A separation device for alcohol fermentation and separation process thereof

By adopting a twisted winding design of elastic spiral filter screen and spiral sheets in the alcohol fermentation separation device, combined with polyester filter cloth and compression components, the filtration area is expanded and the filtration efficiency is dynamically controlled, solving the problems of limited filtration area and low efficiency in traditional devices, and improving the impurity removal rate and the service life of the device.

CN120094262BActive Publication Date: 2025-09-12SHANDONG HAIRUN SPECIAL BIOLOGICAL ENG CO LTD
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Patent Information

Application Number
CN202510584883.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2025-09-12
Estimated Expiration
2045-05-08

AI Technical Summary

Technical Problem

The filtration area of ​​traditional alcohol fermentation separation equipment is limited, the filtration efficiency is low and difficult to control, and it is unable to effectively remove solid impurities.

Method used

The elastic spiral filter and spiral sheets are arranged in a twisted manner, combined with polyester filter cloth. By adjusting the spiral layer spacing and compression components to control the filtration parameters, a two-stage filtration structure is formed to improve the filtration area and efficiency.

Benefits of technology

The filtration area is increased, the impurity removal rate is improved, the filtration efficiency can be dynamically adjusted, the efficiency loss problem caused by the coupling of filtration parameters in traditional devices is solved, and the service life of the filter is extended.

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Abstract

The present invention belongs to the technical field of separation equipment and discloses a separation device for alcohol fermentation and a separation process thereof. The device comprises a housing assembly, an adjustment assembly, and a separation assembly. The housing assembly includes a separation tank. The separation assembly comprises an elastic spiral filter screen and elastic spiral blades arranged coaxially. The elastic spiral filter screen and the elastic spiral blades are arranged in a spiral arrangement intertwined with each other in a twisted pattern, with each spiral layer of the elastic spiral blades positioned below a corresponding spiral layer of the elastic spiral filter screen. The top spiral surface of the elastic spiral filter screen is provided with a plurality of filter holes. A polyester filter cloth is fixedly mounted on the top spiral surface of the elastic spiral blades. When projected along the axis, the lowermost spiral layer of the elastic spiral blades and the lowermost spiral layer of the elastic spiral filter screen form a semi-circular extension structure. The present invention can increase the filtration area and improve the filtration effect. Furthermore, by adjusting the spacing between the spiral layers, the filtration efficiency can be effectively controlled.
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Description

Technical Field

[0001] The present invention relates to the field of separation equipment, and more particularly to a separation device for alcohol fermentation and a separation process thereof. Background Art

[0002] During the alcohol fermentation process, in addition to producing alcohol, some solid impurities are also generated, such as bacteria, unfermented sugar, protein, etc. These solid impurities will affect the purity and quality of the alcohol, so they need to be removed by filtration.

[0003] Traditional separation devices generally use multi-layer filters fixed above and below for filtration. However, the filtration area is limited by the internal space of the separation housing, which does not provide sufficient filtration area, resulting in low filtration efficiency and difficulty in effectively controlling the filtration efficiency. In view of this, we propose a separation device and separation process for alcohol fermentation. Summary of the Invention

[0004] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a separation device and separation process for alcohol fermentation, which can increase the filtration area, improve the filtration effect, and effectively regulate the filtration efficiency by adjusting the spacing between the spiral layers.

[0005] A separation device for alcohol fermentation, comprising a housing component, a regulating component and a separation component;

[0006] The housing assembly includes a separator tank;

[0007] The separation component includes an elastic spiral filter and an elastic spiral sheet arranged coaxially, the elastic spiral filter and the elastic spiral sheet being spirally arranged in a twisted manner, and each spiral layer of the elastic spiral sheet is located below the corresponding spiral layer of the elastic spiral filter, the top spiral surface of the elastic spiral filter is provided with a plurality of filter holes, and a polyester filter cloth is fixedly mounted on the top spiral surface of the elastic spiral sheet, and when projected along the axis, the lowermost spiral layer of the elastic spiral sheet and the lowermost spiral layer of the elastic spiral filter form a semi-circular extension structure;

[0008] The adjustment component includes a compression component acting on the lower end of the elastic spiral filter and a compression adjustment component acting on the elastic spiral sheet. The compression component is configured to drive the elastic spiral filter to be compressed along the axial direction to adjust the spiral layer spacing thereof. The compression adjustment component includes a positioning arm fixed to the upper end of the elastic spiral sheet and a driving arm driving the lower end of the elastic spiral sheet to move along the axial direction. The compression adjustment component is configured to synchronously adjust the spiral layer spacing of the elastic spiral sheet and the inter-layer distance between the elastic spiral sheet and the elastic spiral filter.

