Lighting module light source plate assembling device

Abstract

The invention relates to the technical field of lamp assembling, in particular to a lighting module light source plate assembling device which comprises a bottom plate, a first rotating ring and a second rotating ring are arranged above the bottom plate, and four first containing grooves and four second containing grooves are formed in the first rotating ring and the second rotating ring in the circumferential direction correspondingly. The second rotating rings are located at the tops of the first rotating rings, one first containing groove communicates with the corresponding second containing groove, and two rotating frames are fixedly connected to the top of the bottom plate. Through synchronous intermittent rotation of the first rotating ring and the second rotating ring, feeding of a lampshade and a lamp holder, assembly of a light source plate and clamping assembly of the lampshade and the lamp holder can be synchronously operated, so that the assembly efficiency of the lighting module is improved, and the continuous machining speed of the lighting module is increased.

Description

Technical Field

[0001] The present invention relates to the technical field of lamp assembly, and particularly to an assembly device for a light source board of a lighting module. Background Art

[0002] The light source board is a key component in LED lighting devices, responsible for converting electrical energy into light energy. During the assembly of the lighting module, the light source board needs to be placed corresponding to the lamp socket, and then the lamp socket and the lampshade are snap-connected and positioned to complete the assembly of the lighting module.

[0003] The patent document with the publication number CN217316752U discloses a light source board assembly machine, including: a feeding mechanism, which includes a rotation driving member and a turntable, the rotation driving member is drivingly connected to the turntable, the rotation driving member can drive the turntable to rotate, the rotation axis of the turntable extends in the up-down direction, and a plurality of workpiece fixing positions are circumferentially arrayed along the rotation axis of the turntable on the top side of the turntable; a workpiece picking and placing mechanism, which includes a robotic arm, an angle adjuster, a mounting plate and a workpiece picker, the robotic arm has a movable end that can move in three dimensions, and the angle adjuster is connected to the movable end.

[0004] In the prior art, when assembling the light source board, a robotic arm is usually used to clamp the parts and assemble them in sequence. When continuously processing multiple lighting modules, the assembly equipment can only assemble the next lighting module after completing the assembly of a single lighting module, thereby reducing the actual assembly efficiency and affecting the continuous processing speed of the lighting module. Moreover, when assembling the light source board, clamping, moving and releasing the clamping after docking are required through the robotic arm for clamping and assembling, resulting in more cumbersome steps in the assembly process and affecting the assembly efficiency of the light source board. Summary of the Invention

[0005] The purpose of the present invention is to solve the disadvantages existing in the prior art, and to propose an assembly device for a light source board of a lighting module.

[0006] To achieve the above object, the technical solution adopted by the present invention is: an assembly device for a light source board of a lighting module, including a bottom plate, a first rotating ring and a second rotating ring are arranged above the bottom plate, four first placement grooves and four second placement grooves are respectively arranged circumferentially on the first rotating ring and the second rotating ring, the second rotating ring is located on top of the first rotating ring, and one of the first placement grooves communicates with the corresponding second placement groove; Two rotating frames are fixedly connected to the top of the bottom plate. The two rotating frames are respectively rotatably connected inside the first rotating ring and the second rotating ring. First support mechanisms are connected inside the first placement grooves, and second support mechanisms are connected inside the second placement grooves. A light source board assembly mechanism and a pressing assembly mechanism are connected to the bottom plate. The light source board assembly mechanism includes a placement frame. The placement frame is fixedly connected to the bottom plate and is located on top of the first rotating ring. Rectangular grooves are formed at the bottoms of both sides of the placement frame. Two mounting frames are fixedly connected inside each rectangular groove. A rotating shaft is rotatably connected between two adjacent mounting frames. A guiding roller is fixedly connected to the rotating shaft. The side of the guiding roller extends into the corresponding rectangular groove and is flush with the inner side of the placement frame. Two arc-shaped support bars are fixedly connected to the guiding roller. The two arc-shaped support bars are arranged oppositely and have a height difference. An intermittent rotation mechanism is connected between the first rotating ring and the second rotating ring.

[0007] Preferably, the first support mechanism includes two first moving grooves which are respectively formed at the bottoms of both sides of the first placement groove. First support plates are slidably connected inside the first moving grooves. An active telescopic mechanism is connected to the first support plates.

