Device and method for automatically calibrating circumference of filter stick cigarette comprehensive test board

By designing the automatic calibration device of the circumference of the filter rod cigarette-stack comprehensive test bench, automatic calibration is achieved using dual calibration stations and high-precision guides, the problem of low circumference measurement accuracy of the filter rod and manual shutdown calibration is solved, and the accuracy and stability of the measurement are improved.

CN120063123APending Publication Date: 2025-05-30HONGYUN HONGHE TOBACCO (GRP) CO LTD
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Patent Information

Application Number
CN202410499153.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-05-30

AI Technical Summary

Technical Problem

In the prior art, the circumference measurement accuracy of the filter rod is not high, the accuracy is low, and manual shutdown is required for calibration, which has problems such as uncontrollable factors and low efficiency.

Method used

A circumference automatic calibration device of the integrated test bench of the filter rod cigarette stand is designed, using a dual calibration station and a high-precision guide rail. The toothed belt drives the slider to move along the guide rail through the servo motor to achieve automatic calibration, and is equipped with a negative pressure adsorption device and a photoelectric measurement sensor to ensure the accuracy and stability of the measurement.

Benefits of technology

The accuracy and stability of the measurement of the circumferential data of the filter rod are achieved, and the calibration can be performed according to the set time without stopping, which improves the detection efficiency and ensures the accuracy and stability of the data.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to an automatic circumference calibration device and method for a filter stick cigarette comprehensive test board. The device comprises a guide rail, a sliding block is connected to the guide rail, a servo motor is arranged on the lower portion of the guide rail, the output end of the servo motor is connected with a toothed belt, a belt wheel is wound on the toothed belt, the upper end of the toothed belt is fixedly connected with the sliding block, and the lower end of the toothed belt is fixedly connected with the sliding block. A calibration station A, a calibration station B, a measurement station and a manual calibration station are sequentially arranged at the right end of the sliding block from left to right, a negative pressure adsorption device is arranged at the lower end of the right side of the sliding block, a photoelectric measurement sensor is arranged at the upper end of the negative pressure adsorption device, and a reference adjusting seat is arranged below the negative pressure adsorption device; the device can replace manual work to carry out circumference calibration, calibration is carried out according to the set time under the non-stop condition, and the accuracy and stability of data are guaranteed.
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Description

Technical Field

[0001] The present invention relates to the field of cigarette filter rod and cigarette circumference measurement, and specifically relates to a circumference automatic calibration device and calibration method for a comprehensive test bench of filter rods and cigarettes. Background Art

[0002] In the tobacco industry, important indicators required to be inspected in the physical properties of cigarettes and filter rods are important technical indicators for standardizing cigarette production. During the production process, relevant technical indicators need to be strictly detected. The on-line comprehensive test bench used for detection needs to test cigarettes and filter rods one by one, and the circumference is an important item among the important indicators. In order to ensure the continuity of the test and the accuracy of the test data, there is a need for a device that can automatically calibrate the circumference.

[0003] The existing calibration method uses manual timing calibration. During calibration, the machine needs to be stopped for calibration, and a standard rod is placed in the measuring cylinder for measurement and calibration. Its main defects are: 1. It is necessary to stop the machine for measurement and calibration; 2. Manual measurement is required, and there are many uncontrollable factors.

[0004] In the prior art, there are also many filter rod circumference measurements with low accuracy and low precision. For example, a general calibration part for a tobacco-specific circumference measuring instrument disclosed in CN202022257032.3 has low accuracy and stability in measuring the circumference. Summary of the Invention

[0005] The purpose of the present invention is to provide a circumference automatic calibration device for a comprehensive test bench of filter rods and cigarettes that can replace manual calibration, which can be calibrated without stopping the machine according to the set time, improve the detection efficiency, and ensure the accuracy and stability of the data.

[0006] To achieve the above purpose, the present invention provides the following technical solutions:

[0007] A circumference automatic calibration device for a comprehensive test bench of filter rods and cigarettes includes a guide rail, a slider is connected to the guide rail, a servo motor is arranged below the guide rail, the output end of the servo motor is connected to a toothed belt, a pulley is wound on the toothed belt, the upper end of the toothed belt is fixedly connected to the slider, calibration station A, calibration station B, a measurement station and a manual calibration station are sequentially arranged at the right end of the slider from left to right, a negative pressure adsorption device is arranged at the lower right end of the slider, a photoelectric measurement sensor is arranged at the upper end of the negative pressure adsorption device, and a reference adjustment seat is arranged below the negative pressure adsorption device.

[0008] Preferably, the calibration station A and the calibration station B can place standard rods.

[0009] Preferably, the reference adjustment seat and the negative pressure adsorption device are in a straight line in the vertical direction.

[0010] Preferably, the guide rail is a high-precision guide rail.

[0011] Advantages of the present invention:

[0012] 1. The present invention adopts a dual-calibration station, which ensures the accuracy and stability of the measurement of the filter rod circumference data. The setting of the manual calibration station enables the final verification of the measured data manually, further ensuring the accuracy of the data;

[0013] 2. The present invention can replace manual circumferential calibration, and perform calibration without stopping the machine according to the set time, ensuring the accuracy and stability of the data. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of a circumferential automatic calibration device for a comprehensive test bench of filter rods and cigarettes of the present invention.

[0015] In the figure: 1. Servo motor 2. Toothed belt 3. Pulley 4. Guide rail 5. Slide block 6. Calibration station A 7. Calibration station B 8. Measurement station 9. Photoelectric measurement sensor 10. Negative pressure adsorption device 11. Reference adjustment seat. DETAILED DESCRIPTION OF THE INVENTION

[0016] The following are specific embodiments of the present invention, and the technical solutions of the present invention will be further described in conjunction with the drawings, but the present invention is not limited to these embodiments.

