An intelligent suspension and conveying system for large marine valve bodies
Through the design of anti-shaking components and compacting components, the problem of large valve bodies on board shaking and falling off during wave shaking is solved, the stability of the suspension rope and the firmness of the hook and valve body are achieved, ensuring the safety and efficiency of the conveying process.
Patent Information
- Application Number
- CN202510400915.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2045-04-01
AI Technical Summary
When transporting large valve bodies on the ship, waves cause the hull to shake, the suspended valve bodies are prone to shake or even fall off, and the prior art is difficult to maintain stability and firmness.
Anti-shaking components and compacting components are adopted. The anti-shaking components drive the drive disc on the output shaft through the drive motor, and cooperate with the driving arc groove and the driving arc rod to tighten the suspension rope; the compacting components adjust the coordination between the screw and the lifting column to improve the tightening and compacting effect of the suspension rope.
Effectively prevent the valve body from falling off due to shaking during the transportation process, improve the stability of the hanging rope and the firmness of the hook and valve body, and ensure the safety and efficiency of the transportation process.
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Figure CN120097000B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of valve body transportation, in particular to an intelligent suspension and transportation system for large-scale marine valve bodies. Background Art
[0002] The Marine Large Valve Body Suspension and Conveying Device is a device designed specifically for transporting and installing large equipment or components such as valve bodies on board ships. Its function is to safely and stably convey these heavy components by suspending them, ensuring they are not damaged during transport and can be efficiently moved to the designated location for installation or maintenance.
[0003] At present, in the process of transporting large valve bodies on board ships, the valve bodies are suspended by using ropes and hooks on the suspension frame, and then the suspension frame is transported through the conveying track to complete the transportation of the valve bodies. However, in the process of transporting large valve bodies on board ships, the ups and downs of the waves when the ship is sailing on the sea will cause the ship to shake up and down or left and right. The shaking of the ship will eventually cause the suspended valve body to shake, and in severe cases, it will fall off. Summary of the Invention
[0004] In view of the shortcomings of the existing technology, the present invention provides an intelligent suspension and transportation system for large-scale marine valve bodies, which solves the problems mentioned in the above background technology.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] A large-scale marine valve body intelligent suspension and conveying system comprises a conveying track and a suspension frame, wherein a U-shaped frame plate is fixedly mounted on the upper end surface of the suspension frame, symmetrically arranged rail wheels are rotatably mounted on the inner side surface of the U-shaped frame plate, and a transmission chain is fixedly mounted on the U-shaped frame plate;
[0007] A cross plate is fixedly mounted on the bottom end of the suspension frame, four suspension ropes are fixedly mounted on the lower end surface of the cross plate, a connecting card is fixedly mounted on the bottom end of the suspension rope, and a hook is fixedly mounted on the connecting card;
[0008] The suspension frame is provided with an anti-sway component, which keeps the valve body hung on the hook in a stable state;
[0009] A pressing component is provided below the suspension bracket, and the firmness between the hook and the valve body is improved by the pressing component.
[0010] Preferably, the anti-sway component includes a stabilizing frame fixedly mounted on the cross plate, a driving motor fixedly mounted on the stabilizing frame, an output shaft fixedly mounted on the output end of the driving motor, a driving disk provided on the output shaft, and four driving arc grooves provided on the driving disk.
[0011] Preferably, a translation groove is provided on the cross plate, a limiting groove is provided inside the translation groove, a limiting block is slidably installed inside the limiting groove, an L-shaped translation block is fixedly installed on the limiting block, a driving arc rod is fixedly installed on the L-shaped translation block, a connecting plate is fixedly installed on the lower end face of the L-shaped translation block, an L-shaped fixed plate is fixedly installed on the side end face of the connecting fixed plate, and an anti-sway hole is provided on the L-shaped fixed plate.
[0012] Preferably, the output shaft extends to the bottom of the cross plate at one end away from the driving motor, and the driving arc groove is slidably connected to the driving arc rod.
[0013] Preferably, a limit plate is fixedly installed on the lower end face of the L-shaped fixed plate, an electric push rod is fixedly installed on the L-shaped fixed plate, an adjustment block is fixedly installed on the output end of the electric push rod, a positioning slide is fixedly installed on the side end face of the adjustment block, and an adjustment hole is provided on the upper end face of the adjustment block.
[0014] Preferably, one end of the positioning slide away from the adjustment block passes through the limiting plate, and the positioning slide is slidably connected to the limiting plate.
