Plate chain assembly equipment and method
By designing plate chain assembly equipment for transfer mechanisms, assembly mechanisms and positioning mechanisms, the deformation and jamming of accessories when the number of accessories is reduced in the prior art is solved, and efficient and accurate plate chain assembly is achieved.
Patent Information
- Application Number
- CN202510484721.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-06-06
AI Technical Summary
When the number of accessories is reduced, the pressure on the bottom accessories is reduced, resulting in the accessories being easily deformed or stuck, and the flat bottom grooves lead to wear or stuck in the accessories.
A plate chain assembly device including a transfer mechanism, an assembly mechanism and a positioning mechanism is designed. The thrust mechanism slides on the drive rail by sliding the panel on the drive rail to achieve fixed distance transportation of the plate chain; the assembly mechanism uses hydraulic cylinders and stamping assembly heads for rapid packaging and assembly; the positioning mechanism uses reciprocating tables and solid lock plates to locate and fed accessories.
It effectively solves the deformation and jamming of accessories when the number of accessories is reduced, improves the assembly accuracy and efficiency of the plate chain, and avoids wear and jamming of accessories.
Smart Images

Figure CN120095091A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of leaf chain assembly, in particular to leaf chain assembly equipment and an assembly method. Background Art
[0002] Plate chains are generally metal links or rings, and are mostly used for traction of lifting equipment such as forklifts and stackers. They are chains made up of multiple chain plates connected by pins.
[0003] The existing plate chain assembly equipment has the following problems: 1. When the number of accessories decreases and the pressure on the accessories at the bottom decreases, accompanied by the vibration generated when the entire equipment is in operation, the accessories at the bottom and to be processed can easily become a state where one end is high and the other end is low, which affects the subsequent stamping assembly; 2. The existing slots for placing accessories are all flat-bottomed slots, which will interfere with the discharged accessories. In mild cases, it will cause wear on the accessories. In severe cases, the accessories will be stuck in the flat-bottomed slots and cannot be output for processing. Summary of the invention
[0004] The present invention provides a leaf chain assembly device and an assembly method to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: a leaf chain assembly device, comprising a pushing mechanism for pushing the assembled leaf chain forward, wherein an electric control console is provided at the bottom of the pushing mechanism;
[0006] An assembly mechanism for performing stamping assembly processing on the leaf chain, wherein the assembly mechanism is arranged on the electric control console;
[0007] A positioning mechanism for positioning and feeding the plate, wherein the positioning mechanism is arranged on the electric control table;
[0008] The pushing mechanism includes a connecting plate, the bottom of which is connected to the electric control console, the top of which is connected to a driving rail, and the inner sliding part of the driving rail is adapted to be equipped with a sliding block;
[0009] The interior of the sliding block is connected to a center rod via a bearing, and the outer side of the center rod is fixedly connected to a push panel, wherein the sliding block drives the push panel to slide in the driving rail, so that the assembled part of the plate chain is pushed forward.
[0010] Preferably, the assembly mechanism comprises a conveying platform and a hydraulic cylinder, wherein the conveying platform is mounted on the top of the electric control console and has a square hole on its surface, and the output end of the hydraulic cylinder is sleeved with a connecting frame, and a crossbeam is fixedly connected to the outer side of the connecting frame;
[0011] The punching assembly head is used for punching the plate parts and assembling them on the plate chain, and is fixedly installed at the bottom of the crossbeam.
[0012] Preferably, the positioning mechanism comprises a reciprocating table, the reciprocating table is slidably adapted on the top of the electric control table, and both ends of the reciprocating table are symmetrically connected with side pieces;
[0013] Damping, used for buffering the movement of the reciprocating table, and fixedly connected to the side piece;
[0014] One end of the damper away from the side plate is fixedly connected with a square plate, and the square plate is fixedly connected to the top of the electric control table.
[0015] Preferably, a multi-connected platform is fixedly installed on the top of the reciprocating platform, a locking plate is fastened with bolts inside the multi-connected platform, a vertical rail and a limit rod are fixedly connected inside the locking plate, and a material placement plate is slidably adapted inside the vertical rail and outside the limit rod, wherein a groove is provided on the top of the material placement plate;
[0016] Accessories, used for assembling parts of the leaf chain, and arranged in a groove opened on the top of the material placing plate;
[0017] The outer side of the accessory is embedded with a compensation rod, and the compensation rod is fixedly connected to the top of the material placing plate.
[0018] Preferably, an extension frame is fixedly connected to the bottom of the inner cavity of the locking plate, a reset telescopic rod is fixedly connected to the bottom of the inner cavity of the extension frame, and the top end of the reset telescopic rod is fixedly connected to the bottom of the material placing plate;
[0019] A No. 1 feeding component is arranged above the locking plate, and both ends of the No. 1 feeding component are symmetrically connected with docking rods, a No. 2 feeding component is fixedly installed on the end of the docking rod away from the No. 1 feeding component, and a No. 2 feeding component is fixedly connected to a support rod on the end away from the docking rod, and the support rod is fixedly connected to the top of the electric control console.
