Rope shearing device, embroidery machine and rope shearing control method

By designing a rope-cutting device with a simple structure, using rotary lifting components and a moving knife-cutting structure that is articulated with each other, the problems of complexity and high cost of existing embroidery machine rope-cutting devices are solved, and efficient and accurate rope-cutting actions are achieved, improving the quality and efficiency of embroidery.

CN120099730APending Publication Date: 2025-06-06ZHEJIANG YUELONG SEWING EQUIP
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Patent Information

Application Number
CN202510526097.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

The existing computer embroidery machine rope cutting devices are relatively complex and costly, and cannot meet the actual needs of customers.

Method used

A simple and practical rope shearing device is designed, including a rope shearing assembly and a rotary lifting assembly. The rope shearing assembly is driven down and rotated to the rope line through the rotary lifting assembly, and the rope line is accurately cut by the mutual articulation structure of the movable knife and the fixed knife.

Benefits of technology

The simple and efficient rope cutting action is achieved, reducing the installation complexity and cost of the device. At the same time, the embroidery frame is effectively avoided in the embroidery machine, ensuring the accurate cutting of the rope thread, and improving the quality and efficiency of the embroidery.

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Abstract

The invention discloses a rope shearing device, an embroidery machine and a rope shearing control method, and relates to the technical field of embroidery. The rope shearing device comprises a rope shearing assembly and a rotary lifting assembly, the rotary lifting assembly is vertically installed downwards, the rope shearing assembly is arranged at the lower end of the rotary lifting assembly, the rotary lifting assembly is used for driving the rope shearing assembly to descend and rotate to the position of a rope, the rope shearing assembly comprises a movable cutter and a fixed cutter, and the movable cutter and the fixed cutter are hinged to each other. And the movable cutter and the fixed cutter are matched with each other to cut off the rope. According to the rope shearing device, the embroidery machine and the rope shearing control method, the rope shearing device is simple and practical in structure, does not occupy too much installation space in the embroidery machine, is convenient to install, and can effectively avoid an embroidery frame and accurately shear ropes in the embroidery machine in cooperation with the rope shearing control method.
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Description

Technical Field

[0001] The invention relates to the technical field of embroidery, and in particular to a rope cutting device, an embroidery machine and a rope cutting control method. Background Art

[0002] The rope embroidery device is an auxiliary device that cooperates with the embroidery machine. The rope embroidery device supplies thicker ropes to the cloth surface, and then the embroidery machine embroiders the thinner silk threads on the cloth surface, and ties the ropes to the cloth surface through the silk threads, thereby enriching the cloth surface pattern. At present, there are many kinds of rope cutting devices for computer embroidery machines, such as patent 202110975677.7, a rope cutting device and a rope embroidery machine, which can be combined with the control of the existing embroidery machine to quickly and accurately cut the embroidery rope according to the rope embroidery process.

[0003] However, this mechanism is relatively complex and the cost of transmission through motors is high, which cannot meet the actual needs of the majority of customers. Summary of the invention

[0004] The present invention provides a rope cutting device, an embroidery machine, and a rope cutting control method. The rope cutting device has a simple and practical structure, does not occupy too much installation space in the embroidery machine, and is easy to install. In combination with the rope cutting control method, the embroidery frame can be effectively avoided in the embroidery machine, and the rope can be accurately cut, so as to solve the above technical problems.

[0005] The technical solution of the present invention to solve the above-mentioned problem is: to provide a rope cutting device, the rope cutting device includes a rope cutting assembly and a rotating lifting assembly, the rotating lifting assembly is installed vertically downward, the rope cutting assembly is arranged at the lower end of the rotating lifting assembly, the rotating lifting assembly is used to drive the rope cutting assembly to descend and rotate to the rope line, the rope cutting assembly includes a movable knife and a fixed knife hinged to each other, and the movable knife and the fixed knife cooperate with each other to cut the rope line. Furthermore, the rope cutting assembly also includes a rope cutting cylinder, and the output telescopic shaft of the rope cutting cylinder is connected to the movable knife to drive the movable knife to cooperate with the fixed knife to cut the rope.

