Organic water-soluble fertilizer liquid batching device
By using the driving air pressure cleaning device and the spiral transmission filter element design in the dosing machine, the uneven mixing and precipitation problems in traditional dosing machines are solved, and efficient dosing and filtration is achieved, avoiding cross contamination and filter element clogging.
Patent Information
- Application Number
- CN202510614866.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2045-05-14
AI Technical Summary
Traditional ingredient machines are prone to uneven mixing and precipitation problems during the stirring process, which leads to cross-contamination and the filter screen is easily blocked, affecting the operation of the equipment.
An organic water-soluble fertilizer liquid ingredient device was designed, using a driving air pressure cleaning device and a spiral transmission filter element to clean the residual fertilizer liquid through air pressure and automatically clean the filter element to achieve efficient ingredients and filtration.
It effectively solves the cross-contamination problem caused by the residue of precipitates in the fertilizer liquid, avoids filter element blockage and uneven ingredients, and improves the cleanliness and operation efficiency of the equipment.
Smart Images

Figure CN120115074A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of batching mixer accessories, in particular to an organic water-soluble fertilizer liquid batching device. Background Art
[0002] Organic water-soluble fertilizer is a liquid fertilizer that is a mixture of one or more fertilizers and water. Water-soluble fertilizers are more easily absorbed by vegetation. In the process of mixing water-soluble fertilizers, the corresponding organic water-soluble fertilizer liquid mixing device is needed. Liquid fertilizers, also known as fluid fertilizers, include fertilizers in solution and fertilizers containing suspended solid particles. With the advancement of science and technology and the development of society, the characteristics of a single fertilizer often cannot meet the needs of users. Therefore, for compound organic water-soluble fertilizers, multiple types of fertilizer concentrates will be injected and homogenized in conjunction with the mixing bin.
[0003] The traditional batching machine is equipped with a stirring function. There is a problem of uneven mixing during the mixing period, which is easy to produce precipitation. The precipitated material remains at the bottom of the batching machine for a long time, which will cause cross contamination. At the same time, after the ingredients are mixed, the material liquid is generally filtered through a pipe filter. There is a problem of organic particles clogging the pipe. If it is not cleaned for a long time, it will still cause cross contamination. In view of this, we propose an organic water-soluble fertilizer liquid batching device. Summary of the invention
[0004] In view of the deficiencies of the prior art, the present invention provides an organic water-soluble fertilizer liquid batching device, which solves the problems raised in the above background technology. To achieve the above purpose, the present invention is implemented through the following technical scheme: an organic water-soluble fertilizer liquid batching device, including a batching machine, a batching hopper is installed on the batching machine, a material retaining top cover is fixedly connected to the batching hopper, a stirring motor and a lower hopper are respectively installed on the material retaining top cover, a cleaning air cavity is opened at the bottom of the material retaining top cover, a driving air pressure cleaning device is provided on one side of the batching machine, the driving air pressure cleaning device replenishes gas into the cleaning air cavity in one direction, and the gas is sprayed toward the inner wall of the batching hopper through the cleaning air cavity; The bottom of the mixing hopper is connected to an inclined filter base through a connecting pipe, and a spiral transmission filter element is rotatably connected inside the inclined filter base. The spiral transmission filter element is connected to a driving air pressure cleaning device through a transmission device, and a liquid outlet pipe and a feed pipe are fixedly connected to the bottom of the inclined filter base, and a stirring rod is connected to the output shaft of the stirring motor.
[0005] Preferably, the driving pneumatic cleaning device includes an active motor and a pneumatic box fixedly installed on the batching machine, the end of the active motor is installed on the batching machine, the output shaft of the active motor is clamped with a worm, the end of the worm is fixedly connected to a driving arm, the driving arm is rotatably connected to a connecting arm, the end of the connecting arm is rotatably connected to a connecting seat, the connecting seat is fixedly connected to a piston plate, and the top of the pneumatic box is respectively fixedly connected to a one-way air intake valve and a connecting pipe.