[0009] Preferably, a cleaning assembly is also included, which includes a partition piece fixed to the inner wall of the separation tank and a positioning cylinder rotatably connected to the partition piece. The elastic spiral filter and the elastic spiral piece are both sleeved on the outer periphery of the positioning cylinder, and the upper end of the elastic spiral filter is fixedly connected to the partition piece.

[0010] Preferably, the housing assembly further comprises a tank cover detachably mounted on the top of the separation tank and a liquid inlet pipe fixedly mounted on the top of the tank cover, wherein the end of the liquid inlet pipe is connected to the alcohol fermentation device.

[0011] Preferably, a second sliding hole is provided on the outer wall of the separation tank, and the compression assembly includes a second adjusting frame, which is fixedly installed on the outer wall of the separation tank, and a second lifting hole is provided on the outer wall of the second adjusting frame, and a second connecting arm is slidably connected to the inner wall of the second lifting hole, and a third adjusting screw is rotatably connected to the inner wall of the second lifting hole, and the top of the third adjusting screw passes through the second adjusting frame and extends to its outside, and the third adjusting screw passes through the second connecting arm and is threadedly connected to it, and the end of the second connecting arm passes through the second sliding hole and is fixedly connected to the lower end of the elastic spiral filter.

[0012] Preferably, the compression adjustment assembly includes a first adjustment frame, the first adjustment frame is fixedly mounted on the outer wall of the separation tank, the positioning arm is fixedly mounted on the outer wall of the first adjustment frame, a first sliding hole is opened on the outer wall of the separation tank, the end of the positioning arm passes through the first sliding hole and extends to the interior of the separation tank, and the end of the positioning arm is fixedly connected to the upper end of the elastic spiral sheet.

[0013] Preferably, a first lifting hole is provided on the outer wall of the first adjusting frame, a first slider is slidably connected to the inner wall of the first lifting hole, a driving arm is fixedly connected to the end of the first slider, the end of the driving arm passes through the first sliding hole and extends to the inside of the separation tank, the lower end of the elastic spiral piece at the end of the driving arm is fixedly connected, the inner wall of the first lifting hole is rotatably connected to the first adjusting screw, the top of the first adjusting screw passes through the first adjusting frame and extends above it, and the end of the first adjusting screw passes through the first slider and is threadedly connected to it.

[0014] Preferably, the compression adjustment assembly also includes two fixed blocks, the ends of the fixed blocks are fixedly connected to the outer wall of the separation tank, a second adjusting screw is rotatably connected between the two fixed blocks, the outer wall of the second adjusting screw is threadedly connected to a connecting block, and the connecting block is fixedly connected to the first adjustment frame.

[0015] Preferably, the elastic spiral filter and the elastic spiral sheet peripheral arm are fixedly connected with an outer ring spiral baffle, the elastic spiral filter and the elastic spiral sheet peripheral arm are fixedly connected with an inner ring spiral baffle, and the outer ring spiral baffle and the inner ring spiral baffle are both sleeved on the outer periphery of the positioning cylinder.

[0016] Preferably, a liquid guide hole is provided on the top of the partition plate, and the upper end of the elastic spiral filter is fixedly connected to the inner wall of the liquid guide hole;

[0017] Preferably, the inner spiral baffle is in sliding contact with the outer periphery of the positioning cylinder.

[0018] Preferably, the outer wall of the positioning cylinder is provided with a plurality of mounting holes, wherein the bottoms of two of the mounting holes are higher than the bottoms of the other two mounting holes, mounting grooves are provided on both sides of the inner wall of the mounting hole, the inner walls of the mounting grooves on both sides of the two mounting holes are fixedly connected with sliding rods, the outer walls of the sliding rods on both sides of the two mounting holes are sleeved with springs, and the inner walls of the mounting grooves on both sides of the other two mounting holes are fixedly connected with guide rods;

[0019] The inner walls of the mounting holes are slidably connected to support blocks, and both sides of the support blocks are fixedly connected to second sliders, one end of the spring abuts against the second slider, and the other end of the spring abuts against the inner wall of the positioning cylinder, and the ends of the sliding rod and the guide rod respectively pass through the corresponding support blocks and are slidably connected thereto, and a rotating shaft is rotatably connected between the two support blocks at the same height, and the outer ends of the rotating shafts are fixedly connected to cleaning rollers;

[0020] The outer wall of the rotating shaft is fixedly connected with a cylindrical gear, the top of the inner ring spiral baffle is fixedly connected with a spiral helical rack, and the cylindrical gear is meshed with the spiral helical rack.

[0021] Preferably, the cleaning assembly further comprises a driving mechanism, and the driving mechanism is used to drive the positioning cylinder to rotate.