[0015] Preferably, the pressing assembly includes an adjusting screw fixedly mounted on the driving disk, a horizontal plate fixedly mounted on the connecting fixed plate, a lifting slide hole is provided on the horizontal plate, a lifting column is slidably mounted in the lifting slide hole, a threaded hole is provided on the top of the lifting column, a mounting cylinder is fixedly mounted on the bottom end of the lifting column, a limiting vertical block is fixedly mounted on the side end surface of the lifting column, and a limiting vertical groove is provided on the inner side surface of the lifting slide hole.
[0016] Preferably, a lifting groove is opened inside the mounting cylinder, a lifting block is slidably installed inside the lifting groove, a lifting vertical rod is fixedly installed at the bottom end of the lifting block, a pressing plate is fixedly installed at the bottom end of the lifting vertical rod, and the upper end surface of the lifting block is fixedly connected to a limiting spring.
[0017] Preferably, the end of the adjusting screw rod away from the driving disk extends to the inside of the threaded hole, the limiting vertical block is slidably connected to the limiting vertical groove, the end of the lifting vertical rod away from the lifting block extends to the outside of the mounting tube, the pressing plate is located below the mounting tube, and the end of the limiting spring away from the lifting block is fixedly connected to the inner top of the lifting groove.
[0018] The present invention provides an intelligent suspension and conveying system for large marine valve bodies. Compared with the existing technology, it has the following advantages:
[0019] 1. In this invention, when the valve body suspended on the hook shakes with the hull, the driving motor drives the driving disc on the output shaft to rotate. The driving disc cooperates with the driving arc rod through the driving arc groove, causing the four L-shaped translation blocks on the cross plate to move outward synchronously. The anti-sway holes on the L-shaped fixed plate are used to tighten the suspension rope, so that the valve body on the hook is in a stable state, ensuring that the valve body will not fall off due to excessive shaking during transportation.
[0020] 2. The present invention drives the adjustment block through the electric push rod. The adjustment block slides between the positioning slide and the limit plate, so that the adjustment block pushes the suspension rope inward through the adjustment hole, making the suspension rope in the inclined state appear curved. By further tightening the suspension rope, the stability of the valve body during the conveying process is effectively improved.
[0021] 3. In the present invention, when the driving disk rotates, the driving disk will synchronously drive the adjusting screw to rotate. By utilizing the cooperation between the adjusting screw and the threaded hole on the lifting column, and the cooperation between the limiting vertical block and the limiting vertical slot, the lifting column will move vertically downward through the lifting slide bar, and the valve body will be pressed down by the pressing plate on the lifting column, thereby improving the firmness between the valve body and the hook;
[0022] 4. In the present invention, during the downward pressing process, the pressing plate will pass through the limit of the lifting plate and the reaction force of the upper limit spring on the lifting block, thereby ensuring that the pressing plate will not cause excessive pressure on the valve body during the downward pressing process. At the same time, the reaction force of the limit spring can also ensure that the pressing plate will not cause excessive tension on the suspension rope during the downward pressing process, thereby ensuring the fastening force between the hook and the valve body, and effectively enhancing the use effect of the suspension conveying device on the ship. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 Schematic diagram of the structure of the cross plate in the present invention;
[0025] Figure 3 Schematic diagram of the structure of the anti-sway component in the present invention;
[0026] Figure 4 This is a schematic diagram of the structure of the connection plate in the present invention;
[0027] Figure 5 It is a structural schematic diagram of the driving disk in the present invention;
[0028] Figure 6 Schematic diagram of the structure of the pressing assembly in the present invention;
[0029] Figure 7 This is a schematic diagram of the internal structure of the installation cylinder in the present invention;
[0030] Figure 8 It is a partial structural diagram of the horizontal plate in the present invention.
