Textile fabric coloring and drying all-in-one machine

By designing an automated transmission and clamping mechanism in the textile fabric coloring and drying integrated machine, the problem of manual operation inconvenient when the fabric is dried is solved, an efficient and automated production process is achieved, and working efficiency is improved and costs are reduced.

CN120061075AInactive Publication Date: 2025-05-30广东联和环保科技有限公司
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Patent Information

Application Number
CN202510544902.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2025-05-30
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When the existing textile fabric coloring and drying machine is drying, it requires staff to operate manually, which affects work efficiency.

Method used

A textile fabric coloring and drying integrated machine is designed, using an automated transmission and clamping mechanism to realize automatic transmission and fixation of fabrics through mounting strips, V-shaped chutes and reset mechanisms, reducing manual intervention.

Benefits of technology

Automatic operation of fabric coloring and drying is realized, which improves work efficiency, reduces labor intensity and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of sampling devices, and particularly relates to a textile fabric coloring and drying all-in-one machine which comprises a coloring machine, a feeding port is formed in the front side of the coloring machine, a control panel is arranged on the front side of the coloring machine, a drying box matched with a discharging port is arranged on the rear side of the coloring machine, and a discharging groove opposite to a feeding groove is formed in the rear side of the drying box. The two first conveying rollers are matched with the feeding groove and the discharging groove correspondingly, V-shaped sliding grooves extending downwards are formed in the inner walls of the left side and the right side of the drying box correspondingly, a second conveying roller is assembled on the lower side of the drying box, a mounting strip is assembled between the two V-shaped sliding grooves in a sliding mode, and a reset mechanism matched with the mounting strip is arranged on the side, facing the coloring machine, of the drying box. A through groove is formed in the middle side of the mounting strip, a clamping mechanism is assembled in the through groove, a pulling mechanism matched with the mounting strip is arranged on the side, close to the discharging groove, of the drying box, the device integrates the two steps of coloring and drying, the production process is simplified, the requirement for transferring cloth between different devices is reduced, and therefore the production efficiency is improved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of sampling devices, and particularly relates to an integrated textile fabric coloring and drying machine. Background Art

[0002] An integrated textile fabric coloring and drying machine usually immerses the fabric in dye through a specific dyeing device to achieve coloring. Subsequently, the drying system inside the device will perform drying treatment on the colored fabric to ensure that the color of the fabric is uniform and thoroughly dried. First, the fabric is fed into the dyeing device and comes into full contact with the dye through a specific dyeing process to achieve coloring. During this process, the device usually uses guide rollers or drive rollers to extend the contact path and time between the fabric and the dye to ensure uniform dyeing. Subsequently, the colored fabric is fed into the drying device and dried by means of hot air, resistance heating, microwave, etc. This device integrates the two processes of dyeing and drying, greatly shortening the production cycle and improving production efficiency. At the same time, through optimized design and advanced drying technology, the device can reduce energy consumption and achieve green production; When the fabric enters the drying oven, in order to extend the moving distance of the fabric in the drying oven, it is necessary to set transmission rollers on the lower side of the drying oven to drive the fabric to turn in the drying oven. Although such a design can effectively extend the moving distance of the fabric in the drying oven and improve the drying effect, when the fabric is dried, it is necessary for the staff to manually pull out one end of the fabric, pass it through the transmission rollers on the lower side of the drying oven, and then pass it through the drying oven. Since the drying oven is closed, this is very inconvenient for the staff and affects work efficiency. Summary of the Invention

[0003] The purpose of the present invention is to provide an integrated textile fabric coloring and drying machine for solving the problems existing in the background art.

