A vertical injection molding machine
By designing an integrated vertical injection molding mechanism, the problems of uneven heating and adhesion of injection molding materials are solved by using reciprocating vibration components and controllable feeding components, achieving efficient injection molding material conveying and heating, and improving product quality and production efficiency.
Patent Information
- Application Number
- CN202510289580.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2045-03-12
AI Technical Summary
Existing vertical injection molding machines suffer from material adhesion and uneven heating during the injection material heating process, leading to blockage of the storage tank outlet and a decline in product quality.
It adopts an integrated vertical injection molding mechanism, including a reciprocating vibration component and a controllable feeding component. The linear motor drives the spiral conveyor and plunger block to rotate and extrude the injection material. The annular heating module is used to centrally heat the material, and rubber collision blocks are used to prevent sticking.
It improves the heating efficiency and uniformity of injection molding materials, reduces adhesion and clogging, and enhances product injection quality and production efficiency.
Smart Images

Figure CN120056352B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of vertical injection molding machines, in particular to a vertical injection molding machine. BACKGROUND
[0002] A vertical injection molding machine is an industrial mechanical device used for manufacturing plastic products. It is commonly used to inject molten plastic into a mold to produce plastic products of various shapes and sizes. According to the injection system of the vertical injection molding machine, it is generally divided into three main forms of vertical injection molding machines: plunger type, screw type, and screw-plunger injection type.
[0003] The existing Chinese patent application with the application publication number CN118181640A discloses a vertical injection molding machine, which includes a support seat with a through slot, two groups of lower molds with ejection assemblies and first springs at the bottom, a lower mold alternating movement mechanism on the support seat for alternating forward and backward movement of the two groups of lower molds, an upper mold and injection assembly on the rear side of the upper end of the support seat, a lifting mechanism on the rear side of the upper end surface of the support seat for driving the upper mold and injection mechanism to move up and down, and a top block above the support seat. When the lifting mechanism drives the upper mold to move downward, the top block drives the ejection assembly to move upward, and the injection part in the lower mold moves to the front side of the lower mold.
[0004] However, the vertical injection molding machine has the following defects in specific use:
[0005] 1. When the existing vertical injection molding machine injects injection material into the mold through the plunger and performs product injection in the mold, the injection material is heated and softened in the storage tank. Some heated injection material will adhere to the output port of the storage tank, causing waste when injecting injection material into the mold each time. At the same time, the injection material adhering to the inner wall of the storage tank near the mold and away from the heating system is prone to solidification during product injection, which may cause blockage of the output port of the storage tank and other problems.
[0006] 2. When the existing vertical injection molding machine transports injection material to complete product injection, the injection material is generally poured into the inside of the storage tank through a belt or other equipment. At this time, a large amount of injection material is poured into the inside of the storage tank at one time and subjected to heating and softening. The injection material away from the heating module (located in the middle part of the storage tank) may be difficult to heat completely or may not be heated, which affects the quality of the product after injection. SUMMARY
[0007] The present application aims to provide a vertical injection molding machine to solve the problems raised in the background.
[0008] To achieve the above-mentioned purposes of the present application, the present application adopts the following technical solutions:
[0009] The present application provides a vertical injection molding machine, comprising a mechanical base, a finished product hydraulic assembly, a plunger cylinder and an integrated vertical injection molding mechanism, the top of the mechanical base is provided with the finished product hydraulic assembly, the outer side of the top of the finished product hydraulic assembly is provided with an intermediate plate, the top of the intermediate plate is provided with the plunger cylinder through a support, the inside of the plunger cylinder is provided with the integrated vertical injection molding mechanism extending to the outside,
[0010] The integrated vertical injection molding mechanism comprises:
[0011] The reciprocating vibration assembly is installed at the eccentric position of the top of the intermediate plate, the reciprocating vibration assembly is arranged on the side of the plunger cylinder, the top of the reciprocating vibration assembly is provided with a controllable feeding assembly, the controllable feeding assembly is movably arranged on the side of the plunger cylinder, and the controllable feeding assembly extends to the inside of the plunger cylinder.
[0012] The plunger injection assembly is rotatably connected below the controllable feeding assembly, the plunger injection assembly is connected with the reciprocating vibration assembly, and the plunger injection assembly is movably arranged in the inside of the plunger cylinder.
