Cracked ceramic wine bottle and manufacturing process thereof

By etching grooves on the surface of the ceramic wine bottle clay and adopting a double-layer glazing process, the problem of uncontrollable crack shape and easy glaze in traditional cracked ceramic wine bottles is solved, achieving a more beautiful and firmer crack effect.

CN120097707APending Publication Date: 2025-06-06HUNAN NEW CENTURY CERAMICS
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202510155545.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

In the production process of traditional crack ceramic wine bottles, the crack shape is uncontrollable and the crack glaze is prone to fall off, affecting the aesthetics and service life.

Method used

By etching the inwardly trapped grooves on the surface of the ceramic wine bottle mud blank and adopting a double-layer glaze process, the thermal expansion coefficient of the outer crack glaze slurry is smaller than that of the inner crack glaze slurry, enhancing the adhesion of the glaze and the controllability of the cracks.

Benefits of technology

The aesthetics and adhesion strength of cracks on the surface of cracked ceramic wine bottles are improved, the crack shape is controllable, the glaze has better adhesion, and the service life is extended.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120097707A_ABST
    Figure CN120097707A_ABST
Patent Text Reader

Abstract

The invention discloses a ceramic winebottle with cracks and a manufacturing process thereof, and relates to the technical field of ceramic winebottles, and the manufacturing process comprises the following steps: manufacturing a ceramic winebottle blank; putting the ceramic wine bottle mud blank into a kiln for biscuiting, cooling to room temperature after biscuiting is completed, then washing the blank body with water to remove dust on the surface, and drying to obtain a clean mud blank I; a plurality of concave grooves are etched in the surface of the first clean mud blank, then the blank body is washed with water to remove floating dust on the surface, and a second clean mud blank is obtained; immersing the clean mud blank II into the inner layer crack glaze slip, taking out, drying, immersing into the outer layer crack glaze slip, taking out, and drying to obtain a crack ceramic wine bottle precursor; the cracked ceramic wine bottle precursor is placed in a kiln to be sintered and then taken out to be cooled after sintering is completed, the cracked ceramic wine bottle is obtained, the adhesive force of cracks on the surface of the cracked ceramic wine bottle on the wine bottle is higher, the pattern of the cracks is controllable, and the cracked ceramic wine bottle is more attractive.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of ceramic wine bottles, and in particular to a cracked ceramic wine bottle and a manufacturing process thereof. Background Art

[0002] As a unique ceramic artwork, crackle ceramic wine bottles have attracted the attention of many ceramic art lovers with their simple and elegant feeling and unique artistic effect. However, in the traditional production process of crackle ceramic wine bottles, there are two major problems that need to be solved: the crack shape is uncontrollable and the crack glaze is easy to fall off.

[0003] As one of the many glazes, crackle glaze can often attract people's attention with its unique style and artistic charm. The crackle effect of crackle glaze is caused by the mismatch of expansion coefficients between the body and the glaze surface during the ceramic production process. During the cooling process after firing, the glaze layer is subjected to tensile stress and cracks, forming various crack effects, such as fish roe pattern, ice crack, cow hair pattern, crab claw pattern, etc. However, the formation of such cracks is often highly random, making it difficult to accurately control the crack shape, and unable to meet consumers' demand for diversified and personalized crack shapes.

[0004] In addition, the easy falling off of cracked glaze is also a major problem in the production process of traditional cracked ceramic wine bottles. Due to the weak bonding force between the body and the glaze, or the insufficient durability of the glaze itself, the cracked glaze is prone to falling off during use, which not only affects the aesthetics of the cracked ceramic wine bottle, but also shortens its service life. Summary of the invention

[0005] The purpose of the present invention is to provide a cracked ceramic wine bottle and a manufacturing process thereof, so as to solve the following technical problems:

[0006] How to improve the aesthetics and adhesion strength of cracks on the surface of cracked ceramic wine bottles.

