing seat 506. The two sides of the first polishing wheel bearing seat 506 are provided with first sliding slots 13 adapted to the first guiding slide rails 12. The first sliding slots 13 are closely fitted with the first guiding slide rails 12, enabling the first polishing wheel bearing seat 506 to slide smoothly in the vertical direction while maintaining a stable posture, thus avoiding the problem of uneven polishing caused by shaking or deviation.
[0041] Please refer to Figure 5 , as an embodiment of the present utility model, the upper ends of the side plates of the second "U"-shaped support 502 are symmetrically provided with second movable slots 507. A second polishing wheel bearing seat 508 is arranged in the second movable slots 507, and the second polishing wheel bearing seat 508 is movably connected to the second movable slots 507. A rough polishing wheel 504 is arranged above the second "U"-shaped support 502. The rotating shafts at both ends of the rough polishing wheel 504 are respectively rotatably connected to the bearings in the second polishing wheel bearing seat 508.
[0042] In the above-described solution, the second movable slots 507 are opened at the upper ends of the side plates of the second "U"-shaped support 502. The second movable slots 507 provide a movable space for the second polishing wheel bearing seat 508. The shape and dimensions of the second movable slots 507 need to match those of the second polishing wheel bearing seat 508 to ensure its smooth movement and positioning. Bearings are installed inside the second polishing wheel bearing to support the rotating shafts of the rough polishing wheel 504. By moving the second polishing wheel bearing seat 508 in the movable slots 507, the position and angle of the rough polishing wheel 504 can be adjusted. The rotating shafts at both ends of the rough polishing wheel 504 are respectively rotatably connected to the bearings in the second polishing wheel bearing seat 508, and the rough polishing wheel 504 is used for the preliminary polishing treatment of die steel.
[0043] Please refer to Figure 5 , as an embodiment of the present utility model, a second bearing seat baffle 14 is arranged at the top end of the second movable slots 507. A second adjusting screw 15 is arranged in the middle of the second bearing seat baffle 14. A screw hole adapted to the second adjusting screw 15 is opened on the second bearing seat baffle 14. The lower end of the second adjusting screw 15 passes through the screw hole and is threadedly connected to the upper end of the second polishing wheel bearing seat 508.
[0044] In the above-described scheme, the second bearing seat baffle 14 is installed at the top of the second movable groove 507, wherein the second bearing seat mainly plays the role of fixing and limiting the second polishing wheel bearing seat 508; the second adjusting screw 15 passes through the screw hole on the second bearing seat baffle 14 and abuts against the upper end of the second polishing wheel bearing seat 508; by rotating the second adjusting screw 15, the second bearing seat can be precisely adjusted in the vertical direction, thereby changing the contact pressure and angle between the rough polishing wheel 504 and the mold steel.
[0045] See also Figure 5 As an embodiment of the utility model, second guide rails 16 are provided on both sides of the inner wall of the second movable groove 507, and second slide grooves 17 adapted to the second guide rails 16 are opened on both sides of the second polishing wheel bearing seat 508.
[0046] In the above-described scheme, the second guide rail 16 is installed on both sides of the inner wall of the second movable groove 507, and has a smooth sliding surface and precise dimensions, wherein the design of the second guide rail 16 ensures the stability and precision of the second polishing wheel bearing seat 508 during the movement, and reduces the wear and noise caused by friction and vibration; the second polishing wheel bearing seat 508 is a key component for supporting the rough polishing wheel 504, and second slide grooves 17 adapted to the second guide rail 16 are opened on both sides thereof, wherein the second slide groove 17 is tightly matched with the second guide rail 16, so that the second polishing wheel bearing seat 508 can move and position smoothly in the second movable groove 507; the design of the second slide groove 17 ensures that the second polishing wheel bearing seat 508 can slide accurately along the trajectory of the second guide rail 16 during the movement, avoiding deviation and shaking; this design not only improves the precision and efficiency of the polishing operation, but also facilitates the maintenance and maintenance of the equipment.
