Household garbage incineration fly ash resource utilization treatment device
By adopting centrifugal drive rotary strip and spoiler structure in the resource utilization and disposal device of domestic waste incineration fly ash, uniform contact and efficient dispersion between fly ash and cleaning liquid is achieved, the problems of chloride salt reaction and fly ash agglomeration in traditional devices are solved, and the stability and safety of the cured body are improved.
Patent Information
- Application Number
- CN202510581482.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2045-05-07
AI Technical Summary
When treating fly ash with traditional domestic waste incineration, the resource utilization and disposal device of fly ash can easily lead to the reaction of soluble chloride salt with the curing agent, reduce the strength of the curing body, and increase the risk of heavy metal leaching. The excessive water injection leads to the ash agglomeration or exothermic heat, affecting the curing effect and safety.
Centrifugal drive rotary tray is used to intermittently inject water, and combine it with the spoiler structure to fully disperse the fly ash and the cleaning liquid to achieve efficient removal of chloride salt and avoid fly ash agglomeration and exothermic reaction.
By combining intermittent water injection and spoiler structure, the interference of chloride salt residue on curing is significantly reduced, and the stability of the cured body and the safety of resource utilization are improved.
Smart Images

Figure CN120079682A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of resource utilization and disposal of waste incineration fly ash, and in particular to a resource utilization and disposal device for domestic waste incineration fly ash. Background Art
[0002] Usually, fly ash generated by the incineration of domestic waste needs to be collected for recycling. Since the fly ash from the incineration of domestic waste is rich in heavy metals and soluble chloride salts, it needs to be stabilized and solidified before resource utilization. The incineration fly ash needs to be injected into a mixing container and mixed with a solidifying agent to solidify the incineration fly ash so that the incineration fly ash can be recycled and used as building materials. However, traditional domestic waste incineration fly ash resource utilization and disposal devices still have problems that need to be solved.
[0003] For example, existing technologies usually use a method of directly stirring a solidifying agent to treat fly ash, but the soluble chloride salts remaining in the fly ash are easy to react with the solidifying agent, reducing the strength of the solidified body and increasing the risk of heavy metal leaching. Some technologies attempt to clean and remove the chloride salts, but the rough water injection causes the fly ash to agglomerate or release heat when it comes into contact with water, which directly affects the subsequent solidification effect and disposal safety. Summary of the invention
[0004] The present invention provides a disposal device for resource utilization of fly ash from the incineration of domestic waste, which utilizes a centrifugal-driven rotary element to intermittently and quantitatively inject water, and combines a spoiler structure to fully disperse the fly ash and cleaning liquid, thereby achieving efficient removal of chloride salts and avoiding fly ash agglomeration and exothermic reaction caused by a one-time water injection.
[0005] In order to solve the above technical problems, the technical solution of the present invention is as follows: In the first aspect, a domestic waste incineration fly ash resource utilization and disposal device comprises a cylinder and an end cover fixed on the cylinder, a transmission is fixed on the end cover, a motor is connected to the transmission, a filling cylinder is symmetrically arranged inside the end cover, a fan-shaped plate is rotatably inserted at the bottom of the cylinder to open and close the discharge end of the cylinder, a transmission rod is connected to the output end of the transmission, and a stirring rod is rotatably connected to the outer side of the transmission rod, and further comprises: A stirring shovel part is arranged on the outside of the transmission rod to scoop up and stir the fly ash in the cylinder; The stirring shovel part includes a supporting and pushing member and a stirring shovel member, wherein the supporting and pushing member is connected to the transmission rod, and the stirring shovel member is arranged on the supporting and pushing member and is located in the cylinder; The pre-washing part is arranged inside the end cover, outside the transmission rod, and above the stirring shovel part, so as to wash the fly ash; The pre-washing part comprises a container support member and a disturbing member, wherein the container support member is arranged on the inner side of the end cover, the disturbing member is rotatably connected with the container support member, and the disturbing member is in contact with the supporting member; The annotation part is arranged on the pre-washing part and contacts the stirring and shoveling part to be intermittently and slowly filled with water into the pre-washing part by the driving of the stirring and shoveling part; The annotation part includes a water injection guide piece and a rotating and discharging piece. The water injection guide piece penetrates through the end cover and is connected to the disturbing piece. The rotating and discharging piece penetrates through the disturbing piece and is located inside the supporting piece.
[0006] Furthermore, the pushing and supporting piece includes: A bracket fixed on the outer side of the transmission rod and located inside the cylinder body; A rotating rod symmetrically penetrates through the bracket and is fixedly connected to the stirring rod; Two arc-shaped rubber blocks are symmetrically fixed on the bracket.
[0007] Furthermore, the stirring and shoveling piece includes: Two stirring rods symmetrically penetrate through the bracket and are staggered with the rotating rod; A stirring plate is fixed at the bottom end of one of the stirring rods; A shoveling plate is fixed at the bottom end of the other stirring rod.
[0008] Furthermore, the supporting piece includes: A ring cylinder welded to the inner wall of the end cover and located outside the transmission rod; An inclined cylinder, one end of which is welded to the end of the ring cylinder far from the end cover and has an inclination angle; A supporting and discharging part is arranged at the other end of the inclined cylinder.
[0009] Furthermore, the supporting and discharging part includes: An inclined ring support, one end of which is welded to the other end of the inclined cylinder and is inclined away from the center line near the inner wall of the inclined cylinder; A supporting ring is welded to the other end of the inclined ring cylinder; Multiple solenoid valves are uniformly arranged through the inclined ring support; A flange pipe penetrates through the supporting ring and one side of the end cover; A filter screen is fixed inside the flange pipe.