[0008] Preferably, the active telescopic mechanism includes two guiding ring tracks which are both fixedly connected to the bottom plate and are located at the bottom of the first rotating ring. The two guiding ring tracks are coaxially arranged. The guiding ring track includes an arc segment and a contraction segment. The two contraction segments are in opposite directions. Circular pins are fixedly connected to the bottoms of the first support plates. The circular pins are respectively located inside the corresponding guiding ring tracks.

[0009] Preferably, the second support mechanism includes two second moving grooves which are respectively formed at the bottoms of both sides of the second placement groove. Two through grooves are formed in the second rotating ring. Second support plates are slidably connected inside the second moving grooves. Wedge-shaped blocks are arranged inside the through grooves. Two optical rods are slidably inserted into the wedge-shaped blocks. The optical rods are both fixedly connected inside the corresponding through grooves. Springs are sleeved on the optical rods. The springs are fixedly connected between the corresponding wedge-shaped blocks and one side of the through grooves. Two fixing bars are fixedly connected to one side of the wedge-shaped blocks. One ends of the fixing bars both extend into the corresponding second moving grooves and are fixedly connected to the corresponding second support plates.

[0010] Preferably, the pressing assembly mechanism includes a U-shaped frame, which is fixedly mounted on the base plate, a connecting plate is provided inside the U-shaped frame, a plurality of limit pins are fixedly connected to the top of the connecting plate, and the limit pins are slidably inserted on the U-shaped frame, a hydraulic cylinder is fixedly mounted on the top of the U-shaped frame, the piston shaft of the hydraulic cylinder passes through the U-shaped frame and extends to the inside of the U-shaped frame and is fixedly connected to the top of the connecting plate, a plurality of pressing rods are fixedly connected to the bottom of the connecting plate along the circumferential direction, and extrusion strips are fixedly connected on both sides of the bottom of the connecting plate, four groups of make way grooves are opened on the first rotating ring, the number of the make way grooves in each group is two, and the first placement groove is located between two of the make way grooves in the same group.

[0011] Preferably, the bottom end of the pressing rod is fixedly connected with a pressing head, and the pressing head is made of rubber.

[0012] Preferably, first motors are fixedly mounted on both sides of the placement frame, and output shafts of the first motors are respectively fixedly connected to the top ends of the corresponding rotating shafts.

[0013] Preferably, two limit bars are provided on both sides of the placement frame, two sliding grooves are opened on both sides of the placement frame, sliding bars are slidably connected inside the sliding grooves, and the sliding bars are fixedly connected to the corresponding limit bars, two U-shaped bars are provided on both sides of the placement frame, and the two ends of the U-shaped bars are fixedly connected to the two sliding bars on the same side, and arc pins are fixedly connected inside the U-shaped bars, and the surfaces of the guide rollers are opened with beveled ring grooves, and the arc ends of the arc pins are respectively located inside the corresponding beveled ring grooves.

[0014] Preferably, communication grooves are provided on both sides of the placement frame, and the two communication grooves are arranged opposite to each other.

[0015] Preferably, the intermittent rotation mechanism includes a fixed frame, which is fixedly connected to the base plate, and a second motor is fixedly installed inside the fixed frame. The output shaft of the second motor passes through the fixed frame and extends to the top of the fixed frame and is fixedly connected to a gear. The sides of the first rotating ring and the second rotating ring are fixedly connected to external gear rings, the first rotating ring and the second rotating ring have the same diameter, and the two external gear rings are meshed with the gear.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. Continuously place the lamp shade and the lamp base inside the corresponding first placement groove and the second placement groove, and through the synchronous intermittent rotation of the first rotating ring and the second rotating ring, the feeding of the lamp shade and the lamp base, the assembly of the light source board, and the snap - fit assembly of the lamp shade and the lamp base can be carried out synchronously, thereby improving the assembly efficiency of the lighting module and increasing the continuous processing speed of the lighting module.

[0017] 2. One end of the first support plate extends along the first movable groove into the first placement groove to support the bottom of the lamp base. When the circular pin moves from the arc segment to the contraction segment, the first support plate moves in cooperation along the first movable groove, and when the circular pin moves to the center of the contraction segment, the first support plate completely moves into the first movable groove, thereby releasing the support of the bottom of the lamp base and discharging the material.

