Novel high-performance circuit breaker and rotating arc extinguishing method
By using a direct-acting mechanism and a rotating arc extinguishing method in the circuit breaker, and using rotating contacts and static contacts to form a spiral arc, the problem of the existing circuit breaker increasing volume at high voltage and high current and the difficulty of extinguishing the arc is solved, achieving a small-volume design and rapid arc extinguishing effect.
Patent Information
- Application Number
- CN202510592004.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-09
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2045-05-09
AI Technical Summary
The volume of existing circuit breakers increases when they are switched off at high voltage and high current, making it difficult to achieve a small-volume design. At the same time, the arc is difficult to quickly extinguish when they are switched off at low current, resulting in contact ablation and the safe operation of the power system.
The direct-acting mechanism and the arc-splitting method are adopted to reduce the volume of the circuit breaker through a single-pole structure, and a spiral arc is formed by using rotating contacts and static contacts, and a rotating magnetic field is generated to drive the arc into the grid to achieve rapid extinguishing.
It realizes rapid breaking and extinguishing of high voltage and high current arcs of 1500V and above under a small volume design, reducing structural complexity and cost, improving the versatility of circuit breakers and the safety of the power system.
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Figure CN120108970A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of high voltage circuit breakers, and more particularly to a novel high performance circuit breaker and a rotating arc extinguishing method. Background Art
[0002] With the transformation of the global energy structure and the rapid development of clean energy, wind power generation, photovoltaic power generation and energy storage systems have become the key to supporting the development of new energy power systems. In these three industries, circuit breakers, as electrical equipment for controlling and protecting system safety, play an irreplaceable role. With the continuous development of wind power generation, photovoltaic power generation and energy storage systems, the increase in voltage and the miniaturization of equipment have become inevitable. At present, the DC side voltage of photovoltaic power generation and energy storage systems has developed from the traditional DC1000V to 1500V and above, and the voltage of wind power generation has also developed to 1500V. Therefore, AC and DC circuit breakers are required to be able to interrupt arcs with higher voltages and larger currents, and at the same time, they must be miniaturized. Whether the arc can be extinguished quickly directly determines the performance of the circuit breaker. For molded case circuit breakers, the arc is mainly cut by the grid, and the arc voltage is increased to force the current to pass through zero, thereby extinguishing the arc. However, due to the volume limitation, traditional molded case circuit breakers are difficult to interrupt high voltage and high current arcs. Therefore, existing circuit breakers often use permanent magnets to provide an external magnetic field to quickly lengthen the arc, while optimizing the structure of the molded case circuit breaker and accelerating the gas flow in the arc extinguishing chamber to achieve the purpose of quickly extinguishing the arc. However, the above arc extinguishing methods of adding magnetic blowing and gas blowing have little effect on the interruption of arcs under higher voltages (1500V and above), especially for molded case circuit breakers that often use multi-stage series connection to achieve the interruption of high voltage arcs, but this undoubtedly increases the size of the circuit breaker.
[0003] When breaking high voltage and high current, molded case circuit breakers require a large number of grids to cut the arc, which will increase the size of the circuit breaker and fail to meet the requirement of small size of the molded case circuit breaker. When breaking small current, the Lorentz force generated by the small current is small, making it difficult to quickly lengthen the arc, which will cause erosion of the circuit breaker contacts, reduce the life of the molded case circuit breaker, and seriously affect the safe operation of the power system. Summary of the invention
[0004] In view of this, the present invention provides a new type of high-performance circuit breaker and a rotating arc extinguishing method, which adopts a direct-acting mechanism and a rotating arc extinguishing strategy. Through a single-pole (1P) structure, the volume of the circuit breaker is effectively reduced, the structure is simple, and the cost is reduced. The arc is lengthened while accelerating the dissipation of the arc energy, thereby achieving rapid arc extinguishing.