[0010] Furthermore, the disturbing piece includes: Multiple shaft seals are uniformly fixed through the inclined cylinder; Multiple rotating pipes are respectively rotatably connected through the shaft seals; Rubber wheels are fixed on the outer side of the rotating pipes and are located in the direction of the inclined cylinder close to the transmission rod; Multiple disturbing plates are uniformly fixed on the outer side of the rotating pipes and are located between the inclined cylinder and the supporting ring; An inclined disturbing part is rotatably arranged above the rotating pipe.
[0011] Furthermore, the inclined disturbing part includes: The first inclined wheel is fixed on the outer side of the rotating tube and has a first inclined surface; There are multiple struts, which are evenly distributed and fixed on the outer side of the annular cylinder; There are multiple support rods, and one end of each support rod is rotatably connected to a strut respectively; The second inclined wheel is fixed at the other end of the support rod, has a second inclined surface and cooperates with the first inclined surface of the first inclined wheel.
[0012] Furthermore, the injection guide member includes: The L-shaped tube has one end passing through the end cover and the other end extending to the inner side of the inclined tube; The inner ring tube is fixed at the other end of the L-shaped tube; The outer ring tube is arranged on the outer side of the end cover; There are multiple connecting tubes, which are evenly distributed and fixed on the outer side of the inner ring tube and the inner side of the outer ring tube. One end of each connecting tube is communicated with the inner ring tube and the outer ring tube respectively, and the other end is inserted into the inner side of the rotating tube for rotationally sealed connection; The drain pipe is fixedly connected through one side of the outer ring tube.
[0013] Furthermore, the rotating and discharging member includes: There are multiple discharge pipes, which are symmetrically arranged through the rotating tube; The piston is movably arranged in the discharge pipe; The circular ring groove is opened on the outer side of the piston; The rubber ring is arranged on the inner side of the circular ring groove and fits with the inner wall of the discharge pipe; The auxiliary parts are arranged on the outer side of the rotating tube.
[0014] Furthermore, the auxiliary parts include: There are multiple L-shaped plates, which are symmetrically fixed on the outer side of the rotating tube and extend to the end of the discharge pipe away from the rotating tube; The T-shaped rod movably passes through the L-shaped plate, and one end of the T-shaped rod is fixedly connected to the piston; The spring is sleeved on the outer side of the T-shaped rod and is located between the L-shaped plate and the piston.
[0015] The above scheme of the present invention has at least the following beneficial effects: By arranging the stirring shovel part, the pre-washing part and the annotation part, the driving member arranged in the stirring shovel part is used to drive the disturbing member arranged in the pre-washing part to rotate, and the rotating and discharging member arranged in the annotation part is driven by the disturbing member, and the drainage channel is periodically opened by centrifugal force, and the water flow is slowly released in batches and intermittently, which not only ensures the uniform contact between the fly ash and the water, but also improves the cleaning efficiency through the dynamic stirring of the disturbing plate and the perturbation plate, significantly reduces the interference of the chloride salt residue on the subsequent solidification, and improves the stability of the solidified body and the safety of resource utilization. Description of the Drawings
[0016] Figure 1Schematic diagram of the overall three-dimensional structure of the domestic waste incineration fly ash resource utilization and disposal device provided by the embodiment of the present invention; Figure 2 Schematic diagram of the three-dimensional structure of the combination of the cylinder and the sector plate provided by the embodiment of the present invention from the bottom view; Figure 3 Schematic diagram of the cross-sectional plane structure of the domestic waste incineration fly ash resource utilization and disposal device provided by the embodiment of the present invention; Figure 4 Schematic diagram of the three-dimensional structure of the combination of the motor, the bracket, the stirring rod and the mixing rod provided by the embodiment of the present invention; Figure 5 Schematic diagram of the three-dimensional structure of the combination of the sector plate and the electric rod provided by the embodiment of the present invention; Figure 6 Exploded three-dimensional view of the combination of the annular cylinder, the inclined cylinder, the inclined annular support, the outer ring pipe, the inner ring pipe, the spiral pipe and the support rod provided by the embodiment of the present invention; Figure 7 Provided by the embodiment of the present invention Figure 3 Schematic diagram of the structure at D in; Figure 8 Provided by the embodiment of the present invention Figure 3 Schematic diagram of the structure at A in; Figure 9 Provided by the embodiment of the present invention Figure 3 Schematic diagram of the structure at B in; Figure 10 Exploded three-dimensional view of the combination of the drain pipe, the L-shaped plate, the piston and the rubber ring provided by the embodiment of the present invention; Figure 11 Schematic diagram of the cross-sectional plane structure of the combination of the flange pipe and the filter screen provided by the embodiment of the present invention; Figure 12 Provided by the embodiment of the present invention Figure 4 Schematic diagram of the structure at C in; Figure 13 Provided by the embodiment of the present invention Figure 3 Schematic diagram of the structure at E in; Figure 14 Schematic diagram of the three-dimensional structure of the combination of the drain pipe, the spiral pipe, the support rod and the drain pipe provided by the embodiment of the present invention.