[0022] Preferably, a separation process for alcohol fermentation comprises the following steps:

[0023] S1, introducing the fermentation liquid into the separation tank through one end of the liquid inlet pipe, filtering impurities in the fermentation liquid through the filter holes on the elastic spiral filter, and the filtered fermentation liquid drips onto the polyester filter cloth on the top of the elastic spiral sheet, and the impurities in the fermentation liquid are filtered again;

[0024] S2. By rotating the third adjusting screw, the second connecting arm drives the elastic spiral filter to move along the axis, thereby adjusting the distance between adjacent spiral layers of the elastic spiral filter and controlling the speed of the first filtration of the fermentation liquid;

[0025] S3, by rotating the first adjusting screw, the distance between adjacent spiral layers of the elastic spiral sheet is adjusted, thereby adjusting the speed of the secondary filtration of the fermentation liquid;

[0026] S4. By rotating the second adjusting screw, the connecting block drives the first adjusting frame to move, and the elastic spiral piece moves as a whole, thereby adjusting the distance between the elastic spiral piece and the spiral layer of the elastic spiral filter;

[0027] S5. The positioning cylinder is driven to rotate by the driving assembly, and the rotating shaft is driven to rotate by the positioning cylinder. The rotating shaft drives the cylindrical gear to mesh and roll upward along the spiral helical rack, thereby cleaning the filter holes on the polyester filter cloth and the elastic spiral filter screen, and quickly flushing them with the cleaning fluid.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] Traditional filtering devices mostly use multi-layer filter screens arranged up and down for filtration, and mostly use filter layers with fixed spacing, and cannot adjust the filtration parameters; in the above structure of the present device, the elastic spiral filter screen and the elastic spiral sheet are spirally arranged in a twisted manner, and filter holes and polyester filter cloth are arranged thereon to form a two-stage filtration structure, and the shape of the spiral arrangement can increase the filtration area, which can improve the impurity removal rate compared with the traditional filtration structure; by adjusting the spiral layer spacing of the elastic spiral filter screen by the compression component, the effective contact area of ​​the filter hole and the liquid flow rate can be changed to control the first filtration efficiency; then, according to the filtration effect of the elastic spiral filter screen, the spiral layer spacing of the elastic spiral sheet is adjusted to control the filtration speed of the polyester filter cloth to achieve a rapid filtration effect; by dynamically matching the spiral layer spacing of the spiral filter screen with the spiral layer spacing of the elastic spiral sheet, the efficiency loss problem caused by the coupling of multi-stage filtration parameters of the traditional device is solved. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the following is a brief introduction to the drawings required for use in the implementation methods. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0031] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0032] Figure 2 It is a schematic diagram of the local structure of the present invention;

[0033] Figure 3 This is a schematic diagram of the internal installation structure of the separation tank of the present invention;

[0034] Figure 4 Schematic diagram of the overall structure of the housing assembly of the present invention;

[0035] Figure 5 Schematic diagram of the overall structure of the adjustment assembly of the present invention;

[0036] Figure 6 Schematic diagram of the installation structure of the driving arm of the present invention;

[0037] Figure 7 Schematic diagram of the overall structure of the separation component of the present invention;

[0038] Figure 8 This is a schematic diagram of the overall structure of the cleaning component of the present invention;

[0039] Figure 9 A schematic diagram of the partial structure of the cleaning component of the present invention;

[0040] Figure 10 This is a schematic diagram of the installation structure of the cleaning roller of the present invention.

[0041] Explanation of the numbers in the figure: 1. Shell assembly; 101. Separation tank; 1011. First sliding hole; 1012. Second sliding hole; 102. Tank cover; 103. Liquid inlet pipe; 2. Adjustment assembly; 201. First adjustment frame; 202. First lifting hole; 203. First slider; 204. First adjusting screw; 205. Positioning arm; 206. Fixing block; 207. Second adjusting screw; 208. Connecting block; 209. Second adjustment frame; 210. Second lifting hole; 211. Second connecting arm; 212. Third adjusting screw ; 213. Drive arm; 3. Separation assembly; 301. Elastic spiral filter; 302. Elastic spiral sheet; 303. Outer ring spiral baffle; 304. Inner ring spiral baffle; 305. Spiral bevel rack; 4. Cleaning assembly; 401. Positioning cylinder; 402. Mounting hole; 403. Mounting groove; 404. Slide rod; 405. Spring; 406. Guide rod; 407. Support block; 408. Second slider; 409. Rotating shaft; 410. Cylindrical gear; 411. Cleaning roller; 412. Partition piece; 413. Liquid guide hole. DETAILED DESCRIPTION

[0042] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application. The specific embodiments of the present invention are described in detail below in conjunction with the drawings in the specification.