[0005] To achieve the above-mentioned purpose, the novel high-performance circuit breaker provided by the present invention is applied to new energy power generation and energy storage systems with a rated voltage of 1500V and above, and the overall structure is centrally symmetrically distributed, including a static contact group, a moving contact group and an arc extinguishing chamber formed by a plurality of grid plates; A static contact group is arranged above the arc extinguishing chamber, and the static contact group includes N static contacts, wherein N is an even number greater than or equal to 4; a U-shaped conductor is connected above each of the static contacts, and a permanent magnet is arranged inside the U-shaped conductor; A moving contact group is arranged inside the arc extinguishing chamber, and the moving contact group is correspondingly arranged below the static contact group, and the moving contact group includes N moving contacts; the moving contact group is connected to the moving contact connector, and the central openings of the moving contact group and the moving contact connector are used to pass the guide shaft, and the moving contact group is rotatably and slidably connected to the guide shaft through the moving contact connector; The moving contact and the static contact are arranged in one-to-one correspondence to form an N-port series structure; in the closed state, the moving contact is in contact with the static contact, and the moving contact connecting piece is located at the rotation and sliding starting point of the guide shaft; when opening, the moving contact is separated from the static contact, and the moving contact is driven by the moving contact connecting piece to rotate and slide downward along the guide shaft, so that a spiral arc is formed between the moving contact group and the static contact group and a self-rotating magnetic field is generated. The direction of the magnetic field and the direction of the arc centrifugal force work together to drive the arc into the grid to achieve arc extinguishing.
[0006] Further, the static contact is connected with a first running arc track; The bottom end of the guide shaft is provided with a second arc track corresponding to the first arc track, and the second arc track extends to the bottom of the arc extinguishing chamber; An arc striking angle is provided at one end of the moving contact away from the guide shaft, and the arc striking angle matches the position of the second arc track. When the moving contact is at the maximum opening distance, the arc striking angle contacts the second arc track to transfer the arc on the moving contact to the second arc track.
[0007] Furthermore, the value of N is 4, the static contact group and the moving contact group are both in the shape of a cross, and the four static contacts and the four moving contacts are symmetrically distributed in the four directions of the cross.
[0008] Furthermore, a spiral slide groove is provided on the outer wall of the guide shaft, and a spring and a slider are installed inside the side of the moving contact connecting piece that contacts the guide shaft, matching the slide groove. The slider abuts against the slide groove under the action of the spring to guide the moving contact to rotate and slide along the guide shaft.
[0009] Furthermore, four U-shaped conductors are provided, wherein two adjacent U-shaped conductors are connected via a conductor short-circuit plate, and the other two U-shaped conductors are the incoming line end and the outgoing line end, respectively.
[0010] Furthermore, the grid piece is arranged perpendicular to the arc-strike angle of the moving contact, and a side of the grid piece close to the moving contact is in a trumpet shape and a concave portion thereof is an arc surface.
[0011] Furthermore, there are 75-85 grid plates arranged in a circular ring structure, each grid plate has a thickness of 1.2-1.7 mm, an inner spacing of 1-1.5 mm, an angle difference of 3-5 degrees between adjacent grid plates, and a trumpet-shaped structure is arranged between two grid plates, i.e., narrow inside and wide outside.
[0012] Furthermore, the new energy power generation and energy storage system with a rated voltage of 1500V and above includes wind power generation, photovoltaic power generation and energy storage systems with an AC or DC rated voltage of 1500V and above, preferably a photovoltaic power generation and energy storage system with a DC rated voltage between DC1500V-DC3000V.
[0013] On the other hand, the present invention also provides a rotating arc extinguishing method, which is applied to the novel high-performance circuit breaker as described above, and comprises the following steps: When breaking, the moving contact and the stationary contact separate, and an arc is formed between the moving contact and the stationary contact; The moving contact is driven by the moving contact connecting piece to rotate and slide downward along the guide shaft, and the arc root on the moving contact also rotates with the moving contact; Each moving contact of the moving contact group rotates to the bottom of each static contact of the static contact group in turn, wherein when the previous moving contact rotates 360 / N degrees, the next moving contact rotates to the bottom of the static contact corresponding to the previous moving contact, so that the arc root on the previous moving contact jumps to the next moving contact, and so on, the arc rotates between 0 degrees and 360 / N degrees, so that a spiral arc is formed between the moving contact group and the static contact group and a self-generated rotating magnetic field; When the moving contact group rotates 360 degrees, the rotation ends. Under the action of the rotating magnetic field, the moving contact does not move, but the arc continues to rotate. Under the action of the centrifugal force of the rotating arc, the arc column accelerates to move inside the grid until the arc is extinguished.