[0017] Explanation of reference numerals: In the figure: 1, cylinder; 2, support frame; 3, fan-shaped plate; 4, connecting plate; 5, rotating rod; 6, electric rod; 7, end cover; 8, transmission; 9, motor; 10, transmission rod; 11, bracket; 12, stirring rod; 13, stirring plate; 14, shovel plate; 15, fixed gear; 16, rotating rod; 17, moving gear; 18, stirring rod; 19, filling cylinder; 20, sealing cap; 21, ring cylinder; 22, inclined cylinder; 23, inclined ring support; 24, support ring; 25, solenoid valve; 26, arc rubber block; 27. Shaft seal; 28. Rotary tube; 29. Rubber wheel; 30. Disturbing plate; 31. First inclined wheel; 32. Support column; 33. Support rod; 34. Second inclined wheel; 35. Disturbing plate; 36. L-tube; 37. Inner ring tube; 38. Connecting tube; 39. Sealing ring; 40. Drain tube; 41. L-plate; 42. T-rod; 43. Spring; 44. Piston; 45. Circular groove; 46. Rubber ring; 47. Flange tube; 48. Filter screen; 49. Outer ring tube; 50. Drain pipe; 51. Support cylinder. DETAILED DESCRIPTION
[0018] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present invention and to enable the scope of the present invention to be fully communicated to those skilled in the art.
[0019] like Figures 1 to 14 As shown, an embodiment of the present invention provides a waste incineration fly ash resource utilization and disposal device, including a cylinder 1 and an end cover 7 fixed on the cylinder 1, a transmission 8 is fixed on the end cover 7, a motor 9 is connected to the transmission 8, a filling cylinder 19 is penetrated and symmetrically arranged inside the end cover 7, a fan-shaped plate 3 is rotatably inserted at the bottom of the cylinder 1 to open and close the discharge end of the cylinder 1, a transmission rod 10 is connected to the output end of the transmission 8, and a stirring rod 18 is rotatably connected to the outer side of the transmission rod 10, and further includes: A stirring shovel part is arranged on the outside of the transmission rod 10 to scoop up and stir the fly ash in the cylinder 1; The stirring shovel part includes a supporting and pushing member and a stirring shovel member, the supporting and pushing member is connected to the transmission rod 10, and the stirring shovel member is arranged on the supporting and pushing member and is located in the cylinder 1; The pre-washing part is arranged inside the end cover 7, outside the transmission rod 10, and above the stirring shovel part, so as to wash the fly ash; The pre-washing part includes a container support member and a disturbing member, the container support member is arranged on the inner side of the end cover 7, the disturbing member is rotatably connected with the container support member, and the disturbing member is in contact with the support and pushing member; The injection part is arranged on the pre-washing part and contacts with the stirring shovel part, so as to be driven by the stirring shovel part to intermittently and slowly inject water into the pre-washing part; The annotation part includes a guiding member and a rotating and discharging member. The guiding member penetrates through the end cover 7 and is connected to the disturbing member. The rotating and discharging member penetrates through the disturbing member and is located inside the supporting member.
[0020] Specifically, a support frame 2 is fixed at the bottom of the cylinder body 1. One end of the sector plate 3 is fixed with a connecting plate 4. A rotating shaft is fixed outside the cylinder body 1, and the rotating rod 5 is rotatably connected to the end of the sector plate 3. An electric rod 6 is rotatably connected outside the cylinder body 1. The telescopic end of the electric rod 6 is rotatably connected to the sector plate 3, and the electric rod 6 is located on one side of the rotating rod 5. The cylinder body 1 can provide stable support for the end cover 7. The support frame 2 can support the cylinder body 1. A discharge port is provided at the position of the cylinder body 1 corresponding to the sector plate 3. The sector plate 3 can seal the discharge port in the state as shown. The electric rod 6 can provide support for the sector plate 3 through the connecting plate 4 under the support of the cylinder body 1, and the rotating rod 5 can also provide support for the sector plate 3 through the connecting plate 4. The end cover 7 can provide support for the transmission 8. The transmission 8 can support the motor 9. And the motor 9 can drive the transmission 8 to operate by using the driving end. The transmission 8 can adjust the output rotation speed and can drive the transmission rod 10 to rotate together. The transmission rod 10 can provide support for the bracket 11 and can provide rotational support for the stirring rod 12. The end cover 7 can provide stable support for the filling cylinder 19. The filling cylinder 19 can provide a filling channel for the municipal solid waste incineration fly ash. Two covers 20 are symmetrically and rotatably connected to the cylinder body 1, and the covers 20 cooperate with the filling cylinder 19. Figure 2 In the actual application process of this embodiment: The staff needs to place the cylinder body 1 supported by the support frame 2 at the working location, and rotate the cover 20 to open the opening of the filling cylinder 19 under the support of the end cover 7, so as to facilitate the filling of the incineration fly ash. When the incineration fly ash falls into the cylinder body 1, the staff needs to control the motor 9 to start, so that the motor 9 drives the transmission rod 10 to rotate through the transmission 8, so that the transmission rod 10 can drive the bracket 11 and the stirring rod 18 to rotate together, so that the stirring rod 13 can use the rotational power to stir the incineration fly ash. At the same time, it is necessary to fill the cylinder body 1 with a curing agent through the filling cylinder 19, including but not limited to polyacrylate solution, so that the incineration fly ash and the curing agent are stirred and mixed, so that the incineration fly ash reacts to achieve solidification treatment. After the solidification treatment of the incineration fly ash is completed, the staff needs to control the electric rod 6 to extend, so that the electric rod 6 uses the telescopic end to push the sector plate 3 through the connecting plate 4. At the same time, the fixed end of the electric rod 6 will rotate under the support of the cylinder body 1, and the telescopic end of the electric rod 6 will rotate simultaneously under the support of the connecting plate 4. Furthermore, the connecting plate 4 can rotate counterclockwise under the support of the rotating rod 5, and then the connecting plate 4 drives the sector plate 3 to move out from below the cylinder body 1, and then opens the discharge port, so that the solidified incineration fly ash in the cylinder body 1 can be discharged and collected for resource utilization.
