Separation device for alcoholic fermentation and separation process thereof
By designing a separation device for alcohol fermentation, using a twist-shaped structure of elastic spiral filter mesh and spiral sheets and compression adjustment components, the problems of limited filtration area and difficulty in regulating efficiency of traditional devices are solved, and efficient impurity removal and filtration effects are achieved.
Patent Information
- Application Number
- CN202510584883.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2045-05-08
AI Technical Summary
The filtration area of the traditional separation device is limited during alcohol fermentation, resulting in low filtration efficiency and difficult to regulate.
A separation device including a housing assembly, an adjustment assembly and a separation assembly is designed. The separation assembly is arranged in a twist-like manner with an elastic spiral filter and a spiral sheet to circle in a twist-like manner to form a two-stage filter structure, and the spacing between the spiral layers is adjusted by compressing the assembly to control the filtration efficiency.
By increasing the filter area and adjusting the spacing of the spiral layer, the impurity removal rate and filtration efficiency are significantly improved, and the efficiency loss problem caused by parameter coupling of traditional devices is solved.
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Figure CN120094262A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of separation equipment, and more specifically, to a separation device for alcohol fermentation and a separation process thereof. Background Art
[0002] During the alcohol fermentation process, in addition to alcohol, some solid impurities are also generated, such as bacteria, unfermented sugar, protein, etc. These solid impurities will affect the purity and quality of the alcohol, so they need to be removed by filtration.
[0003] Traditional separation devices generally use multi-layer filters fixed up and down for filtration. However, the filtration area is limited by the internal space of the separation shell, which cannot provide sufficient filtration area, resulting in low filtration efficiency and difficulty in effectively regulating the filtration efficiency. In view of this, we propose a separation device for alcohol fermentation and a separation process thereof. Summary of the invention
[0004] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a separation device and a separation process for alcohol fermentation, which can increase the filtration area, improve the filtration effect, and effectively regulate the filtration efficiency by adjusting the spiral layer spacing.
[0005] A separation device for alcohol fermentation, comprising a housing component, a regulating component and a separation component; The housing assembly includes a separation tank; The separation component comprises an elastic spiral filter screen and an elastic spiral sheet arranged coaxially, the elastic spiral filter screen and the elastic spiral sheet are arranged in a spiral manner in a twisted manner, and each spiral layer of the elastic spiral sheet is located below the corresponding spiral layer of the elastic spiral filter screen, a plurality of filter holes are provided on the top spiral surface of the elastic spiral filter screen, a polyester filter cloth is fixedly installed on the top spiral surface of the elastic spiral sheet, and when projected along the axis, the lowermost spiral layer of the elastic spiral sheet and the lowermost spiral layer of the elastic spiral filter screen form a semi-circular extension structure; The adjustment component includes a compression component acting on the lower end of the elastic spiral filter and a compression adjustment component acting on the elastic spiral sheet, the compression component is configured to drive the elastic spiral filter to be compressed along the axial direction to adjust the spiral layer spacing, the compression adjustment component includes a positioning arm fixed to the upper end of the elastic spiral sheet, and a driving arm driving the lower end of the elastic spiral sheet to move along the axial direction, and the compression adjustment component is configured to synchronously adjust the spiral layer spacing of the elastic spiral sheet and the inter-layer distance between the elastic spiral sheet and the elastic spiral filter.
[0006] Preferably, it also includes a cleaning component, which includes a partition piece fixed to the inner wall of the separation tank and a positioning cylinder rotatably connected to the partition piece, the elastic spiral filter and the elastic spiral piece are both sleeved on the outer periphery of the positioning cylinder, and the upper end of the elastic spiral filter is fixedly connected to the partition piece.
[0007] Preferably, the shell assembly further comprises a tank cover detachably mounted on the top of the separation tank and a liquid inlet pipe fixedly mounted on the top of the tank cover, and an end of the liquid inlet pipe is connected to the alcohol fermentation device.
[0008] Preferably, a second sliding hole is provided on the outer wall of the separation tank, and the compression assembly includes a second adjusting frame, which is fixedly mounted on the outer wall of the separation tank, and a second lifting hole is provided on the outer wall of the second adjusting frame, and a second connecting arm is slidably connected to the inner wall of the second lifting hole, and a third adjusting screw is rotatably connected to the inner wall of the second lifting hole, and the top of the third adjusting screw passes through the second adjusting frame and extends to its outside, and the third adjusting screw passes through the second connecting arm and is threadedly connected thereto, and the end of the second connecting arm passes through the second sliding hole and is fixedly connected to the lower end of the elastic spiral filter.