[0006] Preferably, the piston plate is connected to the piston of the air pressure box, one end of the connecting pipe is fixedly connected to the material blocking top cover for communicating with the cleaning air cavity, and a clearance groove is provided at the bottom of the air pressure box.
[0007] Preferably, a heat flow chamber, a fertilizer chamber, and a heating chamber are respectively provided inside the inclined filter base, and the inclined filter base is fixedly installed on the batching machine. The interior of the fertilizer chamber is located at both ends of the spiral transmission filter element, and a front metal knocking rod and a rear metal knocking rod are respectively fixedly connected.
[0008] Preferably, the transmission device includes a key shaft and a limit base fixedly installed inside the inclined filter base, a worm gear is clamped at one end of the key shaft, and a sleeve is splined at the other end of the key shaft, and the surface of the sleeve is elastically connected to an air pressure plate through a spring, and a limit rod is fixedly connected to the side of the air pressure plate close to the key shaft, and the limit rod slides in the sleeve, a one-way flow base is fixedly connected to the inside of the heating chamber, and a heating element is fixedly installed on the surface of the limit base.
[0009] Preferably, the surface of the air pressure plate is connected to the inner wall piston of the heating chamber, the limiting base is fixed inside the heating chamber, and the surface of the worm wheel is meshed with the surface of the worm.
[0010] Preferably, the spiral transmission filter element includes a central axis, one end of the central axis is fixedly connected to the end of the sleeve, the two end surfaces of the central axis are respectively movably connected inside the inclined filter base, a spiral filter screen is fixedly connected to the central axis, and the surface of the central axis is located at both ends of the spiral filter screen, and a front filter plate and a rear filter plate are respectively fixedly connected, and an inclined guide edge is provided on the spiral filter screen.
[0011] Preferably, the surface of the central axis is fixedly connected to a sliding shaft at a limiting base, and the interior of the limiting base is respectively fixedly connected to a caster plate and a caster plate, the caster plate and the caster plate are in a parallel state, and the sliding shaft is movably connected between the caster plate and the caster plate.
[0012] Preferably, the one-way flow base includes a fixed base, the fixed base is fixedly connected to the inside of the heating chamber, the side of the fixed base away from the air pressure plate is fixedly connected to an air inlet pipe, the inside of the fixed base is fixedly connected to a one-way valve, the end of the one-way valve away from the air pressure plate is fixedly connected to a spiral air pipe, and the end of the spiral air pipe away from the one-way valve is fixedly connected to an air outlet pipe.
[0013] Preferably, one end of the air inlet pipe is fixed to the interior of the heat flow circulation cavity, and the interior of the air inlet pipe is in communication with the interior of the heat flow circulation cavity. One end of the air outlet pipe away from the spiral air pipe is fixedly connected to the inclined filter base, and the spiral air pipe is in communication with the interior of the heat flow circulation cavity through the air outlet pipe.
[0014] It can be seen from the above technical solutions that the organic water-soluble fertilizer liquid batching device provided in the embodiments of this specification has at least the following beneficial effects: (1) The present invention drives the air pressure cleaning device to replenish gas into the cleaning air cavity in one direction, and uses air pressure to automatically discharge the residual fertilizer liquid in the batching hopper. On the other hand, it transmits power to the spiral transmission filter element through the transmission device, causing it to rotate, move and vibrate, and uses multi-directional movement to achieve efficient material discharge and cleaning, thereby achieving automatic cleaning of the residual fertilizer liquid in the batching hopper and the filter element at the same time, fully solving the problem of cross contamination caused by residual sediment in the fertilizer liquid.
[0015] (2) The present invention starts the active motor, and the output shaft of the active motor drives the connecting arm on the driving arm to move through the worm gear. The connecting arm is affected by the limited sliding of the piston plate on the connecting seat in the air pressure box, and can only drive the piston plate to continuously move up and down in the air pressure box. During the up and down movement of the piston plate, the effect of one-way driving the gas in the air pressure box is achieved. The external air enters the air pressure box from the one-way air inlet valve due to the influence of negative pressure, and then squeezes into the cleaning air cavity from the connecting pipe due to positive pressure, thereby achieving the effect of automatically unloading the residual fertilizer liquid in the batching hopper by using air pressure.