[0031] In the figure: 1. Conveyor track; 2. Suspension frame; 3. U-shaped frame plate; 4. Rail wheel; 5. Transmission chain; 6. Cross plate; 7. Suspension rope; 8. Connecting plate; 9. Hook; 10. Stabilizing frame; 11. Driving motor; 12. Output shaft; 13. Driving plate; 14. Driving arc groove; 15. Translation groove; 16. Limiting groove; 17. Limiting block; 18. L-shaped translation block; 19. Driving arc rod; 20. Connecting plate; 21 , L-shaped fixed plate; 22. Anti-sway hole; 23. Limit fixed plate; 24. Electric push rod; 25. Adjustment block; 26. Positioning slide; 27. Adjustment hole; 28. Adjustment screw; 29. Horizontal plate; 30. Lifting slide hole; 31. Lifting column; 32. Threaded hole; 33. Mounting tube; 34. Limit vertical block; 35. Limit vertical slot; 36. Lifting slot; 37. Lifting block; 38. Lifting vertical rod; 39. Holding plate; 40. Limit spring. DETAILED DESCRIPTION
[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0033] See also Figure 1-8 The present invention is an intelligent suspension and conveying system for large-scale valve bodies used in ships, comprising a conveying track 1 and a suspension frame 2. A U-shaped frame plate 3 is fixedly mounted on the upper end surface of the suspension frame 2. A symmetrically arranged rail wheel 4 is rotatably mounted on the inner side surface of the U-shaped frame plate 3. A transmission chain 5 is fixedly mounted on the U-shaped frame plate 3. A cross plate 6 is fixedly mounted on the bottom end of the suspension frame 2. Four suspension ropes 7 are fixedly mounted on the lower end surface of the cross plate 6. A connecting card 8 is fixedly mounted on the bottom end of the suspension rope 7. A hook 9 is fixedly mounted on the connecting card 8. The transmission chain 5 is driven by a driving sprocket in the conveying system. Since the transmission method is a technology well known to those skilled in the art, it will not be described in detail here.
[0034] The suspension frame 2 is provided with an anti-sway component, which keeps the valve body hung on the hook 9 in a stable state. The anti-sway component includes a stabilizing frame 10 fixedly mounted on the cross plate 6, a driving motor 11 fixedly mounted on the stabilizing frame 10, an output shaft 12 fixedly mounted on the output end of the driving motor 11, a driving disk 13 provided on the output shaft 12, four driving arc grooves 14 provided on the driving disk 13, a translation groove 15 provided on the cross plate 6, a limiting groove 16 provided inside the translation groove 15, a limiting block 17 slidably installed inside the limiting groove 16, an L-shaped translation block 18 fixedly mounted on the limiting block 17, and a driving arc rod 19 fixedly mounted on the L-shaped translation block 18 The lower end face of the L-shaped translation block 18 is fixedly installed with a connecting plate 20, and the side end face of the connecting plate 20 is fixedly installed with an L-shaped fixed plate 21. An anti-sway hole 22 is provided on the L-shaped fixed plate 21, and the output shaft 12 extends to the bottom of the cross plate 6 away from the end of the driving motor 11. The driving arc groove 14 is slidingly connected to the driving arc rod 19, wherein the end of the anti-sway hole 22 is set as an arc surface, which lowers the suspension rope 7 and the anti-sway hole 22, effectively extending the service life of the suspension rope 7, and a self-locking mechanism is provided on the output shaft 12, which uses the self-locking mechanism to ensure that the output shaft 12 will not reverse. Since this technology is well known to people in this field, it will not be described in detail here.
[0035] In this embodiment, when the valve body suspended on the hook 9 shakes with the hull, the driving motor 11 drives the driving disk 13 on the output shaft 12 to rotate, and the driving disk 13 cooperates with the driving arc rod 19 through the driving arc groove 14 to make the four L-shaped translation blocks 18 on the cross plate 6 move synchronously outward, and the anti-sway hole 22 on the L-shaped fixed plate 21 is used to tighten the suspension rope 7, so that the valve body on the hook 9 is in a stable state, ensuring that the valve body will not fall off due to excessive shaking during transportation.
[0036] The lower end surface of the L-shaped fixed plate 21 is fixedly installed with a limit plate 23, and an electric push rod 24 is fixedly installed on the L-shaped fixed plate 21. The output end of the electric push rod 24 is fixedly installed with an adjusting block 25, and the side end surface of the adjusting block 25 is fixedly installed with a positioning slide 26. The upper end surface of the adjusting block 25 is provided with an adjusting hole 27, and the end of the positioning slide 26 away from the adjusting block 25 passes through the limit plate 23, and the positioning slide 26 is slidably connected to the limit plate 23. The power source of the electric push rod 24 is installed on the L-shaped fixed plate 21 to ensure that the electric push rod 24 can work normally, and the electric push rod 24 is replaced with a hydraulic cylinder according to personnel needs to ensure that the adjusting block 25 utilizes the cooperation between the positioning slide 26 and the limit plate 23 to achieve horizontal movement.
