A brake disc casting production equipment

The bubbles in the metal liquid are cracked through the flow guide mechanism and pressurized assembly, and combined with the vibration of the cover mold and the bottom mold, the problem of bubble mixing during the casting process is solved, achieving high-quality brake disc production and rapid mold release.

CN120079841BActive Publication Date: 2025-08-26莱州华鲁汽车配件集团有限公司
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202510569878.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-06
Publication Date
2025-08-26
Estimated Expiration
2045-05-06

AI Technical Summary

Technical Problem

Bubbles are easily mixed into the cast metal liquid, and existing equipment cannot effectively exhaust gas, resulting in an air chamber inside the brake disc, affecting quality.

Method used

The flow guide mechanism and pressurized assembly work together, push the metal liquid through the push block and break the bubbles. Combined with the vibration of the cover mold and the bottom mold, ensure that the metal liquid is full and exhausts the gas, and use the driving mechanism to achieve rapid mold release.

Benefits of technology

Effectively break the bubbles in the metal liquid, ensure the casting quality, avoid the formation of air chambers, achieve rapid mold release, and facilitate high-quality production of brake discs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120079841B_ABST
    Figure CN120079841B_ABST
Patent Text Reader

Abstract

The present invention discloses a brake disc casting production equipment, which belongs to the technical field of casting equipment. It comprises: a base, a cover mold and a bottom mold, a casting cavity is formed between the cover mold and the bottom mold, the bottom mold is rotatably sleeved in the base, a guide mechanism and multiple groups of pressurizing components are provided in the bottom mold, the pressurizing components include a push block and a rotating shaft, multiple placement grooves are provided on the upper side of the bottom mold, multiple air cavities are vertically provided on the bottom side of the cover mold, the guide mechanism includes a slide pipe, a rotating pipe, an impeller and two groups of reversing components, two guide cavities are symmetrically provided in the bottom mold, multiple groups of pressurizing components and the slide pipe are connected by a linkage mechanism, a driving mechanism is provided on the upper side of the base for driving the cover mold and the bottom mold to rotate, multiple groups of vibration mechanisms are provided on the bottom side of the bottom mold, and limiting mechanisms are symmetrically provided on both sides of the base. The present invention effectively solves the problem that bubbles are mixed into the molten metal, the equipment cannot perform exhaust operations, and the overall quality of the brake disc is affected.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of casting equipment, in particular to a brake disc casting production equipment. Background Art

[0002] Brake discs are key components in a vehicle's braking system. Assembled with the wheel hub, they generate significant friction through dry friction with the brake linings, reducing wheel speed and thus braking. During high-speed driving, emergency brake discs experience significant wear, and their quality directly impacts braking performance and vehicle safety. Currently, brake discs are mostly manufactured using a one-piece casting process to ensure robustness and wear resistance.

[0003] During casting, a ladle is usually used to pour the casting metal solution into a casting mold, and then the casting solution is cooled statically to solidify and form. For example, the utility model patent with the announcement number CN210208530U discloses an electric car brake disc mold, and the utility model patent with the announcement number CN217452028U discloses a brake disc core production mold. In the above schemes, the casting liquid is poured into the mold through the injection port. Bubbles are easily mixed into the casting metal liquid, and the equipment cannot exhaust the injected metal liquid. After the brake disc is formed, an air chamber exists inside, which affects the overall quality of the brake disc. Summary of the Invention

[0004] The purpose of the present invention is to provide a brake disc casting production equipment to solve the problem raised in the above background technology that bubbles are easily mixed into the casting molten metal, the equipment is unable to exhaust the injected molten metal, and after the brake disc is formed, there is an air chamber inside, which affects the overall quality of the brake disc.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A brake disc casting production equipment comprises: a base, a cover mold and a bottom mold, wherein a casting cavity is formed between the cover mold and the bottom mold;

[0007] The bottom mold is rotatably sleeved in the base, and a flow guide mechanism and multiple groups of pressurizing components are provided in the bottom mold. The pressurizing components include a push block and a rotating shaft. A plurality of placement grooves are opened on the upper side of the bottom mold. The push block is sealed and rotatably embedded in the placement grooves. The rotating shaft is horizontally fixedly sleeved in the push block. A plurality of air cavities are vertically opened on the bottom side of the cover mold.