[0014] Furthermore, the value of N is 4, four static contacts and four moving contacts are provided, and the arc rotates between 0 degrees and 90 degrees.
[0015] It can be seen from the above technical solutions that, compared with the prior art, the novel high-performance circuit breaker and arc-swinging extinguishing method provided by the present invention have the following beneficial effects: (1) The grid plates are arranged in a ring shape, which can realize the arrangement of multiple grid plates in a single-pole (1P) structure, effectively reducing the volume of the DC molded case circuit breaker. The structure is simple and can realize the interruption of high voltage and high current arcs above DC1500V in a small volume (single pole). At the same time, this arc extinguishing chamber structure does not require gas-generating materials and permanent magnets, realizing the non-polarity of DC interruption of the product, reducing the structural complexity and product cost, and realizing AC and DC versatility; (2) Design a direct-acting rotating moving contact structure with a fast mechanism action speed, which speeds up the separation of the moving and static contacts. During the separation of the moving and static contacts, the moving contact rotates along the guide shaft. After rotating 360 degrees, the slider reaches the end of the rotation, during which the arc is driven to rotate, causing the arc to tilt to form a rotating arc. The rotating arc will generate a rotating magnetic field. When the moving contact ends its action, the generated magnetic field acts on the arc column, causing it to continue rotating until the arc is extinguished. (3) The arc extinguishing strategy is adopted. On the one hand, the moving contact rotates rapidly at the moment of circuit breaker operation, which can quickly lengthen the arc. On the other hand, the rotation of the moving contact drives the initial rotation of the arc column to form a spiral rotating arc. The rotation of the arc can not only enhance the arc energy dissipation, but also allow the arc to quickly enter the grid under the action of centrifugal force, accelerate the arc cutting by the grid and enhance the arc energy dissipation, effectively extinguishing the high voltage and high current arc. (4) The ring-shaped grid structure is perpendicular to the arc-starting angle of the moving contact and is placed around the outside of the moving and static contacts. This greatly increases the number of grids that can be set on a single pole. At the same time, in conjunction with the rotating arc, it can ensure that the grid effectively cuts the arc column, obtain a higher arc voltage, and facilitate current zero crossing under high voltage. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0017] Figure 1 A schematic diagram of the overall structure of a new type of high-performance circuit breaker provided by the present invention; Figure 2 It is a schematic diagram of the structure of the arc after the arc root jump in the present invention; Figure 3 It is a structural schematic diagram of the arc root before the arc jump in the present invention; Figure 4 It is a schematic diagram of the structure after the arc enters the grid area in the present invention; Figure 5It is a cross-sectional schematic diagram of the moving contact and the moving contact connecting member in the present invention; Figure 6 It is a schematic diagram of the structure of the guide shaft and the second running arc track in the present invention; Figure 7 It is a schematic diagram of the structure of the grid plate in the present invention; Figure 8 It is a schematic diagram of the structure of the arc extinguishing chamber formed by a plurality of grid plates in the present invention.
[0018] Explanation of the reference numerals: 1. grid, 2. moving contact, 3. permanent magnet, 4. stationary contact, 5. first arc track, 6. moving contact connecting piece, 6-1. spring, 6-2. slider, 7. guide shaft, 7-1. slide groove, 8. electric arc, 9. conductor short-circuit plate, 10. second arc track. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. The following description of an exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] The new high-performance circuit breaker provided by the present invention has an innovative design of a direct-acting rotating moving contact and a circular arc extinguishing chamber structure. When the moving and static contacts are separated, the moving contact can move quickly, lengthen the arc, and accelerate the dissipation of the arc energy. At the same time, the rotating arc generates a rotating magnetic field, which prompts the arc to quickly enter the grid area, thereby achieving the characteristic of quickly extinguishing the arc.
[0021] Embodiment 1: See also Figure 1-Figure 8 The present invention discloses a new type of high-performance circuit breaker, which is applied to wind power generation, photovoltaic power generation and energy storage systems with AC or DC rated voltage of 1500V and above, and is particularly suitable for photovoltaic power generation and energy storage systems with DC rated voltage between DC1500V-DC3000V.
[0022] like Figure 1 As shown, the novel high-performance circuit breaker provided by the present invention has an overall structure with central symmetry, and includes a static contact group, a moving contact group, and a circular arc extinguishing chamber surrounded by a plurality of grid plates 1.