[0006] Furthermore, the rope cutting assembly also includes an intermediate connecting piece, which is used to connect the output telescopic end of the rope cutting cylinder and the movable knife, and is used to convert the output telescopic movement of the rope cutting cylinder into the rotational movement of the movable knife.

[0007] Furthermore, two connecting holes are vertically opened at one end of the intermediate connecting piece, and two bolts are respectively passed through a connecting hole to fix the movable knife, and the diameter of the bolt is smaller than the diameter of the connecting hole, so that one end of the intermediate connecting piece is connected to the movable limit position of the movable knife; the other end of the intermediate connecting piece is hingedly connected to the output telescopic shaft of the rope cutting cylinder.

[0008] Furthermore, a limiting groove is provided on the lower side of the end portion of the intermediate connecting member connected to the movable knife, the lower opening of the connecting hole is opened in the limiting groove, the movable knife extends into the limiting groove to be connected to the intermediate connecting member, and the limiting groove is used to limit the rotation of the movable knife relative to the intermediate connecting member.

[0009] Furthermore, the rotary lifting assembly is a rotary telescopic cylinder, the rotary telescopic cylinder is arranged downward, and the rope cutting assembly is installed at the output shaft of the rotary telescopic cylinder.

[0010] Furthermore, the rope cutting device also includes a first base, the rotating lifting assembly is installed on the first base, and the entire rope cutting device is also fixedly installed on the external structure through the first base.

[0011] Furthermore, the rope cutting device also includes a second base, the rope cutting assembly is arranged on the second base, and the second base is fixedly arranged on the output shaft of the rotary telescopic cylinder.

[0012] The present invention also provides an embroidery machine, comprising the rope cutting device described in any one of the above items, wherein the rope cutting device is vertically installed in the rear area of ​​the embroidery machine, and the rope thread used for embroidery in the embroidery machine passes through the rotation path of the rope cutting assembly.

[0013] The present invention also provides a rope cutting control method, using any of the rope cutting devices described above, and the specific steps include: Sending a rope cutting control command to the rotating lifting assembly, the rotating lifting assembly starts to operate after receiving the rope cutting control command, driving the rope cutting assembly to move downward to a first height position, and then driving the rope cutting assembly to rotate to a second horizontal position with a rope line, and making the rope line just within the cutting area of ​​the moving knife and the fixed knife; The rope cutting assembly is controlled to cut the rope, and after the rope is cut, a reset control command is issued. After receiving the reset control command, the rotary lifting assembly drives the rope cutting assembly to rotate from the second horizontal position to the first height position, then rises from the first height position to the initial height position, and then stops.

[0014] Beneficial effects of the present invention: 1. The rope cutting device has a simple and compact structure, which is convenient for installation; the rope cutting action is simple and efficient, which can speed up the rope embroidery weaving efficiency.

[0015] 2. The rope cutting device is installed vertically in the rear area of ​​the embroidery machine, and is installed vertically to minimize its encroachment on the internal installation space of the embroidery machine, making the overall structure of the embroidery machine more reasonable and reducing the failure rate of the embroidery machine.

[0016] 3. When the rope cutting device is performing the rope cutting action, when it is at the initial height position, it can effectively avoid the embroidery frame structure carrying the woven fabric, so that the embroidery frame can move stably to cooperate with the rope embroidery operation of the embroidery machine; when cutting the rope, the rope cutting device can be lowered and rotated to send the rope cutting component to the rope line position, and make the rope line just located in the rope cutting opening area of ​​the moving knife and the fixed knife, so as to accurately cut the rope line to ensure the embroidery quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings, which are incorporated into the specification and constitute a part of the specification, illustrate embodiments of the present invention and are used together with the description to explain the principles of the present invention. In these drawings, similar reference numerals are used to represent similar elements. The drawings described below are some embodiments of the present invention, but not all embodiments. For those of ordinary skill in the art, other drawings can be obtained from these drawings without paying creative work.