[0037] In this embodiment, the adjusting block 25 is driven by the electric push rod 24, and the adjusting block 25 will slide through the limit between the positioning slide 26 and the limit plate 23, so that the adjusting block 25 uses the adjusting hole 27 to push the suspension rope 7 inward, so that the inclined suspension rope 7 is curved. By further tightening the suspension rope 7, the stability of the valve body during the transportation process is effectively improved.
[0038] A pressing assembly is provided at the bottom of the suspension bracket 2, and the firmness between the hook 9 and the valve body is improved by the pressing assembly. The pressing assembly includes an adjusting screw 28 fixedly mounted on the driving disk 13, a horizontal plate 29 fixedly mounted on the connecting plate 20, a lifting slide hole 30 is provided on the horizontal plate 29, a lifting column 31 is slidably mounted in the lifting slide hole 30, a threaded hole 32 is provided at the top of the lifting column 31, a mounting cylinder 33 is fixedly mounted on the bottom end of the lifting column 31, a limited vertical block 34 is fixedly mounted on the side end surface of the lifting column 31, a limited vertical groove 35 is provided on the inner side surface of the lifting slide hole 30, a lifting groove 36 is provided inside the mounting cylinder 33, and a lifting block 31 is slidably mounted inside the lifting groove 36. 7. A lifting vertical rod 38 is fixedly installed at the bottom end of the lifting block 37, and a pressing plate 39 is fixedly installed at the bottom end of the lifting vertical rod 38. The upper end surface of the lifting block 37 is fixedly connected to a limit spring 40. The end of the adjusting screw 28 away from the driving disk 13 extends to the inside of the threaded hole 32. The limiting vertical block 34 is slidably connected to the limiting vertical groove 35. The end of the lifting vertical rod 38 away from the lifting block 37 extends to the outside of the mounting cylinder 33. The pressing plate 39 is below the mounting cylinder 33. The end of the limiting spring 40 away from the lifting block 37 is fixedly connected to the inner top of the lifting groove 36, wherein the lifting vertical rod 38 is slidably connected to the mounting cylinder 33 to ensure that the lifting vertical rod 38 can realize the lifting and sliding movement.
[0039] When the lever 31 is in the unlocked position, the lever 31 is in the unlocked position, and the locking cam 39 is in the unlocked position, so that the lever 31 is in the unlocked position and the locking cam 39 is in the unlocked position.
[0040] Working principle:
[0041] During use, when the valve body suspended on the hook 9 shakes with the hull, the driving motor 11 drives the driving disc 13 on the output shaft 12 to rotate, and the driving disc 13 cooperates with the driving arc rod 19 through the driving arc groove 14, so that the four L-shaped translation blocks 18 on the cross plate 6 move outward synchronously, and the anti-sway hole 22 on the L-shaped fixed plate 21 is used to tighten the suspension rope 7, so that the valve body on the hook 9 is in a stable state;
[0042] The electric push rod 24 drives the adjusting block 25, which slides between the positioning slide plate 26 and the limiting plate 23, so that the adjusting block 25 pushes the suspension rope 7 inward through the adjusting hole 27, so that the suspension rope 7 in the inclined state is bent, and the suspension rope 7 is further tightened;
[0043] When the driving disk 13 rotates, the driving disk 13 will synchronously drive the adjusting screw 28 to rotate. By virtue of the cooperation between the adjusting screw 28 and the threaded hole 32 on the lifting column 31, and the cooperation between the limiting vertical block 34 and the limiting vertical groove 35, the lifting column 31 will move vertically downward through the lifting slide rod, and the valve body will be pressed down by the pressing plate 39 on the lifting column 31, thereby improving the firmness between the valve body and the hook 9.
[0044] When the pressing plate 39 is pressed down, the pressing plate 39 will pass through the limit of the lifting plate and the reaction force of the limit spring 40 on the lifting block 37, thereby ensuring that the pressing plate 39 will not cause excessive pressure on the valve body during the pressing process. At the same time, the reaction force of the limit spring 40 can also ensure that the pressing plate 39 will not cause excessive tension on the suspension rope 7 during the pressing process, thereby ensuring the fastening force between the hook 9 and the valve body, and effectively enhancing the use effect of the suspension conveying device on the ship.
[0045] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0046] While the embodiments of the present invention have been shown and described, it will be apparent to those skilled in the art that various changes, modifications, substitutions, and alterations can be made to the embodiments without departing from the principles and spirit of the invention.