[0008] The guide mechanism includes a sliding tube, a rotating tube, an impeller and two sets of reversing components. The sliding tube is vertically sleeved on the upper end of the bottom mold, the rotating tube is rotatably sleeved on the top end of the sliding tube, and the impeller is fixedly sleeved in the sliding tube. Two guide cavities are symmetrically provided in the bottom mold. The top ends of the two guide cavities are both connected to the bottom end of the sliding tube, and the output end of the bottom of the guide cavity is connected to the casting cavity.

[0009] The bottom end of the bottom mold is fixed with a row of pipes, and both sides of the top of the row of pipes are connected to the two side ends of the diversion cavity through the diversion pipes. The reversing component is arranged inside the bottom mold to control the flow direction of the casting liquid;

[0010] Multiple groups of pressurizing components and sliding pipes are connected via a linkage mechanism;

[0011] A driving mechanism is provided on the upper side of the base for driving the cover mold and the bottom mold to rotate;

[0012] The bottom side of the bottom mold is provided with multiple groups of vibration mechanisms, and both sides of the base are symmetrically provided with limiting mechanisms.

[0013] As a preferred technical solution of the present invention, the linkage mechanism includes multiple groups of rotating parts and elastic components, the elastic component includes a sliding rod and a first tension spring, a placement cavity is opened in the bottom mold, the sliding rod is vertically slidably sleeved in the bottom mold, and the top end is fixedly connected to the middle part of the impeller, the rod section of the sliding rod located inside the placement cavity is fixedly sleeved with a retaining ring, the first tension spring is sleeved on the sliding rod, the top end is fixedly connected to the top wall of the placement cavity, and the bottom end is fixedly connected to the upper side of the retaining ring.

[0014] As a preferred technical solution of the present invention, the rotating component includes a connecting rod, a rack and a first gear. A plurality of sliding cavities are opened in the bottom mold. The connecting rod is horizontally arranged in the sliding cavity, and the inner end is fixedly connected to the side of the bottom end of the sliding rod. The rack is vertically fixedly installed at the end of the connecting rod away from the sliding rod. The first gear is fixedly sleeved on the end of the rotating shaft and meshed with the rack.

[0015] As a preferred technical solution of the present invention, the reversing assembly includes a push rod, a sealing block and a rocker arm. The push rod is horizontally slidably installed in the bottom mold and passes through the guide tube. The sealing sliding sleeve of the sealing block is arranged in the bottom of the guide cavity and is fixedly connected to the end of the push rod. Both ends of the rocker arm are hinged to the push rod and the retaining ring respectively through a pin shaft.

[0016] As a preferred technical solution of the present invention, the driving mechanism includes a first ring gear, a second ring gear, a motor, a bracket, a transmission shaft, two second gears and a third gear. The first ring gear is fixedly sleeved on the bottom mold, the second ring gear is fixedly sleeved on the cover mold, the bracket is vertically fixedly installed on the base, the transmission shaft is vertically rotatably sleeved in the bracket, the two second gears are respectively fixedly sleeved on the upper and lower ends of the transmission shaft, and are respectively engaged with the outside of the second ring gear and the inside of the first ring gear. The motor is fixedly installed on the outside of the bracket, and the third gear is fixedly sleeved on the end of the motor output shaft and is meshed with the second gear located on the upper side.

[0017] As an optimal technical solution of the present invention, the vibration mechanism includes a support frame, a support rod, a second tension spring, a hammer and a roller. The support frame is vertically fixedly installed on the upper side of the bottom of the base, and the hammer is rotatably installed in the support frame through the support rod. The second tension spring is vertically arranged, and the upper and lower ends are respectively fixedly connected to the bottom side of the tail end of the hammer and the upper side of the bottom of the base. The roller is rotatably installed on the outer end of the upper side of the hammer, and a plurality of first inclined platforms are fixedly installed on the bottom surface of the bottom mold, and the plurality of first inclined platforms are evenly distributed in a ring shape.

[0018] As a preferred technical solution of the present invention, the limiting mechanism includes a bracket, a screw, a sleeve, a spring rod and a ball. The bracket is vertically fixed on the upper side of the base, the screw is horizontally slidably sleeved in the bracket, the sleeve is threadedly sleeved on the outer end of the screw and is rotatably connected to the bracket, the spring rod is vertically fixed on the end of the screw, the ball is rollingly embedded in the bottom end of the spring rod, and a plurality of second inclined platforms are fixedly installed on the upper side of the cover mold, and the plurality of second inclined platforms are evenly distributed in a ring shape.