[0009] Preferably, the compression adjustment assembly includes a first adjustment frame, the first adjustment frame is fixedly mounted on the outer wall of the separation tank, the positioning arm is fixedly mounted on the outer wall of the first adjustment frame, the outer wall of the separation tank is provided with a first sliding hole, the end of the positioning arm passes through the first sliding hole and extends to the interior of the separation tank, and the end of the positioning arm is fixedly connected to the upper end of the elastic spiral sheet.
[0010] Preferably, a first lifting hole is formed on the outer wall of the first adjusting frame, a first slider is slidably connected to the inner wall of the first lifting hole, a driving arm is fixedly connected to the end of the first slider, the end of the driving arm passes through the first sliding hole and extends to the inside of the separation tank, the lower end of the elastic spiral sheet at the end of the driving arm is fixedly connected, a first adjusting screw is rotatably connected to the inner wall of the first lifting hole, the top of the first adjusting screw passes through the first adjusting frame and extends above it, and the end of the first adjusting screw passes through the first slider and is threadedly connected to it.
[0011] Preferably, the compression adjustment assembly also includes two fixed blocks, the ends of the fixed blocks are fixedly connected to the outer wall of the separation tank, a second adjusting screw is rotatably connected between the two fixed blocks, the outer wall of the second adjusting screw is threadedly connected to a connecting block, and the connecting block is fixedly connected to the first adjustment frame.
[0012] Preferably, the elastic spiral filter and the elastic spiral sheet peripheral arm are both fixedly connected with an outer ring spiral baffle, the elastic spiral filter and the elastic spiral sheet peripheral arm are both fixedly connected with an inner ring spiral baffle, and the outer ring spiral baffle and the inner ring spiral baffle are both sleeved on the outer periphery of the positioning tube.
[0013] Preferably, a liquid guide hole is provided on the top of the partition plate, and the upper end of the elastic spiral filter is fixedly connected to the inner wall of the liquid guide hole; Preferably, the inner spiral baffle is in sliding contact with the outer circumference of the positioning tube.
[0014] Preferably, the outer wall of the positioning cylinder is provided with a plurality of mounting holes, wherein the bottom positions of two of the mounting holes are higher than the bottom positions of the other two mounting holes, mounting grooves are provided on both sides of the inner walls of the mounting holes, the inner walls of the mounting grooves on both sides of the two mounting holes are fixedly connected with sliding rods, the outer walls of the sliding rods on both sides of the two mounting holes are sleeved with springs, and the inner walls of the mounting grooves on both sides of the other two mounting holes are fixedly connected with guide rods; The inner wall of the mounting hole is slidably connected with a support block, and the two sides of the support block are fixedly connected with a second slider, one end of the spring abuts against the second slider, and the other end of the spring abuts against the inner wall of the positioning cylinder, and the ends of the slide rod and the guide rod respectively pass through the corresponding support blocks and are slidably connected thereto, and a rotating shaft is rotatably connected between the two support blocks at the same height, and the outer ends of the rotating shaft are fixedly connected to cleaning rollers; The outer wall of the rotating shaft is fixedly connected with a cylindrical gear, the top of the inner ring spiral baffle is fixedly connected with a spiral helical rack, and the cylindrical gear is meshed with the spiral helical rack.
[0015] Preferably, the cleaning assembly further comprises a driving mechanism, and the driving mechanism is used for driving the positioning cylinder to rotate.
[0016] Preferably, a separation process for alcohol fermentation comprises the following steps: S1, introducing the fermentation liquid into the separation tank through one end of the liquid inlet pipe, filtering the impurities in the fermentation liquid through the filter holes on the elastic spiral filter, and the filtered fermentation liquid drips onto the polyester filter cloth on the top of the elastic spiral sheet, and the impurities in the fermentation liquid are filtered again; S2, by rotating the third adjusting screw, the second connecting arm drives the elastic spiral filter to move along the axis, and the distance between adjacent spiral layers of the elastic spiral filter is adjusted to control the speed of the first filtration of the fermentation liquid; S3, by rotating the first adjusting screw, the distance between adjacent spiral layers of the elastic spiral sheet is adjusted, thereby adjusting the speed of secondary filtration of the fermentation liquid; S4, by rotating the second adjusting screw, the connecting block drives the first adjusting frame to move, drives the elastic spiral sheet to move as a whole, and adjusts the distance between the elastic spiral sheet and the spiral layer of the elastic spiral filter; S5. The positioning cylinder is driven to rotate by the driving assembly, and the rotating shaft is driven to rotate by the positioning cylinder. The rotating shaft drives the cylindrical gear to mesh and roll upward along the spiral bevel rack, thereby cleaning the filter holes on the polyester filter cloth and the elastic spiral filter screen, and quickly flushing them with the cleaning liquid.