[0018] 3. Through the inclined surface at the top of the wedge - shaped block, the wedge - shaped block moves and gives way along the through - groove, so that the wedge - shaped block moves along the sliding insertion part of the optical rod and compresses the spring to produce a compressive deformation, and drives the fixed strip and the second support plate to move and give way, so that the second support plate completely moves into the corresponding second movable groove and releases the limit on the bottom of the lamp shade. Then, under the action of the hydraulic cylinder, the connecting plate continues to move downward, and multiple pressing rods at the bottom of the connecting plate press the top of the lamp shade.

[0019] 4. By rotating the output shafts of the two first motors by 180 degrees and returning to the initial position, the arc - shaped support bar above the guiding roller rotates to the outside of the placement frame and releases the support for the remaining light source boards, so that the remaining light source boards inside the placement frame move downward synchronously and continue to be supported by the arc - shaped support bar below the guiding roller. Thus, when the rotating shaft drives the guiding roller to rotate one circle, the lowermost light source board in the placement frame is assembled to the top of the corresponding lamp base, and the remaining light source boards are moved and continuously supported, thereby realizing the automatic assembly of the light source boards. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a schematic structural diagram of the present invention; Figure 2 is of the present invention Figure 1 an enlarged schematic view of the structure at A in; Figure 3 is of the present invention Figure 1 an enlarged schematic view of the structure at B in; Figure 4 is a partial structural schematic diagram of the present invention (the first rotating ring is hidden); Figure 5 is of the present invention Figure 4 an enlarged schematic view of the structure at C in; Figure 6 is a schematic diagram of the cooperation structure of the first rotating ring and the first support plate of the present invention; Figure 7 For the present invention Figure 6 Schematic enlarged view of the structure at position D in the present invention; Figure 8 Schematic view of the mating structure of the second rotating ring and the second support plate of the present invention; Figure 9 For the present invention Figure 8 Schematic enlarged view of the structure at position E in the present invention; Figure 10 Schematic view of the mating structure of the placement frame and the guide roller of the present invention; Figure 11 For the present invention Figure 10 Schematic enlarged view of the structure at position F in the present invention; Figure 12 Schematic view of the mating structure of the guide roller, the arc-shaped support bar and the limiting bar in the present invention; Figure 13 For the present invention Figure 12 Schematic enlarged view of the structure at position G in the present invention.

[0021] In the figure: 1, bottom plate; 2, first rotating ring; 3, second rotating ring; 4, first placement groove; 5, second placement groove; 6, rotating frame; 7, first movable groove; 8, first support plate; 9, guide ring track; 901, arc segment; 902, contraction segment; 10, circular pin; 11, second movable groove; 12, through groove; 13, second support plate; 14, wedge block; 15, smooth rod; 16, spring; 17, fixing strip; 18, U-shaped frame; 19, connecting plate; 20, limit pin; 21, hydraulic cylinder; 22, pressing rod; 23, extrusion strip; 24, relief groove; 25, pressing head; 26, placement frame; 27, rectangular groove; 28, mounting frame; 29, rotating shaft; 30, guide roller; 31, arc-shaped support bar; 32, first motor; 33, limiting bar; 34, sliding groove; 35, sliding strip; 36, U-shaped strip; 37, arc surface pin; 38, inclined surface ring groove; 39, communication groove; 40, fixing frame; 41, second motor; 42, gear; 43, external toothed ring. Detailed implementation manners

[0022] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations.