[0004] To achieve the above technical purpose, the technical solution adopted by the present invention is as follows: A textile fabric coloring and drying integrated machine, including a coloring machine. There is a feed inlet on the front side of the coloring machine, and a control panel is provided on the front side of the coloring machine. There is a discharge outlet on the rear side of the coloring machine, and a drying box matching the discharge outlet is provided on the rear side of the coloring machine. The drying box is provided with a feed trough matching the discharge outlet, and a discharge trough opposite to the feed trough is provided on the rear side of the drying box. Two first transmission rollers are provided on the inner walls of the left and right sides of the drying box. The two first transmission rollers are respectively matched with the feed trough and the discharge trough. V-shaped sliding grooves extending downward are provided on the inner walls of the left and right sides of the drying box. The two ends of the V-shaped sliding groove are respectively communicated with the feed trough and the discharge trough. A second transmission roller is assembled on the lower side of the drying box. The second transmission roller is located at the bent upper part under the V-shaped sliding groove. An installation strip is slidably assembled between the two V-shaped sliding grooves. A reset mechanism matching the installation strip is provided on the side of the drying box facing the coloring machine. A through groove is provided in the middle of the installation strip, and a clamping mechanism is assembled in the through groove. A pulling mechanism matching the installation strip is provided on the side of the drying box close to the discharge trough.

[0005] The reset mechanism includes an installation seat provided on the lower side of the drying box. An installation cavity is provided in the installation seat. A winding shaft is rotatably assembled in the installation cavity. Inner cavities are provided in the middle of the inner walls on both sides of the installation cavity. Coil springs are assembled on both ends of the winding shaft extending into the inner cavities. A connecting line is wound and connected to the outer surface of the winding shaft. One end of the connecting line extends out of the installation cavity, passes through the feed trough and is connected to the installation strip.

[0006] A notch matching the connecting line is provided on the outer wall of the drying box, and the notch is communicated with the feed trough.

[0007] The clamping mechanism includes a groove provided on the upper inner wall of the through groove. Telescopic rods are symmetrically provided on the left and right in the groove. First springs are sleeved on the outer surfaces of the two telescopic rods. Clamping plates are provided at the lower ends of the two telescopic rods. Unlocking components matching the clamping plates are provided in both the feed trough and the discharge trough.

[0008] The unlocking component includes magnet blocks. The two magnet blocks are respectively provided on the lower inner walls of the feed trough and the discharge trough. The clamping plate is a magnetic clamping plate, and the magnetism of the clamping plate is opposite to that of the magnet block.

[0009] The pulling mechanism includes a rotating rod rotatably assembled on the outer surface of the drying box. Pulling lines are provided on the outer surfaces of the left and right sides of the rotating rod. The two pulling lines pass through the V-shaped sliding groove and are connected to the installation strip. A rotating handle is assembled at the end of the rotating rod.

[0010] A stepped hole is provided on the lower inner wall of the discharge trough. A second spring is provided in the stepped hole. A T-shaped locking piece is provided on the upper side inside the second spring. The upper end of the T-shaped locking piece extends out of the stepped hole. A locking hole matching the T-shaped locking piece is provided on the lower side of the installation strip. The upper end of the T-shaped locking piece is arc-shaped.

[0011] A pulling groove communicating with the stepped hole is provided on the outer surface of the drying box, and an unlocking member communicating with the T-shaped locking member is assembled in the pulling groove.

[0012] A plurality of storage frames are assembled in the drying box. Distribution cavities are provided in the storage frames. A plurality of spray holes communicating with the distribution cavities are provided on the outer surfaces of the storage frames. A plurality of storage frames are commonly communicated with an air supply pipe, and the air supply pipe is communicated with a hot air pump.

[0013] The present invention has the following technical advantages compared with the prior art: This device integrates the two steps of coloring and drying, simplifies the production process, reduces the need for the fabric to be transferred between different devices, and thus improves the production efficiency.

[0014] Through automated operation, the manual intervention is reduced, and the labor intensity of the staff is lowered. At the same time, due to the convenient fabric transmission and clamping mechanisms designed inside the device, the threading and fixing of the fabric become simpler and faster, further saving time.

[0015] Precise transmission and drying systems are designed inside the device, which can ensure that the fabric is evenly and sufficiently dried after coloring, thus improving the quality and stability of the product.

[0016] While achieving efficient production, this device does not require additional electrical equipment to complete the threading and fixing of the fabric, thus reducing the production cost. In addition, through optimized design and the use of durable materials, the service life of the device can be extended, further reducing the long-term operation cost.