[0019] Compared with the prior art, the present invention provides a brake disc casting production equipment with the following beneficial effects:

[0020] (1) The present invention uses the cooperation between the driving mechanism and the pressurizing assembly to drive multiple push blocks to push the molten metal upward and be squeezed by the cover mold, thereby causing the bubbles inside the molten metal to burst and the gas to flow out, thereby filling the interior of the molten metal and avoiding the presence of bubbles inside after solidification, thereby ensuring the casting quality;

[0021] (2) When the cover mold and the bottom mold rotate, the first inclined platform and the second inclined platform rotate simultaneously, so that the hammer and the ball intermittently hit the bottom mold and the cover mold respectively, causing them to vibrate, thereby vibrating the molten metal inside the casting cavity, further causing the bubbles to fully burst and facilitate the discharge of gas;

[0022] (3) After the brake disc is solidified and formed, press the rotating tube to deflect the push block and push the solidified brake disc upward to separate it from the bottom mold, so as to achieve rapid demoulding and facilitate removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the front three-dimensional structure of a brake disc casting production equipment proposed by the present invention;

[0024] Figure 2 This is a bottom-up perspective structural diagram of a brake disc casting production equipment proposed by the present invention;

[0025] Figure 3 This is a schematic diagram of a partial cross-section of a brake disc casting production equipment proposed by the present invention;

[0026] Figure 4This is a schematic diagram of a partial cross-sectional structure of a pressurizing assembly and a bottom mold structure in a brake disc casting production equipment proposed by the present invention;

[0027] Figure 5 for Figure 2 A magnified view of the structure at point A;

[0028] Figure 6 for Figure 3 A magnified view of the structure at point B in FIG;

[0029] Figure 7 for Figure 3 Enlarged view of the structure at point C in the figure.

[0030] Figure: 1, base; 2, cover mold; 3, bottom mold; 4, push block; 5, rotating shaft; 6, mounting groove; 7, air cavity; 8, slide pipe; 9, rotating pipe; 10, impeller; 11, guide cavity; 12, discharge pipe; 13, guide pipe; 14, slide rod; 15, first tension spring; 16, mounting cavity; 17, snap ring; 18, connecting rod; 19, rack; 20, first gear; 21, slide cavity; 22, push rod; 23, sealing block; 2 4. Rocker arm; 25. First ring gear; 26. Second ring gear; 27. Motor; 28. Bracket; 29. ​​Drive shaft; 30. Second gear; 31. Third gear; 32. Support frame; 33. Support rod; 34. Second tension spring; 35. Hammer; 36. Roller; 37. First ramp; 38. Clamp; 39. Screw; 40. Screw sleeve; 41. Spring rod; 42. Ball; 43. Second ramp; 44. Handle. DETAILED DESCRIPTION

[0031] The following will clearly and completely describe the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, what is described is only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] See Figure 1-7 , a brake disc casting production equipment, comprising: a base 1, a cover mold 2 and a bottom mold 3, wherein a casting cavity is formed between the cover mold 2 and the bottom mold 3;

[0033] The bottom mold 3 is rotatably mounted in the base 1. The bottom mold 3 is provided with a flow guide mechanism and multiple pressure components. The pressure components include a push block 4 and a rotating shaft 5. A plurality of receiving grooves 6 are opened on the upper side of the bottom mold 3. The push block 4 is sealed and rotatably embedded in the receiving groove 6. The rotating shaft 5 is horizontally fixedly mounted in the push block 4. A plurality of air cavities 7 are vertically opened on the bottom side of the cover mold 2.

[0034] The guide mechanism includes a slide tube 8, a rotating tube 9, an impeller 10 and two sets of reversing components. The slide tube 8 is vertically sleeved on the upper end of the bottom mold 3, the rotating tube 9 is rotatably sleeved on the top of the slide tube 8, and the impeller 10 is fixedly sleeved in the slide tube 8. Two guide cavities 11 are symmetrically provided in the bottom mold 3. The top ends of the two guide cavities 11 are both connected to the bottom end of the slide tube 8, and the output end of the bottom of the guide cavity 11 is connected to the casting cavity.