[0017] Compared with the prior art, the present invention has the following beneficial effects: Traditional filtering devices mostly use multi-layer filter screens arranged up and down for filtering, and mostly use filter layers with fixed spacing, and the filtering parameters cannot be adjusted; in the above-mentioned structure of the present device, the elastic spiral filter screen and the elastic spiral sheet are spirally arranged in a twisted manner, and filter holes and polyester filter cloth are arranged thereon to form a two-stage filtering structure, and the shape of the spiral arrangement can increase the filtering area, which can improve the impurity removal rate compared with the traditional filtering structure; the spiral layer spacing of the elastic spiral filter screen is adjusted by the compression component, so the effective contact area of the filter hole and the liquid flow rate can be changed to control the first filtration efficiency; then, according to the filtering effect of the elastic spiral filter screen, the spiral layer spacing of the elastic spiral sheet is adjusted to control the filtering speed of the polyester filter cloth to achieve a rapid filtration effect; by dynamically matching the spiral layer spacing of the spiral filter screen with the spiral layer spacing of the elastic spiral sheet, the efficiency loss problem caused by the coupling of multi-stage filtration parameters of the traditional device is solved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the local structure of the present invention; Figure 3 This is a schematic diagram of the internal installation structure of the separation tank of the present invention; Figure 4 It is a schematic diagram of the overall structure of the housing assembly of the present invention; Figure 5 It is a schematic diagram of the overall structure of the regulating assembly of the present invention; Figure 6 It is a schematic diagram of the installation structure of the driving arm of the present invention; Figure 7 It is a schematic diagram of the overall structure of the separation component of the present invention; Figure 8 It is a schematic diagram of the overall structure of the cleaning component of the present invention; Fig. 9 It is a partial structural schematic diagram of the cleaning component of the present invention; Fig.10 It is a schematic diagram of the installation structure of the cleaning roller of the present invention.
[0020] Explanation of the reference numerals in the figure: 1. Shell assembly; 101. Separation tank; 1011. First sliding hole; 1012. Second sliding hole; 102. Tank cover; 103. Liquid inlet pipe; 2. Adjustment assembly; 201. First adjustment frame; 202. First lifting hole; 203. First slider; 204. First adjustment screw; 205. Positioning arm; 206. Fixing block; 207. Second adjustment screw; 208. Connecting block; 209. Second adjustment frame; 210. Second lifting hole; 211. Second connecting arm; 212. Third adjustment screw ; 213, driving arm; 3, separation assembly; 301, elastic spiral filter; 302, elastic spiral sheet; 303, outer ring spiral baffle; 304, inner ring spiral baffle; 305, spiral bevel rack; 4, cleaning assembly; 401, positioning cylinder; 402, mounting hole; 403, mounting groove; 404, sliding rod; 405, spring; 406, guide rod; 407, support block; 408, second slider; 409, rotating shaft; 410, cylindrical gear; 411, cleaning roller; 412, partition plate; 413, liquid guide hole. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the implementation mode of the present application clearer, the technical solution in the implementation mode of the present application will be clearly and completely described in combination with the drawings in the implementation mode of the present application. Obviously, the described implementation mode is a part of the implementation mode of the present application, not all the implementation modes. Based on the implementation mode in the present application, all other implementation modes obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application. The specific implementation modes of the present invention are described in detail in combination with the drawings in the specification.
[0022] like Figure 1-Figure 4 and Figure 7 As shown, a separation device for alcohol fermentation includes a housing component 1, a regulating component 2 and a separation component 3; The housing assembly 1 includes a separation tank 101; The separation component 3 includes an elastic spiral filter 301 and an elastic spiral sheet 302 arranged coaxially, the elastic spiral filter 301 and the elastic spiral sheet 302 are arranged in a spiral manner in a twisted manner, and each spiral layer of the elastic spiral sheet 302 is located below the corresponding spiral layer of the elastic spiral filter 301, a plurality of filter holes are provided on the top spiral surface of the elastic spiral filter 301, and a polyester filter cloth is fixedly installed on the top spiral surface of the elastic spiral sheet 302; The adjustment component 2 includes a compression component acting on the lower end of the elastic spiral filter 301 and a compression adjustment component acting on the elastic spiral sheet 302. The compression component is configured to drive the elastic spiral filter 301 to be compressed along the axial direction to adjust the spiral layer spacing thereof. The compression adjustment component includes a positioning arm 205 fixed to the upper end of the elastic spiral sheet 302, and a driving arm 213 driving the lower end of the elastic spiral sheet 302 to move along the axial direction. The compression adjustment component is configured to synchronously adjust the spiral layer spacing of the elastic spiral sheet 302 and the inter-layer distance between the elastic spiral sheet 302 and the elastic spiral filter 301.