[0017] The transmission and clamping mechanisms inside the device are designed flexibly and can adapt to fabrics of different specifications and materials, thus meeting diverse production requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention can be further illustrated by the non-limiting embodiments given in the drawings.

[0019] Figure 1 is the structural schematic of the present invention Figure 1 ; Figure 2 is the structural schematic of the present invention Figure 2 ; Figure 3 is the structural schematic diagram of the coloring machine of the present invention; Figure 4 is the sectional structural schematic of the drying box of the present invention Figure 1 ; Figure 5 is the sectional structural schematic of the drying box of the present invention Figure 2 ; Figure 6 For Figure 5 the enlarged structural schematic diagram of part A in Figure 7 the sectional structural schematic diagram of the mounting bar of the present invention.

[0020] The main component symbols are explained as follows: Color painting machine 1, feeding port 11, control panel 12, discharging port 13, drying oven 2, feeding trough 21, discharging trough 22, first transmission roller 23, V-shaped sliding groove 24, second transmission roller 25, mounting bar 26, through groove 27, mounting seat 3, mounting cavity 31, winding shaft 32, inner cavity 33, coil spring 34, connecting wire 35, notch 36, groove 4, telescopic rod 41, first spring 42, clamping plate 43, magnet block 44, rotating rod 45, pulling wire 46, rotating handle 47, stepped hole 5, spring 51, T-shaped locking part 52, locking hole 53, pulling groove 54, unlocking part 55, storage frame 56, distribution cavity 57, spraying hole 58, air supply pipe 59, hot air pump 591. Detailed implementation manners

[0021] In order to enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be further described below with reference to the drawings and embodiments.

[0022] As Figures 1-7 shown, a textile fabric color painting and drying integrated machine of the present invention includes a color painting machine 1. A feeding port 11 is provided on the front side of the color painting machine 1, a control panel 12 is provided on the front side of the color painting machine 1, a discharging port 13 is provided on the rear side of the color painting machine 1, a drying oven 2 matching the discharging port 13 is provided on the rear side of the color painting machine 1. The drying oven 2 is provided with a feeding trough 21 matching the discharging port 13, a discharging trough 22 opposite to the feeding trough 21 is provided on the rear side of the drying oven 2. Two first transmission rollers 23 are provided on the inner walls of the left and right sides of the drying oven 2, and the two first transmission rollers 23 respectively match the feeding trough 21 and the discharging trough 22. V-shaped sliding grooves 24 extending downward are provided on the inner walls of the left and right sides of the drying oven 2, and two ends of the V-shaped sliding grooves 24 are respectively communicated with the feeding trough 21 and the discharging trough 22. A second transmission roller 25 is assembled under the drying oven 2, and the second transmission roller 25 is located at the lower bending part of the V-shaped sliding grooves 24. A mounting bar 26 is slidably assembled between the two V-shaped sliding grooves 24. A reset mechanism matching the mounting bar 26 is provided on one side of the drying oven 2 facing the color painting machine 1. A through groove 27 is provided in the middle of the mounting bar 26, and a clamping mechanism is assembled in the through groove 27. A pulling mechanism matching the mounting bar 26 is provided on one side of the drying oven 2 close to the discharging trough 22.