[0047] See also Figure 5 As an embodiment of the utility model, an asynchronous motor 18 is provided on one side of the frame 1, wherein the output end of the asynchronous motor 18 is fixedly connected to a driving taper sleeve pulley 19; the rotating shaft at one end of the fine polishing wheel 503 passes through the first polishing wheel bearing seat 506 and extends outward, wherein the top end of the rotating shaft of the fine polishing wheel 503 is fixedly connected to a driven taper sleeve pulley 20, and the driving taper sleeve pulley 19 and the driven taper sleeve pulley 20 are connected through a V-belt 21.
[0048] In the above scheme, the asynchronous motor 18 serves as the power source of the polishing equipment, and the asynchronous motor 18 is installed on one side of the frame 1; the active taper sleeve pulley 19 is fixedly connected to the output end of the asynchronous motor 18 and rotates with the rotation of the asynchronous motor 18, wherein the design of the active taper sleeve pulley 19 takes into account the matching with the V-belt 21 to ensure smooth and efficient transmission; the driven taper sleeve pulley 20 is fixedly connected to the top of the rotating shaft of the fine polishing wheel 503 and rotates with the rotation of the fine polishing wheel 503, wherein the design of the driven taper sleeve pulley 20 also takes into account the matching with the V-belt 21 to achieve effective transmission with the active taper sleeve pulley 19; the V-belt 21 serves as a transmission medium and is connected between the active taper sleeve pulley 19 and the driven taper sleeve pulley 20; the rotating shaft at one end of the fine polishing wheel 503 passes through the first polishing wheel bearing seat 506 and extends outward, and the fine polishing wheel 503 is responsible for fine polishing the surface of the mold steel to achieve the required surface finish and precision.
[0049] When the asynchronous motor 18 is started, its output end drives the active taper sleeve pulley 19 to rotate. Since the active taper sleeve pulley 19 and the V-belt 21 have good matching properties, the V-belt 21 can fit tightly on the active taper sleeve pulley 19 and rotate accordingly; as the V-belt 21 rotates, the V-belt 21 begins to contact and transmit power to the driven taper sleeve pulley 20. Since the driven taper sleeve pulley 20 is fixedly connected to the rotating shaft of the fine polishing wheel 503, the fine polishing wheel 503 also begins to rotate accordingly; in this process, the V-belt 21 plays a role in transmitting power and adjusting the transmission ratio; when the fine polishing wheel 503 starts to rotate, the fine polishing wheel 503 begins to perform fine polishing on the surface of the mold steel, and a suitable polishing wheel and polishing parameters are selected according to the requirements of the polishing process and the material characteristics of the mold steel for polishing operation; during the polishing process, it is necessary to maintain a smooth rotation of the fine polishing wheel 503 and a stable polishing pressure to ensure the consistency of the polishing quality, and it is also necessary to adjust the polishing parameters in time according to the polishing effect to achieve the best polishing effect.
[0050] See also Figure 5 As an embodiment of the utility model, a driving pulley 22 is coaxially arranged on the rotating shaft of the fine polishing wheel 503 near one end of the driven taper sleeve pulley 20, wherein the rotating shaft of one end of the rough polishing wheel 504 passes through the second polishing wheel bearing seat 508 and is fixedly connected with the driven pulley 23, and the driven pulley 23 is connected to the driving pulley 22 through a belt 24.
[0051] In the above-described solution, a driving pulley 22 is coaxially arranged on the rotating shaft of the fine polishing wheel 503 near one end of the driven cone pulley 20. This means that the driving pulley 22 and the fine polishing wheel 503 rotate coaxially, that is, their rotational speeds and directions are the same. The driving pulley 22 is designed to transmit the power of the fine polishing wheel 503 to the rough polishing wheel 504 to achieve the linkage between the two. The rotating shaft of one end of the rough polishing wheel 504 passes through the second polishing wheel bearing seat 508 and is fixedly connected with a driven pulley 23. The driven pulley 23 rotates with the rotation of the rough polishing wheel 504 and is a key component for receiving power and transmitting it to the rough polishing wheel 504. The design of the driven pulley 23 takes into account the belt 24 drive connection with the driving pulley 22 to ensure the smooth transmission of power. The driving pulley 22 and the driven pulley 23 are drive-connected by a belt 24. The belt 24, as a transmission medium, has the advantages of smooth transmission, low noise, accurate transmission ratio, etc., and can effectively transmit the power of the fine polishing wheel 503 to the rough polishing wheel 504.