[0023] Traditional filtering devices mostly use multi-layer filter screens arranged up and down for filtering. In the above structure of the present device, the elastic spiral filter screen 301 and the elastic spiral sheet 302 are spirally arranged in a twisted manner, and filter holes and polyester filter cloth are arranged thereon to form a two-stage filtering structure. The shape of the spiral arrangement can increase the filtering area, which can improve the impurity removal rate compared to the traditional filtering structure.
[0024] Traditional filtering devices mostly use filter layers with fixed spacing, and the filtering parameters cannot be adjusted. In the above structure of the present device, the spiral layer spacing of the elastic spiral filter 301 is adjusted by the compression component, so that the effective contact area of the filter hole and the liquid flow rate can be changed to control the initial filtering efficiency. Then, according to the filtering effect of the elastic spiral filter 301, the spiral layer spacing of the elastic spiral sheet 302 is adjusted to control the filtering speed of the polyester filter cloth to achieve a rapid filtering effect. By dynamically matching the spiral layer spacing of the spiral filter 301 with the spiral layer spacing of the elastic spiral sheet 302, the efficiency loss problem caused by the coupling of multi-stage filtering parameters of the traditional device is solved.
[0025] By adjusting the spacing between the spiral layers of the elastic spiral filter 301 and the elastic spiral sheet 302, in some embodiments, Figure 7 As shown, when projected along the axis, the lowest spiral layer of the elastic spiral sheet 302 and the lowest spiral layer of the elastic spiral filter 301 form a semi-circular extension structure.
[0026] In the above structure of the present device, the fermentation liquid dripping from the end of the elastic spiral filter 301 can be accurately discharged into the polyester filter cloth on the top of the elastic spiral sheet 302, thereby improving the filtering effect; through the design of the semi-circular extended elastic spiral sheet 302, sufficient space can be reserved for the fermentation liquid dripping from the end of the elastic spiral filter 301, thereby improving the filtering effect.
[0027] In some embodiments, Figure 8-Figure 10As shown, the cleaning component 4 includes a partition piece 412 fixed to the inner wall of the separation tank 101 and a positioning cylinder 401 rotatably connected to the partition piece 412 , the elastic spiral filter 301 and the elastic spiral piece 302 are both sleeved on the outer periphery of the positioning cylinder 401 , and the upper end of the elastic spiral filter 301 is fixedly connected to the partition piece 412 .
[0028] A liquid conducting hole 413 is formed on the top of the partition plate 412 , the upper end of the elastic spiral filter 301 is fixedly connected to the inner wall of the liquid conducting hole 413 , and the inner ring spiral baffle 304 is in sliding contact with the outer periphery of the positioning tube 401 .
[0029] In the above structure of the device, the partition piece 412 can accurately pour the fermentation liquid into the elastic spiral filter 301.
[0030] In some embodiments, the filter holes on the elastic spiral filter 301 have a decreasing aperture from top to bottom along the spiral surface.
[0031] Traditional filters mostly use uniform pore sizes, which cannot adapt to the dynamic changes in the size of impurity particles during liquid flow. In the above structure of the present device, the filter holes gradually change in diameter from top to bottom. The large-pore filter holes on the upper layer intercept large impurities such as pectin and fiber, and the small-pore filter holes on the lower layer capture tiny particles such as yeast residues. Step-by-step screening prevents large particles from clogging the small-pore filter holes prematurely, thereby extending the service life of the filter.
[0032] In some embodiments, the density of the filter holes on the elastic spiral filter 301 decreases from top to bottom along the spiral surface.
[0033] Traditional filters often use a uniform pore density design, which causes the liquid flow rate to fluctuate with height and easily forms liquid accumulation pressure in local areas. In the above structure of the present device, the high pore density area in the upper layer can accelerate the initial diversion of the liquid and reduce the inlet pressure; the low pore density area in the lower layer can prolong the liquid retention time, enhance the adsorption and retention effect of small particle impurities, and improve the filtration efficiency.
[0034] In some embodiments, the mesh count of the polyester filter cloth increases from top to bottom along the spiral surface.
[0035] In traditional multi-stage filtration devices, the secondary filter cloth usually uses a single mesh number, which is difficult to match the impurity size distribution characteristics after the previous stage filtration. In the above structure of this device, the upper high-mesh filter cloth captures medium and large residual impurities, and the lower low-mesh filter cloth intercepts tiny particles.