[0013] As a preferred scheme of the present application, the finished product hydraulic assembly comprises:
[0014] The vertical support column is installed at the eccentric position of the top of the mechanical base, a plurality of vertical support columns are arranged, a plurality of guide seats are slidably connected to the outer sides of the vertical support columns, and the plurality of guide seats are all arranged on the outer sides of the lower die seats.
[0015] The lower die seat is connected with the output end of the electric hydraulic cylinder, the electric hydraulic cylinder is installed in the inside of the mechanical base, and the lower die seat is movably arranged between the intermediate plate and the mechanical base.
[0016] The upper die seat is installed at the center of the bottom of the intermediate plate, the upper die seat is arranged on the inner side of the vertical support column, and the upper die seat is communicated with the plunger cylinder.
[0017] As a preferred scheme of the present application, the inner top of the lower die seat is provided with an injection cavity, the inner top of the lower die seat extends to the inside of the upper die seat.
[0018] The inner wall of the upper die seat is provided with a cooling cavity, and the cooling cavity is communicated with the cooling system through a plurality of circulating pipelines.
[0019] As a preferred scheme of the present application, the plunger barrel is composed of an input port, an intermediate channel and an output port,
[0020] The input port is mounted on the top of the intermediate channel, the output port is mounted on the bottom of the intermediate channel, and the intermediate channel is mounted in the inside of the bracket,
[0021] The output port is connected with the upper die seat.
[0022] As a preferred scheme of the present application, a plurality of heaters are mounted on the outside of the intermediate channel, the inside of the heater is provided with an annular heating module, and the plurality of annular heating modules are connected through wires,
[0023] The wires are arranged on the outside of the heater, the wires are connected with a heating battery module, and the heating battery module is mounted at the eccentric position on the top of the intermediate plate.
[0024] As a preferred scheme of the present application, the reciprocating vibration assembly comprises:
[0025] A T-shaped support is mounted on the eccentric position on the top of the intermediate plate through a screw, a linear motor is mounted on the bottom of one side of the T-shaped support, a main shaft is connected to the output end of the linear motor, and the main shaft extends to the top of the T-shaped support;
[0026] A first transmission belt is connected with the main shaft through a synchronous wheel key on the inside of the first transmission belt, the first transmission belt is movably arranged on the top of the T-shaped support, a main rotating shaft rod is further connected with the first transmission belt through a synchronous wheel on the inside of the first transmission belt, and the main rotating shaft rod is rotatably connected to the top of the intermediate plate,
[0027] A controllable feeding assembly is mounted on the top of the main rotating shaft rod, and a plunger injection assembly is mounted on the outside of the top of the main rotating shaft rod.
[0028] As a preferred scheme of the present application, a half gear is mounted on the outside of the bottom of the main rotating shaft rod, the half gear is rotatably connected to the top of the intermediate plate, and a horizontal frame is meshingly connected to the outside of the half gear,
[0029] Teeth are mounted on the left and right sides of the inner wall of the horizontal frame, the horizontal frame is slidably connected to the outside of a horizontal rod, and the horizontal rod is mounted on the top of the intermediate plate,
[0030] A rubber impact block is mounted on one side of the horizontal frame, and the rubber impact block is arranged on the side of the output port.
[0031] As a preferred scheme of the present application, the controllable feeding assembly comprises:
[0032] The first telescopic air cylinder is installed at the inner top of the main rotating shaft rod, and the output end of the first telescopic air cylinder is connected with a clamping joint, the inner side of the clamping joint is clamped and fixed with a transmission shaft rod, and the transmission shaft rod is rotationally connected in the inner side of the bracket;
[0033] The inner side of the second transmission belt is connected with the outer side of the transmission shaft rod through a synchronous wheel key, the second transmission belt extends to the inner side of the middle channel, and the inner side of the second transmission belt is also connected with the upper connecting rod through a synchronous wheel key,
[0034] The upper connecting rod is movably arranged at the center of the inner side of the middle channel;
[0035] The upper rotating disc is installed at the bottom of the upper connecting rod, the upper rotating disc is rotationally connected at the top of the lower partition plate, and the lower partition plate is installed at the inner side of the middle channel;
[0036] The lower discharge port is arranged at the eccentric position of the inner side of the upper rotating disc and the lower partition plate, and the bottom of the lower partition plate is rotationally connected with the plunger injection assembly.