[0023] The fabric enters the coloring machine 1 from the feeding port 11 on the front side, completes the coloring work of the fabric, and then the fabric moves out of the coloring machine 1 from the discharging port 13. Then the fabric enters the drying oven 2 through the feeding trough 21 and passes out from the discharging trough 22. In this way, after being colored in the coloring machine 1, the fabric passes through and enters the drying oven 2 for drying, thus completing the integrated work of coloring and drying the fabric. When it is necessary to pass new fabric through the drying oven 2, keep the mounting strip 26 at the position of the feeding trough 21. The new fabric moves out of the coloring machine 1 from the discharging port 13 on the outer surface of the coloring machine 1 and enters the drying oven 2. One end edge of the fabric can extend into the through groove 27 in the mounting strip 26 and keep the end deep inside the drying oven 2. At this time, the staff can pull the mounting strip 26 into the drying oven 2 through the pulling mechanism. When the mounting strip 26 moves into the interior of the drying oven 2 from the position of the feeding trough 21 along the V-shaped sliding groove 24, the clamping mechanism in the through groove 27 can clamp the fabric passing through the through groove 27. In this way, the connection between the end of the fabric and the mounting strip 26 can be completed. At this time, the staff uses the pulling mechanism again to drive the mounting strip 26 to slide in the V-shaped sliding groove 24. The mounting strip 26 moves towards the discharging trough 22 side, and the mounting strip 26 drives the fabric to pass through the two first transmission rollers 23 and one second transmission roller 25, keeping the fabric bent downward in the drying oven 2 until the mounting strip 26 drives the end of the fabric to move to the position of the discharging trough 22. When the mounting strip 26 is at the position of the discharging trough 22, the clamping mechanism automatically cancels the clamping of the fabric. At this time, the end of the fabric passes out from the discharging trough 22. At this time, the staff can manually pull out the fabric and put the end of the fabric into a processing device. Such a design can complete the work of passing new fabric through the drying oven 2, reduce the workload of the staff, improve work efficiency, and this device can achieve this function without using additional electrical equipment, with relatively low production costs.

[0024] The reset mechanism includes a mounting seat 3 provided on the lower side of the drying oven 2. An installation cavity 31 is provided inside the mounting seat 3. A winding shaft 32 is rotatably assembled inside the installation cavity 31. Inner cavities 33 are provided in the inner walls on both sides of the installation cavity 31. Both ends of the winding shaft 32 extend into the inner cavities 33 and are equipped with torsion springs 34. A connecting line 35 is wound and connected to the outer surface of the winding shaft 32. One end of the connecting line 35 extends out of the installation cavity 31, passes through the feeding trough 21, and is connected to the mounting strip 26.

[0025] When the installation bar 26 is in the V-shaped chute 24 and moves from the side of the feeding chute 21 to the discharging chute 22, the installation bar 26 pulls the connecting line 35, driving the connecting line 35 to be pulled out from the installation cavity 31. When the connecting line 35 is pulled out from the installation cavity 31, it drives the winding shaft 32 to start rotating. The winding shaft 32 drives the coil springs 34 on both sides to start contracting. When it is necessary for the installation bar 26 to move from the side of the discharging chute 22 to the feeding chute 21 in the V-shaped chute 24, the coil springs 34 on both sides can start to expand, driving the winding shaft 32 to start rotating in the reverse direction. The winding shaft 32 can rotate the connecting line 35 in the reverse direction, and the winding shaft 32 can wind the connecting line 35, and then drive the installation bar 26 to move and reset to the side of the discharging chute 22 in the V-shaped chute 24 through the connecting line 35.

[0026] A notch 36 matching the connecting line 35 is provided on the outer wall of the drying box 2, and the notch 36 communicates with the feeding chute 21. Due to the design of the notch 36, the connecting line 35 can slide in the notch 36 to protect the connecting line 35.

[0027] The clamping mechanism includes a groove 4 provided on the inner wall of the upper side of the through groove 27. Telescopic rods 41 are symmetrically arranged on the left and right in the groove 4. The outer surfaces of the two telescopic rods 41 are sleeved with first springs 42. Clamping plates 43 are provided at the lower ends of the two telescopic rods 41. Unlocking components matching the clamping plates 43 are provided in both the feeding chute 21 and the discharging chute 22.

[0028] When the installation bar 26 is located at the positions of the feeding chute 21 and the discharging chute 22, the unlocking component starts to work. Therefore, the clamping plate 43 automatically cancels the clamping of the fabric. The clamping plate 43 moves upward in the groove 4, and the telescopic rod 41 and the first spring 42 start to be compressed. When the installation bar 26 leaves the positions of the feeding chute 21 and the discharging chute 22, the unlocking component stops working. At this time, under the action of the expansion of the first spring 42, the clamping plate 43 is driven to move downward in the groove 4, and the clamping plate 43 can clamp the fabric.