[0020] Preferably, the first feeding assembly comprises a fixed seat, the interior of the fixed seat is fixedly connected to a stacking platform, and the interior of the stacking platform is provided with a fixed insertion rod;
[0021] The top of the stacking platform is fixedly connected to a limiting plate, the outer side of the stacking platform is fixedly connected to a folding rod, the top of the folding rod is fixedly connected to a cross rail, one end of the cross rail is fixedly connected to an extension rod, the inner side of the extension rod is fixedly connected to a barrier plate, the inner side of the cross rail is fixedly connected to an inner block, and the inner block is slidably adapted to be equipped with a load-bearing block on a side away from the cross rail.
[0022] Preferably, one end of the cross rail away from the extension rod is fixedly connected to a cylinder, the outer side of the cylinder is fixedly connected to a sleeve plate, the outer side of the sleeve plate is fixedly connected to a No. 1 spring, and one end of the No. 1 spring away from the sleeve plate is pressed and adapted to the load-bearing block;
[0023] A thrust rod is inserted in the central part of the sleeve plate, one end of the thrust rod is pressed and adapted with the load-bearing block, one end of the thrust rod away from the load-bearing block is fixedly connected to a multi-folding rod, the outer side of the multi-folding rod is fixedly connected to a telescopic rod, and one end of the telescopic rod away from the multi-folding rod is fixedly connected to the outer side of the stacking platform;
[0024] The bottom end of the multi-fold rod is fixedly connected to a curved rod, the outer side of the curved rod is sleeved with a rod sleeve, the rod sleeve is fixedly connected to the outer side of the stacking platform, and the curved rod is inserted through the outer side of the stacking platform and extends into the interior thereof.
[0025] Preferably, a fixing rod is fixedly connected to the inner cavity at the bottom of the fixing seat, and a capsule is fixedly connected to one end of the fixing rod away from the fixing seat, one side of the capsule is extruded and adapted with the plate, and a pressure rod is extruded and adapted with one side of the capsule away from the plate, and a socket plate is inserted into the outer side of the pressure rod, and the socket plate is fixedly connected to the inner cavity at the bottom of the fixing seat;
[0026] A No. 2 spring is fixedly connected to the outer side of the sleeve plate, and one end of the No. 2 spring away from the sleeve plate is fixedly connected to the pressure rod;
[0027] One end of the pressure rod away from the capsule is fixedly connected with a transverse plate, and the top of the transverse plate is fixedly connected with a No. 1 magnetic block.
[0028] Preferably, a support shaft is fixedly connected to the outer side of the fixed seat, a balance plate is rotatably connected to the outer side of the support shaft, a No. 2 magnetic block is fixedly connected to the bottom of both ends of the balance plate, an elastic bar is fixedly connected to the top of both ends of the balance plate, a comparison plate is fixedly connected to the top of the elastic bar, and the comparison plate is fixedly connected to the outer side of the fixed seat.
[0029] A leaf chain assembly method comprises the following steps:
[0030] Step 1: When the center rod moves to the left in front of the driving rail, the push panel will move toward the left end of the square hole and push the plate chain assembled inside the conveyor forward, wherein the contact part between the push panel and the plate chain is interlocked, and the push panel will drive the plate chain to move forward one grid when it rotates around the driving rail once;
[0031] Step 2: When the material placement plate moves forward with a component dropped from the No. 1 feeding assembly, until the component is moved to the bottom of the stamping assembly head and the top of the plate chain to be assembled, the hydraulic cylinder is immediately started, so that the crossbeam connected to it through the connecting frame will move downward with the stamping assembly head to realize the last step of the packaging and assembly of the plate chain;
[0032] Step 3: When the material plate is pressed downward by the punch assembly head, the reciprocating table will slowly move the material plate backward. Finally, the material plate and the reciprocating table will return to their original state, and the punch assembly head will quickly punch and install the accessories passing through its surface on the plate chain to quickly package and assemble the plate chain.
[0033] Step 4: When the locking plate moves backward with the placing plate, the accessories at the bottom of the inner cavity of the stacking table will move relative to the locking plate and the top of the compensation rod respectively, until the groove opened on the top of the placing plate is directly below the stacking table, and the accessory will fall into the groove. Then, when the placing plate moves forward, the compensation rod will limit the accessories that fall subsequently in the stacking table.
[0034] Compared with the prior art, the present invention has the following beneficial effects:
[0035] 1. By pushing the panel and rotating it around the driving rail, the plate chain will be driven forward one grid, thereby playing the role of periodic fixed-distance conveying of the plate chain, and also preparing for the subsequent packaging of the plate chain.