[0035] A pipe 12 is fixedly mounted on the bottom end of the bottom mold 3. Both sides of the top of the pipe 12 are connected to the side ends of the two guide chambers 11 through guide pipes 13. A reversing assembly is arranged inside the bottom mold 3 to control the flow direction of the casting liquid. The bottom end of the pipe 12 is rotatably connected to the input end of an external metal liquid recovery device.

[0036] The multiple groups of pressurizing components are connected to the slide pipe 8 via a linkage mechanism;

[0037] A driving mechanism is provided on the upper side of the base 1 for driving the cover mold 2 and the bottom mold 3 to rotate;

[0038] A plurality of vibration mechanisms are provided on the bottom side of the bottom mold 3 , and limiting mechanisms are symmetrically provided on both sides of the base 1 .

[0039] A handle 44 is hinged to the top of the cover mold 2 through a connecting piece to facilitate installation and removal of the cover mold 2.

[0040] The linkage mechanism includes multiple groups of rotating parts and elastic components. The elastic component includes a slide rod 14 and a first tension spring 15. A placement cavity 16 is opened in the bottom mold 3. The slide rod 14 is vertically slidably sleeved in the bottom mold 3, and the top end is fixedly connected to the middle part of the impeller 10. The rod section of the slide rod 14 located inside the placement cavity 16 is fixedly sleeved with a snap ring 17. The first tension spring 15 is sleeved on the slide rod 14, and the top end is fixedly connected to the top wall of the placement cavity 16, and the bottom end is fixedly connected to the upper side of the snap ring 17.

[0041] The rotating component includes a connecting rod 18, a rack 19 and a first gear 20. A plurality of sliding cavities 21 are opened in the bottom mold 3. The connecting rod 18 is horizontally arranged in the sliding cavity 21, and the inner end is fixedly connected to the bottom side of the slide rod 14. The rack 19 is vertically fixedly installed at the end of the connecting rod 18 away from the slide rod 14. The first gear 20 is fixedly sleeved on the end of the rotating shaft 5 and is meshed with the rack 19.

[0042] The reversing assembly includes a push rod 22, a sealing block 23 and a rocker arm 24. The push rod 22 is horizontally slidably installed in the bottom mold 3 and passes through the guide tube 13. The sealing block 23 is sealingly slidably sleeved in the bottom of the guide cavity 11 and fixedly connected to the end of the push rod 22. Both ends of the rocker arm 24 are hinged to the push rod 22 and the retaining ring 17 respectively through a pin shaft.

[0043] The driving mechanism includes a first ring gear 25, a second ring gear 26, a motor 27, a bracket 28, a transmission shaft 29, two second gears 30 and a third gear 31. The first ring gear 25 is fixedly sleeved on the bottom mold 3, the second ring gear 26 is fixedly sleeved on the cover mold 2, the bracket 28 is vertically fixedly installed on the base 1, and the transmission shaft 29 is vertically rotatably sleeved in the bracket 28. The two second gears 30 are respectively fixedly sleeved on the upper and lower ends of the transmission shaft 29, and are respectively engaged with the outside of the second ring gear 26 and the inside of the first ring gear 25. The motor 27 is fixedly installed on the outside of the bracket 28. The third gear 31 is fixedly sleeved on the end of the output shaft of the motor 27 and is meshed with the second gear 30 located on the upper side.

[0044] The vibration mechanism includes a support frame 32, a support rod 33, a second tension spring 34, a hammer 35 and a roller 36. The support frame 32 is vertically fixedly installed on the upper side of the bottom of the base 1. The hammer 35 is rotatably installed in the support frame 32 through the support rod 33. The second tension spring 34 is vertically arranged, and the upper and lower ends are respectively fixedly connected to the bottom side of the tail end of the hammer 35 and the upper side of the bottom of the base 1. The roller 36 is rotatably installed on the outer end of the upper side of the hammer 35. A plurality of first inclined platforms 37 are fixedly installed on the bottom surface of the bottom mold 3, and the plurality of first inclined platforms 37 are evenly distributed in a ring shape.