[0029] The unlocking component includes magnet blocks 44. The two magnet blocks 44 are respectively provided on the inner walls of the lower sides of the feeding chute 21 and the discharging chute 22. The clamping plate 43 is a magnetic clamping plate, and the magnetism of the clamping plate 43 is opposite to that of the magnet block 44.

[0030] When the installation bar 26 is located at the positions of the feeding chute 21 and the discharging chute 22, the clamping plate 43 matches the magnet block 44. Since the clamping plate 43 is a magnetic clamping plate and the magnetism of the clamping plate 43 is opposite to that of the magnet block 44, the magnet block 44 drives the clamping plate 43 to move upward in the groove 4, driving the first spring 42 to start being compressed. In this way, the clamping plate 43 can be effectively driven to move downward and reset, and the fabric can be effectively clamped.

[0031] The pulling mechanism includes a rotating rod 45 rotatably assembled on the outer surface of the drying box 2. Pulling wires 46 are provided on the outer surfaces of the left and right sides of the rotating rod 45. The two pulling wires 46 pass through the V-shaped sliding groove 24 and are connected to the mounting strip 26. A rotating handle 47 is assembled at the end of the rotating rod 45.

[0032] When the staff rotates the rotating handle 47, the rotating rod 45 can be driven to start rotating. The rotating rod 45 can wind the two pulling wires 46 at the same time. With such a design, the pulling wires 46 can be effectively pulled, so that the mounting strip 46 can be pulled to slide in the V-shaped sliding groove 24.

[0033] A stepped hole 5 is provided on the inner wall of the lower side of the discharge chute 22. A second spring 51 is provided in the stepped hole 5. A T-shaped locking member 52 is provided on the upper side inside the second spring 51. The upper end of the T-shaped locking member 52 extends out of the stepped hole 5. A locking hole 53 matching the T-shaped locking member 52 is provided on the lower side of the mounting strip 26. The upper end of the T-shaped locking member 52 is arc-shaped.

[0034] When the mounting strip 26 moves to the position of the discharge chute 22, since the upper end of the T-shaped locking member 52 is arc-shaped, when the mounting strip 26 moves into the discharge chute 22, the outer surface of the mounting strip 26 squeezes the T-shaped locking member 52 to move downward into the stepped hole 5, and the second spring 51 starts to compress. When the T-shaped locking member 52 moves downward into the stepped hole 5, when the position of the locking hole 53 on the lower side of the mounting strip 26 matches the position of the T-shaped locking member 52, the T-shaped locking member 52 is driven to move upward and extend into the locking hole 53 under the action of the expansion of the second spring 51, so as to limit the mounting strip 26 and fix the mounting strip 26 at the position of the discharge chute 22.

[0035] A pulling groove 54 communicating with the stepped hole 5 is provided on the outer surface of the drying box 2. An unlocking member 55 communicating with the T-shaped locking member 52 is assembled in the pulling groove 54. When the staff needs to cancel the limit on the mounting strip 26, the staff can slide the unlocking member 55 downward. The unlocking member 55 can drive the T-shaped locking member 52 to slide downward, and the second spring 51 starts to compress, thereby driving the T-shaped locking member 52 to move downward and move out of the locking hole 53.

[0036] A number of storage frames 56 are assembled in the drying box 2. A distribution cavity 57 is provided in each storage frame 56. A number of spray holes 58 communicating with the distribution cavity 57 are provided on the outer surface of the storage frame 56. A number of storage frames 56 are commonly connected to a supply air pipe 59. The supply air pipe 59 is connected to a hot air pump 591.

[0037] When the hot air pump 591 starts to work and injects hot air into the supply air pipe 59, the supply air pipe 59 injects the hot air into a number of storage frames 56, and then sprays the hot air out through a number of spray holes 58, so as to dry and bake the fabric in the drying box 2.

[0038] The above embodiments are only used to exemplarily illustrate the principles and effects of the present invention, rather than to limit the present invention. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.