[0036] 2. When the material plate is pressed downward by the punch assembly head, the reciprocating table will slowly move backward with the material plate. Finally, the material plate and the reciprocating table will return to their original state, and the punch assembly head will quickly punch the accessories passing through its surface and install them on the plate chain, thereby playing the role of rapid packaging and assembly of the plate chain.
[0037] 3. A groove with an arc-shaped bottom is provided on the top of the material placement plate, and the groove is a place for placing accessories. The purpose of providing the groove is to facilitate the accessories to be more easily and quickly detached from the material placement plate when the accessories are inserted and limited by the stamping assembly head.
[0038] 4. The load-bearing block passes through the fixed rod and squeezes the stacked accessories downward, so as to avoid the situation where when the number of accessories gradually decreases, the pressure on the bottom accessories will decrease, and the vibration of the equipment will cause the accessories to deflect on one side higher than the other.
[0039] 5. When the accessory is tilted or the top of the plane is not in the same plane, the attraction between the two sets of magnetic blocks will be different, and then the balance plate will break the balance state to remind the operator or the sensing equipment. At the same time, the device will detect and process the status of each accessory, thereby increasing the assembly accuracy of the plate chain. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 The figure is a schematic diagram of the external structure of a plate chain assembly device of the present invention.
[0041] Figure 2 It is a schematic diagram of the rear view structure of the whole invention.
[0042] Figure 3 It is a partial cross-sectional structural schematic diagram of the assembly mechanism of the present invention.
[0043] Figure 4 It is a structural schematic diagram of the assembly mechanism of the present invention.
[0044] Figure 5 It is a structural schematic diagram of the positioning mechanism of the present invention.
[0045] Figure 6 It is a schematic cross-sectional structural diagram of the positioning mechanism of the present invention.
[0046] Figure 7 It is a structural schematic diagram of a partial structure of the positioning mechanism of the present invention.
[0047] Figure 8 It is an enlarged structural schematic diagram of some components of the positioning mechanism of the present invention.
[0048] Fig. 9 For the present invention Figure 7 Schematic diagram of the enlarged structure of the junction at A in the middle.
[0049] Fig.10 It is a schematic cross-sectional structural diagram of the No. 1 feeding assembly of the present invention.
[0050] Fig.11 For the present invention Fig. 9 Schematic diagram of the enlarged structure at point A in the middle.
[0051] Fig.12 For the present invention Fig. 9 Schematic diagram of the enlarged structure at point B in the middle.
[0052] Fig.13 It is a rear view structural schematic diagram of the lower half of the fixing seat of the present invention.
[0053] Fig.14 It is a schematic diagram of the full cross-section structure of the lower half of the fixing seat of the present invention.
[0054] In the figure: 1, electric control panel; 2, push mechanism; 3, assembly mechanism; 4, positioning mechanism; 21, connecting plate; 22, driving rail; 23, sliding block; 24, center rod; 25, push panel; 31, conveying platform; 32, hydraulic cylinder; 33, connecting frame; 34, crossbeam; 35, stamping assembly head; 41, reciprocating platform; 42, side plate; 43, damping; 44, square plate; 45, multi-connection platform; 46, locking plate; 47, vertical rail; 48, limit rod; 49, extension frame; 40, material placement plate; 401, reset telescopic rod; 402, accessories; 403, compensation rod; 404, No. 1 material replenishment component; 405, docking rod; 406, support rod; 407 , No. 2 feeding assembly; 51, fixed seat; 52, stacking table; 53, fixed plug rod; 54, limit plate; 55, folding rod; 56, cross rail; 57, inner block; 58, load-bearing block; 59, extension rod; 50, cylinder; 501, sleeve plate; 502, No. 1 spring; 503, thrust rod; 504, multi-folding rod; 505, telescopic rod; 506, curved rod; 507, rod sleeve; 508, barrier plate; 61, fixed rod; 62, capsule; 63, pressure rod; 64, sleeve plate; 65, No. 2 spring; 66, cross plate; 67, No. 1 magnetic block; 68, support shaft; 69, balance plate; 60, No. 2 magnetic block; 601, elastic bar; 602, comparison plate. DETAILED DESCRIPTION
[0055] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment. It should be noted that the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0056] See also Figures 1 to 14 The present invention provides a technical solution: Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, it includes a pushing mechanism 2 for pushing the assembled plate chain forward, and an electric control console 1 is provided at the bottom of the pushing mechanism 2;
[0057] An assembly mechanism 3 for performing stamping assembly processing on the leaf chain, the assembly mechanism 3 being arranged on the electric control console 1;
[0058] The positioning mechanism 4 is used for positioning and feeding the plate, and the positioning mechanism 4 is arranged on the electric control table 1.