[0007] The purpose of the present invention can be achieved through the following technical solutions:

[0008] The invention discloses a manufacturing process of a cracked ceramic wine bottle, comprising the following steps:

[0009] S1, making clay blanks for ceramic wine bottles;

[0010] S2, drying the surface moisture of the ceramic wine bottle clay blank, placing it in a kiln and firing it at 950-1000°C for 8-10 hours, cooling it to room temperature after the firing, then washing the blank with water to remove the surface dust, and drying it to obtain a clean clay blank;

[0011] S3, etching a number of indented grooves on the surface of the clean clay blank 1, and then washing the blank with water to remove the surface dust, thereby obtaining a clean clay blank 2;

[0012] S4, immerse the clean clay body into the inner crack glaze slurry for 5-10 seconds and then take it out, the inner crack glaze slurry is attached to the surface of the clean body, and after drying, it is immersed in the outer crack glaze slurry for 2-8 seconds and then taken out, and after drying, a crack ceramic wine bottle precursor is obtained;

[0013] S5. Place the crack ceramic wine bottle precursor in a kiln and sinter it at 1170-1200° C. for 7-10 hours. After sintering, take it out and cool it for 3-4 days to obtain the crack ceramic wine bottle.

[0014] In a further embodiment of the present invention: in step S1, the raw materials for making the ceramic wine bottle clay blank include the following components in mass percentage: 9% Longyan 325C grade kaolin, 9% Longyan kaolin ore, 16% Yichun washed mud, 10% quartz, 13% washed potassium feldspar, 18% Datong soil, 22% potassium sodium sand, 1.5% talc, 0.5% calcite, and 1% bisque fired blank.

[0015] In a further embodiment of the present invention: in step S1, the method for making the ceramic wine bottle clay blank comprises the following steps:

[0016] Step 1: put the raw materials into a ball mill according to the mass percentage, add water and ball mill for 12-13 hours, then pass through a 120-mesh sieve, and then squeeze and knead the mud to obtain mud strips;

[0017] Step 2: Add sodium carbonate to the mud strips for pulping, the amount of sodium carbonate added is 2-3‰ of the mass of the mud strips, and then perform slip injection molding on the obtained slurry to obtain a ceramic wine bottle mud blank.

[0018] In a further embodiment of the present invention: in the step 1, the amount of water added during the water ball milling is 50% of the amount of the raw material.

[0019] In a further embodiment of the present invention: in step S3, the groove is etched by laser etching.

[0020] In a further embodiment of the present invention, the groove is in a circular, square or triangular shape.

[0021] In a further embodiment of the present invention: in step S4, the thermal expansion coefficient of the inner crack glaze slurry is greater than the thermal expansion coefficient of the outer crack glaze slurry.

[0022] In a further embodiment of the present invention: in step S4, the raw materials for making the inner crack glaze slurry include the following components in terms of mass percentage: 65% crack frit, 20% potassium feldspar, 6% Guizhou soil, 1% bentonite, 5% calcite, and 3% colorant;

[0023] In a further embodiment of the present invention, the raw materials for making the outer crack glaze slurry include the following components in terms of mass percentage: 70% crack frit, 15% potassium feldspar, 6% Guizhou clay, 1% bentonite, 5% calcite, and 3% colorant.

[0024] In a further embodiment of the present invention, the raw materials for making the cracked frit include the following components in percentage by mass: 40% potassium feldspar, 20% calcite, 20% borax, 20% soda ash, 3% lithium carbonate, and 1% strontium carbonate.

[0025] In a further embodiment of the present invention, the method for making the crack frit is as follows: the raw materials are uniformly mixed according to mass percentage, smelted, and then water quenched to obtain the crack frit.

[0026] In a second aspect, the present invention further discloses a cracked ceramic wine bottle, which is manufactured by the manufacturing process of the cracked ceramic wine bottle as described above.

[0027] Beneficial effects of the present invention:

[0028] 1. In the manufacturing process of the cracked ceramic wine bottle of the present invention, by etching a plurality of sunken grooves on the surface of the clay blank, on the one hand, the friction between the glaze slurry and the surface of the clay blank can be enhanced, so that the glaze slurry can be more firmly attached to the surface of the clay blank; on the other hand, the glaze slurry will shrink toward the center of the groove when releasing the thermal expansion stress, causing the glaze slurry to break at the outer edge of the groove, thereby generating cracks similar to the shape of the groove, so that the shape and style of the crack can be controlled, which can enhance the aesthetics of the crack style and achieve different visual effects.