[0043] like Figures 1-4 and Figure 7 As shown, a separation device for alcohol fermentation includes a housing component 1, a regulating component 2 and a separation component 3;

[0044] The housing assembly 1 includes a separation tank 101;

[0045] The separation component 3 includes an elastic spiral filter 301 and an elastic spiral sheet 302 arranged coaxially. The elastic spiral filter 301 and the elastic spiral sheet 302 are spirally arranged in a twisted manner, and each spiral layer of the elastic spiral sheet 302 is located below the corresponding spiral layer of the elastic spiral filter 301. The top spiral surface of the elastic spiral filter 301 is provided with multiple filter holes, and the top spiral surface of the elastic spiral sheet 302 is fixedly mounted with a polyester filter cloth.

[0046] The adjustment component 2 includes a compression component acting on the lower end of the elastic spiral filter 301 and a compression adjustment component acting on the elastic spiral piece 302. The compression component is configured to drive the elastic spiral filter 301 to be compressed along the axial direction to adjust the spiral layer spacing thereof. The compression adjustment component includes a positioning arm 205 fixed to the upper end of the elastic spiral piece 302, and a driving arm 213 driving the lower end of the elastic spiral piece 302 to move along the axial direction. The compression adjustment component is configured to synchronously adjust the spiral layer spacing of the elastic spiral piece 302 and the inter-layer distance between it and the elastic spiral filter 301.

[0047] Traditional filtering devices mostly use multi-layer filter screens arranged up and down for filtering. In the above structure of this device, the elastic spiral filter screen 301 and the elastic spiral sheet 302 are spirally arranged in a twisted manner, and filter holes and polyester filter cloth are arranged thereon to form a two-stage filtering structure. The spiral shape can increase the filtering area, which can improve the impurity removal rate compared with the traditional filtering structure.

[0048] Traditional filtering devices mostly use filter layers with fixed spacing and cannot adjust the filtering parameters. However, in the above-mentioned structure of the present device, the spiral layer spacing of the elastic spiral filter 301 is adjusted by the compression component, which can change the effective contact area of ​​the filter hole and the liquid flow rate, thereby controlling the initial filtration efficiency. Then, according to the filtering effect of the elastic spiral filter 301, the spiral layer spacing of the elastic spiral piece 302 is adjusted to control the filtration speed of the polyester filter cloth to achieve the effect of rapid filtration. By dynamically matching the spiral layer spacing of the spiral filter 301 with the spiral layer spacing of the elastic spiral piece 302, the efficiency loss problem caused by the coupling of multi-stage filtration parameters of the traditional device is solved.

[0049] By adjusting the spacing between the spiral layers of the elastic spiral filter 301 and the elastic spiral sheet 302, in some embodiments, Figure 7 As shown, when projected along the axis, the lowest spiral layer of the elastic spiral sheet 302 and the lowest spiral layer of the elastic spiral filter 301 form a semi-circular extension structure.

[0050] In the above structure of the present device, the fermentation liquid dripping from the end of the elastic spiral filter 301 can be accurately discharged into the polyester filter cloth on the top of the elastic spiral piece 302, thereby improving the filtering effect; through the design of the semi-circular extended elastic spiral piece 302, sufficient space can be reserved for the fermentation liquid dripping from the end of the elastic spiral filter 301, thereby improving the filtering effect.

[0051] In some embodiments, as Figures 8-10 As shown, the cleaning component 4 includes a partition piece 412 fixed to the inner wall of the separation tank 101 and a positioning cylinder 401 rotatably connected to the partition piece 412. The elastic spiral filter 301 and the elastic spiral piece 302 are both sleeved on the outer periphery of the positioning cylinder 401, and the upper end of the elastic spiral filter 301 is fixedly connected to the partition piece 412.

[0052] A liquid guide hole 413 is formed on the top of the partition plate 412 . The upper end of the elastic spiral filter 301 is fixedly connected to the inner wall of the liquid guide hole 413 . The inner spiral baffle 304 is in sliding contact with the outer periphery of the positioning cylinder 401 .

[0053] In the above structure of the present device, the partition piece 412 can accurately pour the fermentation liquid into the elastic spiral filter 301 .

[0054] In some embodiments, the filter holes on the elastic spiral filter 301 have a decreasing aperture from top to bottom along the spiral surface.

[0055] Traditional filters mostly use uniform pore size, which cannot adapt to the dynamic changes in the size of impurity particles during liquid flow. In the above structure of this device, the filter holes gradually change in diameter from top to bottom. The upper large-pore filter holes intercept large particles of impurities, such as pectin and fiber, and the lower small-pore filter holes capture tiny particles, such as yeast residues. Step-by-step screening prevents large particles from clogging the small-pore filter holes prematurely, thereby extending the service life of the filter.

[0056] In some embodiments, the density of the filter holes on the elastic spiral filter 301 decreases from top to bottom along the spiral surface.

[0057] Traditional filter screens often adopt a uniform pore density design, which causes the liquid flow rate to fluctuate with height and easily forms liquid accumulation pressure in local areas. In the above structure of this device, the high pore density area in the upper layer can accelerate the initial diversion of the liquid and reduce the inlet pressure; the low pore density area in the lower layer can extend the liquid retention time, enhance the adsorption and retention effect of small particle impurities, and improve the filtration efficiency.