[0036] In some embodiments, Figure 4 As shown, the housing assembly 1 further includes a tank cover 102 detachably mounted on the top of the separation tank 101 and a liquid inlet pipe 103 fixedly mounted on the top of the tank cover 102, and an end of the liquid inlet pipe 103 is connected to the alcohol fermentation device.
[0037] The detachable tank cover 102 supports opening and closing, and the interior of the separation tank 101 can be directly cleaned and maintained without disconnecting the liquid inlet pipe 103.
[0038] In some embodiments, Figure 4-Figure 6 As shown, a second sliding hole 1012 is provided on the outer wall of the separation tank 101, and the compression assembly includes a second adjusting frame 209, which is fixedly installed on the outer wall of the separation tank 101, and a second lifting hole 210 is provided on the outer wall of the second adjusting frame 209. A second connecting arm 211 is slidably connected to the inner wall of the second lifting hole 210, and a third adjusting screw 212 is rotatably connected to the inner wall of the second lifting hole 210. The top of the third adjusting screw 212 passes through the second adjusting frame 209 and extends to its outside, the third adjusting screw 212 passes through the second connecting arm 211 and is threadedly connected thereto, and the end of the second connecting arm 211 passes through the second sliding hole 1012 and is fixedly connected to the lower end of the elastic spiral filter 301.
[0039] The compression adjustment component includes a first adjustment frame 201, which is fixedly mounted on the outer wall of the separation tank 101, and a positioning arm 205 is fixedly mounted on the outer wall of the first adjustment frame 201. A first sliding hole 1011 is opened on the outer wall of the separation tank 101, and the end of the positioning arm 205 passes through the first sliding hole 1011 and extends to the interior of the separation tank 101. The end of the positioning arm 205 is fixedly connected to the upper end of the elastic spiral sheet 302.
[0040] A first lifting hole 202 is provided on the outer wall of the first adjusting frame 201, and a first slider 203 is slidably connected to the inner wall of the first lifting hole 202, and a driving arm 213 is fixedly connected to the end of the first slider 203, and the end of the driving arm 213 passes through the first sliding hole 1011 and extends to the inside of the separation tank 101, and the lower end of the elastic spiral piece 302 at the end of the driving arm 213 is fixedly connected, and a first adjusting screw 204 is rotatably connected to the inner wall of the first lifting hole 202, and the top of the first adjusting screw 204 passes through the first adjusting frame 201 and extends above it, and the end of the first adjusting screw 204 passes through the first slider 203 and is threadedly connected to it.
[0041] The compression adjustment assembly also includes two fixed blocks 206, the ends of the fixed blocks 206 are fixedly connected to the outer wall of the separation tank 101, a second adjusting screw 207 is rotatably connected between the two fixed blocks 206, the outer wall of the second adjusting screw 207 is threadedly connected to a connecting block 208, and the connecting block 208 is fixedly connected to the first adjustment frame 201.
[0042] Traditional filter adjustment mechanisms are mostly built into the tank body, which is susceptible to liquid corrosion and inconvenient to operate. In the above structure of the present device, the adjustment mechanism is placed outside the tank body to avoid contact with the fermentation liquid, thereby extending the service life of the screw and the connecting arm.
[0043] In some embodiments, Figure 7As shown, the outer peripheral arms of the elastic spiral filter 301 and the elastic spiral sheet 302 are fixedly connected with the outer ring spiral baffle 303, and the outer peripheral arms of the elastic spiral filter 301 and the elastic spiral sheet 302 are fixedly connected with the inner ring spiral baffle 304. The outer ring spiral baffle 303 and the inner ring spiral baffle 304 are both sleeved on the outer periphery of the positioning tube 401.
[0044] The traditional spiral filter lacks a guiding structure, and the liquid is easy to leak from the edge. In the above structure of the present device, the outer ring spiral baffle 303 forms a spiral guide wall, which forces the liquid to flow along the spiral path of the filter 301, avoiding the edge flow phenomenon of the traditional open filter and preventing liquid leakage. The inner spiral baffle 304 is in sliding contact with the positioning cylinder 401, and serves as a transmission rack of the cleaning component 4 and also plays a role in radial positioning of the filter screen to prevent the filter screen from eccentric shaking.