[0023] Among them, multiple grid plates 1 adopt a ring-shaped enclosure structure to wrap the moving contact group; compared with the traditional straight-line arrangement, the present invention adopts a circular ring structure, which can realize the arrangement of multiple grid plates in a single-pole (1P) structure, effectively reducing the volume of the molded case circuit breaker, with a simple structure, and can realize the interruption of high voltage and high current arcs above 1500V in a small volume (single-stage).
[0024] A static contact group is arranged above the arc extinguishing chamber, and the static contact group includes four static contacts 4. The static contact group is in a "cross" shape, and the four static contacts 4 are symmetrically distributed in four directions of the "cross". A U-shaped conductor is connected above each static contact 4, and a permanent magnet 3 is arranged inside the U-shaped conductor; there are four U-shaped conductors, two adjacent U-shaped conductors are connected by a conductor short-circuit plate 9, and the other two U-shaped conductors are the incoming line end and the outgoing line end, respectively.
[0025] Among them, the "cross" symmetrical layout enables the static contact 4 to form a uniform magnetic field when breaking, and cooperates with the constant magnetic field generated by the upper permanent magnet 3 to provide the initial driving force for the arc rotation, without the need for additional gas-generating materials or complex magnetic blowing structures, simplifying the arc extinguishing chamber design, reducing manufacturing costs, and realizing non-polarity breaking, thereby improving the versatility of the circuit breaker. The integrated design of the U-shaped conductor and the permanent magnet 3 integrates the magnetic field generating device with the conductive circuit, shortens the magnetic circuit path, and enhances the magnetic field strength, so that the arc can be subjected to a strong Lorentz force at the moment of breaking, accelerating the initial stretching process.
[0026] A moving contact group is arranged inside the arc extinguishing chamber, and the moving contact group is arranged correspondingly below the static contact group. The moving contact group includes four moving contacts 2, and the moving contact group is in a "cross" shape. The four moving contacts 2 are symmetrically distributed in four directions of the "cross" shape; Figure 5 As shown, the moving contact group is connected to the moving contact connector 6, and the central openings of the moving contact group and the moving contact connector 6 are used to pass the guide shaft 7, and the moving contact group is rotatably and slidably connected to the guide shaft 7 through the moving contact connector 6; specifically, a spiral slide groove 7-1 is opened on the outer wall of the guide shaft 7, as shown in FIG. Figure 5 As shown, a spring 6-1 and a slider 6-2 are installed inside the side of the moving contact connecting member 6 that contacts the guide shaft 7, which matches the slide groove 7-1. The slider 6-2 abuts against the slide groove 7-1 under the action of the spring 6-1, and is used to guide the moving contact 2 to rotate and slide along the guide shaft 7.
[0027] The moving contact 2 and the static contact 4 are arranged in a one-to-one correspondence to form a four-port series structure; in the closed state, the moving contact 2 is in contact with the static contact 4, and the moving contact connector 6 is located at the rotation and sliding starting point of the guide shaft 7; when opening, the moving contact 2 is separated from the static contact 4, and the moving contact 2 is driven by the moving contact connector 6 to rotate and slide downward along the guide shaft 7, so that a spiral arc is formed between the moving contact group and the static contact group and a self-rotating magnetic field is generated. The direction of the magnetic field and the direction of the arc centrifugal force work together to drive the arc into the grid 1 to achieve arc extinguishing.
[0028] In addition, the static contact 4 is connected to a first arc track 5; specifically, the first arc track 5 extends outward away from the center of the static contact group; The bottom end of the guide shaft 7 is provided with a second arc track 10 corresponding to the first arc track 5, and the second arc track 10 extends to the bottom of the arc extinguishing chamber; An arc striking angle is provided at one end of the moving contact 2 away from the guide shaft 7, and the arc striking angle is matched with the position of the second arc track 10. When the moving contact 2 is at the maximum opening distance, the arc striking angle contacts the second arc track 10, thereby quickly striking the arc to transfer the arc 8 on the moving contact 2 to the second arc track 10, thereby reducing the ablation of the moving contact 2 and increasing the electrical life of the circuit breaker.