[0058] In some embodiments, the mesh count of the polyester filter cloth increases from top to bottom along the spiral surface.

[0059] In traditional multi-stage filtration devices, the secondary filter cloth usually uses a single mesh number, which is difficult to match the impurity size distribution characteristics after the previous stage filtration. In the above structure of this device, the upper high-mesh filter cloth captures medium and large residual impurities, and the lower low-mesh filter cloth intercepts tiny particles.

[0060] In some embodiments, as Figure 4 As shown, the housing assembly 1 further includes a tank cover 102 detachably mounted on the top of the separation tank 101 and a liquid inlet pipe 103 fixedly mounted on the top of the tank cover 102 , and an end of the liquid inlet pipe 103 is connected to the alcohol fermentation device.

[0061] The detachable tank cover 102 supports opening and closing, and the interior of the separation tank 101 can be directly cleaned and maintained without disconnecting the liquid inlet pipe 103.

[0062] In some embodiments, as Figure 4-Figure 6 As shown, a second sliding hole 1012 is provided on the outer wall of the separation tank 101, and the compression assembly includes a second adjusting frame 209, which is fixedly installed on the outer wall of the separation tank 101, and a second lifting hole 210 is provided on the outer wall of the second adjusting frame 209. The inner wall of the second lifting hole 210 is slidingly connected to a second connecting arm 211, and the inner wall of the second lifting hole 210 is rotatably connected to a third adjusting screw 212. The top of the third adjusting screw 212 passes through the second adjusting frame 209 and extends to its outside. The third adjusting screw 212 passes through the second connecting arm 211 and is threadedly connected to it. The end of the second connecting arm 211 passes through the second sliding hole 1012 and is fixedly connected to the lower end of the elastic spiral filter 301.

[0063] The compression adjustment assembly includes a first adjustment frame 201, which is fixedly mounted on the outer wall of the separation tank 101, and a positioning arm 205 is fixedly mounted on the outer wall of the first adjustment frame 201. A first sliding hole 1011 is provided on the outer wall of the separation tank 101, and the end of the positioning arm 205 passes through the first sliding hole 1011 and extends to the interior of the separation tank 101. The end of the positioning arm 205 is fixedly connected to the upper end of the elastic spiral sheet 302.

[0064] A first lifting hole 202 is provided on the outer wall of the first lifting hole 202, and a first slider 203 is slidably connected to the inner wall of the first lifting hole 202. The end of the first slider 203 is fixedly connected to a driving arm 213. The end of the driving arm 213 passes through the first sliding hole 1011 and extends to the inside of the separation tank 101. The lower end of the elastic spiral piece 302 at the end of the driving arm 213 is fixedly connected, and the inner wall of the first lifting hole 202 is rotatably connected to the first adjusting screw 204. The top of the first adjusting screw 204 passes through the first adjusting frame 201 and extends above it. The end of the first adjusting screw 204 passes through the first slider 203 and is threadedly connected to it.

[0065] The compression adjustment assembly also includes two fixed blocks 206, the ends of the fixed blocks 206 are fixedly connected to the outer wall of the separation tank 101, a second adjusting screw 207 is rotatably connected between the two fixed blocks 206, and the outer wall of the second adjusting screw 207 is threadedly connected to a connecting block 208, and the connecting block 208 is fixedly connected to the first adjustment frame 201.

[0066] Traditional filter adjustment mechanisms are mostly built into the tank body, which is susceptible to liquid corrosion and inconvenient to operate. In the above structure of this device, the adjustment mechanism is placed outside the tank body to avoid contact with the fermentation liquid and extend the service life of the screw and connecting arm.

[0067] In some embodiments, as Figure 7 As shown, the outer peripheral arms of the elastic spiral filter 301 and the elastic spiral sheet 302 are fixedly connected to the outer ring spiral baffle 303, and the outer peripheral arms of the elastic spiral filter 301 and the elastic spiral sheet 302 are fixedly connected to the inner ring spiral baffle 304. The outer ring spiral baffle 303 and the inner ring spiral baffle 304 are both sleeved on the outer periphery of the positioning cylinder 401.

[0068] Traditional spiral filters lack a guiding structure, and liquid easily leaks from the edges. In the above structure of the present device, the outer ring spiral baffle 303 forms a spiral guide wall, forcing the liquid to flow along the spiral path of the filter 301, avoiding the edge flow phenomenon of traditional open filter screens and preventing liquid leakage.

[0069] The inner spiral baffle 304 is in sliding contact with the positioning cylinder 401, serving as a transmission rack of the cleaning assembly 4 and also playing a role in radial positioning of the filter screen to prevent eccentric shaking of the filter screen.

