Power equipment automatic maintenance system based on artificial intelligence

By designing an automatic maintenance system based on artificial intelligence, the problem of manual maintenance of the surface corrosion of the transmission tower rod is solved, automatic detection and repair are realized, and maintenance efficiency and quality are improved.

CN120109718APending Publication Date: 2025-06-06QINGDAO SHENGTIE CONSTRUCTION ENGINEERING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202510308657.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

The surface of existing transmission tower rods is susceptible to weather and causes rust, which requires manual intervention for maintenance, which increases the risk and affects efficiency.

Method used

An automatic maintenance system based on artificial intelligence is designed, including intelligent microcontrollers, optical sensors, nozzles, cleaning brushes and fans, which can independently detect and repair rust and realize automatic cleaning and painting repair.

Benefits of technology

Through automated inspection and repair, manual intervention is reduced, maintenance efficiency is improved, safety risks is reduced, and maintenance quality of transmission tower rods is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120109718A_ABST
    Figure CN120109718A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of automatic maintenance systems, and discloses an automatic maintenance system for power equipment based on artificial intelligence, which solves the problem that the surface of an existing power transmission tower pole is easily influenced by weather to generate corrosion, so that manual intervention is needed for maintenance. A power transmission tower pole body is fixedly installed at the top of the bottom plate, an intelligent single chip microcomputer is fixedly installed on the front portion of the supporting seat, the surface of the power transmission tower pole body is sleeved with a moving ring, a ring groove is formed in the upper surface of the moving ring, a sliding ring is slidably installed in the ring groove, and a rotating ring is fixedly installed at the top of the sliding ring; a plurality of cleaning brushes are annularly and fixedly installed on the upper portion of the inner wall of the rotating ring at equal intervals, and a plurality of fans are annularly and fixedly installed on the lower portion of the inner wall of the rotating ring at equal intervals. The power transmission tower pole has the intelligent maintenance capability, can be automatically detected and repaired, and does not need manual intervention, so that the working efficiency is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention belongs to the technical field of automatic maintenance systems, and in particular relates to an automatic maintenance system for electric power equipment based on artificial intelligence. Background Art

[0002] Transmission tower, also known as pole tower, is a kind of power equipment. It is a pole-shaped or tower-shaped structure that supports overhead transmission line conductors and overhead ground wires and keeps a certain distance between them and the ground. It is the main supporting structure of overhead transmission lines and is mostly made of metal steel. It can ensure the stable operation of transmission lines in a predetermined position and direction, prevent the conductors from deviating or sagging due to natural factors such as wind, rain, and snow, and keep a safe distance between the conductors and the ground and surrounding objects. Transmission towers play a vital role in ensuring the safety and stability of power transmission. Therefore, in the power system, transmission towers have an important position and value. Existing transmission towers are usually directly exposed to the environment, and their surfaces are easily affected by the weather and rust, which requires maintenance personnel to perform maintenance. Manual maintenance requires high-altitude operations, which not only increases the danger but also affects manual operation, and an automatic maintenance system is urgently needed. Summary of the invention