[0017] As Figure 1 shown, a circumferential automatic calibration device for a comprehensive test bench of filter rods and cigarettes includes a guide rail 4, a slide block 5 is connected to the guide rail 4, a servo motor 1 is arranged below the guide rail 4, the output end of the servo motor 1 is connected to a toothed belt 2, a pulley 3 is wound on the toothed belt 2, the upper end of the toothed belt 2 is fixedly connected to the slide block 5, and the right end of the slide block 5 is sequentially provided with a calibration station A 6, a calibration station B 7, a measurement station 8 and a manual calibration station from left to right. A negative pressure adsorption device 10 is arranged at the lower right end of the slide block 5, a photoelectric measurement sensor 9 is arranged at the upper end of the negative pressure adsorption device 10, and a reference adjustment seat 11 is arranged below the negative pressure adsorption device 10.

[0018] The calibration station A 6 and the calibration station B 7 can place standard rods.

[0019] The reference adjustment seat 11 and the negative pressure adsorption device 10 are in a straight line in the vertical direction.

[0020] The guide rail 4 is a high-precision guide rail.

[0021] Working principle and calibration method of the present invention:

[0022] When the device is working, the servo motor 1 drives the toothed belt 2 to rotate. Under the action of the pulley 3, the slider 5 on the toothed belt 2 moves along the guide rail 4 to the corresponding station for measurement work. When measuring the filter rod, the workpiece to be measured is placed in the measurement station 8. At the same time, the slider 5 moves along the guide rail 4. When the measurement station 8 just stops above the negative pressure adsorption device 10, the negative pressure adsorption device 10 starts and adsorbs the workpiece to be measured. At the same time, the photoelectric measurement sensor 9 can measure the circumference data of the workpiece to be measured and feedback it to the control system. When timed data measurement is required or abnormal data needs to be calibrated, the calibration station A6 and calibration station B 7 equipped with standard parts are measured and calibrated according to the above method in sequence. Finally, in the non-automatic case, the slider 5 can also be moved to the leftmost end, and the workpiece to be measured or the standard rod can be manually placed into the negative pressure adsorption device 10 to conduct manual verification measurement for automatic calibration, further ensuring the accuracy of the measurement. If the workpiece to be measured is relatively long, the reference adjustment seat 11 can calibrate the position of the workpiece to be measured, further ensuring the accuracy and stability of the data measurement.

[0023] The present invention adopts a high-precision guide rail 4, which further ensures the accuracy of the moving distance of the slider 5 and lays a foundation for the next precise measurement.

[0024] In short, the present invention can replace manual circumferential calibration, can be calibrated without stopping the machine according to the set time, and ensures the accuracy and stability of the data.

[0025] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An automatic circumference calibration device for a filter rod cigarette comprehensive test bench, characterized in that: include: A guide rail (4) is provided, wherein a slider (5) is connected to the guide rail (4), a servo motor (1) is provided at the lower part of the guide rail (4), a toothed belt (2) is connected to the output end of the servo motor (1), a pulley (3) is wound around the toothed belt (2), the upper end of the toothed belt (2) is fixedly connected to the slider (5), a calibration station A (6), a calibration station B (7), a measuring station (8) and a manual calibration station are provided at the right end of the slider (5) from left to right, a negative pressure adsorption device (10) is provided at the lower end of the right side of the slider (5), a photoelectric measurement sensor (9) is provided at the upper end of the negative pressure adsorption device (10), and a reference adjustment seat (11) is provided below the negative pressure adsorption device (10).

2. The automatic circumference calibration device for filter rod cigarette comprehensive test bench according to claim 1, characterized in that: The calibration station A (6) and the calibration station B (7) are used to place the standard rod.

3. The automatic circumference calibration device for filter rod cigarette comprehensive test bench according to claim 1, characterized in that: The reference adjustment seat (11) and the negative pressure adsorption device (10) are in a straight line in the vertical direction.

4. The automatic circumference calibration device for filter rod and cigarette comprehensive test bench according to claim 1, characterized in that: The guide rail (4) is a high-precision guide rail.

5. A calibration method for a filter rod cigarette comprehensive test bench circumference automatic calibration device according to any one of claims 1 to 4, characterized in that: Step 1, the servo motor (1) drives the toothed belt (2) to rotate, and under the action of the pulley (3), the slider (5) on the toothed belt (2) moves along the guide rail (4) to the corresponding work station for measurement; Step 2, when it is necessary to measure the filter rod, the piece to be measured is placed in the measuring station (8), and the slider (5) moves along the guide rail (4). When the measuring station (8) moves just above the negative pressure adsorption device (10), it stops, and the negative pressure adsorption device (10) starts and adsorbs the piece to be measured. At the same time, the photoelectric measurement sensor (9) measures the circumferential data of the piece to be measured and feeds it back to the control system; Step 3, when it is necessary to measure the regular data or when abnormal data needs to be calibrated, the calibration station A (6) and calibration station B (7) equipped with the standard parts are measured and calibrated in accordance with steps 1 and 2 respectively; Step 4, in the non-automatic state, the slider (5) is moved to the leftmost end, and the piece to be tested or the standard rod is manually placed into the negative pressure adsorption device (10) to perform manual verification measurement of the automatic calibration; if the piece to be tested is long, the reference adjustment seat (11) can perform position calibration on the piece to be tested.

Citation Information

Patent Citations

  • Universal calibration piece for circumference tester special for tobacco

    CN212843481U