[0029] 2. In the manufacturing process of the cracked ceramic wine bottle of the present invention, double-layer glazing is adopted when glazing the ceramic mud blank and the thermal expansion coefficient of the outer cracked glaze slurry is smaller than that of the inner cracked glaze slurry, which can make the crack surface smoother. This is because when sintering is completed and cooled, the thermal expansion coefficient of the outer cracked glaze slurry is smaller, which will cause its shrinkage stress to be smaller than the shrinkage stress of the inner cracked glaze slurry. The deformation of the inner cracked glaze slurry is larger, and when it shrinks toward the center of the mesh, it drives the outer cracked glaze slurry to move with it, so that the edge of the outer cracked glaze slurry curls toward the edge of the inner cracked glaze slurry, thereby producing an inward buckling phenomenon, making the crack line smoother. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] The present invention will be further described below in conjunction with the accompanying drawings.

[0031] Figure 1 It is a process flow chart of the manufacturing process of the cracked ceramic wine bottle of the present invention. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] The experimental methods in the following examples, unless otherwise specified, are all conventional methods, and are performed according to the techniques or conditions described in the literature in the field or according to the product instructions. The materials, reagents, etc. used in the following examples, unless otherwise specified, can all be obtained from commercial channels.

[0034] Example 1

[0035] To make a cracked ceramic wine bottle, please follow the steps below:

[0036] S1. Making Ceramic Wine Bottle Clay

[0037] Prepare 9kg of Longyan 325C grade kaolin, 9kg of Longyan kaolin ore, 16kg of Yichun washed mud, 10kg of quartz, 13kg of washed potassium feldspar, 18kg of Datong soil, 22kg of potassium sodium sand, 1.5kg of talc, 0.5kg of calcite, and 1kg of bisque-fired blank; put these raw materials into a ball mill, add 50kg of water and ball mill for 12.5h, then pass through a 120-mesh sieve, and then squeeze and practice mud to obtain mud strips; add 0.25kg of sodium carbonate to the mud strips for pulping, and then perform slip injection molding on the obtained slurry to obtain 96 ceramic wine bottle mud blanks;

[0038] S2. Making clean clay

[0039] The ceramic wine bottle clay blank was placed in a kiln to dry the surface moisture and then fired at 980°C for 9 hours. After the firing was completed, it was cooled to room temperature, and then the blank was washed with water to remove the surface dust. After drying, a clean clay blank was obtained.

[0040] S3. Making clean clay

[0041] A laser etcher is used to etch a number of inward circular grooves on the surface of the clean clay blank 1, the groove diameter is 3 mm, the depth is 1.5 mm, and the center distance between two adjacent circular grooves is 1 cm, and then the blank is washed with water to remove the surface dust, thereby obtaining a clean clay blank 2;

[0042] S4. Making cracked ceramic wine bottle precursor

[0043] (1) Preparation of cracked frit

[0044] Prepare 40% potassium feldspar, 20% calcite, 20% borax, 20% soda ash, 3% lithium carbonate, and 1% strontium carbonate according to mass percentage, then mix these raw materials evenly, smelt them, and then quench them with water to obtain a cracked molten block;

[0045] (2) Preparation of inner crack glaze slurry

[0046] Prepare 65% crack frit, 20% potassium feldspar, 6% Guizhou clay, 1% bentonite, 5% calcite, and 3% colorant according to mass percentage, and then mix these raw materials evenly in a material pool to obtain inner crack glaze slurry;

[0047] (3) Preparation of outer crack glaze slurry

[0048] Prepare 70% crack frit, 15% potassium feldspar, 6% Guizhou clay, 1% bentonite, 5% calcite, and 3% colorant according to mass percentage; then mix these raw materials evenly in a material pool to obtain outer crack glaze slurry;

[0049] (4) Glazing the clean clay blank 2

[0050] The clean clay body is immersed in the inner crack glaze slurry for 8 seconds and then taken out, the inner crack glaze slurry is attached to the surface of the clean body, and after natural air drying, it is immersed in the outer crack glaze slurry for 5 seconds and then taken out, and after natural air drying, a crack ceramic wine bottle precursor is obtained;

[0051] S5. Making cracked ceramic wine bottles

[0052] The crack ceramic wine bottle precursor was placed in a kiln and sintered at 11850°C for 8 hours. After the sintering was completed, it was taken out and cooled for 3 days to obtain a crack ceramic wine bottle.