[0029] The coordinated design of the above-mentioned arc striking angle and the second arc running track 10 provides a predetermined transfer path for the arc, avoiding disorderly ablation of the arc root on the contact surface. Especially when the moving contact 2 is at the maximum opening distance, the arc striking angle contacts the second arc running track 10, which can quickly guide the arc to the grid 1 area and reduce damage to the moving contact.
[0030] For example, Figure 7 As shown, the grid 1 has a vertically symmetrical structure, and each grid 1 is provided with a narrow slit, the depth of which is A (3-6 mm). The side of the grid 1 close to the moving contact 2 is in a trumpet-shaped shape, and the concave part thereof is an arc surface, the depth of which is C (10-15 mm), and the length of the opening is B (10-15 mm). The trumpet-shaped design forms a "guiding-contraction" channel, and the outward opening of the trumpet (10-15 mm) facilitates the arc to smoothly enter the grid 1 area under the action of centrifugal force, the concave arc surface reduces the resistance to the arc entering, and the narrow slit depth (3-6 mm) ensures that the grid effectively cuts the arc, avoiding problems such as arc entry being blocked due to too small a slit width, insufficient cutting effect or too large a slit width resulting in insufficient capacity of the grid 1, and inability to effectively cool the arc under high current.
[0031] like Figure 8As shown, the grid piece 1 is placed vertically at the arc starting angle, and a total of 75-85 grid pieces 1 are arranged in a single stage, presenting a ring structure. The thickness of each piece is 1.2-1.7 mm, the inner spacing is 1-1.5 mm, and the angle difference between each other is 3-5 degrees. The circular ring layout structure not only greatly increases the number of grid pieces 1 that can be set in a single pole, but also cooperates with the rotating arc to ensure that the grid piece 1 effectively cuts the arc 8, obtains a higher arc voltage, and is conducive to current zero crossing under high voltage. The angle of the circular ring-shaped grid piece 1 The difference (3-5 degrees) arrangement breaks the parallel arrangement mode of traditional straight grids, forming a spiral progressive cutting path, so that the contact angle of the arc with each grid 1 changes continuously during the rotation process, avoiding local ablation of the grid 1 caused by continuous burning of the arc in a single direction. At the same time, the close spacing on the inside (1-1.5mm) ensures that the arc will not retreat to the contact area and cause back breakdown after entering the grid under high voltage. Combined with the dense number of 75-85 pieces, a multi-level arc extinguishing barrier is constructed in the single-pole space.
[0032] Embodiment 2: like Figure 2-Figure 4 The present invention also provides a novel high-performance arc extinguishing method for a circuit breaker, which specifically comprises the following steps: When breaking, the moving contact 2 is separated from the stationary contact 4, and an arc is formed between the moving contact 2 and the stationary contact 4; The moving contact 2 is driven by the moving contact connector 6 to rotate and slide downward along the guide shaft 7, and the arc root on the moving contact 2 also rotates with the moving contact 2; Each moving contact 2 of the moving contact group rotates to the bottom of each static contact 4 of the static contact group in sequence, wherein when the previous moving contact 2 rotates 90 degrees, the next moving contact 2 rotates to the bottom of the static contact 4 corresponding to the previous moving contact 2, so that the arc root of the arc on the previous moving contact 2 jumps to the next moving contact 2, and so on, the arcs on the other three moving contacts 2 connected in series rotate and jump in the same way, and the arc rotates between 0 degrees and 90 degrees, so that a spiral arc is formed between the moving contact group and the static contact group and a self-generated rotating magnetic field is generated; When the moving contact group rotates 360 degrees, the rotation ends. Under the action of the rotating magnetic field, the moving contact 2 does not move, but the arc 8 continues to rotate. Under the action of the centrifugal force of the rotating arc, the arc column of the arc 8 accelerates to move inside the grid 1 until the arc 8 is extinguished.