Claims
1. An intelligent suspension and conveying system for large marine valve bodies, comprising a conveying track (1) and a suspension frame (2), characterized in that: A U-shaped frame plate (3) is fixedly mounted on the upper end surface of the suspension frame (2); symmetrically arranged rail wheels (4) are rotatably mounted on the inner side surface of the U-shaped frame plate (3); and a transmission chain (5) is fixedly mounted on the U-shaped frame plate (3); A cross plate (6) is fixedly mounted on the bottom end of the suspension frame (2), four suspension ropes (7) are fixedly mounted on the lower end surface of the cross plate (6), a connecting card (8) is fixedly mounted on the bottom end of the suspension rope (7), and a hook (9) is fixedly mounted on the connecting card (8); The suspension frame (2) is provided with an anti-sway component, which keeps the valve body hung on the hook (9) in a stable state; A pressing assembly is provided below the suspension frame (2), and the firmness between the hook (9) and the valve body is improved by the pressing assembly; The anti-sway assembly comprises a stabilizing frame (10) fixedly mounted on a cross plate (6), a driving motor (11) fixedly mounted on the stabilizing frame (10), an output shaft (12) fixedly mounted on the output end of the driving motor (11), a driving disk (13) provided on the output shaft (12), and four driving arc slots (14) provided on the driving disk (13); The cross plate (6) is provided with a translation groove (15), a limiting groove (16) is provided inside the translation groove (15), a limiting block (17) is slidably installed inside the limiting groove (16), an L-shaped translation block (18) is fixedly installed on the limiting block (17), a driving arc rod (19) is fixedly installed on the L-shaped translation block (18), a connecting plate (20) is fixedly installed on the lower end surface of the L-shaped translation block (18), an L-shaped fixed plate (21) is fixedly installed on the side end surface of the connecting fixed plate (20), and an anti-sway hole (22) is provided on the L-shaped fixed plate (21); The pressing assembly includes an adjusting screw rod (28) fixedly mounted on the driving disk (13), a transverse plate (29) fixedly mounted on the connecting fixed plate (20), a lifting slide hole (30) provided on the transverse plate (29), a lifting column (31) slidably mounted in the lifting slide hole (30), a threaded hole (32) provided on the top end of the lifting column (31), a mounting cylinder (33) fixedly mounted on the bottom end of the lifting column (31), a limiting vertical block (34) fixedly mounted on the side end surface of the lifting column (31), and a limiting vertical groove (35) provided on the inner side surface of the lifting slide hole (30).
2. The intelligent suspension and transportation system for large marine valve bodies according to claim 1 is characterized in that: One end of the output shaft (12) away from the drive motor (11) extends to below the cross plate (6), and the drive arc groove (14) is slidably connected to the drive arc rod (19).
3. The intelligent suspension and transportation system for large marine valve bodies according to claim 1 is characterized in that: A limit plate (23) is fixedly mounted on the lower end surface of the L-shaped fixed plate (21), an electric push rod (24) is fixedly mounted on the L-shaped fixed plate (21), an adjustment block (25) is fixedly mounted on the output end of the electric push rod (24), a positioning slide plate (26) is fixedly mounted on the side end surface of the adjustment block (25), and an adjustment hole (27) is opened on the upper end surface of the adjustment block (25).
4. The intelligent suspension and transportation system for large marine valve bodies according to claim 3 is characterized in that: One end of the positioning slide plate (26) away from the regulating block (25) passes through the limiting plate (23), and the positioning slide plate (26) is slidably connected to the limiting plate (23).
5. The intelligent suspension and transportation system for large marine valve bodies according to claim 1 is characterized in that: A lifting groove (36) is provided inside the mounting cylinder (33), a lifting block (37) is slidably installed inside the lifting groove (36), a lifting vertical rod (38) is fixedly installed at the bottom end of the lifting block (37), a pressing plate (39) is fixedly installed at the bottom end of the lifting vertical rod (38), and a limiting spring (40) is fixedly connected to the upper end surface of the lifting block (37).
6. The intelligent suspension and transportation system for large marine valve bodies according to claim 5 is characterized in that: The end of the adjusting screw rod (28) away from the driving disk (13) extends to the inside of the threaded hole (32), the limiting vertical block (34) is slidably connected to the limiting vertical groove (35), the end of the lifting vertical rod (38) away from the lifting block (37) extends to the outside of the mounting cylinder (33), the pressing plate (39) is located below the mounting cylinder (33), and the end of the limiting spring (40) away from the lifting block (37) is fixedly connected to the inner top of the lifting groove (36).
Citation Information
Patent Citations
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