[0037] As a preferred scheme of the present application, the plunger injection assembly comprises:
[0038] The lower connecting rod is rotationally connected at the center of the bottom of the lower partition plate, a groove part is arranged on one side of the inner wall of the lower connecting rod, and the inner wall of the lower connecting rod is connected with an assembly rod through the groove part,
[0039] The assembly rod and the lower connecting rod are slidingly connected;
[0040] The screw conveying rod is installed at the bottom of the assembly rod, the screw conveying rod is movably arranged in the inner side of the middle channel, the bottom of the screw conveying rod is provided with a plunger block, and the plunger block extends to the inner side of the output port;
[0041] The inner side of the third transmission belt is connected with the lower connecting rod through a synchronous wheel key, the third transmission belt extends to the outer side of the middle channel, and the inner side of the third transmission belt is also connected with the main rotating shaft rod through a synchronous wheel key.
[0042] As a preferred scheme of the present application, the inner top of the lower connecting rod is provided with a servo electric cylinder, the output end of the servo electric cylinder is connected with the assembly rod,
[0043] The cross-sectional area of the plunger block is smaller than the cross-sectional area of the middle channel.
[0044] Compared with the prior art, the above one or more technical schemes have the following beneficial effects:
[0045] 1. In the vertical injection molding machine, when the injection molding material is injected, the linear motor is started to drive the screw conveyor rod and the plunger block to rotate continuously, the injection molding material on the side of the screw conveyor rod and the plunger block is rotated and extruded, the injection molding material is moved to the output port of the plunger barrel, so that the injection molding material is moved to the inside of the mold more quickly. At the same time, the linear motor can also drive the horizontal frame and the rubber impact block connected by the half gear to move back and forth continuously, and the plunger barrel (output port) on the side of the rubber impact block is continuously impacted, reducing the probability of injection molding material sticking to the inner wall of the plunger barrel and blocking the discharge of the plunger barrel, and improving the effect of injection molding;
[0046] 2. In the vertical injection molding machine, when the linear motor is started to transport and move the injection molding material, the power generated by the output end of the linear motor can also controllably drive the upper turntable to rotate, realizing controllable transmission and discharging of the injection molding material, ensuring that the heating temperature and the amount of injection molding material remain consistent each time the injection molding material is heated and introduced into the mold for injection molding operation, reducing problems such as incomplete heating of the injection molding material during heating, and improving the quality and appearance of the product after injection molding is completed;
[0047] 3. In the vertical injection molding machine, when the product is injection molded, the injection molding material in the plunger barrel can be extruded by the rotation of the screw conveyor rod, and the injection molding material moved to the bottom of the plunger block (by the screw conveyor rod) can be automatically pushed by the servo cylinder driving the plunger block to move, ensuring that the injection molding material can be uniformly moved to the inside of the mold, reducing the problem of a large number of empty packages of injection molding products during injection molding in the mold, and further improving the quality of the product after injection molding is completed;
[0048] 4. In the vertical injection molding machine, the injection molding material is transported vertically and a plurality of annular heating modules are designed to concentrate the heating of the transmitted injection molding material, on the one hand to ensure the effect of heating the injection molding material, and on the other hand to make the injection molding material more smooth when discharging, moving to the side of the screw conveyor rod and the bottom of the plunger block, so that the problem of injection molding material being stuck in the plunger barrel is less likely to occur, ensuring the efficiency of injection molding production. BRIEF DESCRIPTION OF DRAWINGS
[0049] The drawings accompanying the specification of this application form a part thereof, serve to provide further understanding of the application, and together with the description, explain the application. The specific embodiments of the application and its description are used to explain the application without unduly limiting it.
[0050] In addition, the terms "mounting", "setting", "provided with", "connecting", "connected", "sleeved" should be interpreted broadly. For example, it can be fixed connection, detachable connection, or integral structure; it can be mechanical connection, or electrical connection; it can be direct connection, or indirect connection through intermediate medium, or internal communication between two devices, elements or components. The specific meaning of the above terms in the present application can be understood by those skilled in the art according to the specific circumstances.