[0053] Example 2

[0054] To make a cracked ceramic wine bottle, please follow the steps below:

[0055] S1. Making Ceramic Wine Bottle Clay

[0056] The same raw materials as those in step S1 of Example 1 were prepared, put into a ball mill, added with 50 kg of water and ball-milled for 12 h, then passed through a 120-mesh sieve, and then squeezed and kneaded to obtain mud strips; 0.2 kg of sodium carbonate was added to the mud strips for pulping, and then the obtained slurry was slip-casted to obtain 96 ceramic wine bottle mud blanks;

[0057] S2. Making clean clay

[0058] The ceramic wine bottle clay blank was placed in a kiln to dry the surface moisture and then fired at 950°C for 10 hours. After the firing was completed, it was cooled to room temperature, and then the blank was washed with water to remove the surface dust. After drying, a clean clay blank was obtained.

[0059] S3. Making clean clay

[0060] Exactly the same as step S3 in Example 1;

[0061] S4. Making cracked ceramic wine bottle precursor

[0062] (1) Preparation of cracked frit

[0063] The same preparation method as in Example 1;

[0064] (2) Preparation of inner crack glaze slurry

[0065] The same preparation method as in Example 1;

[0066] (3) Preparation of outer crack glaze slurry

[0067] The same preparation method as in Example 1;

[0068] (4) Glazing the clean clay blank 2

[0069] The clean clay body is immersed in the inner crack glaze slurry for 5 seconds and then taken out, the inner crack glaze slurry is attached to the surface of the clean body, and after natural air drying, it is immersed in the outer crack glaze slurry for 2 seconds and then taken out, and after natural air drying, a crack ceramic wine bottle precursor is obtained;

[0070] S5. Making cracked ceramic wine bottles

[0071] The crack ceramic wine bottle precursor was placed in a kiln and sintered at 1170°C for 10 hours. After the sintering was completed, it was taken out and cooled for 3 days to obtain a crack ceramic wine bottle.

[0072] Example 3

[0073] To make a cracked ceramic wine bottle, please follow the steps below:

[0074] S1. Making Ceramic Wine Bottle Clay

[0075] The same raw materials as those in step S1 of Example 1 were prepared, put into a ball mill, added with 50 kg of water and ball-milled for 13 h, then passed through a 120-mesh sieve, and then squeezed and kneaded to obtain mud strips; 0.3 kg of sodium carbonate was added to the mud strips for pulping, and then the obtained slurry was slip-casted to obtain 96 ceramic wine bottle mud blanks;

[0076] S2. Making clean clay

[0077] The ceramic wine bottle clay blank was placed in a kiln to dry the surface moisture and then fired at 1000°C for 8 hours. After the firing was completed, it was cooled to room temperature, and then the blank was washed with water to remove the surface dust. After drying, a clean clay blank was obtained.

[0078] S3. Making clean clay

[0079] Exactly the same as step S3 in Example 1;

[0080] S4. Making cracked ceramic wine bottle precursor

[0081] (1) Preparation of cracked frit

[0082] The same preparation method as in Example 1;

[0083] (2) Preparation of inner crack glaze slurry

[0084] The same preparation method as in Example 1;

[0085] (3) Preparation of outer crack glaze slurry

[0086] The same preparation method as in Example 1;

[0087] (4) Glazing the clean clay blank 2

[0088] The clean clay body is immersed in the inner crack glaze slurry for 10 seconds and then taken out, the inner crack glaze slurry is attached to the surface of the clean body, and after natural air drying, it is immersed in the outer crack glaze slurry for 8 seconds and then taken out, and after natural air drying, a crack ceramic wine bottle precursor is obtained;

[0089] S5. Making cracked ceramic wine bottles

[0090] The crack ceramic wine bottle precursor was placed in a kiln and sintered at 1200°C for 7 hours. After sintering, it was taken out and cooled for 4 days to obtain a crack ceramic wine bottle.