[0045] In some embodiments, Figure 8-Figure 10 As shown, a plurality of mounting holes 402 are provided on the outer wall of the positioning cylinder 401, wherein the bottoms of two mounting holes 402 are higher than the bottoms of the other two mounting holes 402, mounting grooves 403 are provided on both sides of the inner walls of the mounting holes 402, and sliding rods 404 are fixedly connected to the inner walls of the mounting grooves 403 on both sides of the two mounting holes 402, and springs 405 are sleeved on the outer walls of the sliding rods 404 on both sides of the two mounting holes 402, and guide rods 406 are fixedly connected to the inner walls of the mounting grooves 403 on both sides of the other two mounting holes 402; The inner wall of the mounting hole 402 is slidably connected with a support block 407, and the two sides of the support block 407 are fixedly connected with a second slider 408, one end of the spring 405 abuts against the second slider 408, and the other end of the spring 405 abuts against the inner wall of the positioning cylinder 401, and the ends of the slide rod 404 and the guide rod 406 respectively penetrate the corresponding support blocks 407 and are slidably connected thereto, and a rotating shaft 409 is rotatably connected between the two support blocks 407 at the same height, and the outer ends of the rotating shaft 409 are fixedly connected with a cleaning roller 411; The outer wall of the rotating shaft 409 is fixedly connected with a cylindrical gear 410, and the top of the inner ring spiral baffle 304 is fixedly connected with a spiral bevel rack 305, and the cylindrical gear 410 is meshed with the spiral bevel rack 305; the tooth inclination angle of the cylindrical gear 410 matches the helix angle of the spiral bevel rack 305, and the module and pressure angle of the cylindrical gear 410 and the spiral bevel rack 305 are the same, ensuring the continuity of the contact line when the teeth are meshing, and the lead of the spiral bevel rack 305 (the axial movement distance of one spiral line) matches the rotation speed of the cylindrical gear 410.
[0046] The cleaning component 4 also includes a driving mechanism, which is used to drive the positioning cylinder 401 to rotate. The driving mechanism includes a motor fixedly mounted on the outer wall of the separation tank 101, a worm fixedly mounted on the output end of the motor, and a worm wheel meshing with the worm. The end of the worm is rotatably connected to the inner wall of the positioning cylinder 401, and the worm wheel is fixedly mounted on the bottom end of the positioning cylinder 401.
[0047] The motor drives the worm to rotate, and the worm drives the worm wheel to rotate, thereby driving the positioning cylinder 401 to rotate.
[0048] The double limiting of the sliding rod 404 and the guide rod 406 can ensure the accurate axial movement trajectory of the cleaning roller 411.
[0049] Working principle: The fermentation liquid is introduced into the separation tank 101 through one end of the liquid inlet pipe 103, and the fermentation liquid flows into the elastic spiral filter 301 along the liquid guide hole 413 on the top of the partition plate 412, and the fermentation liquid flows downward along the elastic spiral filter 301, and the impurities in the fermentation liquid are filtered through the filter holes on the elastic spiral filter 301, and the filtered fermentation liquid drips onto the polyester filter cloth on the top of the elastic spiral plate 302, and the impurities in the fermentation liquid are filtered again; By rotating the third adjusting screw 212, the second connecting arm 211 slides upward along the inner wall of the second adjusting frame 209, and the second connecting arm 211 drives the elastic spiral filter 301 to move along the axis, and the distance between adjacent spiral layers of the elastic spiral filter 301 is adjusted. By adjusting the distance between the spiral layers, the inclination angle of the spiral line of the elastic spiral filter 301 relative to the axis can be changed, thereby adjusting the flow speed of the fermented liquid and controlling the speed of the first filtration of the fermented liquid; By rotating the first adjusting screw 204, the first slider 203 drives the driving arm 213 to move, and the distance between adjacent spiral layers of the elastic spiral sheet 302 is adjusted, so that the inclination angle formed by the elastic spiral sheet 302 and the polyester filter cloth spiral line relative to the axis can be independently controlled, thereby adjusting the speed of secondary filtration of the fermentation liquid; By rotating the second adjusting screw 207, the connecting block 208 drives the first adjusting frame 201 to move, and drives the elastic spiral sheet 302 to move as a whole, so as to adjust the distance between the elastic spiral sheet 302 and the spiral layer of the elastic spiral filter 301; During the cleaning process, the cleaning liquid is injected into the separation tank 101 through the other end of the liquid inlet pipe 103, the second connecting arm 211 is moved to the bottom of the inner wall of the second lifting hole 210, and the driving arm 213 is moved to the bottom of the inner wall of the first lifting hole 202. The positioning cylinder 401 is driven to rotate by the driving component, and the rotating shaft 409 is driven to rotate by the positioning cylinder 401. The rotating shaft 409 drives the cylindrical gear 410 to mesh and roll along the spiral bevel rack 305. At this time, the rotating shaft 409 drives the cleaning roller 411 to rotate, and is subjected to the spiral extrusion of the inner ring spiral baffle 304. The rotating shaft 409 drives the support block 407 to slide upward along the mounting hole 402, and the support block 407 drives the second slider 408 to slide along the outer wall of the slide rod 404, thereby cleaning the filter holes on the polyester filter cloth and the elastic spiral filter screen 301, and quickly flushing them with the cleaning liquid.