[0016] (3) The present invention uses a worm to mesh with a worm wheel, and the worm wheel is driven by a key shaft to rotate the ferrule, and the ferrule drives the spiral transmission filter element on it to move in the limit base. The spiral mesh filter element is used to not only achieve the effect of multi-layer superposition filtering of the fertilizer liquid, but also use the characteristics of the spiral shape to achieve the effect of automatic material transfer during the rotation of the spiral transmission filter element, thereby achieving the purpose of automatic cleaning of the filter element, reducing the problem of cross contamination caused by residual materials and filter element clogging. The transmission is achieved by the meshing of the worm wheel and the worm, and then the residual fertilizer liquid in the batching hopper is automatically cleaned while the filter element is automatically cleaned, which fully solves the problem of cross contamination caused by residual sediment in the fertilizer liquid.
[0017] (4) The present invention heats the gas in the heating chamber by means of a heating element. Since the end of the central shaft is fixed to the ferrule, the ferrule slides forward and backward on the key shaft under the influence of the sliding shaft on the central shaft, that is, the ferrule moves forward and backward synchronously during rotation. The ferrule drives the air pressure plate to perform piston movement in the heating chamber through the limit rod. During the movement, the air pressure plate squeezes and sucks the gas between the air pressure plate and the one-way flow base, and realizes one-way transportation of the gas through the piston movement. During the transportation of the gas, the gas is heated in combination with the heating element, and the heated gas is then transported to the hot flow flow chamber, thereby achieving the effect of heating the entire spiral filter in the fertilizer chamber, and softening the solidified sediment on the spiral filter by heating, thereby achieving the effect of cleaning the solidified sediment on the filter element. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the internal structure of the batching hopper in the present invention; Figure 3 It is a schematic diagram of the structure of the driving air pressure cleaning device in the present invention; Figure 4 It is a schematic diagram of the structure of the connecting seat in the present invention; Figure 5 This is a schematic diagram of the internal structure of the inclined filtering base in the present invention; Figure 6 It is a schematic diagram of the structure of the key shaft in the present invention; Figure 7 It is a schematic diagram of the structure of the ferrule in the present invention; Figure 8 This is a schematic diagram of the structure of the spiral transmission filter element in the present invention; Fig. 9 It is a structural schematic diagram of the air pressure plate in the present invention; Fig.10 It is a schematic diagram of the internal structure of the limiting base in the present invention; Fig.11 This is a schematic diagram of the structure of the inclined filtering base in the present invention; Fig.12 It is a schematic diagram of the one-way flow base structure in the present invention.
[0019] In the figure: 1. batching machine; 2. batching hopper; 3. material blocking top cover; 4. stirring motor; 5. lower hopper; 6. cleaning air cavity; 7. driving air pressure cleaning device; 71. active motor; 72. worm; 73. driving arm rod; 74. connecting arm rod; 75. connecting seat; 76. air pressure box; 77. piston plate; 78. one-way air inlet valve; 79. connecting pipe; 8. inclined filter base; 81. heat flow chamber; 82. fertilizer chamber; 83. heating chamber; 84. front metal knocking rod; 85. rear metal knocking rod; 9. spiral transmission filter element; 91. middle Shaft; 92, spiral filter; 93, front filter plate; 94, rear filter plate; 95, inclined guide edge; 96, sliding shaft; 10, transmission device; 101, key shaft; 102, worm gear; 103, ferrule; 104, air pressure plate; 105, limit rod; 106, limit base; 1061, forward tilting plate; 1062, rear tilting plate; 107, heating element; 11, liquid outlet pipe; 12, feed pipe; 13, one-way flow base; 131, fixed base; 132, air inlet pipe; 133, one-way valve; 134, spiral air pipe; 135, air outlet pipe. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] See also Figure 1 - Fig.12As shown, an organic water-soluble fertilizer liquid batching device comprises a batching machine 1, a batching hopper 2 is installed on the batching machine 1, a material blocking top cover 3 is fixedly connected to the batching hopper 2, a stirring motor 4 and a lower hopper 5 are respectively installed on the material blocking top cover 3, a cleaning air cavity 6 is provided at the bottom of the material blocking top cover 3, a driving air pressure cleaning device 7 is provided on one side of the batching machine 1, the driving air pressure cleaning device 7 replenishes gas into the cleaning air cavity 6 in one direction, and the gas is sprayed out through the cleaning air cavity 6 toward the inner wall of the batching hopper 2, and the cleaning air cavity 6 is provided with air outlets at the four sides of the bottom surface of the material blocking top cover 3, and the air outlets are aimed at the four wall surfaces inside the batching hopper 2; the bottom of the batching hopper 2 is connected to an inclined filtering base 8 through a connecting pipe, a valve is provided in the connecting pipe, which is used to seal and discharge the fertilizer liquid in the batching hopper 2, a spiral transmission filter element 9 is rotatably connected to the interior of the inclined filtering base 8, and the inclined filtering base 8 is fixedly installed on the batching machine 1 in an inclined state, so as to achieve layer-by-layer filtering of the fertilizer liquid after batching. The filtering effect is achieved by using a spiral mesh filter element, which not only achieves the effect of multi-layer superposition filtering of the fertilizer liquid, but also utilizes the characteristics of the spiral shape to achieve the effect of automatic material transfer of the spiral transmission filter element 9 during rotation, thereby achieving the purpose of automatically cleaning the filter element and reducing the problem of cross contamination and filter element clogging caused by residual materials. The spiral transmission filter element 9 is connected to the driving air pressure cleaning device 7 through a transmission device 10. The bottom of the inclined filtering base 8 is respectively fixedly connected with a liquid outlet pipe 11 and a feed pipe 12. The output shaft of the stirring motor 4 is connected with a stirring rod. By starting the stirring motor 4, the stirring blades are driven to mix and stir the liquid. After the mixing and batching is completed, the material is discharged into the inclined filtering base 8 through the connecting pipe. The fertilizer liquid is spirally filtered layer by layer through the inclined filtering base 8 to achieve the effect of multiple filtration. The filtered fertilizer liquid can avoid the problem of sediment affecting the quality of the fertilizer liquid after batching due to uneven mixing during batching. The filtered fertilizer liquid is discharged through the liquid outlet pipe 11. By driving the air pressure cleaning device 7, on the one hand, the gas is unidirectionally replenished into the cleaning air cavity 6, and the air pressure is used to automatically discharge the residual fertilizer liquid in the batching hopper 2. On the other hand, the power is transmitted to the spiral transmission filter element 9 through the transmission device 10, so that it rotates, moves and vibrates, and multi-directional movement is used to achieve efficient unloading and cleaning, thereby achieving automatic cleaning of the residual fertilizer liquid in the batching hopper 2 and the filter element at the same time, fully solving the problem of cross contamination caused by residual sediment in the fertilizer liquid.
[0022] In this embodiment, the driving air pressure cleaning device 7 includes an active motor 71 and an air pressure box 76 fixedly installed on the batching machine 1. The end of the active motor 71 is installed on the batching machine 1. The output shaft of the active motor 71 is clamped with a worm 72. The end of the worm 72 is fixedly connected to a driving arm 73. The driving arm 73 is rotatably connected to a connecting arm 74. The end of the connecting arm 74 is rotatably connected to a connecting seat 75. The connecting seat 75 is fixedly connected to a piston plate 77. The top of the air pressure box 76 is respectively fixedly connected to a one-way air intake valve 78 and a connecting pipe 79. The piston plate 77 is connected to the piston of the air pressure box 76, and one end of the connecting pipe 79 is fixedly connected to the material blocking top cover 3 for communicating with the cleaning air chamber 6. A make way groove is provided at the bottom of the air pressure box 76. When the first batch of organic water-soluble fertilizer ingredients is finished, the active motor 71 is started, and the output shaft of the active motor 71 drives the connecting arm 74 on the driving arm 73 to move through the worm 72. The connecting arm 74 is affected by the limited sliding of the piston plate 77 on the connecting seat 75 in the air pressure box 76, and can only drive the piston plate 77 to continuously move up and down in the air pressure box 76. During the up and down movement, the piston plate 77 realizes the effect of unidirectional driving of the gas in the air pressure box 76. The external air enters the air pressure box 76 from the one-way air inlet valve 78 through the influence of negative pressure, and then squeezes into the cleaning air chamber 6 from the connecting pipe 79 through the positive pressure, thereby realizing the effect of automatically unloading the residual fertilizer liquid in the batching hopper 2 by using air pressure.