[0033] Specifically, in the closed state, the moving and static contacts are in contact, and the slider 6-1 in the moving contact connector 6 is at the rotation starting point of the slide groove 7-1 of the guide shaft 7. During the breaking action, the moving and static contacts are separated, and the moving contact 2 is constrained by the slider 6-1 and rotates along the slide groove 7-1. The arc root on the moving contact 2 jumps with the rotation of the moving contact 2, so that the four arc columns in series are in an inclined rotation state. During the movement of the moving contact 2, the arc will only rotate between 0 and 90 degrees. When a moving contact rotates to 90 degrees, the next moving contact just moves to the bottom of the static contact, that is, there is a moving contact directly below each static contact. At this time, since the distance between the corresponding moving and static contacts above and below is the shortest, the arc root on the previous moving contact will jump to the moving contact directly below the static contact. Figure 2 The arc root position is shown in Figure 8 after it has just jumped once; the arc 8 moves along Figure 3 The arc column rotates in the direction of the arc. When the arc rotates to 90 degrees, the next moving contact just moves to the bottom of the static contact. Since the distance between the moving and static contacts is the shortest, the arc will jump to the next moving contact. The rotation of the arc is between 0 and 90 degrees. By analogy, the moving contact rotates 360 degrees and then stops. At this time, the 4 arc columns in series have formed a spiral shape. The arc column will generate a rotating magnetic field. Under the action of the rotating magnetic field, the moving contact will not move after rotating 360 degrees, but the arc will continue to rotate. Under the action of the centrifugal force of the rotating arc, the arc column will accelerate its movement toward the inside of the grid, thereby accelerating the cutting of the arc by the grid and enhancing the arc energy dissipation, effectively extinguishing the high-voltage and high-current arc.
[0034] In the embodiment of the present invention, the arc 8 rotates between 0 degrees and 90 degrees. The arc jump mechanism utilizes the sudden change of the electric field strength when the contact spacing is the shortest to force the arc root to transfer, thereby avoiding a single contact from carrying the arc for a long time. In conjunction with the continuous rotation of the moving contact 3, the arc forms a spiral trajectory in the arc extinguishing chamber, effectively lengthening the arc length, increasing the contact area between the arc and the grid 1, and accelerating energy dissipation.
[0035] The rotating magnetic field generated by the spiral arc works together with the centrifugal force: the rotating magnetic field drives the arc to rotate continuously, and the centrifugal force forces the arc column to move quickly toward the grid 1. Under the dual effects, the arc is cut by the grid and the arc energy dissipation is enhanced, effectively extinguishing the high voltage and high current arc.
[0036] like Figure 4 As shown, after the arc enters the grid 1 area, the arc root of the arc 8 is transferred to the second arc track 10. The second arc track 10 is precisely matched with the position of the grid 1 to ensure that the arc root is in a stable transfer state when entering the grid 1, avoiding local overheating caused by the arc root staying at the edge of the grid 1, thereby improving the cutting efficiency of the grid 1 for the arc and further shortening the arc extinguishing time.
[0037] like Figure 5As shown, it is a cross-sectional view of the structure of the moving contact 2. At the central opening of the moving contact 2, the moving contact connector 6 is provided with a spring 6-1 and a slider 6-2. The combined structure of the spring 6-1 and the slider 6-2 enables the moving contact 2 to slide in the spiral slide groove 7-1 of the guide shaft 7. The elastic force of the spring 6-1 can not only keep the slider 6-2 in close contact with the slide groove 7-1 to ensure the smoothness of the rotation and lifting action, but also accelerate the separation speed of the moving contact 2 through the centrifugal force generated by the spiral trajectory at the moment of disconnection. In combination with the slide groove design of the guide shaft 7, the moving contact 2 can complete a 360-degree rotation and descent in a very short time, quickly lengthen the arc, and gain a critical time window for the subsequent arc extinguishing process.