[0003] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides an automatic maintenance system for power equipment based on artificial intelligence, which effectively solves the problem in the above background technology that the surface of the existing transmission tower poles is easily corroded by the weather, thus requiring manual intervention for maintenance.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic maintenance system for electric power equipment based on artificial intelligence, comprising a base plate, a support seat is fixedly installed on the top of the base plate, a transmission tower body is fixedly installed on the top of the base plate, an intelligent single-chip computer is fixedly installed on the front of the support seat, a moving ring is sleeved on the surface of the transmission tower body, a ring groove is opened on the upper surface of the moving ring, a slip ring is slidably installed inside the ring groove, a rotating ring is fixedly installed on the top of the slip ring, a plurality of cleaning brushes are fixedly installed at equal distances in an upper ring on the inner wall of the rotating ring, a plurality of fans are fixedly installed at equal distances in a lower ring on the inner wall of the rotating ring, a retaining ring is fixedly installed on the upper part of the inner wall of the moving ring, and a plurality of cleaning brushes are fixedly installed at equal distances in a middle ring on the inner wall of the moving ring. There are several optical sensors, several nozzles are fixedly installed in a circular shape at equal distances on the lower part of the inner wall of the moving circle, an adding valve is fixedly installed on the circumferential surface of the moving circle, a paint chamber is opened in the lower part of the inner part of the rotating circle, an upper fixed rod is fixedly installed on the top of the transmission tower body, a lower fixed rod is fixedly installed on the rear part of the support seat, an equipment box is fixedly installed between the lower fixed rod and the upper fixed rod, a moving frame is provided at the lower part of the inner part of the equipment box, a driving motor is fixedly installed on one side of the moving frame, a transmission assembly is provided at the output end of the driving motor, the transmission assembly is connected to the moving circle and the rotating circle, and when the driving motor is running, power is output to the moving circle and the rotating circle through the transmission assembly, so that the moving circle drives the rotating circle to move vertically and rotates the rotating circle.

[0005] Preferably, the transmission assembly includes a first driving gear, which is fixedly mounted on the output end of the driving motor and is located inside the moving frame. One side of the first driving gear is meshedly connected with a rack, which is fixedly mounted in the middle of the equipment box and is inserted in the middle of the moving frame. A side of the rack away from the first driving gear is meshedly connected with a second driving gear, and one side of the second driving gear is rotatably connected to an inner wall of one side of the moving frame through an axle seat.

[0006] Preferably, support arms are fixedly mounted on both ends of the moving frame, and one end of each of the two support arms extends to the outside of the equipment box and is fixedly connected to the surface of the moving circle.

[0007] Preferably, the first driving gear and the second driving gear are fixedly mounted with shafts on one side away from the shaft seat, the surfaces of the two shafts are rotationally connected to the other side of the moving frame through shaft sleeves, and the ends of the two shafts away from the moving frame are fixedly mounted with driving gears.

[0008] Preferably, the upper portion of one of the driving gears is meshedly connected with a driven gear, a positioning arm is rotatably mounted on one side of the driven gear, and the bottom of the positioning arm is fixedly connected to the top of the moving frame.

[0009] Preferably, support rods are fixedly installed at both ends of the top of the movable frame, and one end of the two support rods extends to the outside of the equipment box and is fixedly installed with a baffle.

[0010] Preferably, a driving sprocket is fixedly mounted on the other side of the driven gear, a driven sprocket is provided on one side of the driving sprocket, and a chain is meshedly connected between the driven sprocket and the driving sprocket.

[0011] Preferably, a rotating shaft is fixedly installed on the side of the driven sprocket away from the equipment box, a bearing is rotatably installed on the surface of the rotating shaft, a mounting rod is fixedly installed on the bottom of the bearing, and the lower end of the mounting rod is fixedly connected to the moving ring.

[0012] Preferably, a bevel gear is fixedly mounted on one end of the rotating shaft away from the driven sprocket, a bevel gear ring is meshingly connected on the surface of the bevel gear, and the bevel gear ring is fixedly mounted on the surface of the rotating ring.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] (1) During operation, the intelligent single chip computer starts the driving motor according to a preset time. When the driving motor is running, it drives the first driving gear to rotate. When the first driving gear rotates, it drives one of the driving gears to rotate through one of the shafts. When one of the driving gears rotates, it drives the other driving gear to rotate. When the other driving gear rotates, it drives the second driving gear to rotate along the shaft seat through another shaft. When the first driving gear and the second driving gear rotate, they drive the moving frame to move upward through the cooperation of the rack. When the moving frame moves upward, it drives the moving circle and the rotating circle to move upward through the two support arms.