[0050] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A separation device for alcohol fermentation, characterized in that: include: A shell assembly (1), the shell assembly (1) comprising a separation tank (101); A separation component (3), the separation component (3) comprising an elastic spiral filter (301) and an elastic spiral sheet (302) arranged coaxially, the elastic spiral filter (301) and the elastic spiral sheet (302) being arranged in a spiral manner so as to be intertwined with each other in a twisted manner, and each spiral layer of the elastic spiral sheet (302) being located below a corresponding spiral layer of the elastic spiral filter (301), a plurality of filter holes being provided on a spiral surface at the top of the elastic spiral filter (301), a polyester filter cloth being fixedly mounted on the spiral surface at the top of the elastic spiral sheet (302), and when projected along the axis, the lowest spiral layer of the elastic spiral sheet (302) and the lowest spiral layer of the elastic spiral filter (301) form a semi-circular extension structure; A regulating assembly (2), comprising: A compression component acting on the lower end of the elastic spiral filter (301), the compression component being configured to drive the elastic spiral filter (301) to compress along the axis direction so as to adjust the spiral layer spacing; A compression adjustment component acts on the elastic spiral sheet (302), the compression adjustment component comprising a positioning arm (205) fixed to the upper end of the elastic spiral sheet (302), and a driving arm (213) driving the lower end of the elastic spiral sheet (302) to move along the axis direction, the compression adjustment component being configured to synchronously adjust the spiral layer spacing of the elastic spiral sheet (302) and the layer spacing between the elastic spiral filter (301).
2. The separation device for alcohol fermentation according to claim 1, characterized in that: The cleaning assembly (4) further comprises a partition plate (412) fixed to the inner wall of the separation tank (101) and a positioning cylinder (401) rotatably connected to the partition plate (412); the elastic spiral filter (301) and the elastic spiral plate (302) are both sleeved on the outer circumference of the positioning cylinder (401); and the upper end of the elastic spiral filter (301) is fixedly connected to the partition plate (412).
3. The separation device for alcohol fermentation according to claim 2, characterized in that: The housing assembly (1) further comprises a tank cover (102) detachably mounted on the top of the separation tank (101) and a liquid inlet pipe (103) fixedly mounted on the top of the tank cover (102); the end of the liquid inlet pipe (103) is connected to the alcohol fermentation device; a second sliding hole (1012) is provided on the outer wall of the separation tank (101); the compression assembly comprises a second adjustment frame (209); the second adjustment frame (209) is fixedly mounted on the outer wall of the separation tank (101); and a second lifting hole is provided on the outer wall of the second adjustment frame (209). (210), the inner wall of the second lifting hole (210) is slidably connected to a second connecting arm (211), the inner wall of the second lifting hole (210) is rotatably connected to a third adjusting screw (212), the top of the third adjusting screw (212) passes through the second adjusting frame (209) and extends to the outside thereof, the third adjusting screw (212) passes through the second connecting arm (211) and is threadedly connected thereto, and the end of the second connecting arm (211) passes through the second sliding hole (1012) and is fixedly connected to the lower end of the elastic spiral filter (301).
4. The separation device for alcohol fermentation according to claim 3, characterized in that: The compression adjustment component comprises a first adjustment frame (201), the first adjustment frame (201) being fixedly mounted on the outer wall of the separation tank (101), a positioning arm (205) being fixedly mounted on the outer wall of the first adjustment frame (201), a first sliding hole (1011) being provided on the outer wall of the separation tank (101), an end of the positioning arm (205) passing through the first sliding hole (1011) and extending into the interior of the separation tank (101), and the end of the positioning arm (205) being fixedly connected to the upper end of the elastic spiral sheet (302).
5. The separation device for alcohol fermentation according to claim 4, characterized in that: The outer wall of the first adjustment frame (201) is provided with a first lifting hole (202), the inner wall of the first lifting hole (202) is slidably connected to a first slider (203), the end of the first slider (203) is fixedly connected to a driving arm (213), the end of the driving arm (213) passes through the first sliding hole (1011) and extends into the interior of the separation tank (101), the end of the driving arm (213) is fixedly connected to the lower end of the elastic spiral sheet (302), the inner wall of the first lifting hole (202) is rotatably connected to a first adjusting screw (204), the top of the first adjusting screw (204) passes through the first adjustment frame (201) and extends above it, and the end of the first adjusting screw (204) passes through the first slider (203) and is threadedly connected thereto.