[0051] Figure 1 is a structural schematic diagram of the whole application;
[0052] Figure 2 is a structural schematic diagram of the whole application from the front view;
[0053] Figure 3 is a structural schematic diagram of the whole application from the side view;
[0054] Figure 4 is a structural schematic diagram of the whole application from the cross-sectional view;
[0055] Figure 5 is a structural schematic diagram of the A area in the application; Figure 4
[0056] Figure 6 is a structural schematic diagram of the finished hydraulic assembly in the application;
[0057] Figure 7 is a structural schematic diagram of the connection between the cross-sectioned plunger cylinder and the integrated vertical injection molding mechanism;
[0058] Figure 8 is a structural schematic diagram of the cross-sectioned plunger cylinder;
[0059] Figure 9 is a structural schematic diagram of the reciprocating vibration assembly in the application;
[0060] Figure 10 is an exploded view of the connection between the controllable feeding assembly and the plunger injection molding assembly in the application;
[0061] Figure 11 is a structural schematic diagram of the B area in the application; Figure 10
[0062] in the figure:
[0063] 10, mechanical base; 20, support;
[0064] 30, finished hydraulic assembly; 300, intermediate plate; 301, vertical support column; 302, guide seat; 303, lower mold seat; 3030, electric hydraulic cylinder; 3031, injection molding cavity; 304, upper mold seat; 3041, circulating pipeline;
[0065] 40, plunger cylinder; 401, input port; 402, middle channel; 4021, heater; 4022, annular heating module; 4023, wire; 4024, heating battery module; 403, output port;
[0066] 50, integrated vertical injection mechanism;
[0067] 60, reciprocating vibration assembly; 601, T-shaped support; 602, linear motor; 603, main shaft; 604, first transmission belt; 605, main rotating shaft rod; 6051, half gear; 6052, horizontal frame; 6053, horizontal rod; 6054, rubber impact block;
[0068] 70, controllable feeding assembly; 701, first telescopic cylinder; 702, clamping joint; 703, transmission shaft rod; 704, second transmission belt; 705, upper connecting rod; 706, upper rotating disc; 707, lower partition plate; 708, lower discharge port;
[0069] 80, plunger injection assembly; 801, lower connecting rod; 8011, servo cylinder; 802, recessed portion; 803, assembly rod; 804, spiral conveying rod; 805, plunger block; 806, third transmission belt. DETAILED DESCRIPTION
[0070] In order to make personnel in the technical field better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor should belong to the scope of protection of the present application.
[0071] Please refer to Figures 1-11A vertical injection molding machine includes a mechanical base 10, a finished product hydraulic assembly 30, a plunger cylinder 40, and an integrated vertical injection molding mechanism 50. The finished product hydraulic assembly 30 is mounted on the top of the mechanical base 10. A middle plate 300 is mounted on the outer side of the top of the finished product hydraulic assembly 30. The plunger cylinder 40 is mounted and positioned on the top of the middle plate 300 via a bracket 20. The integrated vertical injection molding mechanism 50, extending outwards, is installed inside the plunger cylinder 40. The integrated vertical injection molding mechanism 50 includes a reciprocating vibration assembly 60. A reciprocating vibration assembly 60 is installed at the eccentric position on the top of the intermediate plate 300 and is located on the side of the plunger cylinder 40. A controllable feeding assembly 70 is installed on the top of the reciprocating vibration assembly 60 and is movably located on the side of the plunger cylinder 40, extending into the interior of the plunger cylinder 40. A plunger injection molding assembly 80 is rotatably connected to the lower part of the controllable feeding assembly 70 and is connected to the reciprocating vibration assembly 60. The plunger injection molding assembly 80 is movably located inside the plunger cylinder 40.
[0072] The working principle described above is as follows: During injection molding, the material is first poured into the plunger cylinder 40. The controllable feeding assembly 70 then controls the material's movement, transferring it from the plunger cylinder 40 to its inner bottom. This results in faster and more uniform heating of the material each time, reducing the risk of incomplete heating. Simultaneously, the reciprocating vibration assembly 60, driving the controllable feeding assembly 70 to transport the material, also engages with the plunger cylinder 40, minimizing material blockage and ensuring continuous injection molding production.
[0073] In this invention, the controllable feeding component 70 is adjustablely connected to the reciprocating vibration component 60.
[0074] For details, please refer to the following: Figure 6 The finished hydraulic assembly 30 includes vertical support columns 301, which are installed at the eccentric position on the top of the mechanical base 10. Multiple vertical support columns 301 are provided, and guide seats 302 are slidably connected to the outer sides of the multiple vertical support columns 301. The multiple guide seats 302 are all installed on the outer side of the lower mold base 303. The lower mold base 303 is connected to the output end of the electric hydraulic cylinder 3030, which is installed inside the mechanical base 10. The lower mold base 303 is movably disposed between the intermediate plate 300 and the mechanical base 10. The upper mold base 304 is installed at the center of the bottom of the intermediate plate 300 and is disposed inside the vertical support columns 301. The upper mold base 304 is connected to the plunger cylinder 40.