[0023] Furthermore, a heat flow chamber 81, a fertilizer chamber 82, and a heating chamber 83 are respectively provided inside the inclined filter base 8. The inclined filter base 8 is fixedly installed on the batching machine 1. The heating chamber 83 is located in the inclined upper end area of the inclined filter base 8, and the fertilizer chamber 82 is located next to the heating chamber 83. The heat flow chamber 81 is located outside the heating chamber 83 in the inclined filter base 8. The inside of the fertilizer chamber 82 is located at the two ends of the spiral transmission filter element 9, and the front metal knocking rod 84 and the rear metal knocking rod 85 are fixedly connected. The spiral transmission filter element 9 will hit the front metal knocking rod 84 and the rear metal knocking rod 85 during the forward and backward movement, and then generate vibration through knocking, thereby promoting the vibration discharge of the sediment blocked on the spiral transmission filter element 9, so as to achieve the effect of automatically cleaning the spiral transmission filter element 9 as a whole, and reduce the problems of cross contamination and filter element blockage caused by residual materials.
[0024] Furthermore, the transmission device 10 includes a key shaft 101 and a limit base 106 fixedly installed inside the inclined filtering base 8, one end of the key shaft 101 is clamped with a worm gear 102, and the other end of the key shaft 101 is splined with a sleeve 103, the surface of the sleeve 103 is elastically connected to an air pressure plate 104 through a spring, and the side of the air pressure plate 104 close to the key shaft 101 is fixedly connected to a limit rod 105, and the limit rod 105 slides in the sleeve 103, the interior of the heating chamber 83 is fixedly connected to a one-way flow base 13, the surface of the limit base 106 is fixedly installed with a heating element 107, the surface of the air pressure plate 104 is connected to the inner wall piston of the heating chamber 83, the limit base 106 is fixed inside the heating chamber 83, and the surface of the worm gear 102 meshes with the surface of the worm 72 The worm gear 102 drives the ferrule 103 to rotate through the key shaft 101, and the end of the ferrule 103 is fixedly connected to the end of the spiral transmission filter element 9. The ferrule 103 drives the spiral transmission filter element 9 thereon to move in the limiting base 106. The spiral mesh filter element can not only achieve the effect of multi-layer superposition filtering of the fertilizer liquid, but also utilize the characteristics of the spiral shape to achieve the effect of automatic material transmission of the spiral transmission filter element 9 during rotation, thereby achieving the purpose of automatic cleaning of the filter element, reducing the problem of cross contamination and filter element clogging caused by residual materials, and realizing transmission through the meshing of the worm gear 102 and the worm 72, thereby achieving automatic cleaning of the residual fertilizer liquid inside the batching hopper 2 and the filter element at the same time, fully solving the problem of cross contamination caused by residual sediment in the fertilizer liquid.