[0023] As Figures 1 to 11 shown, a lighting module light source board assembling device includes a bottom plate 1. Above the bottom plate 1, a first rotating ring 2 and a second rotating ring 3 are provided. Four first placement grooves 4 and four second placement grooves 5 are respectively formed in the first rotating ring 2 and the second rotating ring 3 along the circumferential direction. The second rotating ring 3 is located at the top of the first rotating ring 2, and one of the first placement grooves 4 communicates with the corresponding second placement groove 5; Two rotating frames 6 are fixedly connected to the top of the bottom plate 1. The two rotating frames 6 are respectively rotatably connected to the inside of the first rotating ring 2 and the second rotating ring 3. First supporting mechanisms are connected to the inside of the first placing groove 4, and second supporting mechanisms are connected to the inside of the second placing groove 5. A light source board assembling mechanism and a pressing assembling mechanism are connected to the bottom plate 1. The light source board assembling mechanism includes a placing frame 26. The placing frame 26 is fixedly connected to the bottom plate 1 and is located at the top of the first rotating ring 2. Rectangular grooves 27 (as shown in Figure 11 shown) are provided at the bottoms of both sides of the placing frame 26. Two mounting frames 28 are fixedly connected to the inside of each rectangular groove 27. A rotating shaft 29 is rotatably connected between two adjacent mounting frames 28. A guiding roller 30 is fixedly connected to the rotating shaft 29. The side surface of the guiding roller 30 extends into the corresponding rectangular groove 27 and is flush with the inner side of the placing frame 26. Two arc-shaped supporting bars 31 are fixedly connected to the guiding roller 30. The two arc-shaped supporting bars 31 are arranged oppositely and have a height difference. An intermittent rotation mechanism is connected between the first rotating ring 2 and the second rotating ring 3; during operation, in the prior art, when assembling and assembling a light source board, a manipulator is usually used to clamp parts and assemble them in sequence. When continuously processing multiple lighting modules, after the assembly equipment completes the assembly of a single lighting module, it can assemble the next lighting module, thereby reducing the actual assembly efficiency and affecting the continuous processing speed of the lighting module. Moreover, when assembling the light source board, clamping, moving and releasing the clamping after the docking are required through the manipulator, resulting in more cumbersome steps in the assembly process and affecting the assembly efficiency of the light source board; the technical solution of the present invention can solve the above problems. The specific working method is as follows: Place the lamp holder and the lamp shade in the mutually separated first placing groove 4 and the second placing groove 5 respectively for positioning, and support them through the first supporting mechanism and the second supporting mechanism respectively. Under the action of the intermittent rotation mechanism, the first rotating ring 2 and the second rotating ring 3 rotate synchronously by 90 degrees intermittently. After the lamp holder in the first placing groove 4 rotates by 90 degrees, the light source board is assembled into the corresponding lamp holder through the action of the light source board assembling mechanism, and then continues to rotate by 90 degrees under the action of the intermittent rotation mechanism and is located at the bottom of the corresponding second placing groove 5. Then, through the action of the pressing assembling mechanism, the lamp shade in the second placing groove 5 is pressed and clamped on the top of the corresponding lamp holder, and the support of the second supporting mechanism for the inside of the second placing groove 5 is released during the pressing process, so that the lamp shade smoothly enters the first placing groove 4 through the communication part of the second placing groove 5 and the first placing groove 4 and completes the assembly. Continuously place the lamp shade and the lamp holder in the corresponding first placing groove 4 and the second placing groove 5, and through the synchronous intermittent rotation of the first rotating ring 2 and the second rotating ring 3, the feeding of the lamp shade and the lamp holder, the assembly of the light source board, and the clamping and assembly of the lamp shade and the lamp holder can be operated synchronously, thereby improving the assembly efficiency of the lighting module and the continuous processing speed of the lighting module; Place multiple light source boards inside the placement frame 26 and support them through the arc-shaped support bars 31 below the guide rollers 30. Since multiple LED lamp beads are installed on the top of each light source board, there is a spacing between the sides of two adjacent light source boards when stacked. The thickness of the arc-shaped support bar 31 is the same as the height of the side of the light source board, and the height difference between two adjacent arc-shaped support bars 31 is the same as the height of the side of the light source board. Rotate 180 degrees through the rotating shaft 29 to synchronously rotate the guide roller 30. The arc-shaped support bar 31 below the guide roller 30 rotates to the outside of the placement frame 26 and loses the support for the bottommost light source board, causing the bottommost light source board in the placement frame 26 to drop into the first placement slot 4 after losing its limit and be vertically assembled with the corresponding lamp socket. The arc-shaped support bar 31 above the guide roller 30 synchronously rotates towards the inside of the placement frame 26, thereby supporting the bottom of the second-to-bottom light source board inside the placement frame 26, and continuing to support the remaining light source boards after the bottommost light source board in the placement frame 26 drops. Then, continue to rotate 180 degrees through the rotating shaft 29 and return to the initial position, causing the arc-shaped support bar 31 above the guide roller 30 to rotate to the outside of the placement frame 26 and release the support for the remaining light source boards, causing the remaining light source boards inside the placement frame 26 to move downward synchronously and continue to be supported by the arc-shaped support bar 31 below the guide roller 30. Thus, when the rotating shaft 29 drives the guide roller 30 to rotate one circle, the bottommost light source board in the placement frame 26 is assembled to the top of the corresponding lamp socket, and the remaining light source boards are moved and continuously supported, thereby automatically assembling the light source boards. After the guide roller 30 rotates one circle, the light source boards are automatically assembled by the action of gravity, reducing the operation steps in the assembly process of the light source boards and improving the assembly efficiency of the light source boards.