[0070] In some embodiments, as Figures 8-10 As shown, a plurality of mounting holes 402 are formed on the outer wall of the positioning cylinder 401, wherein the bottoms of two mounting holes 402 are higher than the bottoms of the other two mounting holes 402, mounting grooves 403 are formed on both sides of the inner walls of the mounting holes 402, and sliding rods 404 are fixedly connected to the inner walls of the mounting grooves 403 on both sides of the two mounting holes 402, and springs 405 are sleeved on the outer walls of the sliding rods 404 on both sides of the two mounting holes 402, and guide rods 406 are fixedly connected to the inner walls of the mounting grooves 403 on both sides of the other two mounting holes 402;

[0071] The inner wall of the mounting hole 402 is slidably connected to a support block 407, and a second slider 408 is fixedly connected to both sides of the support block 407. One end of the spring 405 abuts against the second slider 408, and the other end of the spring 405 abuts against the inner wall of the positioning cylinder 401. The ends of the slide rod 404 and the guide rod 406 respectively pass through the corresponding support blocks 407 and are slidably connected thereto. A rotating shaft 409 is rotatably connected between the two support blocks 407 at the same height, and the outer ends of the rotating shaft 409 are fixedly connected to the cleaning roller 411.

[0072] A cylindrical gear 410 is fixedly connected to the outer wall of the rotating shaft 409, and a spiral bevel rack 305 is fixedly connected to the top of the inner ring spiral baffle 304, and the cylindrical gear 410 is meshed with the spiral bevel rack 305; the tooth inclination angle of the cylindrical gear 410 matches the helical angle of the spiral bevel rack 305, and the cylindrical gear 410 and the spiral bevel rack 305 have the same module and pressure angle, ensuring that the contact line is continuous when the teeth are meshing, and the lead of the spiral bevel rack 305 (the axial movement distance of one spiral line) matches the rotation speed of the cylindrical gear 410.

[0073] The cleaning component 4 also includes a driving mechanism, which is used to drive the positioning cylinder 401 to rotate. The driving mechanism includes a motor fixedly mounted on the outer wall of the separation tank 101, a worm fixedly mounted on the output end of the motor, and a worm wheel engaged with the worm. The end of the worm is rotatably connected to the inner wall of the positioning cylinder 401, and the worm wheel is fixedly mounted on the bottom end of the positioning cylinder 401.

[0074] The motor drives the worm to rotate, which in turn drives the worm wheel to rotate, thereby driving the positioning cylinder 401 to rotate.

[0075] The double limiting of the sliding rod 404 and the guide rod 406 can ensure the accurate axial movement trajectory of the cleaning roller 411.

[0076] Working principle: The fermentation liquid is introduced into the separation tank 101 through one end of the liquid inlet pipe 103. The fermentation liquid flows into the elastic spiral filter 301 along the liquid guide hole 413 on the top of the partition piece 412. The fermentation liquid flows downward along the elastic spiral filter 301, and impurities in the fermentation liquid are filtered through the filter holes on the elastic spiral filter 301. The filtered fermentation liquid drips onto the polyester filter cloth on the top of the elastic spiral piece 302, and the impurities in the fermentation liquid are filtered again.

[0077] By rotating the third adjusting screw 212, the second connecting arm 211 slides upward along the inner wall of the second adjusting frame 209. The second connecting arm 211 drives the elastic spiral filter 301 to move along the axis, thereby adjusting the distance between adjacent spiral layers of the elastic spiral filter 301. By adjusting the distance between the spiral layers, the inclination angle of the spiral line of the elastic spiral filter 301 relative to the axis can be changed, thereby adjusting the flow rate of the fermentation liquid and controlling the speed of the initial filtration of the fermentation liquid.

[0078] By rotating the first adjusting screw 204, the first slider 203 drives the driving arm 213 to move, thereby adjusting the distance between adjacent spiral layers of the elastic spiral sheet 302. The inclination angle formed by the elastic spiral sheet 302 and the polyester filter cloth spiral line relative to the axis can be independently controlled, thereby adjusting the speed of the secondary filtration of the fermentation liquid.

[0079] By rotating the second adjusting screw 207, the connecting block 208 drives the first adjusting frame 201 to move, driving the elastic spiral piece 302 to move as a whole, and adjusting the distance between the elastic spiral piece 302 and the spiral layer of the elastic spiral filter 301;

[0080] During the cleaning process, the cleaning liquid is injected into the separation tank 101 through the other end of the liquid inlet pipe 103, the second connecting arm 211 is moved to the bottom of the inner wall of the second lifting hole 210, and the driving arm 213 is moved to the bottom of the inner wall of the first lifting hole 202. The positioning cylinder 401 is driven to rotate by the driving assembly, and the rotating shaft 409 is driven to rotate by the positioning cylinder 401. The rotating shaft 409 drives the cylindrical gear 410 to mesh and roll along the spiral bevel rack 305. At this time, the rotating shaft 409 drives the cleaning roller 411 to rotate, and is subjected to the spiral squeezing of the inner ring spiral baffle 304. The rotating shaft 409 drives the support block 407 to slide upward along the mounting hole 402, and the support block 407 drives the second slider 408 to slide along the outer wall of the slide rod 404, thereby cleaning the filter holes on the polyester filter cloth and the elastic spiral filter screen 301, and quickly flushing them with the cleaning liquid.