[0038] like Figure 6 As shown, an arc striking angle is arranged on the moving contact 2, and a second arc running track 10 corresponding to the first arc running track 5 is also arranged on the lower side of the moving contact 2. The position of the second arc running track 10 matches the arc striking angle of the moving contact 2 to guide the arc to move along a predetermined path, thereby reducing the ablation and damage to the moving contact. A guide shaft 7 is placed in the center and passes through the center of the moving contact 2. A spiral slide groove 7-1 is provided on the outer wall of the upper end of the guide shaft 7. A moving contact connector 6 is provided at the center of the moving contact 2. The moving contact connector 6 includes a slider 6-2 and a spring 6-1 sequentially arranged along the radial direction of the moving contact 2. The slider 6-2 is located on the side of the spring 6-1 close to the slide groove 7-1. The slide groove 7-1 matches the slider 6-2 of the moving contact connector 6. When the moving contact 2 moves, it guides the moving contact 2 to rotate and quickly lengthens the arc 8. The slide groove 7-1 converts the linear motion into a rotational lifting motion, so that the moving contact 2 rotates synchronously during the breaking process. Compared with the traditional direct-acting contact, its motion trajectory is longer, which increases the arc stretching rate. At the same time, the airflow disturbance generated by the rotation enhances the gas convection in the arc extinguishing chamber, accelerates the arc cooling, and forms a double arc extinguishing effect of "mechanical elongation + airflow cooling". When the moving contact 2 rotates, it can accelerate the movement of the air flow field, enhance the effect of air blowing, and speed up the arc energy dissipation. The four arcs 8 connected in series form a spiral shape, and the arc column of the arc 8 will generate a rotating magnetic field, which accelerates the arc 8 to be cut by the grid 1 and enhances the arc energy dissipation. The multi-arc series spiral structure makes the magnetic field distribution more uniform, and the rotating magnetic field intensity is increased by 50% compared with the traditional single arc. With the dense annular arrangement of the grids, the cutting frequency of each grid for the arc is increased from the traditional 20 times / second to more than 50 times / second, which significantly improves the arc voltage rise rate and is more suitable for high voltage scenarios above DC1500V.
[0039] In summary, the new high-performance circuit breaker provided by the embodiment of the present invention adopts a single-pole structure, and is centrally symmetrical as a whole. The static contacts are connected to four conductors respectively and placed above the arc extinguishing chamber. The conductors are provided with U-shaped grooves to place permanent magnets. The moving contact is connected to the moving contact connector, and a spring and a slider are installed inside the moving contact connector. The guide shaft passes through the center of the moving contact, and there is a slide groove on the shaft. The slider of the moving contact connector matches the slide groove on the guide shaft to guide the rotation of the moving contact. The scheme adopts a direct-acting moving contact, which can quickly close and open the circuit, with a short response time, a simple structure, and reliable operation. Multiple grids are arranged in a circular ring and distributed on the outside of the arc extinguishing chamber. When in action, the moving and static contacts are separated, and the moving contact is constrained by the slider and rotates along the slide groove. The arc root of the moving contact rotates with the moving contact. When the moving contact rotates to 90 degrees, the arc root of the previous moving contact will jump to the next moving contact. The moving contact ends its rotation, and the four arc columns in series have formed a spiral shape. The arc column will generate a rotating magnetic field. Under the action of the rotating magnetic field, the moving contact does not move, but the arc continues to rotate. Under the action of the centrifugal force of the rotating arc, the arc column will accelerate its movement toward the inside of the grid. When the moving contact rotates, it can also enhance the gas convection in the arc extinguishing chamber, which is beneficial to heat dissipation and enhance the arc energy dissipation, thereby quickly extinguishing the arc.
[0040] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A new type of high-performance circuit breaker, applied to new energy power generation and energy storage systems with a rated voltage of 1500V and above, characterized in that: The overall structure is centrally symmetrically distributed, and comprises a stationary contact group, a moving contact group, and an arc extinguishing chamber formed by a plurality of grid plates (1); A stationary contact group is arranged above the arc extinguishing chamber, the stationary contact group comprising N stationary contacts (4), wherein N is an even number greater than or equal to 4; a U-shaped conductor is connected above each stationary contact (4), and a permanent magnet (3) is arranged inside the U-shaped conductor; A moving contact group is arranged inside the arc extinguishing chamber, the moving contact group is arranged correspondingly below the stationary contact group, and the moving contact group comprises N moving contacts (2); the moving contact group is connected to a moving contact connector (6), and a central opening of the moving contact group and the moving contact connector (6) is used to pass a guide shaft (7), and the moving contact group is rotatably and slidably connected to the guide shaft (7) via the moving contact connector (6); The moving contact (2) and the stationary contact (4) are arranged in a one-to-one correspondence to form a structure with N ports connected in series; in a closed state, the moving contact (2) contacts the stationary contact (4), and the moving contact connecting piece (6) is located at the rotation and sliding starting point of the guide shaft (7); when opening, the moving contact (2) is separated from the stationary contact (4), and the moving contact (2) is driven by the moving contact connecting piece (6) to rotate and slide downward along the guide shaft (7), so that a spiral arc is formed between the moving contact group and the stationary contact group and a self-rotating magnetic field is generated, and the direction of the magnetic field cooperates with the direction of the arc centrifugal force to drive the arc into the grid (1) to achieve arc extinguishing.