6. The separation device for alcohol fermentation according to claim 5, characterized in that: The compression adjustment assembly further comprises two fixed blocks (206), the ends of the fixed blocks (206) being fixedly connected to the outer wall of the separation tank (101), a second adjustment screw (207) being rotatably connected between the two fixed blocks (206), a connecting block (208) being threadedly connected to the outer wall of the second adjustment screw (207), and the connecting block (208) being fixedly connected to the first adjustment frame (201).
7. The separation device for alcohol fermentation according to claim 6, characterized in that: The outer peripheral arms of the elastic spiral filter (301) and the elastic spiral sheet (302) are both fixedly connected to an outer ring spiral baffle (303); the outer peripheral arms of the elastic spiral filter (301) and the elastic spiral sheet (302) are both fixedly connected to an inner ring spiral baffle (304); and the outer ring spiral baffle (303) and the inner ring spiral baffle (304) are both sleeved on the outer periphery of the positioning cylinder (401).
8. The separation device for alcohol fermentation according to claim 7, characterized in that: A liquid guide hole (413) is provided at the top of the partition plate (412), and the upper end of the elastic spiral filter (301) is fixedly connected to the inner wall of the liquid guide hole (413); The inner spiral baffle (304) is in sliding contact with the outer circumference of the positioning cylinder (401).
9. The separation device for alcohol fermentation according to claim 8, characterized in that: The outer wall of the positioning cylinder (401) is provided with a plurality of mounting holes (402), wherein the bottoms of two mounting holes (402) are higher than the bottoms of the other two mounting holes (402), mounting grooves (403) are provided on both sides of the inner wall of the mounting holes (402), the inner walls of the mounting grooves (403) on both sides of the two mounting holes (402) are fixedly connected with sliding rods (404), the outer walls of the sliding rods (404) on both sides of the two mounting holes (402) are sleeved with springs (405), and the inner walls of the mounting grooves (403) on both sides of the other two mounting holes (402) are fixedly connected with guide rods (406); The inner wall of the mounting hole (402) is slidably connected to a support block (407), and the two sides of the support block (407) are fixedly connected to a second slider (408), one end of the spring (405) abuts against the second slider (408), and the other end of the spring (405) abuts against the inner wall of the positioning cylinder (401), and the ends of the slide rod (404) and the guide rod (406) respectively penetrate the corresponding support blocks (407) and are slidably connected thereto, and a rotating shaft (409) is rotatably connected between the two support blocks (407) at the same height, and the outer ends of the rotating shaft (409) are fixedly connected to a cleaning roller (411); The outer wall of the rotating shaft (409) is fixedly connected with a cylindrical gear (410), the top of the inner ring spiral baffle (304) is fixedly connected with a spiral bevel rack (305), and the cylindrical gear (410) is meshed with the spiral bevel rack (305); The cleaning assembly (4) further comprises a driving mechanism, which is used to drive the positioning cylinder (401) to rotate.
10. A separation process for alcohol fermentation, applicable to the separation device for alcohol fermentation according to claim 9, characterized in that: The following steps are involved: S1, introducing the fermentation liquid into the separation tank (101) through one end of the liquid inlet pipe (103), filtering impurities in the fermentation liquid through the filter holes on the elastic spiral filter (301), and the filtered fermentation liquid drips onto the polyester filter cloth on the top of the elastic spiral sheet (302), and the impurities in the fermentation liquid are filtered again; S2, by rotating the third adjusting screw (212), the second connecting arm (211) drives the elastic spiral filter (301) to move along the axis, thereby adjusting the distance between adjacent spiral layers of the elastic spiral filter (301) and controlling the speed of the first filtration of the fermentation liquid; S3, by rotating the first adjusting screw (204), the distance between adjacent spiral layers of the elastic spiral sheet (302) is adjusted, thereby adjusting the speed of secondary filtration of the fermentation liquid; S4, by rotating the second adjusting screw (207), the connecting block (208) drives the first adjusting frame (201) to move, thereby driving the elastic spiral sheet (302) to move as a whole, and adjusting the distance between the elastic spiral sheet (302) and the spiral layer of the elastic spiral filter (301); S5. The positioning cylinder (401) is driven to rotate by the driving assembly, and the rotating shaft (409) is driven to rotate by the positioning cylinder (401). The rotating shaft (409) drives the cylindrical gear (410) to mesh and roll upward along the spiral bevel rack (305), thereby cleaning the filter holes on the polyester filter cloth and the elastic spiral filter screen (301), and quickly flushing them with a cleaning solution.
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