[0024] As a further embodiment of the present invention, the first support mechanism includes two first movable slots 7 (as Figure 7 shown), the two first movable slots 7 are respectively opened at the bottoms on both sides of the first placement slot 4, and first support plates 8 are slidably connected inside the first movable slots 7, and an active telescopic mechanism is connected to the first support plates 8; during operation, one ends of the two first support plates 8 extend into the first placement slot 4 along the first movable slots 7. When the lamp socket is placed inside the first placement slot 4, the bottom of the lamp socket can be supported by the two first support plates 8. After the lamp socket and the lamp shade are snap-connected and rotated 90 degrees by the action of the intermittent rotation mechanism, the two first support plates 8 are completely moved into the corresponding first movable slots 7 by the action of the active telescopic mechanism, thereby releasing the support for the bottom of the lamp socket, and enabling the snap-connected lamp socket and lamp shade to be automatically unloaded along the bottom of the first placement slot 4.

[0025] As a further embodiment of the present invention, the active telescopic mechanism includes two guide ring rails 9 (as Figure 4 and Figure 5As shown in the figure, two guiding ring rails 9 are fixedly connected to the bottom plate 1 and are located at the bottom of the first rotating ring 2. The two guiding ring rails 9 are coaxially arranged. The guiding ring rail 9 includes an arc section 901 and a contraction section 902. The two contraction sections 902 are in opposite directions. Circular pins 10 are fixedly connected to the bottom of the first support plate 8, and the circular pins 10 are respectively located inside the corresponding guiding ring rails 9. During operation, when the circular pin 10 is inside the arc section 901 of the guiding ring rail 9, one end of the first support plate 8 extends along the first moving slot 7 into the first placement slot 4 and supports the bottom of the lamp holder. When the circular pin 10 moves from the arc section 901 towards the contraction section 902, the first support plate 8 moves cooperatively along the first moving slot 7, and when the circular pin 10 moves to the center of the contraction section 902, the first support plate 8 completely moves into the first moving slot 7, thus releasing the support of the bottom of the lamp holder and discharging the material.

[0026] As a further embodiment of the present invention, the second support mechanism includes two second moving slots 11, which are respectively opened at the bottoms on both sides of the second placement slot 5 (as Figure 2 and Figure 9 shown). Two through slots 12 are opened on the second rotating ring 3. Second support plates 13 are slidably connected inside the second moving slots 11. Wedge blocks 14 are arranged inside the through slots 12. Two optical rods 15 are slidably inserted on the wedge blocks 14. The optical rods 15 are fixedly connected inside the corresponding through slots 12. Springs 16 are sleeved on the optical rods 15, and the springs 16 are fixedly connected between the corresponding wedge blocks 14 and one side of the through slots 12. Two fixing bars 17 are fixedly connected to one side of the wedge blocks 14. One ends of the fixing bars 17 extend into the corresponding second moving slots 11 and are fixedly connected to the corresponding second support plates 13. During operation, the wedge blocks 14 are extruded by the elastic stretching action of the springs 16, so that the wedge blocks 14 contact the side of the through slots 12 close to the second moving slots 11, and the wedge blocks 14 and the second support plates 13 are fixed by the fixing bars 17, so that one end of the second support plate 13 is located inside the second placement slot 5 and supports the bottom of the lamp shade.