[0021] In the actual application of this embodiment, the staff needs to place the cylinder body 1 supported by the support frame 2 at the working site, and rotate the cover 20 to open the opening of the filling cylinder 19 under the support of the end cover 7 to facilitate the filling of incineration fly ash. When the incineration fly ash falls into the cylinder body 1, the staff needs to control the motor 9 to start, so that the motor 9 drives the transmission rod 10 to rotate through the transmission 8, so that the transmission rod 10 can drive the bracket 11 and the stirring rod 12 to rotate together, so that the stirring rod 13 can use the rotational power to stir the incineration fly ash. At the same time, it is necessary to fill the cylinder body 1 with a curing agent through the filling cylinder 19, including but not limited to polyacrylate solution, so that the incineration fly ash and the curing agent are stirred and mixed, so that the incineration fly ash reacts to achieve solidification treatment. After the solidification treatment of the incineration fly ash is completed, the staff needs to control the electric rod 6 to extend, so that the electric rod 6 uses the telescopic end to push the sector plate 3 through the connecting plate 4. At the same time, the fixed end of the electric rod 6 will rotate under the support of the cylinder body 1, and the telescopic end of the electric rod 6 will rotate simultaneously under the support of the connecting plate 4. Furthermore, the connecting plate 4 can rotate counterclockwise under the support of the rotating rod 5, and then the connecting plate 4 drives the sector plate 3 to move out from below the cylinder body 1, and then opens the discharge port, so that the solidified incineration fly ash in the cylinder body 1 can be discharged and collected for resource utilization.
[0022] As a preferred embodiment of the present invention, the pushing member includes: A bracket 11, fixed on the outer side of the transmission rod 10 and located inside the cylinder 1; A rotating rod 16, symmetrically penetrating through the bracket 11 and fixedly connected to the stirring rod 18; Two arc-shaped rubber blocks 26, symmetrically fixed on the bracket 11.
[0023] Specifically, a support cylinder 51 is fixed at the bottom end of the transmission 8, and the support cylinder 51 is located inside the end cover 7. A fixed gear 15 is fixed on the outer side of the support cylinder 51. A moving gear 17 is fixed on the outer side of the rotating rod 16, and the moving gear 17 meshes with the fixed gear 15. The rotating rod 16 is fixedly connected to the stirring rod 18 and can drive the stirring rod 18 to rotate together. The transmission rod 10 can provide support for the bracket 11. The arc-shaped rubber block 26 can use the frictional force to push the rubber wheel 29 in contact with it to rotate under the support of the bracket 11.
[0024] The stirring and shoveling member includes: Two stirring rods 12, symmetrically penetrating through the bracket 11 and intersecting with the rotating rod 16; A stirring plate 13, fixed at the bottom end of one of the stirring rods 12; A shoveling plate 14, fixed at the bottom end of the other stirring rod 12.
[0025] Specifically, the bracket 11 can provide stable support for the stirring rods 12. The stirring rods 12 can provide stable support for the stirring plate 13 and the shoveling plate 14. The stirring plate 13 can rotate together with the bracket 11 under the drive of the stirring rod 12 and participate in the work of stirring the fly ash during the rotation process. At the same time, the shoveling plate 14 will rotate together with the bracket 11 under the support of the other stirring rod 12 and shovel up the fly ash on the inner bottom wall of the cylinder 1 during the rotation process by using the inclination angle and the rotation power.
[0026] In the actual application process of this embodiment, when the motor 9 starts and drives the transmission rod 10 to rotate through the transmission 8, the transmission rod 10 will drive the bracket 11 to rotate together, so that the bracket 11 can drive the rotating rod 16 and the stirring rod 18 to rotate together. At the same time, the rotating rod 16 will use the rotating power to drive the moving gear 17 to rotate together with the transmission rod 10, and the moving gear 17 will roll along the outside of the fixed gear 15 by using the meshing action with the fixed gear 15 during the rotation process. Thus, the moving gear 17 can drive the rotating rod 16 under the action of the fixed gear 15 to rotate under the support of the bracket 11. Furthermore, the rotating rod 16 can drive the stirring rod 18 to rotate together under the support of the bracket 11. Therefore, the stirring rod 18 can rotate around the transmission rod 10 as the center while rotating on its own axis, improving the stirring efficiency and effect. At the same time, the bracket 11 will drive the scraping plate 14 and the stirring plate 13 to rotate together with the transmission rod 10 through the stirring rod 12, so that the stirring plate 13 can stir the incineration fly ash during the rotation process. At the same time, the scraping plate 14 will rotate clockwise together with the stirring rod 12 under the drive of the bracket 11, so that the scraping plate 14 can shovel up the incineration fly ash near the bottom wall of the cylinder body 1 by using its own inclination angle during the rotation process. Through the above working process, the stirring dead zone of the incineration fly ash can be greatly reduced, and the fly ash can be prevented from rotating at the same speed as the stirring rod 12, and the effect and efficiency of stirring and mixing can be improved.
[0027] In another preferred embodiment of the present invention, the supporting member includes: A circular cylinder 21, welded to the inner wall of the end cover 7 and located outside the transmission rod 10; An inclined cylinder 22, one end of which is welded to the end of the circular cylinder 21 away from the end cover 7 and has an inclination angle; A supporting and discharging part, arranged at the other end of the inclined cylinder 22.