[0045] The limiting mechanism includes a bracket 38, a screw 39, a screw sleeve 40, a spring rod 41 and a ball 42. The bracket 38 is vertically fixed on the upper side of the base 1, the screw 39 is horizontally slidably sleeved in the bracket 38, the screw sleeve 40 is threadedly sleeved on the outer end of the screw 39, and is rotatably connected to the bracket 38, the spring rod 41 is vertically fixed on the end of the screw 39, and the ball 42 is rollingly embedded in the bottom end of the spring rod 41. A plurality of second inclined platforms 43 are fixedly installed on the upper side of the cover mold 2, and the plurality of second inclined platforms 43 are evenly distributed in a ring shape. After buckling, the upper surface of the cover mold 2 is located in the semicircular area at the bottom end of the ball 42. After the ball 42 contacts the cover mold 2, the spring rod 41 is compressed and shrinks upward, so that the cover mold 2 is pressurized and tightly buckled on the bottom mold 3.

[0046] When using this equipment for operation, the cover mold 2 is clamped on the upper side of the bottom mold 3, and the cover mold 2 and the bottom mold 3 are sealed and sleeved. After the cover mold 2 and the bottom mold 3 are installed, the screw sleeve 40 is screwed. Under the interference of the thread, the screw sleeve 40 drives the screw rod 39 to slide, driving the spring rod 41 to move to the upper side of the cover mold 2, and the ball 42 rolls in contact with the cover mold 2. At the same time, the spring rod 41 is compressed, and the cover mold 2 is tightly buckled on the upper side of the bottom mold 3.

[0047] After the cover mold 2 is buckled, a ladle is used to pour a preset volume of molten metal into the equipment. During the pouring, the motor 27 is started, and the motor 27 drives the second gear 30 located on the upper side to rotate through the third gear 31, thereby rotating the transmission shaft 29 and the second gear ring 26. The transmission shaft 29 drives the second gear 30 located on the bottom side to rotate, thereby causing the first gear ring 25 to rotate synchronously, thereby realizing the synchronous reverse rotation of the cover mold 2 and the bottom mold 3.

[0048] When pouring molten metal, the output end of the ladle is buckled on the rotating tube 9, pressing the rotating tube 9 downward, and the sliding tube 8 moves downward synchronously, driving the impeller 10, the sliding rod 14 and the retaining ring 17 to move downward, stretching the first tension spring 15, and the retaining ring 17 moves downward. The two push rods 22 are pulled close to each other through the two rocker rods 24, so that the two sealing blocks 23 are close to each other, blocking the top input end of the guide tube 13, and at the same time making the guide cavity 11 and the casting cavity conductive, the sliding rod 14 moves downward, driving the multiple connecting rods 18 to move downward, so that the rack 19 moves downward, and the rack 19 drives the first gear 20 to drive the rotating shaft 5 to rotate, and the rotating shaft 5 drives the push block 4 to deflect, so that the push block 4 protrudes out of the placement groove 6, which has the function of guiding upward.

[0049] When the bottom mold 3 rotates, it drives multiple push blocks 4 to deflect. Due to the guiding effect of the push blocks 4, the molten metal is pushed upward and squeezed by the cover mold 2, thereby causing the bubbles inside the molten metal to burst, allowing the gas to flow out and eventually remain in the air cavity 7, making the interior of the molten metal full and avoiding the presence of bubbles inside after solidification, thereby ensuring the casting quality.

[0050] The bottom mold 3 rotates, driving the slide pipe 8 to rotate, and the slide pipe 8 drives the impeller 10 to rotate, guiding the molten metal downward to enter the casting cavity.

[0051] After the molten metal pouring is completed, the motor 27 stops rotating, the ladle is separated from the upper side of the rotating tube 9, and the pouring is stopped.

[0052] After the pouring stops, the pressure on the slide tube 8 is released, the first tension spring 15 recovers, and the retaining ring 17 moves upward, so that the two push rods 22 move away from each other, and the two sealing blocks 23 move away from each other, thereby making the two sealing blocks 23 move away from each other, cutting off the diversion cavity 11 and the casting cavity, and at the same time making the top of the diversion tube 13 connected to the diversion cavity 11, and the excess molten metal flows from the drain pipe 12 into the external recovery equipment.

[0053] The first tension spring 15 is reset, the slide rod 14 moves upward, and drives the rack 19 to move upward, thereby causing the first gear 20 to reverse, and the first gear 20 drives the rotating shaft 5 to reverse, thereby causing the push block 4 to reverse and hide in the placement groove 6, so that the internal upper surface of the bottom mold 3 is flush, forming a complete casting cavity. At this time, the molten metal fills the entire casting cavity under the action of gravity, and the gas generated after the bubble bursts remains in the air cavity 7.