[0015] When one of the driving gears rotates, it drives the driven gear to rotate along the positioning arm. When the driven gear rotates, it drives the driving sprocket to rotate. When the driving sprocket rotates, it drives the driven sprocket to rotate through the chain. When the driven sprocket rotates, it drives the rotating shaft to rotate inside the bearing. When the rotating shaft rotates, it drives the bevel gear ring to rotate through the bevel gear. When the bevel gear ring rotates, it drives the rotating ring to rotate. When the rotating ring rotates, it drives the slip ring to rotate inside the ring groove, thereby improving the stability of the rotating ring when it rotates.

[0016] (2) When the moving circle moves upward, several optical sensors will detect the surface of the transmission tower body and transmit the detection data to the intelligent single chip computer. When rust is detected, the intelligent single chip computer will start several nozzles to spray the paint in the paint chamber to the rusted area for repair; when the rotating circle moves upward and rotates, it will drive several cleaning brushes to clean the surface of the transmission tower body, and at the same time, several fans will blow the dust swept up. By cleaning in advance, the quality of spray paint repair can be improved;

[0017] (3) The transmission tower pole has the ability of intelligent maintenance and can detect and repair itself without human intervention, thereby greatly improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

[0019] In the attached picture:

[0020] Figure 1 The structure of the automatic maintenance system of power equipment based on artificial intelligence of the present invention is shown in FIG. Figure 1 ;

[0021] Figure 2 The structure of the automatic maintenance system of power equipment based on artificial intelligence of the present invention is shown in FIG. Figure 2 ;

[0022] Figure 3 The structure of the automatic maintenance system of power equipment based on artificial intelligence of the present invention is shown in FIG. Figure 3 ;

[0023] Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle;

[0024] Figure 5 This is a schematic diagram of the internal structure of the mobile frame of the present invention;

[0025] Figure 6 This is a schematic diagram of the internal structure of the equipment box of the present invention;

[0026] Figure 7 It is a schematic diagram of the structure of the driving sprocket and the driven sprocket of the present invention;

[0027] Figure 8 It is a schematic diagram of the internal structure of the moving circle and the rotating circle of the present invention;

[0028] In the figure: 1, bottom plate; 2, support seat; 3, intelligent single chip microcomputer; 4, transmission tower body; 5, rotating circle; 6, equipment box; 7, moving circle; 8, rack; 9, moving frame; 10, driving motor; 11, support rod; 12, cleaning brush; 13, fan; 14, lower fixed rod; 15, slip ring; 16, ring groove; 17, paint chamber; 18, adding valve; 19, nozzle; 20, optical sensor; 21, Retaining ring; 22, supporting arm; 23, first driving gear; 24, second driving gear; 25, upper fixing rod; 26, driving gear; 27, bushing; 28, positioning arm; 29, driving sprocket; 30, driven sprocket; 31, chain; 32, rotating shaft; 33, bearing; 34, bevel gear; 35, mounting rod; 36, bevel gear ring; 37, baffle; 38, shaft seat; 39, shaft rod; 40, driven gear. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0030] Embodiment 1, by Figures 1 to 8 The present invention comprises a bottom plate 1, a support seat 2 is fixedly installed on the top of the bottom plate 1, a transmission tower body 4 is fixedly installed on the top of the bottom plate 1, an intelligent single chip computer 3 is fixedly installed on the front of the support seat 2, a moving ring 7 is sleeved on the surface of the transmission tower body 4, a ring groove 16 is opened on the upper surface of the moving ring 7, a slip ring 15 is slidably installed inside the ring groove 16, a rotating ring 5 is fixedly installed on the top of the slip ring 15, a plurality of cleaning brushes 12 are fixedly installed at equal distances on the upper ring of the inner wall of the rotating ring 5, a plurality of fans 13 are fixedly installed at equal distances on the lower ring of the inner wall of the rotating ring 5, a retaining ring 21 is fixedly installed on the upper part of the inner wall of the moving ring 7, a plurality of optical sensors 20 are fixedly installed at equal distances on the middle ring of the inner wall of the moving ring 7, and a plurality of optical sensors 20 are fixedly installed on the lower ring of the inner wall of the moving ring 7. A number of nozzles 19 are fixedly installed at equal intervals, an adding valve 18 is fixedly installed on the circumferential surface of the moving circle 7, a paint chamber 17 is opened in the lower part of the rotating circle 5, an upper fixed rod 25 is fixedly installed on the top of the transmission tower body 4, a lower fixed rod 14 is fixedly installed on the rear of the support seat 2, an equipment box 6 is fixedly installed between the lower fixed rod 14 and the upper fixed rod 25, a moving frame 9 is provided at the lower part of the equipment box 6, a driving motor 10 is fixedly installed on one side of the moving frame 9, a transmission assembly is provided at the output end of the driving motor 10, the transmission assembly is connected to the moving circle 7 and the rotating circle 5, and when the driving motor 10 is running, the power is output to the moving circle 7 and the rotating circle 5 through the transmission assembly, so that the moving circle 7 drives the rotating circle 5 to move vertically and the rotating circle 5 rotates.