[0091] Example 4

[0092] To make a cracked ceramic wine bottle, please follow the steps below:

[0093] Compared with Example 1, the only difference is that the method of making the clean clay blank 2 in step S3 is different; in this embodiment, the steps of making the clean clay blank 2 are:

[0094] A laser etcher was used to etch several inwardly sunken square grooves on the surface of clean clay blank 1. The side length of the square grooves was 3 mm, the depth was 1.5 mm, and the center distance between two adjacent circular grooves was 1.2 cm. The blank was then rinsed with water to remove the surface dust, thereby obtaining clean clay blank 2.

[0095] The other steps are exactly the same as those in the embodiment, and finally a cracked ceramic wine bottle is obtained.

[0096] Example 5

[0097] To make a cracked ceramic wine bottle, please follow the steps below:

[0098] Compared with Example 1, the only difference is that the method of making the clean clay blank 2 in step S3 is different; in this embodiment, the steps of making the clean clay blank 2 are:

[0099] A laser etcher was used to etch several inward-facing triangular grooves (equilateral triangles) on the surface of clean clay blank 1. The side length of the triangular grooves was 3 mm, the depth was 1.5 mm, and the center distance between two adjacent circular grooves was 1.4 cm. The blank was then rinsed with water to remove surface dust to obtain clean clay blank 2.

[0100] The other steps are exactly the same as those in the embodiment, and finally a cracked ceramic wine bottle is obtained.

[0101] Comparative Example 1

[0102] The cracked ceramic wine bottle is made by using the existing technology, which is as follows:

[0103] S1. Making Ceramic Wine Bottle Clay

[0104] Prepare 9kg of Longyan 325C grade kaolin, 9kg of Longyan kaolin ore, 16kg of Yichun washed mud, 10kg of quartz, 13kg of washed potassium feldspar, 18kg of Datong soil, 22kg of potassium sodium sand, 1.5kg of talc, 0.5kg of calcite, and 1kg of bisque-fired blank; put these raw materials into a ball mill, add 50kg of water and ball mill for 12.5h, then pass through a 120-mesh sieve, and then squeeze and practice mud to obtain mud strips; add 0.25kg of sodium carbonate to the mud strips for pulping, and then perform slip injection molding on the obtained slurry to obtain 96 ceramic wine bottle mud blanks;

[0105] S2. Making clean clay

[0106] The ceramic wine bottle clay blank was placed in a kiln to dry the surface moisture and then fired at 980°C for 9 hours. After the firing was completed, it was cooled to room temperature, and then the blank was washed with water to remove the surface dust. After drying, a clean clay blank was obtained.

[0107] S3. Making cracked ceramic wine bottle precursor

[0108] (1) Preparation of cracked frit

[0109] Prepare 40% potassium feldspar, 20% calcite, 20% borax, 20% soda ash, 3% lithium carbonate, and 1% strontium carbonate according to mass percentage, then mix these raw materials evenly, smelt them, and then quench them with water to obtain a cracked molten block;

[0110] (2) Preparation of crack glaze slurry

[0111] Prepare 65% crack frit, 20% potassium feldspar, 6% Guizhou clay, 1% bentonite, 5% calcite, and 3% colorant according to mass percentage, and then mix these raw materials evenly in a material pool to obtain inner crack glaze slurry;

[0112] (4) Glazing the clean clay

[0113] The clean clay body is immersed in the inner crack glaze slurry for 8 seconds and then taken out, and the inner crack glaze slurry is attached to the surface of the clean body, and the crack ceramic wine bottle precursor is obtained after natural air drying;

[0114] S4. Making cracked ceramic wine bottles

[0115] The crack ceramic wine bottle precursor was placed in a kiln and sintered at 11850°C for 8 hours. After the sintering was completed, it was taken out and cooled for 3 days to obtain a crack ceramic wine bottle.