[0054] After a period of cooling and standing, the molten metal solidifies and solidifies to form a brake disc. Then, the screw sleeve 40 is rotated in the opposite direction, the spring rod 41 is separated from the upper side of the cover mold 2, the pressure is released, and the cover mold 2 is lifted by the handle 44. The cover mold 2 is separated from the bottom mold 3, and then the rotating tube 9 is pressed to deflect the push block 4, pushing the solidified brake disc upward and separating it from the bottom mold 3, achieving rapid demoulding and facilitating removal.

[0055] During the metal liquid pouring process, the motor 27 runs, causing the bottom mold 3 to drive multiple first inclined platforms 37 to rotate, and the cover mold 2 to drive multiple second inclined platforms 43 to rotate. After the first inclined platform 37 contacts the roller 36, the hammer 35 is pushed downward, pulling the second tension spring 34. After the first inclined platform 37 is separated from the roller 36, the second tension spring 34 is reset, driving the hammer 35 to deflect rapidly, hammering the bottom mold 3, and the second inclined platform 43 contacts the ball 42, lifting the spring rod 41. The spring rod 41 is compressed. After the ball 42 is separated from the second inclined platform 43, the spring rod 41 returns to its original length, causing the ball 42 to quickly collide with the cover mold 2, thereby shocking the cover mold 2.

[0056] When the cover mold 2 and the bottom mold 3 rotate, the first inclined platform 37 and the second inclined platform 43 rotate at the same time, so that the hammer 35 and the ball 42 intermittently hit the bottom mold 3 and the cover mold 2 respectively, causing them to vibrate, thereby vibrating the molten metal inside the casting cavity, further causing the bubbles to fully burst, facilitating the discharge of gas, and further ensuring the casting quality.

[0057] Under the disturbance of the multiple push blocks 4 and the vibration of the hammer 35 and the ball 42, the molten metal can more fully fill the casting cavity, thereby ensuring that the casting cavity is enriched and further ensuring the casting quality.

[0058] Finally, it should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A brake disc casting production equipment, comprising: A base (1), a cover mold (2) and a bottom mold (3), wherein a casting cavity is formed between the cover mold (2) and the bottom mold (3); The invention is characterized in that: the bottom mold (3) is rotatably sleeved in the base (1); a flow guide mechanism and a plurality of pressure components are provided in the bottom mold (3); the pressure components include a push block (4) and a rotating shaft (5); a plurality of placement grooves (6) are opened on the upper side of the inside of the bottom mold (3); the push block (4) is sealed and rotatably embedded in the placement grooves (6); the rotating shaft (5) is horizontally fixedly sleeved in the push block (4); and a plurality of air cavities (7) are vertically opened on the bottom side of the cover mold (2); The guide mechanism comprises a sliding tube (8), a rotating tube (9), an impeller (10) and two sets of reversing components, wherein the sliding tube (8) is vertically sleeved on the upper end of the bottom mold (3), the rotating tube (9) is rotatably sleeved on the top end of the sliding tube (8), the impeller (10) is fixedly sleeved in the sliding tube (8), and two guide cavities (11) are symmetrically opened in the bottom mold (3), the top ends of the two guide cavities (11) are both connected to the bottom end of the sliding tube (8), and the bottom output end of the guide cavity (11) is connected to the casting cavity; The bottom end of the bottom mold (3) is fixedly sleeved with a row pipe (12), and both sides of the top end of the row pipe (12) are respectively connected to the side ends of the two guide chambers (11) through the guide pipe (13), and the reversing component is arranged inside the bottom mold (3) to control the flow direction of the casting liquid; The plurality of pressurizing components are connected to the sliding pipe (8) via a linkage mechanism; A driving mechanism is provided on the upper side of the base (1) for driving the cover mold (2) and the bottom mold (3) to rotate; The bottom side of the bottom mold (3) is provided with multiple sets of vibration mechanisms, and limiting mechanisms are symmetrically provided on both sides of the base (1).