[0028] Specifically, the end cover 7 can provide a stable support for the circular cylinder 21, and the circular cylinder 21 can stably support the inclined cylinder 22.
[0029] The supporting and discharging part includes: An inclined ring support 23, one end of which is welded to the other end of the inclined cylinder 22 and is inclined away from the center line near the inner wall of the inclined cylinder 22; A supporting ring 24, welded to the other end of the inclined circular cylinder 21; A plurality of solenoid valves 25, uniformly arranged through the inclined ring support 23; A flange pipe 47, arranged through the supporting ring 24 and one side of the end cover 7; A filter screen 48, fixed to the inner side of the flange pipe 47.
[0030] Specifically, the inclined cylinder 22 can provide support for the inclined ring support 23, the inclined ring support 23 can stably support the support ring 24, and the ring cylinder 21 can provide support for the other end of the support ring 24, so that a cleaning space can be formed among the support ring 24, the inclined ring cylinder 21, the inclined cylinder 22, the ring cylinder 21 and the end cover 7, and a storage space can be provided for incineration fly ash and water. The inclined ring support 23 can provide support for the solenoid valve 25. The inclined ring support 23 has an inclined angle and can provide an inclined guide for the fly ash, so that the fly ash can conveniently fall into the solenoid valve 25. After the solenoid valve 25 is opened, the fly ash in the cleaning space can fall into the cylinder body 1. The flange pipe 47 can stably support the filter screen 48 under the support of the support ring 24. The staff can control the pipeline flow of the flange pipe 47 by connecting the valve to the flange pipe 47. And the flange pipe 47 can provide a discharge channel for the water in the cleaning space after the valve is opened. The filter screen 48 can provide a through channel for the water and resist the fly ash under the support of the flange pipe 47 to prevent the fly ash from entering the flange pipe 47.
[0031] The disturbing parts include: The shaft seals 27, there are multiple of them, and they are uniformly fixed through the inclined cylinder 22; The spiral pipes 28, there are multiple of them, and they are respectively rotationally connected through the shaft seals 27; The rubber wheels 29 are fixed on the outer side of the spiral pipes 28 and are located in the direction where the inclined cylinder 22 is close to the transmission rod 10; The disturbing plates 30, there are multiple of them, and they are uniformly fixed on the outer side of the spiral pipes 28 and are located between the inclined cylinder 22 and the support ring 24; The inclined disturbing parts are rotatably arranged above the spiral pipes 28.
[0032] Specifically, the shaft seals 27 can play a sealing role between the inclined cylinder 22 and the spiral pipes 28 and can provide rotational support for the spiral pipes 28. The spiral pipes 28 can provide stable support for the rubber wheels 29 and can stably support the disturbing plates 30. The rubber wheels 29 can use external force to push the spiral pipes 28 to rotate under the support of the shaft seals 27, so that the spiral pipes 28 can drive the disturbing plates 30 to rotate together in the cleaning space, and then the disturbing plates 30 can use the rotational power to disturb the fly ash in the cleaning space.
[0033] The inclined disturbing parts include: The first inclined wheel 31 is fixed on the outer side of the spiral pipe 28 and has a first inclined surface; The support columns 32, there are multiple of them, and they are uniformly fixed on the outer side of the ring cylinder 21; The support rods 33, there are multiple of them, and one ends of them are respectively rotationally connected to the support columns 32; The second inclined wheel 34 is fixed at the other end of the support rod 33 and has a second inclined surface and is matched with the first inclined surface of the first inclined wheel 31.
[0034] Specifically, a plurality of disturbing plates 35 are uniformly fixed on the outer side of the support rod 33.
[0035] The rotating tube 28 can provide support for the first inclined wheel 31 and can drive the first inclined wheel 31 to rotate together. The first inclined wheel 31 can use the rotational power and friction to push the second inclined wheel 34 through the first inclined surface. The support column 32 can provide rotational support for the support rod 33 under the support of the annular cylinder 21. The support rod 33 can support the second inclined wheel 34, and the first inclined wheel 31 can provide support for the second inclined wheel 34. The second inclined wheel 34 can drive the support rod 33 to rotate under the support of the support column 32 under the push of the first inclined wheel 31.
[0036] In the actual application process of this embodiment, when the staff rotates the cover 20 to open the filling cylinder 19 and injects the incineration fly ash into the filling cylinder 19, the incineration fly ash will pass through the filling cylinder 19 and fall into the cleaning space, and is supported by the inclined cylinder 22, the annular cylinder 21, the inclined ring support 23 and the support ring 24. Then, the staff needs to start the motor 9, so that the motor 9 drives the bracket 11 to rotate clockwise through the transmission 8 and the transmission rod 10, and then the bracket 11 drives the arc rubber block 26 to rotate together, so that the arc rubber block 26 uses the rotational power and friction to intermittently push the rubber wheel 29 as it rotates. When the rubber wheel 29 contacts the arc rubber block 26, it is pushed by the arc rubber block 26 using the rotational power, so that the rubber wheel 29 can drive the rotating tube 28 to rotate together, and then the rotating tube 28 can drive the first inclined wheel 31 and the baffle 30 to rotate together using the rotational power. At the same time, the first inclined wheel 31 will use the rotational power and friction to push the second inclined wheel 34 to rotate, so that the second inclined wheel 34 can drive the disturbance plate 35 to rotate together through the support rod 33, and the cleaning space can provide a storage support space for water. Thus, the disturbance plate 35 and the baffle 30 push the water and fly ash in the cleaning space to be mixed and disturbed during rotation, and then use the push of the water and the disturbance plate 35 and the baffle 30 to clean the fly ash to remove soluble chlorides and avoid chloride ions interfering with the subsequent chelation and solidification reaction.