[0018] Figure 1 is a structural diagram of the rope cutting device of this embodiment; Figure 2 This is a diagram of the matching connection structure between the intermediate connecting member and the movable knife of this embodiment; Figure 3 is a structural diagram of the embroidery machine of this embodiment; 1-rope cutting assembly, 11-moving knife, 12-fixed knife, 13-rope cutting cylinder, 14-intermediate connecting piece, 141-connecting hole, 142-limiting groove, 2-rotating lifting assembly, 3-first base, 4-second base; 5-Embroidery machine, 6-Rope cutting device. DETAILED DESCRIPTION

[0019] The directional terms such as up, down, left, right, front, back, front, back, top, bottom, etc. mentioned or may be mentioned in this specification are defined relative to the structures shown in the drawings. The words "inside" and "outside" refer to the direction toward or away from the geometric center of a specific component, respectively. They are relative concepts, and therefore may change accordingly according to different locations and different usage conditions. Therefore, these or other directional terms should not be interpreted as restrictive terms.

[0020] See also Figure 1 and Figure 2A rope cutting device according to a specific embodiment of the present invention comprises a rope cutting assembly 1 and a rotating lifting assembly 2. The rotating lifting assembly 2 is a rotating lifting cylinder. The rotating lifting assembly 2 has both rotating motion function and lifting motion function. The rotating lifting assembly 2 is vertically arranged. A second base 4 is fixedly arranged at the output shaft end of the rotating lifting assembly 2. The rope cutting assembly 1 is installed on the second base 4. The rotating lifting assembly 2 drives the second base 4 to rotate and lift, so as to drive the rope cutting assembly 1 to rotate and lift to the position where the rope is located to cut the rope, or move and reset to the initial position.

[0021] In this embodiment, the rope cutting assembly 1 includes a movable knife 11 and a fixed knife 12 which are hinged to each other. The movable knife 11 and the fixed knife 12 cross each other and are hingedly connected at the crossing and overlapping position, so that the clamping area at one end of the two becomes the rope cutting area; in this regard, the technician can also drive the rope cutting assembly 1 to rotate and move by rotating the lifting assembly 2, so that the rope cutting area of ​​the rope cutting assembly 1 actively moves to a position that can encompass the rope line, and then further control the relative rotation of the movable knife 11 and the fixed knife 12, thereby cutting the rope line.

[0022] In this embodiment, the rotary lifting assembly 2 is fixedly mounted on the first base 3, and the rotary lifting assembly 2 is fixedly mounted on a corresponding structural component of the embroidery machine through the first base 3.

[0023] For further information, see Figure 1 and Figure 2 In this embodiment, in order to realize the automatic rope cutting action, a rope cutting cylinder 13 is also fixedly installed horizontally on the second base 4. The output telescopic shaft of the rope cutting cylinder 13 and the movable knife 11 are connected to each other through an intermediate connecting member 14. The intermediate connecting member 14 is movably connected to the movable knife 11 and is hinged to the output telescopic shaft of the rope cutting cylinder 13. The linear telescopic motion of the output telescopic shaft of the rope cutting cylinder 13 can be effectively converted into the rotational motion of the movable knife 11 through the intermediate connecting member 14, thereby driving the movable knife 11 to cooperate with the fixed knife 12 to cut the rope.

[0024] For details, please refer to Figure 2 , refer to Figure 2 In the orientation shown, the intermediate connecting member 14 is a "Z"-shaped connecting strip structure with a relatively small size. A hinge hole is provided at the left end of the intermediate connecting member 14, and the left end of the intermediate connecting member 14 is hingedly connected to the output telescopic shaft of the rope-cutting cylinder 13. A connecting hole 141 is provided at the middle and right end of the intermediate connecting member 14 respectively. Two screw holes are provided at the left end of the movable knife 11 respectively, and a bolt is provided in each of the two connecting holes 141. The two bolts respectively pass through a connecting hole 141 to be threadedly connected to the corresponding screw holes on the movable knife 11 respectively; at the same time, the diameters of the two bolts are smaller than the diameters of the corresponding connecting holes 141.