[0059] The push mechanism 2 includes a connecting plate 21, the bottom of the connecting plate 21 is connected to the electric control console 1, the top of the connecting plate 21 is connected to a driving rail 22, and the inner sliding of the driving rail 22 is adapted to have a sliding block 23;
[0060] The interior of the sliding block 23 is connected to a center rod 24 via a bearing, and the outer side of the center rod 24 is fixedly connected to a push panel 25, wherein the sliding block 23 drives the push panel 25 to slide in the driving rail 22, so that the assembled part of the leaf chain is pushed forward. The assembled plate chain is placed in the conveyor platform 31, and then the electric control console 1 is started, so that it drives the sliding block 23 to rotate counterclockwise in the driving rail 22, wherein the interior of the sliding block 23 is connected to the center rod 24 through a bearing, and the outer side of the center rod 24 is fixedly connected to the push panel 25. When the center rod 24 is in the right front of the driving rail 22, the push panel 25 will be at the right end of the square hole opened on the surface of the conveyor platform 31, and when the center rod 24 moves to the left in front of the driving rail 22, the push panel 25 will move toward the left end of the square hole and push the assembled plate chain in the conveyor platform 31 forward, wherein the contact parts of the push panel 25 and the plate chain are mutually embedded, and in addition, the push panel 25 rotates around the driving rail 22 once, which will drive the plate chain to move forward one grid, thereby playing the role of periodic fixed-distance conveying of the plate chain, and also preparing for the subsequent packaging of the plate chain.
[0061] The assembly mechanism 3 includes a conveying platform 31 and a hydraulic cylinder 32. The conveying platform 31 is installed on the top of the electric control console 1, and a square hole is opened on its surface. The output end of the hydraulic cylinder 32 is sleeved with a connecting frame 33, and the outer side of the connecting frame 33 is fixedly connected with a crossbeam 34.
[0062] The punching and assembling head 3 is used to punch the plate parts and assemble them on the leaf chain, and is fixedly installed at the bottom of the crossbeam 34 .
[0063] like Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 and Fig.12 As shown, the positioning mechanism 4 includes a reciprocating table 41, which is slidably adapted on the top of the electric control table 1, and side pieces 42 are symmetrically connected to both ends of the reciprocating table 41;
[0064] The damper 43 is used for buffering the movement of the reciprocating table 41 and is fixedly connected to the side plate 42;
[0065] One end of the damper 43 away from the side plate 42 is fixedly connected with a square plate 44, and the square plate 44 is fixedly connected to the top of the electric control console 1;
[0066] A multi-connecting platform 45 is fixedly installed on the top of the reciprocating table 41, and a locking plate 46 is fastened to the inside of the multi-connecting platform 45 by bolts. A vertical rail 47 and a limiting rod 48 are fixedly connected to the inside of the locking plate 46, and the inside of the vertical rail 47 and the outside of the limiting rod 48 are slidably adapted with a placing plate 40, wherein a groove is provided on the top of the placing plate 40; wherein a groove with an arc-shaped bottom edge is provided on the top of the placing plate 40, and the groove is a place for placing the accessory 402, and the purpose of providing the groove is to facilitate the accessory 402 to be inserted and limited by the stamping assembly head 35, so that the accessory 402 can be more easily and quickly detached from the placing plate 40.
[0067] Accessory 402 is used for assembling parts of the plate chain and is arranged in a groove opened at the top of the material placing plate 40; when the plate chain is pushed forward by the push panel 25, the electric control console 1 will drive the reciprocating table 41 to move forward, wherein both ends of the reciprocating table 41 are symmetrically connected with side pieces 42, and the side pieces 42 and the square pieces 44 are fixedly connected by damping 43, and the damping 43 plays a buffering role in the forward and backward movement of the reciprocating table 41. A multi-connecting table 45 is fixedly installed on the top of the reciprocating table 41, and a locking plate 46 is fastened to the inside of the multi-connecting table 45 by bolts, so the locking plate 46 will move forward accordingly, wherein the inside of the locking plate 46 is fixedly connected with a vertical rail 47 and a limit rod 48, and the material placing plate 40 is slidably adapted on the vertical rail 47 and the limit rod 48, and the resetting telescopic rod 401 fixedly connected to the bottom of the material placing plate 40 plays a role in resetting and supporting it upward. Finally, the material placement plate 40 will move forward with an accessory 402 that falls from the No. 1 feeding component 404 until the accessory 402 is moved to just below the stamping assembly head 35 and just above the plate chain to be assembled. Then the hydraulic cylinder 32 is started, so that the crossbeam 34 connected to it through the connecting frame 33 will move downward with the stamping assembly head 35 to realize the last step of packaging and assembly of the plate chain.