Claims

1. A textile fabric coloring and drying machine, comprising a coloring machine, a feeding port is provided at the front side of the coloring machine, a control panel is provided at the front side of the coloring machine, a discharging port is provided at the rear side of the coloring machine, and a drying box matching the discharging port is provided at the rear side of the coloring machine, characterized in that: The drying box is provided with a feed trough matching the discharge port, and a discharge trough arranged opposite to the feed trough is provided at the rear side of the drying box. Two first transmission rollers are provided on the inner walls on the left and right sides of the drying box, and the two first transmission rollers are matched with the feed trough and the discharge trough respectively. The inner walls on the left and right sides of the drying box are provided with downwardly extending V-shaped slides, and the two ends of the V-shaped slides are respectively connected with the feed trough and the discharge trough. A second transmission roller is installed on the lower side of the drying box, and the second transmission roller is located on the upper bend of the lower side of the V-shaped slide. A mounting strip is slidably installed between the two V-shaped slides. A reset mechanism matching the mounting strip is provided on the side of the drying box facing the coloring machine, and a through slot is provided on the middle side of the mounting strip, and a clamping mechanism is installed in the through slot, and a pulling mechanism matching the mounting strip is provided on the side of the drying box close to the discharge trough.

2. The textile fabric coloring and drying machine according to claim 1, characterized in that: The reset mechanism includes a mounting seat arranged on the lower side of the drying box, a mounting cavity is arranged in the mounting seat, a winding shaft is rotatably installed in the mounting cavity, inner cavities are arranged in the inner walls on both sides of the mounting cavity, both ends of the winding shaft extend into the inner cavity and are equipped with coil springs, a connecting wire is wound around the outer surface of the winding shaft, one end of the connecting wire extends out of the mounting cavity, passes through the feed slot and is connected to the mounting bar.

3. The textile fabric coloring and drying integrated machine according to claim 2, characterized in that: The outer wall of the drying box is provided with a notch matching the connecting line, and the notch is communicated with the feed trough.

4. The textile fabric coloring and drying integrated machine according to claim 1, characterized in that: The clamping mechanism includes a groove arranged on the inner wall of the upper side of the through groove, and telescopic rods are symmetrically arranged in the groove. The outer surfaces of the two telescopic rods are sleeved with a first spring, and the lower ends of the two telescopic rods are provided with a clamping plate, and the feed trough and the discharge trough are provided with an unlocking component matching the clamping plate.

5. The textile fabric coloring and drying integrated machine according to claim 4, characterized in that: The unlocking assembly comprises a magnet block, and two magnet blocks are respectively arranged on the lower inner walls of the feed trough and the discharge trough. The clamping plate is a magnetic clamping plate, and the magnetism of the clamping plate is opposite to that of the magnet block.

6. The textile fabric coloring and drying integrated machine according to claim 1, characterized in that: The pulling mechanism includes a rotating rod rotatably mounted on the outer surface of the drying box, and the left and right outer surfaces of the rotating rod are provided with pulling wires, and the two pulling wires pass through the V-shaped slide groove and are connected to the mounting strip. The end of the rotating rod is equipped with a rotating handle.

7. The textile fabric coloring and drying integrated machine according to claim 1, characterized in that: A step hole is provided on the inner wall of the lower side of the discharge trough, a second spring is provided in the step hole, a T-shaped locking piece is provided on the upper side of the second spring, the upper end of the T-shaped locking piece extends out of the step hole, a locking hole matching the T-shaped locking piece is provided on the lower side of the mounting bar, and the upper end of the T-shaped locking piece is arc-shaped.

8. The textile fabric coloring and drying integrated machine according to claim 1, characterized in that: The outer surface of the drying box is provided with a pulling groove communicated with the step hole, and the pulling groove is equipped with an unlocking piece communicated with the T-shaped locking piece.

9. The textile fabric coloring and drying integrated machine according to claim 1, characterized in that: The drying box is equipped with a plurality of storage frames, each of which is provided with a distribution cavity, and the outer surface of the storage frame is provided with a plurality of ejection holes connected with the distribution cavity. The plurality of storage frames are connected with an air supply pipe, and the air supply pipe is connected with a hot air pump.