[0052] When the fine polishing wheel 503 starts to rotate, the coaxially arranged driving pulley 22 also rotates accordingly. The rotation of the driving pulley 22 is transmitted to the driven pulley 23 through the belt 24, thereby driving the rough polishing wheel 504 to rotate. Since the belt 24 drive has the characteristic of flexible connection, it can absorb vibration and impact to a certain extent and protect the transmission components from damage. The fine polishing wheel 503 and the rough polishing wheel 504 rotate in their respective bearing seats and perform fine and rough polishing treatments on the surface of the die steel respectively. The linkage between the two makes the polishing operation more continuous and efficient.
[0053] Although the specific implementation manners of the present invention have been described above, those skilled in the art should understand that these are only examples. The protection scope of the present invention is defined by the appended claims. Without departing from the principles and essence of the present invention, those skilled in the art can make various changes or modifications to these implementation manners, but these changes and modifications all fall within the protection scope of the present invention.
Claims
1. A surface polishing device for die steel, comprising a frame (1), wherein a mounting plate (2) is provided at the upper end of the frame (1); it is characterized in that, A conveying assembly (3) is provided above the mounting plate (2), wherein a grinding assembly (4) and a polishing assembly (5) are provided above the conveying assembly (3); the grinding assembly (4) is provided at the feeding end of the conveying assembly (3), wherein the polishing assembly (5) is provided at the discharging end of the conveying assembly (3); the conveying assembly (3) comprises a driving shaft (301) and a driven shaft (302), wherein the driving shaft (301) is fixedly connected to one end of the mounting plate (2) via a first bearing support (303), and The driven shaft (302) is fixedly connected to the other end of the mounting plate (2) via a second bearing support (304); a driving sprocket (305) is fixedly mounted on the driving shaft (301), wherein a driven sprocket (306) is fixedly mounted on the driven shaft (302); a chain (307) is provided between the driving sprocket (305) and the driven sprocket (306), wherein the driving sprocket (305) and the driven sprocket (306) are connected in transmission via the chain (307); the grinding assembly (4) The invention comprises a support frame (401), wherein the lower end of the support frame (401) is fixedly connected to the frame (1); a linear module (402) is installed at the upper end of the support frame (401), wherein a lifting cylinder (404) is fixedly installed on the side of a slide table (403) of the linear module (402); a connecting plate (405) is provided at the top end of the piston rod of the lifting cylinder (404), wherein a grinding motor (406) is provided at the lower end of the connecting plate (405); the polishing assembly (5) comprises two side-by-side arranged A first "U"-shaped support (501) and a second "U"-shaped support (502), wherein the base plates of the first "U"-shaped support (501) and the second "U"-shaped support (502) are respectively fixedly connected to the mounting plate (2); a fine polishing wheel (503) is arranged on the first "U"-shaped support (501), wherein a rough polishing wheel (504) is arranged on the second "U"-shaped support (502), and the fine polishing wheel (503) and the rough polishing wheel (504) are arranged above the chain (307).
2. The surface polishing device for die steel according to claim 1, characterized in that, A driving motor (308) is provided at one end of the frame (1) close to the driving shaft (301), wherein the driving motor (308) is fixedly connected to the frame (1) via a motor mounting seat (309); an output end of the driving motor (308) is fixedly connected to a driving belt gear (310), wherein one end of the driving shaft (301) is fixedly connected to a driven belt gear (311), and the driving belt gear (310) and the driven belt gear (311) are connected in transmission via a gear belt (312).
3. The surface polishing device for die steel according to claim 1, characterized in that, A plurality of carriers (6) are arranged at the upper end of the chain (307) along its length direction, wherein the carriers (6) are provided with anti-slip pads (7).