[0068] The outer side of the accessory 402 is appropriately embedded with a compensation rod 403, and the compensation rod 403 is fixedly connected to the top of the material placement plate 40; when the punch assembly head 35 moves downward through the accessory 402 and presses the material placement plate 40 downward, the material placement plate 40 will gradually compress the resetting telescopic rod 401, and the entire reciprocating table 41 has a tendency to return to its original position. Therefore, when the material placement plate 40 is pressed downward by the punch assembly head 35, the reciprocating table 41 will also slowly move backward with the material placement plate 40, and finally the material placement plate 40 and the reciprocating table 41 will return to their original state, and the punch assembly head 35 will quickly punch and install the accessory 402 passing through its surface on the plate chain, thereby playing a role in quickly packaging and assembling the plate chain.
[0069] The bottom of the inner cavity of the locking plate 46 is fixedly connected with an extension frame 49, the bottom of the inner cavity of the extension frame 49 is fixedly connected with a resetting telescopic rod 401, and the top of the resetting telescopic rod 401 is fixedly connected with the bottom of the material placing plate 40;
[0070] A feeding component No. 1 404 is arranged above the locking plate 46, and both ends of the feeding component No. 1 404 are symmetrically connected with docking rods 405, and a feeding component No. 2 407 is fixedly installed on the end of the docking rod 405 away from the feeding component No. 1 404, and a support rod 406 is fixedly connected to the end of the docking rod 405 away from the docking rod 405, and the support rod 406 is fixedly connected to the top of the electric control console 1.
[0071] The No. 1 feeding component 404 includes a fixed seat 51, the interior of the fixed seat 51 is fixedly connected to a stacking platform 52, and the interior of the stacking platform 52 is provided with a fixed plug rod 53; the supplementary step of the accessory 402 is: when the locking plate 46 moves backward with the material placing plate 40, the accessory 402 at the bottom of the inner cavity of the stacking platform 52 will move relative to the locking plate 46 and the top of the compensation rod 403 respectively, until the groove opened at the top of the material placing plate 40 is directly below the stacking platform 52, the accessory 402 will fall into the groove, and then when the material placing plate 40 moves forward, the compensation rod 403 will limit the accessory 402 that falls subsequently in the stacking platform 52.
[0072] The top of the stacking platform 52 is fixedly connected with a limit plate 54, the outer side of the stacking platform 52 is fixedly connected with a folding rod 55, the top of the folding rod 55 is fixedly connected with a cross rail 56, one end of the cross rail 56 is fixedly connected with an extension rod 59, the inner side of the extension rod 59 is fixedly connected with a barrier plate 508, the inner side of the cross rail 56 is fixedly connected with an inner block 57, and the side of the inner block 57 away from the cross rail 56 is slidably adapted with a load-bearing block 58;
[0073] One end of the cross rail 56 away from the extension rod 59 is fixedly connected to the cylinder 50, the outer side of the cylinder 50 is fixedly connected to the sleeve plate 501, the outer side of the sleeve plate 501 is fixedly connected to the first spring 502, and the end of the first spring 502 away from the sleeve plate 501 is pressed and adapted to the load-bearing block 58;
[0074] A thrust rod 503 is inserted into the center of the sleeve plate 501, one end of the thrust rod 503 is pressed and adapted with the load-bearing block 58, one end of the thrust rod 503 away from the load-bearing block 58 is fixedly connected to a multi-folding rod 504, a telescopic rod 505 is fixedly connected to the outer side of the multi-folding rod 504, and one end of the telescopic rod 505 away from the multi-folding rod 504 is fixedly connected to the outer side of the stacking platform 52;
[0075] The bottom end of the multi-folding rod 504 is fixedly connected to a curved rod 506, and a rod sleeve 507 is sleeved on the outer side of the curved rod 506. The rod sleeve 507 is fixedly connected to the outer side of the stacking platform 52, and the curved rod 506 is inserted into the outer side of the stacking platform 52 and extends into the inside thereof. The inside of the fixed seat 51 is fixedly connected to the stacking platform 52, and the stacking platform 52 is used to stack and place the accessories 402 that have not been assembled. In addition, the fixed insertion rod 53 arranged inside the stacking platform 52 serves to limit the accessories 402. When the height of the stacked accessories 402 is higher than the height of the curved rod 506, the curved rod 506 will be squeezed and extend outward. As the accessories 402 are transported outward little by little, the number of accessories 402 inside the stacking platform 52 will gradually decrease, and when the height of the stacking of accessories 402 is lower than the height of the curved rod 506, the curved rod 506 will pass through the stacking platform 52 and be inserted into the interior thereof, wherein the other end of the curved rod 506 is fixedly connected to the multi-fold rod 504, so the telescopic rod 505 connected to the multi-fold rod 504 will shrink, wherein the telescopic rod 505 has a reset function and remains in an outwardly extended state, and at the same time, the thrust rod 503 fixedly connected to the top of the multi-fold rod 504 will hit the load-bearing block 58 to the left, while the other side of the load-bearing block 58 is limited by the barrier sheet 508, and the barrier sheet 508 is tough, but is squeezed by the thrust rod 503 to cause The load-bearing block 58 will hit and bend the blocking piece 508, and tend to move outward along the extension rod 59, wherein the outer side of the thrust rod 503 is fixedly connected with a sleeve plate 501, and the outer side of the sleeve plate 501 is fixedly connected with a No. 1 spring 502. When the load-bearing block 58 hits and bends the blocking piece 508, the No. 1 spring 502 will squeeze it for a second time, causing the load-bearing block 58 to move quickly outward along the extension rod 59 until it is blocked by the limit plate 54. Finally, the load-bearing block 58 will pass through the fixed plug rod 53 and squeeze the stacked accessories 402 downward, thereby preventing the pressure on the bottom accessory 402 from decreasing when the number of accessories 402 gradually decreases, and then the vibration of the equipment will cause the accessory 402 to deflect with one side higher and the other side lower.