[0075] In the embodiment, the inner top of the lower mold base 303 is provided with an injection cavity 3031, and the inner top of the lower mold base 303 extends to the inside of the upper mold base 304, wherein the inner wall of the upper mold base 304 is provided with a cooling cavity, and the cooling cavity is connected with the cooling system through a plurality of circulating pipes 3041.
[0076] In the above embodiment, the design of the circulating pipes 3041 and the cooling system can directly cool the product after injection molding, thereby ensuring the quality of the injection molded product.
[0077] In the vertical injection molding machine, when the injection molding operation is performed, the injection material is extruded into the inside of the upper mold base 304 and enters the injection cavity 3031 between the upper mold base 304 and the lower mold base 303, and the injection molding and shaping operation of the product is realized in the inside of the injection cavity 3031. In actual operation, the electric hydraulic cylinder 3030 is started to operate, the lower mold base 303 connected to the output end of the electric hydraulic cylinder 3030 can move, and the upper mold base 304 is in abutment and sealing, thereby obtaining a sealed injection molding environment of the injection cavity 3031.
[0078] With reference to Figure 3 , Figure 4 and Figure 8 , the plunger barrel 40 is composed of an input port 401, a middle channel 402 and an output port 403, wherein the input port 401 is installed at the top of the middle channel 402, the output port 403 is installed at the bottom of the middle channel 402, and the middle channel 402 is installed in the inside of the support 20, wherein the output port 403 is connected with the upper mold base 304.
[0079] In the embodiment, a plurality of heaters 4021 are installed on the outside of the middle channel 402, the inside of the heater 4021 is provided with an annular heating module 4022, a plurality of annular heating modules 4022 are connected through wires 4023, wherein the wires 4023 are arranged on the outside of the heater 4021, the wires 4023 are connected with a heating battery module 4024, and the heating battery module 4024 is installed at the eccentric position on the top of the middle plate 300.
[0080] In the vertical injection molding machine, before the injection molding of the injection material, the power in the inside of the heating battery module 4024 is transmitted to the inside of the annular heating module 4022 through the wires 4023, and a plurality of annular heating modules 4022 are started to operate, so as to heat and soften the injection material arranged on the inside of the annular heating module 4022.
[0081] With reference to Figure 4 and Figure 5, the reciprocating vibration assembly 60 comprises a T-shaped support 601 which is installed at the eccentric position on the top of the middle plate 300 through screws, a linear motor 602 which is installed at the bottom of one side of the T-shaped support 601, a main shaft 603 which is connected to the output end of the linear motor 602 and extends to the top of the T-shaped support 601, a first transmission belt 604 which is connected to the main shaft 603 through a synchronous wheel key at the inner side of the first transmission belt 604, the first transmission belt 604 is movably arranged at the top of the T-shaped support 601, a main rotating shaft 605 which is further connected to the inner side of the first transmission belt 604 through a synchronous wheel, and the main rotating shaft 605 is rotatably connected to the top of the middle plate 300, wherein the controllable feeding assembly 70 is installed at the top of the main rotating shaft 605, and the plunger injection assembly 80 is installed at the outer side of the top of the main rotating shaft 605.
[0082] In the embodiment, the half gear 6051 is installed at the outer side of the bottom of the main rotating shaft 605, the half gear 6051 is rotatably connected to the top of the middle plate 300, the horizontal frame 6052 is meshingly connected to the outer side of the half gear 6051, wherein the teeth are installed at the inner wall of the left and right sides of the horizontal frame 6052, the horizontal frame 6052 is slidably connected to the outer side of the horizontal rod 6053, and the horizontal rod 6053 is installed at the top of the middle plate 300, wherein the rubber impact block 6054 is installed at one side of the horizontal frame 6052, and the rubber impact block 6054 is arranged at the side of the output port 403.