[0116] Comparative Example 2

[0117] Compared with Example 1, the only difference is that step S3 is cancelled, and the other steps remain the same, and finally a cracked ceramic wine bottle is obtained.

[0118] Comparative Example 3

[0119] Compared with Example 1, the only difference is that step S4 is replaced by step S3 in Comparative Example 1, and the other steps remain the same, and finally a cracked ceramic wine bottle is obtained.

[0120] First, the cracked ceramic wine bottles prepared in Examples 1-5 and Comparative Examples 1-3 were observed, the crack conditions on the surfaces of the cracked ceramic wine bottles were recorded, and the results were listed in Table 1. Table 1 is as follows:

[0121] Table 1

[0122]

[0123]

[0124] By analyzing the situation records in Table 1, it can be known that, compared with Comparative Examples 1-2, the crack patterns on the surfaces of the cracked ceramic wine bottles obtained in Examples 1-5 and Comparative Example 3 are more regular and beautiful, and the shapes are similar to the shapes etched on the surface during the preparation process, which are different from the irregular mesh cracks in the prior art; therefore, it can be known that the present invention can make the crack shape controllable by etching grooves on the surface of the ceramic wine bottle mud blank, thereby achieving a more beautiful and unique style effect. This is because, when cracks occur, due to the setting of the grooves, the glaze slurry will shrink toward the center of the groove when releasing the thermal expansion stress, causing the glaze slurry to break at the outer edge of the groove, thereby generating cracks similar to the shape of the groove;

[0125] At the same time, compared with Comparative Examples 1 and 3, the mesh edges (i.e., crack lines) of the mesh cracks on the surface of the cracked ceramic wine bottle obtained in Examples 1-5 are inward-curled and smooth, while the mesh edges of the mesh cracks on the surface of the cracked ceramic wine bottle obtained in Comparative Example 2 are not inward-curled or outward-curled and are relatively smooth. It can be seen that when double-layer glazing is adopted when glazing the ceramic mud blank and the thermal expansion coefficient of the outer crack glaze slurry is smaller than that of the inner crack glaze slurry, the crack surface can be made smoother. This is because when sintering is completed and cooled, the thermal expansion coefficient of the outer crack glaze slurry is smaller, which will cause its shrinkage stress to be smaller than that of the inner crack glaze slurry. The deformation of the inner crack glaze slurry is larger, and when it shrinks toward the center of the mesh, it drives the outer crack glaze slurry to move with it, so that the edge of the outer crack glaze slurry curls toward the edge of the inner crack glaze slurry, thereby producing an inward-curling phenomenon, making the crack line smoother.

[0126] Then, the cracked ceramic wine bottles prepared in Examples 1-5 and Comparative Examples 1-3 were subjected to a glaze strength test to detect the adhesion of the cracked glaze (glaze on the surface of the cracked ceramic wine bottles) on the surface of the wine bottles. The test method was based on GBT9286-1998, and the shedding rate of the cracked glaze on the surface of the cracked ceramic wine bottles was recorded. The results are listed in Table 2, which is as follows:

[0127] Table 2

[0128] Crack glaze shedding rate (100%) Example 1 0.12 Example 2 0.15 Example 3 0.13 Example 4 0.16 Example 5 0.17 Comparative Example 1 4.56 Comparative Example 2 3.01 Comparative Example 3 2.96

[0129] By analyzing the data in Table 2, it can be found that compared with Comparative Examples 1-3, the crack glaze shedding rate on the surface of the cracked ceramic wine bottle obtained in Examples 1-5 is significantly lower, which indicates that its adhesion is better. This is because, on the one hand, the setting of the groove increases its surface roughness and can improve the adhesion ability of the glaze. On the other hand, the glazing method of two layers of glaze slurry can make the outer layer of crack glaze slurry buckle inwardly outside the inner layer of crack glaze slurry, further improving the firmness of the crack glaze.