[0076] like Fig.13 and Fig.14 As shown, a fixing rod 61 is fixedly connected to the inner cavity at the bottom of the fixing seat 51, and a capsule 62 is fixedly connected to one end of the fixing rod 61 away from the fixing seat 51, one side of the capsule 62 is pressed and adapted with the plate, and a pressure rod 63 is pressed and adapted with the side of the capsule 62 away from the plate, and a socket plate 64 is inserted on the outer side of the pressure rod 63, and the socket plate 64 is fixedly connected to the inner cavity at the bottom of the fixing seat 51;
[0077] A second spring 65 is fixedly connected to the outer side of the sleeve plate 64, and one end of the second spring 65 away from the sleeve plate 64 is fixedly connected to the pressure rod 63;
[0078] One end of the pressure rod 63 away from the capsule 62 is fixedly connected to a cross plate 66, and the top of the cross plate 66 is fixedly connected to a No. 1 magnetic block 67; when a new accessory 402 falls on the bottom of the stacking platform 52, it will squeeze the capsule 62, wherein the side of the capsule 62 facing the accessory 402 and the side facing away from the accessory 402 are both tough, and its two ends are rigid, so the squeezed capsule 62 will push the pressure rod 63 to move outward, wherein the No. 2 spring 65 fixedly connected to the pressure rod 63 plays a role in resetting it, and the other end of the pressure rod 63 is connected to the cross plate 66 And the top of the cross plate 66 is fixedly connected with a No. 1 magnetic block 67, so the two No. 1 magnetic blocks 67 will respectively generate attraction between the No. 2 magnetic blocks 60 fixedly connected to the two ends of the balance plate 69, so that when the accessory 402 is deflected or the top of the plane is not in the same plane, the attraction between the two groups of magnetic blocks will be different, and then the balance plate 69 will break the balance state to remind the operator or the sensing equipment. At the same time, the device will detect and process the state of each accessory 402, so as to increase the assembly accuracy of the plate chain.
[0079] The outer side of the fixed seat 51 is fixedly connected with a support shaft 68, and the outer side of the support shaft 68 is rotatably connected with a balance plate 69. The bottoms of both ends of the balance plate 69 are fixedly connected with the second magnetic block 60, and the tops of both ends of the balance plate 69 are fixedly connected with spring bars 601, and the tops of the spring bars 601 are fixedly connected with a comparison plate 602, and the comparison plate 602 is fixedly connected to the outer side of the fixed seat 51. In addition, the spring bars 601 not only play a role in resetting the balance plate 69, but also play a role in compensating for the small deviation of the attraction between the two groups of magnetic blocks, so that the balance plate 69 still maintains a horizontal state.
[0080] When the present invention is in use: first, the assembled plate chain is placed in the conveyor platform 31, and then the electric control console 1 is started, so that it drives the sliding block 23 to rotate counterclockwise in the driving rail 22, wherein the interior of the sliding block 23 is connected to the center rod 24 through a bearing, and the outer side of the center rod 24 is fixedly connected to the push panel 25, when the center rod 24 is in the right front of the driving rail 22, the push panel 25 will be at the right end of the square hole opened on the surface of the conveyor platform 31, and when the center rod 24 moves to the left in front of the driving rail 22, the push panel 25 will move toward the left end of the square hole and push the assembled plate chain in the conveyor platform 31 forward, wherein the contact parts of the push panel 25 and the plate chain are mutually embedded, and in addition, the push panel 25 rotates one circle around the driving rail 22 to drive the plate chain to move forward one grid.