[0083] In the above embodiment, when the main rotating shaft 605 rotates, the half gear 6051 connected to the bottom of the main rotating shaft 605 rotates, so that the horizontal frame 6052 meshingly connected to the side of the half gear 6051 operates (in the horizontal direction). The teeth arranged at the inner wall of the left and right sides of the horizontal frame 6052 can be respectively operated to advance and retreat through the half gear 6051, so that the horizontal frame 6052 is driven to reciprocate by the half gear 6051. The reciprocating movement of the horizontal frame 6052 can drive the rubber impact block 6054 to reciprocate and continuously impact the output port 403.
[0084] In the vertical injection molding machine, when the injection molding operation of the injection molding material is performed, the linear motor 602 is started to operate, and the main shaft 603 connected to the output end of the linear motor 602 is driven to rotate. When the main shaft 603 rotates, the first transmission belt 604 connected to the outer side of the main shaft 603 operates, so that the main rotating shaft 605 connected to the inner side of the first transmission belt 604 can rotate. At this time, the plunger injection assembly 80 installed at the outer side of the main rotating shaft 605 operates when the main rotating shaft 605 rotates.
[0085] With reference to the drawings Figure 8 , Figure 10 and Figure 11The controllable feeding assembly 70 comprises a first telescopic air cylinder 701 installed at the inner top of the main rotating shaft 605, the output end of the first telescopic air cylinder 701 is connected with a clamping joint 702, the inner side of the clamping joint 702 is clamped and fixed with a transmission shaft 703, the transmission shaft 703 is rotationally connected at the inner side of the support 20; a second transmission belt 704, the inner side of the second transmission belt 704 is connected with the outer side of the transmission shaft 703 through a synchronous wheel key, the second transmission belt 704 extends to the inner side of the middle channel 402, the inner side of the second transmission belt 704 is further connected with an upper connecting rod 705 through a synchronous wheel, wherein the upper connecting rod 705 is movably arranged at the center of the inner side of the middle channel 402; an upper rotating disc 706, the upper rotating disc 706 is installed at the bottom of the upper connecting rod 705, the upper rotating disc 706 is rotationally connected at the top of a lower partition plate 707, the lower partition plate 707 is installed at the inner side of the middle channel 402; a lower outlet 708, the lower outlet 708 is arranged at the eccentric position of the inner side of the upper rotating disc 706 and the lower partition plate 707, the bottom of the lower partition plate 707 is rotationally connected with a plunger injection assembly 80.
[0086] In the vertical injection molding machine, when it is necessary to control the flow of the injection material, the first telescopic air cylinder 701 is started to operate, and the clamping joint 702 connected with the output end of the first telescopic air cylinder 701 is driven to move up and down. At this time, when the clamping joint 702 moves to the bottom of the transmission shaft 703 and is clamped and fixed with the transmission shaft 703, the transmission shaft 703 is driven to rotate, so that the second transmission belt 704 connected with the outer side of the top of the transmission shaft 703 through the synchronous wheel operates. When the second transmission belt 704 operates, the upper connecting rod 705 connected with the inner side of the second transmission belt 704 through the synchronous wheel is driven to rotate, so that the upper rotating disc 706 connected with the bottom of the upper connecting rod 705 rotates. When the lower outlet 708 in the inner side of the upper rotating disc 706 coincides with the lower outlet 708 in the inner side of the lower partition plate 707, the flow of the injection material is realized. When the lower outlet 708 in the inner side of the upper rotating disc 706 does not coincide with the lower outlet 708 in the inner side of the lower partition plate 707, the flow of the injection material is blocked.
[0087] With reference to the drawings Figure 8 , Figure 10 and Figure 11The plunger injection assembly 80 comprises a lower connecting rod 801 rotatably connected at the center of the bottom of the lower partition plate 707, a recess portion 802 is formed on one side of the inner wall of the lower connecting rod 801, and an assembly rod 803 is connected to the inner wall of the lower connecting rod 801 through the recess portion 802, wherein the assembly rod 803 and the lower connecting rod 801 are slidingly connected; a spiral conveying rod 804 is installed at the bottom of the assembly rod 803, the spiral conveying rod 804 is movably arranged in the middle channel 402, the bottom of the spiral conveying rod 804 is provided with a plunger block 805, and the plunger block 805 extends into the outlet 403; a third transmission belt 806 is connected with the lower connecting rod 801 through a synchronous wheel key on the inner side of the third transmission belt 806, the third transmission belt 806 extends to the outer side of the middle channel 402, and the inner side of the third transmission belt 806 is further connected with the main rotating shaft rod 605 through a synchronous wheel.