[0031] During operation, the intelligent single chip computer 3 starts the driving motor 10 according to the preset time. When the driving motor 10 is running, it drives the transmission component to run. When the transmission component is running, it drives the moving frame 9 to move upward. When the moving frame 9 moves upward, it drives the moving circle 7 and the rotating circle 5 to move upward through the two support arms 22. At the same time, the transmission component also drives the rotating circle 5 to rotate. When the rotating circle 5 rotates, it drives the slip ring 15 to rotate inside the ring groove 16, thereby improving the stability of the rotating circle 5 when rotating.

[0032] When the moving circle 7 moves upward, the surface of the transmission tower body 4 will be detected by a number of optical sensors 20 and the detection data will be transmitted to the intelligent single-chip computer 3. When rust is detected, the intelligent single-chip computer 3 will start a number of nozzles 19 to spray the paint in the paint chamber 17 to the rusted area for repair; in the process of the upward movement and rotation of the rotating circle 5, a number of cleaning brushes 12 will be driven to clean the surface of the transmission tower body 4, and at the same time, a number of fans 13 will blow the swept dust upward. The quality of the paint repair can be improved by cleaning in advance; this enables the transmission tower to have the ability of intelligent maintenance, and can detect and repair by itself without human intervention, thereby greatly improving work efficiency.

[0033] Embodiment 2, on the basis of embodiment 1, the transmission assembly includes a first driving gear 23, the first driving gear 23 is fixedly mounted on the output end of the driving motor 10, and the first driving gear 23 is located inside the moving frame 9, one side of the first driving gear 23 is meshedly connected with a rack 8, the rack 8 is fixedly mounted in the middle of the equipment box 6, and the rack 8 is plugged into the middle of the moving frame 9, the side of the rack 8 away from the first driving gear 23 is meshedly connected with a second driving gear 24, and one side of the second driving gear 24 is rotatably connected to an inner wall of one side of the moving frame 9 through an axle seat 38; support arms 22 are fixedly mounted on both ends of the moving frame 9, one end of the two support arms 22 extends to the outside of the equipment box 6 and is fixedly connected to the surface of the moving ring 7;

[0034] A shaft 39 is fixedly mounted on one side of the first driving gear 23 and the second driving gear 24 away from the shaft seat 38. The surfaces of the two shafts 39 are rotatably connected to the other side of the moving frame 9 through the shaft sleeve 27. A driving gear 26 is fixedly mounted on one end of the two shafts 39 away from the moving frame 9.