[0027] As a further embodiment of the present invention, the pressing and assembling mechanism includes a U-shaped frame 18, which is fixedly installed on the bottom plate 1. A connecting plate 19 is arranged inside the U-shaped frame 18. A plurality of limit pins 20 are fixedly connected to the top of the connecting plate 19. The limit pins 20 are slidably inserted on the U-shaped frame 18. A hydraulic cylinder 21 is fixedly installed on the top of the U-shaped frame 18. The piston rod of the hydraulic cylinder 21 penetrates through the U-shaped frame 18 and extends into the U-shaped frame 18 and is fixedly connected to the top of the connecting plate 19. A plurality of pressing rods 22 are fixedly connected to the bottom of the connecting plate 19 along the circumferential direction. Extrusion strips 23 are fixedly connected to both sides of the bottom of the connecting plate 19. Four groups of relief slots 24 are opened on the first rotating ring 2 (as Figure 6As shown in the figure, the number of each set of relief grooves 24 is two, and the first placement groove 4 is located between the two relief grooves 24 of the same group; during operation, when the lamp holder and the light source board are assembled and rotated to the bottom of the corresponding second placement groove 5, and the lamp shade inside the second placement groove 5 is located above the lamp holder and the light source board, the piston shaft of the hydraulic cylinder 21 moves downward to drive the connecting plate 19 to move synchronously. The limit pin 20 on the top of the connecting plate 19 moves synchronously along the sliding insertion part of the U-shaped frame 18, and limits the movement of the connecting plate 19. The connecting plate 19 drives the extrusion strip 23 to move downward and contacts and squeezes the corresponding wedge block 14, and through the inclined surface on the top of the wedge block 14, the wedge block 14 moves and gives way along the through groove 12, so that the wedge block 14 moves along the sliding insertion part of the optical rod 15 and squeezes the spring 16 to produce a compressive deformation, and drives the fixed strip 17 and the second support plate 13 to move and give way, so that the second support plate 13 completely moves into the corresponding second movable groove 11 and releases the limit on the bottom of the lamp shade. Then, under the action of the hydraulic cylinder 21, the connecting plate 19 continues to move downward, so that the plurality of pressing rods 22 at the bottom of the connecting plate 19 press the top of the lamp shade, and push and squeeze the lamp shade from the inside of the second placement groove 5 into the corresponding first placement groove 4, and snap-assemble the lamp shade on the top of the lamp holder. At the same time, the extrusion strip 23 moves downward from between the corresponding two fixed strips 17 and is inserted into the corresponding relief groove 24. After the lamp shade and the lamp holder are assembled, the piston shaft of the hydraulic cylinder 21 moves in the reverse direction and drives the connecting plate 19 to return to the initial position. The extrusion strip 23 rises synchronously and returns. After the wedge block 14 loses the extrusion of the extrusion strip 23, it returns to the initial position through the elastic stretching action of the spring 16, and one end of the second support plate 13 moves back into the second placement groove 5 again, so that the second placement groove 5 continues to support the lamp shade during the subsequent rotational processing.

[0028] As a further embodiment of the present invention, a pressing head 25 is fixedly connected to the bottom end of each pressing rod 22, and the pressing head 25 is made of rubber; during operation, during the downward movement of the pressing rod 22, the pressing head 25 at the bottom end of the pressing rod 22 contacts the top of the lamp shade and presses the lamp shade to move. The flexible rubber material of the pressing head 25 reduces the rigid contact at the contact position, thereby preventing scratches on the surface of the lamp shade.

[0029] As a further embodiment of the present invention, a first motor 32 is fixedly installed on both sides of the placement frame 26, and the output shafts of the first motors 32 are respectively fixedly connected to the tops of the corresponding rotating shafts 29; during operation, the output shafts of the two first motors 32 rotate 180 degrees, thereby driving the rotating shafts 29 to rotate, so as to drive the rotating shafts 29 to rotate.

[0030] As a further embodiment of the present invention, two limiting strips 33 are provided on both sides inside the placement frame 26. Two sliding grooves 34 are opened on both sides of the placement frame 26. A sliding strip 35 is slidably connected inside each sliding groove 34. The sliding strip 35 is fixedly connected to the corresponding limiting strip 33. Two U-shaped strips 36 are provided on both sides of the placement frame 26. Both ends of the U-shaped strip 36 are fixedly connected to the two sliding strips 35 on the same side. An arc-shaped pin 37 is fixedly connected inside the U-shaped strip 36. Inclined surface annular grooves 38 are opened on the surfaces of the guide rollers 30. The arc-shaped ends of the arc-shaped pins 37 are respectively located inside the corresponding inclined surface annular grooves 38. During operation, through the limitation of the limiting strip 33 inside the placement frame 26 and the grooves on the side surface of the light source board, when the guide roller 30 rotates 180 degrees and the lowermost light source board moves downward for assembly, through the guiding and limiting effect of the inclined surface annular groove 38 on the arc-shaped pin 37, the arc-shaped pin 37 moves downward synchronously, and drives the U-shaped strip 36 to move downward synchronously, so that the sliding strip 35 slides along the sliding groove 34 and drives the limiting strip 33 to move into the first placement groove 4, so that during the process that the light source board drops downward and loses the limitation of the placement frame 26, the limiting strip 33 continues to limit the light source board, preventing the light source board from causing position deviation during the dropping process, ensuring the accuracy of the assembly position of the light source board and the lamp socket, and after the guide roller 30 continues to rotate 180 degrees and returns to the initial position, the arc-shaped ends of the arc-shaped pins 37 are re-located at the initial positions of the inclined surface annular grooves 38, so that the limiting strip 33 moves upward and returns to the initial position, thereby preventing the limiting strip 33 from blocking the rotation of the first rotating ring 2 and ensuring the normal rotation of the first rotating ring 2.