[0037] As a preferred embodiment of the present invention, the injection guide member includes: An L-shaped tube 36, one end of which penetrates the end cover 7 and the other end extends to the inside of the inclined cylinder 22; An inner ring tube 37, fixed to the other end of the L-shaped tube 36; An outer ring tube 49, arranged outside the end cover 7; A plurality of connecting tubes 38, evenly distributed and fixed on the outer side of the inner ring tube 37 and the inner side of the outer ring tube 49, one end of which is respectively communicated with the inner ring tube 37 and the outer ring tube 49, and the other end is inserted into the inside of the rotating tube 28 and rotatably and sealingly connected; A drain pipe 50, fixedly connected through one side of the outer ring tube 49.
[0038] Specifically, a plurality of sealing rings 39 are sleeved outside the connecting pipe 38, and the sealing rings 39 are in contact with the inner wall of the rotating pipe 28, which can play a sealing role. The sealing rings 39 are elastic and can deform under the action of external force and can rebound by the rebounding force. They can rotate with the rotating pipe 28 by friction when the rotating pipe 28 rotates. The connecting pipe 38 can provide rotational support for the sealing rings 39. The L-shaped pipe 36 can provide support for the inner ring pipe 37 under the support of the end cover 7. The connecting pipe 38 can provide support for the inner ring pipe 37 and the outer ring pipe 49 under the support of the rotating pipe 28. The outer ring pipe 49 can provide support for the discharge pipe 40. The outer ring pipe 49, the inner ring pipe 37, the rotating pipe 28, the connecting pipe 38, the L-shaped pipe 36 and the drain pipe 50 can provide a flow channel for water or steam.
[0039] The rotating and discharging member includes: A plurality of discharge pipes 40 are symmetrically arranged through the rotating pipe 28; A piston 44 is movably arranged in the discharge pipe 40; A circular ring groove 45 is formed on the outer side of the piston 44; A rubber ring 46 is arranged inside the circular ring groove 45 and is in fit with the inner wall of the discharge pipe 40; An auxiliary part is arranged on the outer side of the rotating pipe 28.
[0040] Specifically, the discharge pipe 40 can provide a discharge channel for the water in the rotating pipe 28, and can provide a moving space and guidance for the piston 44 under the support of the rotating pipe 28. The piston 44 can provide a space for forming the circular ring groove 45. The circular ring groove 45 can provide a clamping space for the rubber ring 46 and can provide rotational positioning for the rubber ring 46. The rubber ring 46 is elastic and can be in fit with the discharge pipe 40 to play a sealing role.
[0041] The auxiliary part includes: A plurality of L-shaped plates 41 are symmetrically fixed on the outer side of the rotating pipe 28 and extend to one end of the discharge pipe 40 away from the rotating pipe 28; A T-shaped rod 42 is movably arranged through the L-shaped plate 41, and one end of the T-shaped rod 42 is fixedly connected with the piston 44; A spring 43 is sleeved outside the T-shaped rod 42 and is located between the L-shaped plate 41 and the piston 44.
[0042] Specifically, one side of the outer ring pipe 49 is connected with a drain pipe 50 in a penetrating manner. The L-shaped plate 41 can provide a penetrating channel and a guiding function for the T-shaped rod 42 under the support of the rotating pipe 28. One end of the T-shaped rod 42 away from the rotating pipe 28 is a counterweight. The spring 43 can resist the piston 44 to keep it in the discharge pipe 40 under the resistance of the L-shaped plate 41 by its own elastic force.
[0043] In the actual application process of this embodiment, after the staff injects incineration fly ash into the cleaning space, it is necessary to use fixing components to connect the pipeline for conveying clean water to the L-pipe 36 and the drain pipe 50. At the same time, it is necessary to connect the pipeline for discharging the water after cleaning to the flange pipe 47 through a valve and close the valve channel. After that, when the rotating pipe 28 is intermittently rotated by the rubber wheel 29 and the arc-shaped rubber block 26, the rotating pipe 28 will drive the drain pipe 40 and the L-plate 41 to rotate together by using the rotating power, so that the drain pipe 40 drives the piston 44 to rotate together. At the same time, the L-plate 41 will drive the T-rod 42 and the spring 43 to rotate together by using the rotating power, so that the piston 44 moves away from the central axis of the rotating pipe 28 by using the centrifugal force generated by the rotation. Furthermore, the piston 44 drives the rubber ring 46 to move outward along the drain pipe 40. At the same time, the piston 44 will use the centrifugal force to squeeze the spring 43 to contract during the movement, and at the same time push the T-rod 42 to penetrate the L-plate 41 and move away from the rotating pipe 28, so that the piston 44 moves out of the drain pipe 40 and opens the pipeline channel of the drain pipe 40. Subsequently, the clean water in the rotating pipe 28 will enter the drain pipe 40 by using the centrifugal force under the action of the rotating power, and pass through the drain pipe 40 after the piston 44 moves out of the drain pipe 40 and is discharged into the incineration fly ash in the cleaning space, and contact and mix with the incineration fly ash, so as to inject water in batches and intermittently and slowly, avoid the fly ash from agglomerating or generating adverse effects due to violent heat release when encountering the water injected in a rough way because of the alkaline substances contained, such as CaO, improve safety, and thus use the water discharged from the drain pipe 40. As time and the amount of water increase, the incineration fly ash is cleaned in the cleaning space in cooperation with the rotation of the baffle 30 and the disturbance plate 35. The excess water in the rotating pipe 28 will pass through the rotating pipe 28 and penetrate into the outer ring pipe 49 through the connecting pipe 38 under the sealing action of the rubber ring 46, and flow along the outer ring pipe 49 and be discharged into the drain pipe 50, and pass through the drain pipe 50 and be discharged from the connecting pipeline for recycling.