4. A surface polishing device for die steel according to claim 1, characterized in that, A supporting plate (8) is provided on one side of the mounting plate (2) close to the chain (307), wherein the lower end of the supporting plate (8) is fixedly connected to the mounting plate (2) via a support rod (9); the upper end of the supporting plate (8) is arranged below the chain (307), wherein the upper end of the supporting plate (8) is provided with a guide groove adapted to the chain (307).
5. A surface polishing device for die steel according to claim 1, characterized in that, The upper ends of the side plates of the first "U" - shaped support (501) are symmetrically provided with first movable grooves (505). A first polishing - wheel bearing seat (506) is arranged in the first movable groove (505), and the first polishing - wheel bearing seat (506) is movably connected to the first movable groove (505). Above the first "U" - shaped support (501) is a fine - polishing wheel (503). The rotating shafts at both ends of the fine - polishing wheel (503) are respectively rotatably connected to the bearings in the first polishing - wheel bearing seat (506).
6. The surface polishing device for die steel according to claim 5, wherein, At the top of the first movable groove (505) is a first bearing - seat baffle (10). A first adjusting screw (11) is arranged in the middle of the first bearing - seat baffle (10). A screw hole adapted to the first adjusting screw (11) is provided on the first bearing - seat baffle (10). The lower end of the first adjusting screw (11) penetrates through the screw hole and is threadedly connected to the upper end of the first polishing - wheel bearing seat (506).
7. The surface polishing device for die steel according to claim 5, characterized in that, On both sides of the inner wall of the first movable groove (505) are first guiding slide rails (12). On both sides of the first polishing - wheel bearing seat (506) are first sliding grooves (13) adapted to the first guiding slide rails (12).
8. A surface polishing device for die steel according to claim 1, characterized in that, The upper ends of the side plates of the second "U" - shaped support (502) are symmetrically provided with second movable grooves (507). A second polishing - wheel bearing seat (508) is arranged in the second movable groove (507), and the second polishing - wheel bearing seat (508) is movably connected to the second movable groove (507). Above the second "U" - shaped support (502) is a rough - polishing wheel (504). The rotating shafts at both ends of the rough - polishing wheel (504) are respectively rotatably connected to the bearings in the second polishing - wheel bearing seat (508).
9. The surface polishing device for die steel according to claim 8, wherein, At the top of the second movable groove (507) is a second bearing - seat baffle (14). A second adjusting screw (15) is arranged in the middle of the second bearing - seat baffle (14). A screw hole adapted to the second adjusting screw (15) is provided on the second bearing - seat baffle (14). The lower end of the second adjusting screw (15) penetrates through the screw hole and is threadedly connected to the upper end of the second polishing - wheel bearing seat (508). On both sides of the inner wall of the second movable groove (507) are second guiding slide rails (16). On both sides of the second polishing - wheel bearing seat (508) are second sliding grooves (17) adapted to the second guiding slide rails (16).
10. A surface polishing device for die steel according to claim 1, characterized in that An asynchronous motor (18) is provided on one side of the frame (1), and a driving tapered sleeve pulley (19) is fixedly connected to the output end of the asynchronous motor (18); a rotating shaft at one end of the fine polishing wheel (503) penetrates through the first polishing wheel bearing seat (506) and extends outwards, and a driven tapered sleeve pulley (20) is fixedly connected to the top end of the rotating shaft of the fine polishing wheel (503); the driving tapered sleeve pulley (19) is in transmission connection with the driven tapered sleeve pulley (20) through a V-belt (21); a driving pulley (22) is coaxially arranged on the rotating shaft of the fine polishing wheel (503) near the driven tapered sleeve pulley (20), a rotating shaft at one end of the rough polishing wheel (504) penetrates through the second polishing wheel bearing seat (508) and is fixedly connected with a driven pulley (23), and the driven pulley (23) is in transmission connection with the driving pulley (22) through a belt (24).
Citation Information
Cited By
Polishing and maintaining device for sports equipment
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