[0025] In this regard, when the technician uses bolts to connect the intermediate connector 14 and the movable knife 11, he only needs to be careful not to over-tighten the bolts to avoid the nut end of the bolts cooperating with the movable knife 11 to clamp the intermediate connector 14; in this way, when the output telescopic shaft of the rope-cutting cylinder 13 is extended or retracted accordingly, the intermediate connector 14 can effectively drive the movable knife 11 to rotate accordingly, and the intermediate connector 14 can also move relative to the movable knife 11 to eliminate the problem of incompatibility between the linear movement trajectory of the shaft end of the output telescopic shaft and the circular motion trajectory of the left end of the movable knife 11.

[0026] Further, in order to prevent the problem that the movable knife 11 cannot immediately respond to the operation of the rope cutting cylinder 13 due to the excessive flexibility of the intermediate connecting member 14; Figure 2 ,by Figure 2 Taking the shown orientation as an example, in this embodiment, a limiting groove 142 is further provided on the lower surface of the left end of the intermediate connecting member 14 , the groove width of the limiting groove 142 is equivalent to the width of the left end portion of the movable knife 11 , and the lower ends of the two connecting holes 141 are extended to be provided in the limiting groove 142 .

[0027] In this way, when the rope-cutting cylinder 13 drives the movable knife 11 to rotate through the intermediate connecting piece 14, under the limiting action of the limiting groove 142, although the intermediate connecting piece 14 and the movable knife 11 can only move relative to each other in a straight line to eliminate the trajectory mismatch problem, the telescopic action of the output telescopic shaft of the rope-cutting cylinder 13 can drive the movable knife 11 to rotate through the intermediate connecting piece 14 at the first time.

[0028] See also Figure 3 An embroidery machine according to a specific embodiment of the present invention comprises a rope cutting device according to any one of the above embodiments, the rope cutting device is vertically installed in the rear area of ​​the embroidery machine, and the rope used for embroidery in the embroidery machine passes through the rotation path of the rope cutting assembly 1.

[0029] A rope cutting control method according to a specific embodiment of the present invention adopts any of the rope cutting devices described above, and the specific steps include: A rope cutting control command is issued to the rotary lifting assembly 2. After receiving the rope cutting control command, the rotary lifting assembly 2 starts to operate, driving the rope cutting assembly 1 to move downward to a first height position, and then driving the rope cutting assembly 1 to rotate to a second horizontal position with a rope line, and making the rope line just within the cutting area of ​​the moving knife 11 and the fixed knife 12; The rope cutting assembly 1 is controlled to cut the rope, and after the rope is cut, a reset control command is issued. After receiving the reset control command, the rotating lifting assembly 2 drives the rope cutting assembly 1 to rotate from the second horizontal position to the first height position, and then rises from the first height position to the initial height position, and then stops.

[0030] Specifically, in the present embodiment, when the rope cutting assembly 1 is located at the initial height position, the rope cutting assembly 1 can avoid the embroidery frame structure of the embroidery, so as not to block the embroidery frame; when it is necessary to cut the rope thread, the embroidery has been woven, and the embroidery frame is far away from the rope cutting device. The rope cutting assembly 1 can automatically cut the rope thread according to the above steps, and then automatically reset to facilitate the embroidery to move relative to another embroidery frame and pass under the rope cutting device.

[0031] Anything not mentioned above is applicable to the prior art.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A rope cutting device, characterized in that: The rope cutting device comprises a rope cutting assembly (1) and a rotating lifting assembly (2); the rotating lifting assembly (2) is installed vertically downward; the rope cutting assembly (1) is arranged at the lower end of the rotating lifting assembly (2); the rotating lifting assembly (2) is used to drive the rope cutting assembly (1) to descend and rotate to a rope line; the rope cutting assembly (1) comprises a movable knife (11) and a fixed knife (12) which are hinged to each other; the movable knife (11) and the fixed knife (12) cooperate with each other to cut the rope line.