2. The new high performance circuit breaker according to claim 1 is characterized in that: The static contact (4) is connected to a first arc track (5); A second arc track (10) corresponding to the first arc track (5) is provided at the bottom end of the guide shaft (7), and the second arc track (10) extends to below the arc extinguishing chamber; An arc striking angle is provided at one end of the moving contact (2) away from the guide shaft (7), and the arc striking angle matches the position of the second arc running track (10). When the moving contact (2) is at a maximum opening distance, the arc striking angle contacts the second arc running track (10) to transfer the arc on the moving contact (2) to the second arc running track (10).
3. The new high performance circuit breaker according to claim 1 is characterized in that: The value of N is 4, the static contact group and the moving contact group are both in the shape of a cross, and the four static contacts (4) and the four moving contacts (2) are symmetrically distributed in the four directions of the cross.
4. The new high performance circuit breaker according to claim 1 is characterized in that: A spiral slide groove (7-1) is provided on the outer wall of the guide shaft (7); a spring (6-1) and a slider (6-2) are installed inside the side of the moving contact connecting member (6) that contacts the guide shaft (7), matching the slide groove (7-1); the slider (6-2) abuts against the slide groove (7-1) under the action of the spring (6-1) and is used to guide the moving contact (2) to rotate and slide along the guide shaft (7).
5. The new high performance circuit breaker according to claim 3 is characterized in that: Four U-shaped conductors are provided, wherein two adjacent U-shaped conductors are connected via a conductor short-circuit plate (9), and the other two U-shaped conductors are the incoming line end and the outgoing line end, respectively.
6. The novel high performance circuit breaker according to claim 2 is characterized in that: The grid piece (1) is arranged perpendicular to the arc-starting angle of the moving contact (2); a side of the grid piece (1) close to the moving contact (2) is in a bell-mouth shape and a concave portion thereof is an arc surface.
7. The new high performance circuit breaker according to claim 6 is characterized in that: The grid plates (1) are arranged in a number of 75 to 85 and are arranged in a circular ring structure. The thickness of each grid plate (1) is 1.2 to 1.7 mm, the inner spacing is 1 to 1.5 mm, the angle between adjacent grid plates (1) differs by 3 to 5 degrees, and the grid plates (1) are arranged in a trumpet-shaped structure, i.e., narrow inside and wide outside.
8. The novel high performance circuit breaker according to claim 1 is characterized in that: The new energy power generation and energy storage system with a rated voltage of 1500V and above includes wind power generation, photovoltaic power generation and energy storage systems with an AC or DC rated voltage of 1500V and above.
9. A rotating arc extinguishing method, applied to the new high-performance circuit breaker as described in any one of claims 1 to 8, characterized in that: The steps include: When breaking, the moving contact (2) and the stationary contact (4) are separated, and an arc is formed between the moving contact (2) and the stationary contact (4); The moving contact (2) is driven by the moving contact connecting member (6) to rotate and slide downward along the guide shaft (7), and the arc root on the moving contact (2) also rotates along with the moving contact (2); Each moving contact (2) of the moving contact group rotates in sequence to the bottom of each stationary contact (4) of the stationary contact group, wherein when the previous moving contact (2) rotates 360 / N degrees, the next moving contact (2) rotates to the bottom of the stationary contact (4) corresponding to the previous moving contact (2), so that the arc root on the previous moving contact (2) jumps to the next moving contact (2), and so on, the arc rotates between 0 degrees and 360 / N degrees, so that a spiral arc is formed between the moving contact group and the stationary contact group and a self-generated rotating magnetic field is generated; When the moving contact assembly rotates 360 degrees, the rotation ends. Under the action of the rotating magnetic field, the moving contact (2) remains stationary, but the arc continues to rotate. Under the action of the centrifugal force of the rotating arc, the arc column accelerates and moves toward the inside of the grid (1) until the arc (8) is extinguished.
10. The arc extinguishing method according to claim 9, characterized in that: The value of N is 4, four of the static contacts (4) and four of the moving contacts (2) are provided, and the arc (8) rotates between 0 degrees and 90 degrees.
Citation Information
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