[0081] When the plate chain is pushed forward one grid by the push panel 25, the electric control console 1 will drive the reciprocating table 41 to move forward, wherein a multi-connecting table 45 is fixedly installed on the top of the reciprocating table 41, and the interior of the multi-connecting table 45 is fastened with a locking plate 46 by bolts, so the locking plate 46 will move forward accordingly, wherein the interior of the locking plate 46 is respectively fixedly connected with a vertical rail 47 and a limit rod 48, and the vertical rail 47 and the limit rod 48 are both slidably adapted with a material placing plate 40, and finally the material placing plate 40 will move forward with an accessory 402 dropped from the No. 1 feeding component 404, until the accessory 402 is moved to the bottom of the stamping assembly head 35 and the top of the plate chain to be assembled, and then the hydraulic cylinder 32 is started, so that the crossbeam 34 connected to it through the connecting frame 33 will move downward with the stamping assembly head 35, so as to realize the last step of the packaging and assembly processing of the plate chain.
[0082] When the punching assembly head 35 moves downward through the accessory 402 and presses the material plate 40 downward, the material plate 40 will gradually compress the resetting telescopic rod 401, and the entire reciprocating table 41 has a tendency to return to its original position. Therefore, when the material plate 40 is pressed downward by the punching assembly head 35, the reciprocating table 41 will also slowly move backward with the material plate 40. Finally, the material plate 40 and the reciprocating table 41 will return to their original state, and the punching assembly head 35 will quickly stamp and install the accessory 402 passing through its surface on the plate chain to quickly package and assemble the plate chain.
[0083] The supplementary steps of the accessory 402 are as follows: when the locking plate 46 moves backward with the placing plate 40, the accessory 402 at the bottom of the inner cavity of the stacking platform 52 will move relative to the locking plate 46 and the top of the compensation rod 403 respectively, until the groove opened on the top of the placing plate 40 is directly below the stacking platform 52, and the accessory 402 will fall into the groove, and then when the placing plate 40 moves forward, the compensation rod 403 will limit the accessory 402 that falls subsequently into the stacking platform 52.
[0084] The above-mentioned embodiments are only preferred embodiments of the present invention, and cannot be used to limit the scope of protection of the present invention. Various changes made by ordinary technicians in this field based on the above-mentioned concepts without creative work all fall within the scope of protection of the present invention.
Claims
1. A leaf chain assembly device, characterized in that: include: A pushing mechanism for pushing the assembled leaf chain forward, wherein an electric control console is provided at the bottom of the pushing mechanism; An assembly mechanism for performing stamping assembly processing on the leaf chain, wherein the assembly mechanism is arranged on the electric control console; A positioning mechanism for positioning and feeding the plate, wherein the positioning mechanism is arranged on the electric control table; The pushing mechanism includes a connecting plate, the bottom of which is connected to the electric control console, the top of which is connected to a driving rail, and the inner sliding part of the driving rail is adapted to be equipped with a sliding block; The interior of the sliding block is connected to a center rod via a bearing, and the outer side of the center rod is fixedly connected to a push panel, wherein the sliding block drives the push panel to slide in the driving rail, so that the assembled part of the plate chain is pushed forward.
2. A leaf chain assembly device according to claim 1, characterized in that: The assembly mechanism includes a conveying platform and a hydraulic cylinder. The conveying platform is installed on the top of the electric control console and has a square hole on its surface. The output end of the hydraulic cylinder is sleeved with a connecting frame, and the outer side of the connecting frame is fixedly connected to a crossbeam. The punching assembly head is used for punching the plate parts and assembling them on the plate chain, and is fixedly installed at the bottom of the crossbeam.
3. A leaf chain assembly device according to claim 1, characterized in that: The positioning mechanism comprises a reciprocating platform, the reciprocating platform is slidably adapted on the top of the electric control platform, and both ends of the reciprocating platform are symmetrically connected with side pieces; Damping, used for buffering the movement of the reciprocating table, and fixedly connected to the side piece; One end of the damper away from the side plate is fixedly connected with a square plate, and the square plate is fixedly connected to the top of the electric control table.
4. A leaf chain assembly device according to claim 3, characterized in that: A multi-connected platform is fixedly installed on the top of the reciprocating platform, and a locking plate is fastened and connected to the inside of the multi-connected platform by bolts, and a vertical rail and a limit rod are fixedly connected to the inside of the locking plate respectively, and a material placing plate is slidably adapted to the inside of the vertical rail and the outside of the limit rod, wherein a groove is opened on the top of the material placing plate; Accessories, used for assembling parts of the leaf chain, and arranged in a groove opened on the top of the material placing plate; The outer side of the accessory is embedded with a compensation rod, and the compensation rod is fixedly connected to the top of the material placing plate.
5. A leaf chain assembly device according to claim 4, characterized in that: The bottom of the inner cavity of the locking plate is fixedly connected with an extension frame, the bottom of the inner cavity of the extension frame is fixedly connected with a resetting telescopic rod, and the top end of the resetting telescopic rod is fixedly connected with the bottom of the material placing plate; A No. 1 feeding component is arranged above the locking plate, and both ends of the No. 1 feeding component are symmetrically connected with docking rods, a No. 2 feeding component is fixedly installed on the end of the docking rod away from the No. 1 feeding component, and a No. 2 feeding component is fixedly connected to a support rod on the end away from the docking rod, and the support rod is fixedly connected to the top of the electric control console.