[0081] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A separation device for alcohol fermentation, characterized in that: include: A housing assembly (1), the housing assembly (1) comprising a separation tank (101); A separation component (3), the separation component (3) comprising an elastic spiral filter (301) and an elastic spiral sheet (302) arranged coaxially, the elastic spiral filter (301) and the elastic spiral sheet (302) being arranged in a spiral manner so as to be intertwined with each other in a twisted shape, and each spiral layer of the elastic spiral sheet (302) being located below a corresponding spiral layer of the elastic spiral filter (301), a plurality of filter holes being provided on a top spiral surface of the elastic spiral filter (301), a polyester filter cloth being fixedly mounted on the top spiral surface of the elastic spiral sheet (302), and when projected along the axis, the lowermost spiral layer of the elastic spiral sheet (302) and the lowermost spiral layer of the elastic spiral filter (301) forming a semi-circular extended structure; A regulating assembly (2), comprising: A compression assembly acting on the lower end of the elastic spiral filter (301), the compression assembly being configured to drive the elastic spiral filter (301) to compress along the axis direction to adjust the spiral layer spacing; A compression adjustment component acts on the elastic spiral piece (302), the compression adjustment component comprising a positioning arm (205) fixed to the upper end of the elastic spiral piece (302), and a driving arm (213) driving the lower end of the elastic spiral piece (302) to move along the axis direction, the compression adjustment component being configured to synchronously adjust the spiral layer spacing of the elastic spiral piece (302) and the interlayer distance between the elastic spiral piece (302) and the elastic spiral filter (301); The cleaning component (4) includes a partition plate (412) fixed to the inner wall of the separation tank (101) and a positioning cylinder (401) rotatably connected to the partition plate (412), the elastic spiral filter (301) and the elastic spiral plate (302) are both sleeved on the outer periphery of the positioning cylinder (401), the outer wall of the positioning cylinder (401) is provided with a plurality of mounting holes (402), the inner walls of the mounting grooves (403) on both sides of the two mounting holes (402) are fixedly connected to the sliding rods (404), and the inner walls of the mounting grooves (403) on both sides of the two mounting holes (402) are fixedly connected to the sliding rods (404). The outer wall of the slide rod (404) is sleeved with a spring (405), the inner wall of the mounting hole (402) is slidably connected to a support block (407), a rotating shaft (409) is rotatably connected between two support blocks (407) at the same height, the outer end of the rotating shaft (409) is fixedly connected to a cleaning roller (411), the outer wall of the rotating shaft (409) is fixedly connected to a cylindrical gear (410), the top of the inner ring spiral baffle (304) is fixedly connected to a spiral bevel rack (305), and the cylindrical gear (410) is meshed with the spiral bevel rack (305).

2. The separation device for alcohol fermentation according to claim 1, characterized in that: The upper end of the elastic spiral filter (301) is fixedly connected to the partition piece (412).

3. The separation device for alcohol fermentation according to claim 2, characterized in that: The housing assembly (1) further comprises a tank cover (102) detachably mounted on the top of the separation tank (101) and a liquid inlet pipe (103) fixedly mounted on the top of the tank cover (102), wherein the end of the liquid inlet pipe (103) is connected to the alcohol fermentation device, and a second sliding hole (1012) is provided on the outer wall of the separation tank (101). The compression assembly comprises a second adjustment frame (209), which is fixedly mounted on the outer wall of the separation tank (101), and a second lifting hole is provided on the outer wall of the second adjustment frame (209). (210), the inner wall of the second lifting hole (210) is slidably connected to the second connecting arm (211), the inner wall of the second lifting hole (210) is rotatably connected to the third adjusting screw (212), the top of the third adjusting screw (212) passes through the second adjusting frame (209) and extends to the outside thereof, the third adjusting screw (212) passes through the second connecting arm (211) and is threadedly connected thereto, the end of the second connecting arm (211) passes through the second sliding hole (1012) and is fixedly connected to the lower end of the elastic spiral filter (301).