[0035] When the driving motor 10 is running, it drives the first driving gear 23 to rotate. When the first driving gear 23 rotates, it drives one of the driving gears 26 to rotate through one of the shaft rods 39. When one of the driving gears 26 rotates, it drives the other driving gear 26 to rotate. When the other driving gear 26 rotates, it drives the second driving gear 24 to rotate along the shaft seat 38 through another shaft rod 39. When the first driving gear 23 and the second driving gear 24 rotate, the moving frame 9 will be driven to move upward through the cooperation of the rack 8. When the moving frame 9 moves upward, it will drive the moving circle 7 and the rotating circle 5 to move upward through the two support arms 22.

[0036] Embodiment 3, on the basis of embodiment 2, the upper part of one of the driving gears 26 is meshedly connected with a driven gear 40, and a positioning arm 28 is rotatably installed on one side of the driven gear 40, and the bottom of the positioning arm 28 is fixedly connected to the top of the moving frame 9; support rods 11 are fixedly installed at both ends of the top of the moving frame 9, and one end of the two support rods 11 extends to the outside of the equipment box 6 and is fixedly installed with a baffle 37; a driving sprocket 29 is fixedly installed on the other side of the driven gear 40, and a driven sprocket 30 is provided on one side of the driving sprocket 29, and a chain 31 is meshedly connected between the driven sprocket 30 and the driving sprocket 29; a rotating shaft 32 is fixedly installed on the side of the driven sprocket 30 away from the equipment box 6, and a bearing 33 is rotatably installed on the surface of the rotating shaft 32, and a mounting rod 35 is fixedly installed on the bottom of the bearing 33, and the lower end of the mounting rod 35 is fixedly connected to the moving ring 7;

[0037] When one of the driving gears 26 rotates, it drives the driven gear 40 to rotate along the positioning arm 28. When the driven gear 40 rotates, it drives the driving sprocket 29 to rotate. When the driving sprocket 29 rotates, it drives the driven sprocket 30 to rotate through the chain 31. When the driven sprocket 30 rotates, it drives the rotating shaft 32 to rotate inside the bearing 33.

[0038] A bevel gear 36 is fixedly mounted on one end of the rotating shaft 32 away from the driven sprocket 30 . A bevel gear ring 34 is meshedly connected on the surface of the bevel gear 36 . The bevel gear ring 34 is fixedly mounted on the surface of the rotating ring 5 .

[0039] When the rotating shaft 32 rotates, the bevel gear ring 36 is driven to rotate through the bevel gear 34 , and when the bevel gear ring 36 rotates, the rotating ring 5 is driven to rotate.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic maintenance system for power equipment based on artificial intelligence, comprising a base plate (1), characterized in that: A support seat (2) is fixedly mounted on the top of the base plate (1), a transmission tower body (4) is fixedly mounted on the top of the base plate (1), an intelligent single chip computer (3) is fixedly mounted on the front of the support seat (2), a moving ring (7) is sleeved on the surface of the transmission tower body (4), a ring groove (16) is provided on the upper surface of the moving ring (7), a slip ring (15) is slidably mounted inside the ring groove (16), a rotating ring (5) is fixedly mounted on the top of the slip ring (15), a plurality of cleaning brushes (12) are fixedly mounted in an annular manner at equal distances on the upper inner wall of the rotating ring (5), a plurality of fans (13) are fixedly mounted in an annular manner at equal distances on the lower inner wall of the rotating ring (5), a retaining ring (21) is fixedly mounted on the upper inner wall of the moving ring (7), a plurality of optical sensors (20) are fixedly mounted in an annular manner at equal distances on the middle inner wall of the moving ring (7), and a plurality of optical sensors (20) are fixedly mounted in an annular manner at equal distances on the lower inner wall of the moving ring (7). A plurality of spray heads (19) are provided, a adding valve (18) is fixedly installed on the circumferential surface of the moving circle (7), a paint chamber (17) is provided at the lower part of the interior of the rotating circle (5), an upper fixed rod (25) is fixedly installed on the top of the transmission tower body (4), a lower fixed rod (14) is fixedly installed at the rear of the support seat (2), an equipment box (6) is fixedly installed between the lower fixed rod (14) and the upper fixed rod (25), a moving frame (9) is provided at the lower part of the interior of the equipment box (6), a driving motor (10) is fixedly installed on one side of the moving frame (9), a transmission assembly is provided at the output end of the driving motor (10), the transmission assembly is in transmission connection with the moving circle (7) and the rotating circle (5), and when the driving motor (10) is running, power is output to the moving circle (7) and the rotating circle (5) through the transmission assembly, so that the moving circle (7) drives the rotating circle (5) to move vertically and the rotating circle (5) rotates.