[0088] In the embodiment, a servo cylinder 8011 is installed at the inner top of the lower connecting rod 801, and the output end of the servo cylinder 8011 is connected with the assembly rod 803, wherein the sectional area of the plunger block 805 is smaller than the sectional area of the middle channel 402.
[0089] In the above embodiment, the operation of the servo cylinder 8011 can drive the assembly rod 803, the spiral conveying rod 804 and the plunger block 805 connected with the output end of the servo cylinder 8011 to move up and down, thereby realizing the pushing operation of the injection material.
[0090] In the vertical injection molding machine, when the main rotating shaft rod 605 rotates, the third transmission belt 806 connected with the outer side of the main rotating shaft rod 605 operates, so that the lower connecting rod 801 connected with the inner side of the third transmission belt 806 rotates. At this time, the assembly rod 803 connected with the inner side of the lower connecting rod 801 rotates, and the spiral conveying rod 804 connected with the bottom of the assembly rod 803 rotates, thereby realizing the extrusion operation of the injection material.
[0091] Therefore, any person skilled in the art can make equivalent replacements or changes to the technical scheme and the inventive concept of the present application within the technical scope disclosed in the present application, which should be covered by the protection scope of the present application.
Claims
1. A vertical injection molding machine comprising a mechanical base (10), a finished hydraulic assembly (30), a plunger barrel (40) and an integrated vertical injection molding mechanism (50), characterized in that: The top of the mechanical base (10) is provided with a finished hydraulic assembly (30), an intermediate plate (300) is installed on the outer side of the top of the finished hydraulic assembly (30), a plunger cylinder (40) is installed and positioned on the top of the intermediate plate (300) through a support (20), an integrated vertical injection mechanism (50) extending to the outer side is installed in the plunger cylinder (40), The integrated vertical injection mechanism (50) comprises: A reciprocating vibration assembly (60) is installed at the eccentric position on the top of the intermediate plate (300), the reciprocating vibration assembly (60) is arranged on the side of the plunger cylinder (40), a controllable feeding assembly (70) is installed on the top of the reciprocating vibration assembly (60), the controllable feeding assembly (70) is movably arranged on the side of the plunger cylinder (40), and the controllable feeding assembly (70) extends to the inside of the plunger cylinder (40); A plunger injection assembly (80) is rotatably connected below the controllable feeding assembly (70), the plunger injection assembly (80) is connected with the reciprocating vibration assembly (60), and the plunger injection assembly (80) is movably arranged in the plunger cylinder (40), The plunger cylinder (40) comprises an input port (401), an intermediate channel (402) and an output port (403), The reciprocating vibration assembly (60) comprises: A T-shaped support (601) is installed at the eccentric position on the top of the intermediate plate (300) through screws, a linear motor (602) is installed at the bottom of one side of the T-shaped support (601), a main shaft (603) is connected to the output end of the linear motor (602), and the main shaft (603) extends to the top of the T-shaped support (601); A first transmission belt (604) is connected with the main shaft (603) through a synchronous wheel key on the inner side of the first transmission belt (604), the first transmission belt (604) is movably arranged on the top of the T-shaped support (601), a main rotating shaft rod (605) is further connected with the first transmission belt (604) through a synchronous wheel on the inner side of the first transmission belt (604), and the main rotating shaft rod (605) is rotatably connected to the top of the intermediate plate (300), The main rotating shaft rod (605) is provided with the controllable feeding assembly (70) on the top thereof, and the plunger injection assembly (80) is installed on the outer side of the top of the main rotating shaft rod (605), A half gear (6051) is installed on the outer side of the bottom of the main rotating shaft rod (605), the half gear (6051) is rotatably connected to the top of the intermediate plate (300), and a horizontal frame (6052) is meshedly connected to the outer side of the half gear (6051), The left and right sides of the inner wall of the horizontal frame (6052) are provided with teeth, the horizontal frame (6052) is slidably connected to the outer side of a horizontal rod (6053), and the horizontal rod (6053) is installed on the top of the intermediate plate (300), One side of the horizontal frame (6052) is provided with a rubber impact block (6054) which is arranged on the side of the output port (403), The controllable feeding assembly (70) comprises: A first telescopic air cylinder (701) is installed on the inner top of the main rotating shaft (605), and the output end of the first telescopic air cylinder (701) is connected with a clamping joint (702), the inner side of the clamping joint (702) is clamped and fixed with a transmission shaft (703), and the transmission shaft (703) is rotatably connected in the inner side of the support (20); A second transmission belt (704) is connected with the outer side of the transmission shaft (703) through a synchronous wheel key on the inner side of the second transmission belt (704), the second transmission belt (704) extends to the inner side of the middle channel (402), and the inner side of the second transmission belt (704) is further connected with an upper connecting rod (705) through a synchronous wheel key; The upper connecting rod (705) is movably arranged at the center of the inner side of the middle channel (402); An upper turntable (706) is installed on the bottom of the upper connecting rod (705), the upper turntable (706) is rotatably connected on the top of a lower partition plate (707), the lower partition plate (707) is installed on the inner side of the middle channel (402); A discharging port (708) is arranged at the eccentric position of the inner side of the upper turntable (706) and the lower partition plate (707), and the bottom of the lower partition plate (707) is rotatably connected with a plunger injection assembly (80).