[0130] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A process for making a cracked ceramic wine bottle, characterized in that: The steps include: S1, making clay blanks for ceramic wine bottles; S2, drying the surface moisture of the ceramic wine bottle clay blank, placing it in a kiln and firing it at 950-1000°C for 8-10 hours, cooling it to room temperature after the firing, then washing the blank with water to remove the surface dust, and drying it to obtain a clean clay blank; S3, etching a number of indented grooves on the surface of the clean clay blank 1, and then washing the blank with water to remove the surface dust, thereby obtaining a clean clay blank 2; S4, immerse the clean clay body into the inner crack glaze slurry for 5-10 seconds and then take it out, the inner crack glaze slurry is attached to the surface of the clean body, and after drying, it is immersed in the outer crack glaze slurry for 2-8 seconds and then taken out, and after drying, a crack ceramic wine bottle precursor is obtained; S5. Place the crack ceramic wine bottle precursor in a kiln and sinter it at 1170-1200° C. for 7-10 hours. After sintering, take it out and cool it for 3-4 days to obtain the crack ceramic wine bottle.

2. The manufacturing process of the cracked ceramic wine bottle according to claim 1, characterized in that: In step S1, the raw materials for making the ceramic wine bottle clay blank include the following components in terms of mass percentage: 9% Longyan 325C grade kaolin, 9% Longyan kaolin ore, 16% Yichun washed mud, 10% quartz, 13% washed potassium feldspar, 18% Datong soil, 22% potassium sodium sand, 1.5% talc, 0.5% calcite, and 1% bisque fired blank.

3. The manufacturing process of the cracked ceramic wine bottle according to claim 2 is characterized in that: In step S1, the method for making the ceramic wine bottle clay blank comprises the following steps: Step 1: put the raw materials into a ball mill according to the mass percentage, add water and ball mill for 12-13 hours, then pass through a 120-mesh sieve, and then squeeze and knead the mud to obtain mud strips; Step 2: Add sodium carbonate to the mud strips for pulping, the amount of sodium carbonate added is 2-3‰ of the mass of the mud strips, and then perform slip injection molding on the obtained slurry to obtain a ceramic wine bottle mud blank.

4. The manufacturing process of the cracked ceramic wine bottle according to claim 3 is characterized in that: In the step 1, the amount of water added during water ball milling is 50% of the amount of raw materials.

5. The manufacturing process of the cracked ceramic wine bottle according to claim 3 is characterized in that: In the step S3, the groove is etched by laser etching.

6. The manufacturing process of the cracked ceramic wine bottle according to claim 5 is characterized in that: The shape of the groove is circular, square or triangular.

7. The manufacturing process of the cracked ceramic wine bottle according to claim 1, characterized in that: In the step S4, the thermal expansion coefficient of the inner crack glaze slurry is greater than the thermal expansion coefficient of the outer crack glaze slurry.

8. The manufacturing process of the cracked ceramic wine bottle according to claim 7, characterized in that: In step S4, the raw materials for making the inner crack glaze slurry include the following components in terms of mass percentage: 65% crack frit, 20% potassium feldspar, 6% Guizhou clay, 1% bentonite, 5% calcite, and 3% colorant.

9. The manufacturing process of the cracked ceramic wine bottle according to claim 7, characterized in that: In step S4, the raw materials for making the outer crack glaze slurry include the following components in terms of mass percentage: 70% crack frit, 15% potassium feldspar, 6% Guizhou clay, 1% bentonite, 5% calcite, and 3% colorant.

10. The manufacturing process of the cracked ceramic wine bottle according to claim 7 or 8, characterized in that: The raw materials for making the crack frit include the following components in terms of mass percentage: 40% potassium feldspar, 20% calcite, 20% borax, 20% soda ash, 3% lithium carbonate and 1% strontium carbonate.

11. The manufacturing process of the cracked ceramic wine bottle according to claim 9, characterized in that: The method for making the crack frit is as follows: the raw materials are mixed evenly according to mass percentage, then smelted, and then water quenched to obtain the crack frit.

12. A cracked ceramic wine bottle, characterized in that: The cracked ceramic wine bottle is manufactured by the manufacturing process of any one of claims 1 to 10.

Citation Information

Cited By

  • Preparation method of glaze with catalysis promoting function

    CN121377544A