2. The automatic maintenance system for power equipment based on artificial intelligence according to claim 1 is characterized in that: The transmission assembly comprises a first driving gear (23), the first driving gear (23) is fixedly mounted on the output end of the driving motor (10), and the first driving gear (23) is located inside the moving frame (9), one side of the first driving gear (23) is meshedly connected with a rack (8), the rack (8) is fixedly mounted in the middle of the equipment box (6), and the rack (8) is plugged into the middle of the moving frame (9), the side of the rack (8) away from the first driving gear (23) is meshedly connected with a second driving gear (24), and one side of the second driving gear (24) is rotatably connected to an inner wall of one side of the moving frame (9) through a shaft seat (38).

3. The automatic maintenance system for electric power equipment based on artificial intelligence according to claim 2 is characterized in that: Support arms (22) are fixedly mounted at both ends of the moving frame (9), and one end of each of the two support arms (22) extends to the outside of the equipment box (6) and is fixedly connected to the surface of the moving circle (7).

4. The automatic maintenance system for power equipment based on artificial intelligence according to claim 2 is characterized in that: A shaft (39) is fixedly mounted on one side of the first driving gear (23) and the second driving gear (24) away from the shaft seat (38); surfaces of the two shafts (39) are rotatably connected to the other side of the moving frame (9) via shaft sleeves (27); and a driving gear (26) is fixedly mounted on one end of the two shafts (39) away from the moving frame (9).

5. The automatic maintenance system for electric power equipment based on artificial intelligence according to claim 4 is characterized in that: The upper part of one of the driving gears (26) is meshedly connected with a driven gear (40), and a positioning arm (28) is rotatably mounted on one side of the driven gear (40), and the bottom of the positioning arm (28) is fixedly connected to the top of the moving frame (9).

6. The automatic maintenance system for power equipment based on artificial intelligence according to claim 2 is characterized in that: Support rods (11) are fixedly installed at both ends of the top of the movable frame (9), and one end of the two support rods (11) extends to the outside of the equipment box (6) and is fixedly installed with a baffle (37).

7. The automatic maintenance system for electric power equipment based on artificial intelligence according to claim 5 is characterized in that: A driving sprocket (29) is fixedly mounted on the other side of the driven gear (40), a driven sprocket (30) is provided on one side of the driving sprocket (29), and a chain (31) is meshedly connected between the driven sprocket (30) and the driving sprocket (29).

8. The artificial intelligence-based automatic maintenance system for electric power equipment according to claim 7 is characterized in that: A rotating shaft (32) is fixedly mounted on the side of the driven sprocket (30) away from the equipment box (6), a bearing (33) is rotatably mounted on the surface of the rotating shaft (32), a mounting rod (35) is fixedly mounted on the bottom of the bearing (33), and the lower end of the mounting rod (35) is fixedly connected to the moving ring (7).

9. The artificial intelligence-based automatic maintenance system for electric power equipment according to claim 8, characterized in that: A bevel gear (36) is fixedly mounted on one end of the rotating shaft (32) away from the driven sprocket (30), the surface of the bevel gear (36) is meshingly connected with a bevel gear ring (34), and the bevel gear ring (34) is fixedly mounted on the surface of the rotating ring (5).