4. The separation device for alcohol fermentation according to claim 3, characterized in that: The compression adjustment assembly comprises a first adjustment frame (201), the first adjustment frame (201) being fixedly mounted on the outer wall of the separation tank (101), a positioning arm (205) being fixedly mounted on the outer wall of the first adjustment frame (201), a first sliding hole (1011) being opened on the outer wall of the separation tank (101), an end portion of the positioning arm (205) passing through the first sliding hole (1011) and extending into the interior of the separation tank (101), and the end portion of the positioning arm (205) being fixedly connected to the upper end of the elastic spiral piece (302).

5. The separation device for alcohol fermentation according to claim 4, characterized in that: The outer wall of the first adjustment frame (201) is provided with a first lifting hole (202), the inner wall of the first lifting hole (202) is slidably connected to a first slider (203), the end of the first slider (203) is fixedly connected to a driving arm (213), the end of the driving arm (213) passes through the first sliding hole (1011) and extends into the interior of the separation tank (101), the end of the driving arm (213) is fixedly connected to the lower end of the elastic spiral piece (302), the inner wall of the first lifting hole (202) is rotatably connected to a first adjusting screw (204), the top of the first adjusting screw (204) passes through the first adjustment frame (201) and extends above it, and the end of the first adjusting screw (204) passes through the first slider (203) and is threadedly connected thereto.

6. The separation device for alcohol fermentation according to claim 5, characterized in that: The compression adjustment assembly further comprises two fixed blocks (206), the ends of the fixed blocks (206) being fixedly connected to the outer wall of the separation tank (101), a second adjustment screw (207) being rotatably connected between the two fixed blocks (206), a connecting block (208) being threadedly connected to the outer wall of the second adjustment screw (207), and the connecting block (208) being fixedly connected to the first adjustment frame (201).

7. The separation device for alcohol fermentation according to claim 6, characterized in that: The outer peripheral arms of the elastic spiral filter (301) and the elastic spiral sheet (302) are fixedly connected to an outer ring spiral baffle (303), and the outer peripheral arms of the elastic spiral filter (301) and the elastic spiral sheet (302) are fixedly connected to an inner ring spiral baffle (304). The outer ring spiral baffle (303) and the inner ring spiral baffle (304) are both sleeved on the outer periphery of the positioning cylinder (401).

8. The separation device for alcohol fermentation according to claim 7, characterized in that: A liquid guide hole (413) is provided on the top of the partition plate (412), and the upper end of the elastic spiral filter (301) is fixedly connected to the inner wall of the liquid guide hole (413); The inner spiral baffle (304) is in sliding contact with the outer periphery of the positioning cylinder (401).

9. The separation device for alcohol fermentation according to claim 8, characterized in that: The bottoms of two of the mounting holes (402) are higher than the bottoms of the other two mounting holes (402), mounting grooves (403) are provided on both sides of the inner walls of the mounting holes (402), and the inner walls of the mounting grooves (403) on both sides of the other two mounting holes (402) are fixedly connected with guide rods (406); The second slider (408) is fixedly connected to both sides of the support block (407), one end of the spring (405) abuts against the second slider (408), and the other end of the spring (405) abuts against the inner wall of the positioning cylinder (401), and the ends of the slide rod (404) and the guide rod (406) respectively pass through the corresponding support block (407) and are slidably connected thereto; The cleaning assembly (4) further comprises a driving mechanism, which is used to drive the positioning cylinder (401) to rotate.

10. A separation process for alcohol fermentation, suitable for the separation device for alcohol fermentation according to claim 9, characterized in that: The following steps are involved: S1, introducing the fermentation liquid into the separation tank (101) through one end of the liquid inlet pipe (103), filtering impurities in the fermentation liquid through the filter holes on the elastic spiral filter (301), and the filtered fermentation liquid drips onto the polyester filter cloth on the top of the elastic spiral sheet (302), and the impurities in the fermentation liquid are filtered again; S2, by rotating the third adjusting screw (212), the second connecting arm (211) drives the elastic spiral filter (301) to move along the axis, thereby adjusting the distance between adjacent spiral layers of the elastic spiral filter (301) and controlling the speed of the first filtration of the fermentation liquid; S3, by rotating the first adjusting screw (204), the distance between adjacent spiral layers of the elastic spiral sheet (302) is adjusted, thereby adjusting the speed of the secondary filtration of the fermentation liquid; S4, by rotating the second adjusting screw (207), the connecting block (208) drives the first adjusting frame (201) to move, driving the elastic spiral piece (302) to move as a whole, and adjusting the distance between the elastic spiral piece (302) and the spiral layer of the elastic spiral filter (301); S5. The positioning cylinder (401) is driven to rotate by the driving assembly, and the rotating shaft (409) is driven to rotate by the positioning cylinder (401). The rotating shaft (409) drives the cylindrical gear (410) to mesh and roll upward along the spiral bevel rack (305), thereby cleaning the filter holes on the polyester filter cloth and the elastic spiral filter screen (301), and quickly flushing them with the cleaning liquid.

Citation Information

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