2. A vertical injection molding machine according to claim 1, characterized in that: The finished product hydraulic assembly (30) comprises: A vertical support column (301) is arranged at the eccentric position of the top of the mechanical base (10), a plurality of vertical support columns (301) are arranged, the outer side of the plurality of vertical support columns (301) is slidably connected with a guide seat (302), and the outer side of the plurality of guide seats (302) is connected with a lower die seat (303), The lower die seat (303) is connected with the output end of an electric hydraulic cylinder (3030), the electric hydraulic cylinder (3030) is installed in the inner side of the mechanical base (10), and the lower die seat (303) is movably arranged between the middle plate (300) and the mechanical base (10); An upper die seat (304) is arranged at the center of the bottom of the middle plate (300), the upper die seat (304) is arranged on the inner side of the vertical support column (301), and the upper die seat (304) is connected with the plunger cylinder (40).
3. A vertical injection molding machine according to claim 2, characterized in that: An injection cavity (3031) is arranged on the inner top of the lower die seat (303), the inner top of the lower die seat (303) extends to the inner side of the upper die seat (304), The inner wall of the upper die seat (304) is provided with a cooling cavity, and the cooling cavity is connected with a cooling system through a plurality of circulating pipelines (3041).
4. A vertical injection molding machine according to claim 3, characterized in that: The input port (401) is installed at the top of the middle channel (402), the bottom of the middle channel (402) is provided with the output port (403), and the middle channel (402) is installed in the inside of the support (20), Wherein, the output port (403) and the upper die seat (304) are communicated.
5. A vertical injection molding machine according to claim 4, characterized in that: A plurality of heaters (4021) are installed outside the middle channel (402), the inside of the heater (4021) is provided with an annular heating module (4022), a plurality of annular heating modules (4022) are connected through wires (4023), Wherein, the wires (4023) are arranged outside the heater (4021), the wires (4023) are connected with a heating battery module (4024), and the heating battery module (4024) is installed at the eccentric position at the top of the middle plate (300).
6. A vertical injection molding machine according to claim 1, characterized in that: The plunger injection assembly (80) comprises: The lower connecting rod (801) is rotatably connected at the center of the bottom of the lower partition plate (707), a recess portion (802) is formed on one side of the inner wall of the lower connecting rod (801), and the inner wall of the lower connecting rod (801) is connected with an assembly rod (803) through the recess portion (802), Wherein, the assembly rod (803) and the lower connecting rod (801) are slidingly connected; The screw conveying rod (804) is installed at the bottom of the assembly rod (803), the screw conveying rod (804) is movably arranged in the inside of the middle channel (402), the bottom of the screw conveying rod (804) is provided with a plunger block (805), and the plunger block (805) extends into the inside of the output port (403); The third transmission belt (806) is connected with the lower connecting rod (801) through a synchronous wheel key on the inside of the third transmission belt (806), the third transmission belt (806) extends to the outside of the middle channel (402), and the third transmission belt (806) is further connected with the main rotating shaft rod (605) through a synchronous wheel on the inside of the third transmission belt (806).
7. A vertical injection molding machine according to claim 6, characterized in that: The inside top of the lower connecting rod (801) is provided with a servo cylinder (8011), and the output end of the servo cylinder (8011) is connected with the assembly rod (803), Wherein, the cross-sectional area of the plunger block (805) is smaller than the cross-sectional area of the middle channel (402).
Citation Information
Patent Citations
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