2. The brake disc casting production equipment according to claim 1, characterized in that: The linkage mechanism includes multiple groups of rotating parts and elastic components, and the elastic component includes a slide rod (14) and a first tension spring (15). A placement cavity (16) is provided in the bottom mold (3). The slide rod (14) is vertically slidably sleeved in the bottom mold (3), and the top end is fixedly connected to the middle part of the impeller (10). The rod section of the slide rod (14) located inside the placement cavity (16) is fixedly sleeved with a snap ring (17). The first tension spring (15) is sleeved on the slide rod (14), and the top end is fixedly connected to the top wall of the placement cavity (16), and the bottom end is fixedly connected to the upper side of the snap ring (17).

3. The brake disc casting production equipment according to claim 2, characterized in that: The rotary component includes a connecting rod (18), a rack (19) and a first gear (20). A plurality of sliding cavities (21) are provided in the bottom mold (3). The connecting rod (18) is horizontally arranged in the sliding cavity (21), and the inner end is fixedly connected to the bottom side of the slide rod (14). The rack (19) is vertically fixedly installed at the end of the connecting rod (18) away from the slide rod (14). The first gear (20) is fixedly sleeved on the end of the rotating shaft (5) and is meshed with the rack (19).

4. The brake disc casting production equipment according to claim 2, characterized in that: The reversing assembly includes a push rod (22), a sealing block (23) and a rocker (24). The push rod (22) is horizontally slidably mounted in the bottom mold (3) and passes through the guide tube (13). The sealing block (23) is sealingly slidably sleeved in the bottom of the guide cavity (11) and is fixedly connected to the end of the push rod (22). Both ends of the rocker (24) are hinged to the push rod (22) and the retaining ring (17) respectively through a pin.

5. The brake disc casting production equipment according to claim 1, characterized in that: The driving mechanism comprises a first gear ring (25), a second gear ring (26), a motor (27), a bracket (28), a transmission shaft (29), two second gears (30) and a third gear (31), wherein the first gear ring (25) is fixedly sleeved on the bottom mold (3), the second gear ring (26) is fixedly sleeved on the cover mold (2), the bracket (28) is vertically fixedly mounted on the base (1), the transmission shaft (29) is vertically rotatably sleeved in the bracket (28), the two second gears (30) are respectively fixedly sleeved on the upper and lower ends of the transmission shaft (29), and are respectively meshed with the outer side of the second gear ring (26) and the inner side of the first gear ring (25), the motor (27) is fixedly mounted on the outer side of the bracket (28), and the third gear (31) is fixedly sleeved on the end of the output shaft of the motor (27) and is meshed with the second gear (30) located on the upper side.

6. The brake disc casting production equipment according to claim 1, characterized in that: The vibration mechanism includes a support frame (32), a support rod (33), a second tension spring (34), a hammer (35) and a roller (36), wherein the support frame (32) is vertically fixedly mounted on the upper side of the bottom of the base (1), and the hammer (35) is rotatably mounted in the support frame (32) through the support rod (33), and the second tension spring (34) is vertically arranged, and the upper and lower ends are respectively fixedly connected to the bottom side of the tail end of the hammer (35) and the upper side of the bottom of the base (1), and the roller (36) is rotatably mounted on the outer end of the upper side of the hammer (35). A plurality of first inclined platforms (37) are fixedly mounted on the bottom surface of the bottom mold (3), and the plurality of first inclined platforms (37) are evenly distributed in a ring shape.

7. The brake disc casting production equipment according to claim 1, characterized in that: The limiting mechanism includes a bracket (38), a screw (39), a screw sleeve (40), a spring rod (41) and a ball (42), wherein the bracket (38) is vertically fixedly mounted on the upper side of the base (1), the screw (39) is horizontally slidably sleeved in the bracket (38), the screw sleeve (40) is threadedly sleeved on the outer end of the screw (39) and is rotatably connected to the bracket (38), the spring rod (41) is vertically fixedly mounted on the end of the screw (39), the ball (42) is rollingly embedded in the bottom end of the spring rod (41), and a plurality of second inclined platforms (43) are fixedly mounted on the upper side of the cover mold (2), and the plurality of second inclined platforms (43) are evenly distributed in a ring shape.

Citation Information

Patent Citations

  • Electric car brake disc die

    CN210208530U

  • Brake disc casting core production mold

    CN217452028U

  • Brake hub casting device

    CN115805293A

  • Brake disc casting equipment

    CN117066488A