[0031] As a further embodiment of the present invention, communication grooves 39 (as shown in Figure 10 the figure) are opened on both sides of the placement frame 26. The two communication grooves 39 are arranged opposite to each other. During operation, by opening the communication grooves 39 on both sides of the placement frame 26, when the staff replenishes and places the light source boards, the staff can move and place the stacked light source boards along the communication grooves 39, so that the light source boards can move downward inside the placement frame 26 on the premise of being grabbed, improving the stability and safety of placement.

[0032] As a further embodiment of the present invention, the intermittent rotation mechanism includes a fixed frame 40 (as shown in Figure 3As shown in the figure, the fixing frame 40 is fixedly connected to the bottom plate 1. A second motor 41 is fixedly installed inside the fixing frame 40. The output shaft of the second motor 41 penetrates the fixing frame 40 and extends above the fixing frame 40 and is fixedly connected to a gear 42. Outer tooth rings 43 are fixedly connected to the sides of the first rotating ring 2 and the second rotating ring 3. The first rotating ring 2 and the second rotating ring 3 have the same diameter, and both outer tooth rings 43 are meshed with the gear 42. During operation, the output shaft of the second motor 41 rotates to drive the gear 42 to rotate, and through the meshing action of the gear 42 and the two outer tooth rings 43, the first rotating ring 2 and the second rotating ring 3 with the same diameter rotate in the same direction and maintain the same rotation speed.

[0033] Working principle of the present invention: The lamp holder and the lamp shade are respectively placed inside the mutually separated first placement groove 4 and second placement groove 5 for positioning, and are respectively supported by the first support mechanism and the second support mechanism. Through the action of the intermittent rotation mechanism, the first rotating ring 2 and the second rotating ring 3 perform synchronous intermittent rotation by 90 degrees. After the lamp holder inside the first placement groove 4 rotates by 90 degrees, the light source board is assembled into the corresponding lamp holder through the action of the light source board assembly mechanism, and then continues to rotate by 90 degrees through the action of the intermittent rotation mechanism and is located at the bottom of the corresponding second placement groove 5. Then, through the action of the pressing and assembling mechanism, the lamp shade inside the second placement groove 5 is pressed and snap-connected to the top of the corresponding lamp holder, and during the pressing process, the support of the second support mechanism for the inside of the second placement groove 5 is released, so that the lamp shade smoothly enters the inside of the first placement groove 4 along the connection between the second placement groove 5 and the first placement groove 4 and completes the assembly. The lamp shade and the lamp holder are continuously placed inside the corresponding first placement groove 4 and second placement groove 5, and through the synchronous intermittent rotation of the first rotating ring 2 and the second rotating ring 3, the feeding of the lamp shade and the lamp holder, the assembly of the light source board, and the snap connection and assembly of the lamp shade and the lamp holder can be synchronously operated, thereby improving the assembly efficiency of the lighting module and increasing the continuous processing speed of the lighting module.

[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A lighting module light source board assembly device, comprising a base plate, characterized in that: A first rotating ring and a second rotating ring are arranged above the bottom plate, and four first placement grooves and four second placement grooves are respectively opened on the first rotating ring and the second rotating ring along the circumferential direction. The second rotating ring is located on the top of the first rotating ring, and one of the first placement grooves is connected to the corresponding second placement groove; Two rotating frames are fixedly connected to the top of the base plate, and the two rotating frames are rotatably connected to the inside of the first rotating ring and the second rotating ring respectively. The inside of the first placement groove is connected to the first supporting mechanism, and the inside of the second placement groove is connected to the second supporting mechanism. The base plate is connected to a light source board assembly mechanism and a pressing assembly mechanism. The light source board assembly mechanism includes a placement frame, the placement frame is fixedly connected to the base plate and is located at the top of the first rotating ring, rectangular grooves are provided at the bottom of both sides of the placement frame, and two mounting frames are fixedly connected to the inside of the rectangular grooves, and a rotating shaft is rotatably connected between the two adjacent mounting frames, and a guide roller is fixedly connected to the rotating shaft, and the side of the guide roller extends into the corresponding rectangular groove and is flush with the inner side of the placement frame. Two arc-shaped support bars are fixedly connected to the guide roller, and the two arc-shaped support bars are relatively arranged and have a height difference. An intermittent rotation mechanism is connected between the first rotating ring and the second rotating ring.