[0044] When the cleaning time arrives, the staff can control the valve connected to the flange pipe 47 to open, so that the water in the cleaning space can carry the soluble chlorides washed down and pass through the filter screen 48 into the flange pipe 47, and pass through the flange pipe 47 and be discharged from the connecting pipeline. At the same time, the filter screen 48 will intercept the incineration fly ash after cleaning to prevent the incineration fly ash from entering the flange pipe 47 and being discharged. Subsequently, the staff can replace the pipeline for conveying clean water with the pipeline for conveying steam and connect it to the L-pipe 36 and the drain pipe 50 according to the actual situation, so that the steam can be distributed to each rotating pipe 28 through the L-pipe 36, the inner ring pipe 37 and the connecting pipe 38, so that the steam enters the rotating pipe 28 and is discharged into the outer ring pipe 49 in cooperation with the connecting pipe 38, and finally passes through the drain pipe 50 and is discharged from the connecting pipeline, so that the rotating pipe 28 can use the steam entering its inner side to heat and dry the incineration fly ash in the cleaning space, and the staff can measure the dryness of the incineration fly ash by using the humidity sensor through the filling cylinder 19, and can control the solenoid valve 25 to open when the dryness reaches the appropriate range; After the cleaning water is drained or when it is necessary to dry and incinerate the fly ash and the dryness reaches an appropriate range, the staff can control the solenoid valve 25 to open, so that the incinerated fly ash in the cleaning space can move into the solenoid valve 25 under the action of the inclination angles of the inclined ring support 23 and the inclined cylinder 22, and the incinerated fly ash after cleaning can pass through the solenoid valve 25 and be discharged into the cylinder 1 for stirring and solidification. After the solenoid valve 25 is opened, the staff can inject the curing agent into the cylinder 1 through the cleaning space and the solenoid valve 25.
[0045] Working principle: Fly ash is injected into the disposal device through the injection cylinder 19. The opening and closing of the discharge port are controlled by the linkage of the electric rod 6 and the sector plate 3 to ensure that the fly ash is discharged only after solidification is completed. The fly ash first enters the cleaning space composed of the ring cylinder 21, the inclined cylinder 22, and the support ring 24. The motor 9 drives the transmission rod 10 to drive the stirring shovel part to rotate. The arc rubber block 26 of the stirring shovel part intermittently pushes the rubber wheel 29, so that the rotating pipe 28 drives the disturbing plate 30 and the disturbing plate 35 to rotate, disturbing the fly ash by water washing to remove soluble chlorides and avoiding interference of chloride ions in the subsequent solidification reaction. The centrifugal force controls the water injection (rotary discharge part) and the steam drying technology to prevent the fly ash from getting out of control due to heat release when encountering water, improving the safety.
[0046] The annotation part drives the discharge pipe 40 and the piston 44 to move outwards by centrifugal force, opening the pipeline by centrifugal force, and slowly injecting the clear water into the pre-washing space in batches to avoid violent heat release when the fly ash (containing alkaline substances such as CaO) encounters water. The cleaning water is discharged after being filtered by the filter screen 48, and the dried fly ash enters the cylinder 1 through the solenoid valve 25.
[0047] After the fly ash enters the cylinder 1, the transmission rod 10 drives the stirring rod 18 to revolve and rotate (driven by the meshing of the moving gear 17 and the fixed gear 15). The shovel plate 14 shovels up the fly ash at the bottom, and the stirring plate 13 stirs in multiple directions to eliminate the stirring dead zone. The curing agent (such as polyacrylate) is injected through the injection cylinder 19 and is fully mixed and chelated with the fly ash for solidification. The double-mode stirring of revolution plus rotation (the transmission rod 10 drives the stirring rod 18 to rotate plus the rotation of the moving gear 17 meshing) is combined with the design of the shovel plate 14 for shoveling materials, improving the stirring efficiency and the mixing uniformity of the curing agent, and significantly reducing the stirring dead zone.
[0048] After solidification is completed, the electric rod 6 drives the sector plate 3 to open the discharge port, and the solidified fly ash is discharged for resource utilization (such as building materials raw materials). The steam can be introduced into the pre-washing space through the annotation part to assist in drying, realizing energy recycling.
[0049] Through the innovation of the multi-level collaborative mechanical structure, the present invention solves the industrial problems such as low solidification efficiency of incinerated fly ash, chloride salt interference, and safety hazards, realizes the efficient harmless treatment and high-value resource utilization of fly ash, and has significant economic and environmental benefits.