6. A leaf chain assembly device according to claim 5, characterized in that: The first feeding assembly comprises a fixed seat, the interior of the fixed seat is fixedly connected to a stacking platform, and the interior of the stacking platform is provided with a fixed insertion rod; The top of the stacking platform is fixedly connected to a limiting plate, the outer side of the stacking platform is fixedly connected to a folding rod, the top of the folding rod is fixedly connected to a cross rail, one end of the cross rail is fixedly connected to an extension rod, the inner side of the extension rod is fixedly connected to a barrier plate, the inner side of the cross rail is fixedly connected to an inner block, and the inner block is slidably adapted to be equipped with a load-bearing block on a side away from the cross rail.
7. A leaf chain assembly device according to claim 6, characterized in that: One end of the cross rail away from the extension rod is fixedly connected to a cylinder, the outer side of the cylinder is fixedly connected to a sleeve plate, the outer side of the sleeve plate is fixedly connected to a No. 1 spring, and one end of the No. 1 spring away from the sleeve plate is extruded and adapted to the load-bearing block.
8. A leaf chain assembly device according to claim 7, characterized in that: A thrust rod is inserted into the central part of the sleeve plate, one end of the thrust rod is squeezed and adapted to the load-bearing block, one end of the thrust rod away from the load-bearing block is fixedly connected to a multi-fold rod, the outer side of the multi-fold rod is fixedly connected to a telescopic rod, and one end of the telescopic rod away from the multi-fold rod is fixedly connected to the outer side of the stacking platform.
9. A leaf chain assembly device according to claim 8, characterized in that: The bottom end of the multi-fold rod is fixedly connected to a curved rod, the outer side of the curved rod is sleeved with a rod sleeve, the rod sleeve is fixedly connected to the outer side of the stacking platform, and the curved rod is inserted through the outer side of the stacking platform and extends into the interior thereof.
10. The leaf chain assembly device according to claim 6, characterized in that: A fixing rod is fixedly connected to the inner cavity at the bottom of the fixing seat, and a capsule is fixedly connected to one end of the fixing rod away from the fixing seat, one side of the capsule is extruded and adapted with the plate, and a pressure rod is extruded and adapted with the side of the capsule away from the plate, and a socket plate is inserted into the outer side of the pressure rod, and the socket plate is fixedly connected to the inner cavity at the bottom of the fixing seat; A No. 2 spring is fixedly connected to the outer side of the sleeve plate, and one end of the No. 2 spring away from the sleeve plate is fixedly connected to the pressure rod; One end of the pressure rod away from the capsule is fixedly connected with a transverse plate, and the top of the transverse plate is fixedly connected with a No. 1 magnetic block.
11. The leaf chain assembly device according to claim 6, characterized in that: The outer side of the fixed seat is fixedly connected with a support shaft, the outer side of the support shaft is rotatably connected with a balance plate, the bottoms of both ends of the balance plate are fixedly connected with No. 2 magnetic blocks, the tops of both ends of the balance plate are fixedly connected with elastic bars, the tops of the elastic bars are fixedly connected with a comparison plate, and the comparison plate is fixedly connected to the outer side of the fixed seat.
12. A leaf chain assembly method, used for the leaf chain assembly device according to any one of claims 1 to 11, characterized in that: The following steps are involved: Step 1: When the center rod moves to the left in front of the driving rail, the push panel will move toward the left end of the square hole and push the plate chain assembled inside the conveyor forward, wherein the contact part between the push panel and the plate chain is interlocked, and the push panel will drive the plate chain to move forward one grid when it rotates around the driving rail once; Step 2: When the material placement plate moves forward with a component dropped from the No. 1 feeding assembly, until the component is moved to the bottom of the stamping assembly head and the top of the plate chain to be assembled, the hydraulic cylinder is immediately started, so that the crossbeam connected to it through the connecting frame will move downward with the stamping assembly head to realize the last step of the packaging and assembly of the plate chain; Step 3: When the material plate is pressed downward by the punch assembly head, the reciprocating table will slowly move the material plate backward. Finally, the material plate and the reciprocating table will return to their original state, and the punch assembly head will quickly punch and install the accessories passing through its surface on the plate chain to quickly package and assemble the plate chain. Step 4: When the locking plate moves backward with the placing plate, the accessories at the bottom of the inner cavity of the stacking table will move relative to the locking plate and the top of the compensation rod respectively, until the groove opened on the top of the placing plate is directly below the stacking table, and the accessory will fall into the groove. Then, when the placing plate moves forward, the compensation rod will limit the accessories that fall subsequently in the stacking table.
Citation Information
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