2. The lighting module light source board assembly device according to claim 1, characterized in that: The first supporting mechanism comprises two first movable grooves, which are respectively arranged at the bottom of both sides of the first placement groove. The first movable grooves are slidably connected with first supporting plates inside, and the first supporting plates are connected with a movable telescopic mechanism.

3. The lighting module light source board assembly device according to claim 2, characterized in that: The movable telescopic mechanism includes two guide ring rails, both of which are fixedly connected to the base plate and located at the bottom of the first rotating ring. The two guide ring rails are coaxially arranged, and the guide ring rails include an arc segment and a contraction segment. The two contraction segments are in opposite directions. The bottom of the first support plate is fixedly connected with a circular pin, and the circular pins are respectively located inside the corresponding guide ring rails.

4. The lighting module light source board assembly device according to claim 1, characterized in that: The second supporting mechanism includes two second movable grooves, which are respectively arranged at the bottom of both sides of the second placement groove, and the second rotating ring is provided with two through grooves, the interiors of the second movable grooves are slidably connected with the second supporting plates, the interiors of the through grooves are provided with wedge blocks, and two light rods are slidably inserted on the wedge blocks, the light rods are fixedly connected to the corresponding through grooves, and springs are sleeved on the light rods, which are fixedly connected between the corresponding wedge blocks and one side of the through grooves, and two fixing bars are fixedly connected to one side of the wedge blocks, and one end of the fixing bars extends to the corresponding second movable grooves and is fixedly connected to the corresponding second supporting plates.

5. The lighting module light source board assembly device according to claim 4, characterized in that: The pressing assembly mechanism includes a U-shaped frame, which is fixedly mounted on a base plate. A connecting plate is arranged inside the U-shaped frame. A plurality of limit pins are fixedly connected to the top of the connecting plate. The limit pins are slidably inserted on the U-shaped frame. A hydraulic cylinder is fixedly mounted on the top of the U-shaped frame. The piston shaft of the hydraulic cylinder passes through the U-shaped frame and extends to the inside of the U-shaped frame and is then fixedly connected to the top of the connecting plate. A plurality of pressing rods are fixedly connected to the bottom of the connecting plate along the circumferential direction. Extrusion strips are fixedly connected to both sides of the bottom of the connecting plate. Four groups of make way grooves are opened on the first rotating ring. The number of make way grooves in each group is two. The first placement groove is located between two make way grooves in the same group.

6. The lighting module light source board assembly device according to claim 5, characterized in that: The bottom end of the pressing rod is fixedly connected with a pressing head, which is made of rubber.

7. The lighting module light source board assembly device according to claim 1, characterized in that: The first motors are fixedly installed on both sides of the placement frame, and the output shafts of the first motors are fixedly connected to the top ends of the corresponding rotating shafts.

8. The lighting module light source board assembly device according to claim 7, characterized in that: Two limit bars are arranged on both sides of the placement frame, two sliding grooves are opened on both sides of the placement frame, sliding bars are slidably connected inside the sliding grooves, and the sliding bars are fixedly connected to the corresponding limit bars. Two U-shaped bars are arranged on both sides of the placement frame, and the two ends of the U-shaped bars are fixedly connected to the two sliding bars on the same side. The inside of the U-shaped bars is fixedly connected with arc pins, and the surfaces of the guide rollers are opened with beveled ring grooves, and the arc ends of the arc pins are respectively located inside the corresponding beveled ring grooves.

9. The lighting module light source board assembly device according to claim 7, characterized in that: Both sides of the placement frame are provided with communication grooves, and the two communication grooves are arranged opposite to each other.

10. The lighting module light source board assembly device according to claim 1, characterized in that: The intermittent rotation mechanism includes a fixed frame, which is fixedly connected to the base plate. A second motor is fixedly installed inside the fixed frame. The output shaft of the second motor passes through the fixed frame and extends to the top of the fixed frame and is fixedly connected to a gear. The sides of the first rotating ring and the second rotating ring are fixedly connected to external gear rings. The diameters of the first rotating ring and the second rotating ring are the same, and the two external gear rings are meshed with the gears.

Images