[0050] The above are the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. A waste incineration fly ash resource utilization and disposal device, comprising a cylinder and an end cover fixed on the cylinder, a transmission fixed on the end cover, a motor connected to the transmission, a filling cylinder penetrating and symmetrically arranged inside the end cover, a fan-shaped plate rotatably plugged under the cylinder to open and close the discharge end of the cylinder, a transmission rod connected to the output end of the transmission, and a stirring rod rotatably connected to the outer side of the transmission rod, characterized in that: Also includes: A stirring shovel part is arranged on the outside of the transmission rod to scoop up and stir the fly ash in the cylinder; The stirring shovel part includes a supporting and pushing member and a stirring shovel member, wherein the supporting and pushing member is connected to the transmission rod, and the stirring shovel member is arranged on the supporting and pushing member and is located in the cylinder; The pre-washing part is arranged inside the end cover, outside the transmission rod, and above the stirring shovel part, so as to wash the fly ash; The pre-washing part includes a container support member and a disturbing member, the container support member is arranged on the inner side of the end cover, the disturbing member is rotatably connected with the container support member, and the disturbing member is in contact with the support and push member, the container support member is composed of an annular cylinder, an inclined cylinder and support row parts, and the disturbing member includes a plurality of spiral tubes, a disturbing plate and a rubber wheel in contact with the support and push member, which is used to disperse fly ash and cleaning liquid; The injection part is arranged on the pre-washing part and contacts with the stirring shovel part, so as to be driven by the stirring shovel part to intermittently and slowly inject water into the pre-washing part; The injection part includes an injection guide and a rotary discharge member. The injection guide member is arranged through the end cover and is connected to the disturbance member. The rotary discharge member is arranged through the disturbance member and is located in the support member. The injection guide member includes an L-tube, which is connected to an external water source through the L-tube. The rotary discharge member includes a discharge pipe, a piston and a spring to intermittently open the drainage channel through centrifugal force.
2. The domestic waste incineration fly ash resource utilization and disposal device according to claim 1 is characterized in that: The supporting member comprises: A bracket is fixed to the outside of the transmission rod and is located inside the cylinder; The rotating rod is symmetrically arranged through the bracket and is fixedly connected to the stirring rod; The arc rubber blocks are provided with two pieces, which are symmetrically fixed on the bracket.
3. The waste incineration fly ash resource utilization and disposal device according to claim 2 is characterized in that: The stirring shovel member comprises: There are two stirring rods, which are symmetrically arranged through the bracket and staggered with the rotating rod; A stirring plate, fixed to the bottom end of one of the stirring rods; A shovel plate is fixed at the bottom end of the other stirring rod.
4. The domestic waste incineration fly ash resource utilization and disposal device according to claim 1 is characterized in that: The support member comprises: The ring cylinder is welded to the inner wall of the end cover and is located outside the transmission rod; An inclined cylinder, one end of which is welded to the end of the ring cylinder away from the end cover and has an inclination angle; The supporting parts are arranged at the other end of the inclined cylinder.
5. The waste incineration fly ash resource utilization and disposal device according to claim 4 is characterized in that: The supporting parts include: An oblique ring bracket, one end of which is welded to the other end of the oblique cylinder and is inclined toward a direction away from the center line close to the inner wall of the oblique cylinder; A support ring, welded to the other end of the inclined ring cylinder; The solenoid valve has a plurality of valves, which are evenly arranged throughout the oblique ring support; A flange pipe is provided on one side of the support ring and the end cover; The filter screen is fixed on the inner side of the flange pipe.
6. The waste incineration fly ash resource utilization and disposal device according to claim 5 is characterized in that: The disturbing member comprises: The shaft seal has multiple ones, which are evenly fixed throughout the inclined cylinder; There are a plurality of spiral tubes, each of which penetrates the shaft seal and is rotatably connected; The rubber wheel is fixed on the outside of the spiral tube and is located at the direction of the inclined cylinder close to the transmission rod; A plurality of spoilers are evenly distributed and fixed on the outside of the spiral tube and located between the inclined tube and the support ring; The oblique disturbing part is rotatably arranged above the spiral tube.
7. The domestic waste incineration fly ash resource utilization and disposal device according to claim 6 is characterized in that: The oblique interference parts include: A first inclined wheel is fixed to the outer side of the spiral tube and has a first inclined surface; There are multiple support pillars, which are evenly distributed and fixed on the outside of the ring tube; There are multiple support rods, each of which is rotatably connected to the support column through one end; The second bevel wheel is fixed to the other end of the support rod and has a second bevel surface which matches with the first bevel surface of the first bevel wheel.
8. The domestic waste incineration fly ash resource utilization and disposal device according to claim 7 is characterized in that: The injection guide comprises: The L tube has one end that passes through the end cover and the other end that extends to the inside of the inclined tube; The inner ring tube is fixed to the other end of the L tube; An outer ring tube is arranged on the outer side of the end cover; There are multiple connecting pipes, which are evenly distributed and fixed on the outside of the inner ring pipe and the inside of the outer ring pipe, one end of which is respectively connected with the inner ring pipe and the outer ring pipe, and the other end is inserted into the inner side of the spiral pipe for rotational sealing connection; The drainage pipe passes through one side of the outer ring pipe and is fixedly connected.
9. The waste incineration fly ash resource utilization and disposal device according to claim 8 is characterized in that: The rotating element comprises: The row of pipes has a plurality of them and is symmetrically arranged throughout the coil; A piston, movably disposed in the discharge pipe; A circular ring groove is provided on the outer side of the piston; The rubber ring is arranged on the inner side of the circular groove and fits with the inner wall of the row pipe; Auxiliary parts are arranged on the outside of the spiral tube.
10. The domestic waste incineration fly ash resource utilization and disposal device according to claim 9, characterized in that: The auxiliary parts include: There are a plurality of L-plates, which are symmetrically fixed on the outside of the coil and extend to the end of the row pipe away from the coil; A T-rod, which movably penetrates the L-plate and has one end fixedly connected to the piston; The spring is sleeved on the outside of the T rod and is located between the L plate and the piston.
Citation Information
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