2. The rope cutting device according to claim 1, characterized in that: The rope cutting assembly (1) further comprises a rope cutting cylinder (13), wherein an output telescopic shaft of the rope cutting cylinder (13) is connected to the movable knife (11) so as to drive the movable knife (11) to cooperate with the fixed knife (12) to cut the rope.

3. The rope cutting device according to claim 2, characterized in that: The rope cutting assembly (1) further comprises an intermediate connecting member (14), wherein the intermediate connecting member (14) is used to connect the output telescopic end of the rope cutting cylinder (13) and the movable knife (11), and is used to convert the output telescopic motion of the rope cutting cylinder (13) into the rotational motion of the movable knife (11).

4. The rope cutting device according to claim 3, characterized in that: Two connecting holes (141) are vertically formed at one end of the intermediate connecting member (14), and two bolts are respectively passed through one connecting hole (141) to be fixedly connected to the movable knife (11), and the diameter of the bolts is smaller than the diameter of the connecting holes (141), so that one end of the intermediate connecting member (14) is movably limitedly connected to the movable knife (11); the other end of the intermediate connecting member (14) is hingedly connected to the output telescopic shaft of the rope cutting cylinder (13).

5. The rope cutting device according to claim 4, characterized in that: A limiting groove (142) is provided at the lower side of the end portion of the intermediate connecting member (14) connected to the movable knife (11); a lower opening of the connecting hole (141) is opened in the limiting groove (142); the movable knife (11) extends into the limiting groove (142) to be connected to the intermediate connecting member (14); and the limiting groove (142) is used to limit the rotation of the movable knife (11) relative to the intermediate connecting member (14).

6. The rope cutting device according to claim 1, characterized in that: The rotary lifting component (2) is a rotary telescopic cylinder, which is arranged downward, and the rope cutting component (1) is installed at the output shaft of the rotary telescopic cylinder.

7. The rope cutting device according to claim 1, characterized in that: The rope cutting device further comprises a first base (3), the rotary lifting assembly (2) being mounted on the first base (3), and the entire rope cutting device is also fixedly mounted on an external structure via the first base (3).

8. The rope cutting device according to claim 6, characterized in that: The rope cutting device further comprises a second base (4), the rope cutting assembly (1) is arranged on the second base (4), and the second base (4) is fixedly arranged on the output shaft of the rotary telescopic cylinder.

9. An embroidery machine, characterized in that: The embroidery machine comprises a rope cutting device according to any one of claims 1 to 8, wherein the rope cutting device is vertically installed in the rear area of ​​the embroidery machine, and the rope thread used for embroidery in the embroidery machine passes through the rotation path of the rope cutting assembly (1).

10. A rope cutting control method, characterized in that: The rope cutting device according to any one of claims 1 to 8 is used, and the specific steps include: A rope cutting control command is sent to the rotary lifting component (2), and the rotary lifting component (2) starts to operate after receiving the rope cutting control command, driving the rope cutting component (1) to move downward to a first height position, and then driving the rope cutting component (1) to rotate to a second horizontal position with a rope line, so that the rope line is exactly located within the cutting area of ​​the moving knife (11) and the fixed knife (12); The rope cutting assembly (1) is controlled to cut the rope, and after the rope is cut, a reset control command is issued. After receiving the reset control command, the rotary lifting assembly (2) drives the rope cutting assembly (1) to rotate from the second horizontal position to the first height position, then rises from the first height position to the initial height position, and then stops.

Citation Information

Patent Citations

  • Rope shearing device and rope embroidery machine

    CN113584747A

  • Three-color rope embroidery device

    CN116949707A

  • Thread clamping and trimming device for embroidery machine

    CN118087173A

  • Multifunctional embroidery machine and thread trimming mechanism thereof

    CN214655694U

  • Automatic rope shearing device for embroidery machine

    CN219385598U