[0025] The spiral transmission filter element 9 includes a central axis 91, one end of which is fixedly connected to the end of the ferrule 103, and the two end surfaces of the central axis 91 are respectively movably connected inside the inclined filter base 8. A spiral filter screen 92 is fixedly connected to the central axis 91, and the surface of the central axis 91 is located at the two ends of the spiral filter screen 92, and a front filter plate 93 and a rear filter plate 94 are respectively fixedly connected. The spiral filter screen 92 is provided with an inclined guide edge 95. After the fertilizer liquid passes through the spiral filter screen 92 for layer-by-layer filtration, part of the filtered sediment is blocked on the spiral filter screen 92, and part of it remains between the spirals of the spiral filter screen 92. When the spiral filter screen 92 rotates, the sediment remaining between the spiral filter screens 92 can be spirally transported to the discharge pipe 12 for automatic discharge. The spiral filter screen 92 is provided with an inclined guide edge 95 corresponding to the spiral shape of the spiral filter screen 92, which is an inclined spiral arc surface, which can In order to avoid the problem that the fertilizer liquid remains between the outer edge of the spiral filter 92 and the inner wall of the fertilizer chamber 82 during normal transportation, and then avoid the problem of increased sediment residue contamination due to contact dead angles, the surface of the central axis 91 is located at the limit base 106 and is fixedly connected to the sliding shaft 96, and the interior of the limit base 106 is respectively fixedly connected to the forward tilting disk 1061 and the rearward tilting disk 1062, the forward tilting disk 1061 and the rearward tilting disk 1062 are in a parallel state, and the sliding shaft 96 is movably connected between the forward tilting disk 1061 and the rearward tilting disk 1062. The rotating sliding shaft 96 is affected by the limitation of its surface, which will drive the central axis 91 as a whole to perform a short distance forward and backward movement while rotating, that is, the overall spiral filter 92 will also move forward and backward during rotation, and the power of the forward and backward movement is used to assist in the discharge of sediment between the spiral filter 92, thereby further improving the effect of the spiral filter 92 automatically removing sediment.
[0026] The heating element 107 heats the gas in the heating chamber 83. Because the end of the central axis 91 is fixed to the ferrule 103, the ferrule 103 slides back and forth on the key shaft 101 under the influence of the sliding shaft 96 on the central axis 91, that is, the ferrule 103 moves back and forth synchronously during the rotation. The ferrule 103 drives the air pressure plate 104 to perform piston movement in the heating chamber 83 through the limit rod 105. During the movement, the air pressure plate 104 squeezes and sucks the gas between the air pressure plate 104 and the one-way flow base 13, and realizes one-way transportation of the gas through the piston movement. During the gas transportation, the gas is heated in combination with the heating element 107, and then the heated gas is transported to the hot flow circulation chamber 81, thereby achieving the effect of heating the spiral filter screen 92 in the fertilizer chamber 82 as a whole, and the purpose of softening the solidified sediment on the spiral filter screen 92 is achieved by heating, and the effect of cleaning the solidified sediment on the filter element is further achieved. The air pressure plate 104 is elastically fixed on the ferrule 103 by a spring, so that the air pressure plate 104 can automatically replenish the pressure during the reciprocating squeezing of the gas. The front filter plate 93 and the rear filter plate 94, which move synchronously with the central axis 91, will respectively hit the front metal knocking rod 84 and the rear metal knocking rod 85 during the forward and backward movement, and then generate vibrations through knocking, which promotes the vibration discharge of the miscellaneous oil blocked on the spiral filter 92, the front filter plate 93 and the rear filter plate 94, so as to achieve the effect of automatic cleaning of the spiral filter 92 as a whole, without the need to manually replace the filter element, and avoid the internal blockage of the filter element due to long-term use.
[0027] It is worth noting that the one-way flow base 13 includes a fixed base 131, which is fixedly connected to the inside of the heating chamber 83. The side of the fixed base 131 away from the air pressure plate 104 is fixedly connected to an air inlet pipe 132, and the inside of the fixed base 131 is fixedly connected to a one-way valve 133, and the one end of the one-way valve 133 away from the air pressure plate 104 is fixedly connected to a spiral air pipe 134, and the spiral air pipe 134 is sleeved on the outside of the heating element 107, so as to achieve the purpose of fully heating the gas in the spiral air pipe 134 when the heating element 107 is started. At the same time, the spiral air pipe achieves the effect of maximally increasing the airflow flow path in a limited space, thereby increasing the heating time of the airflow by the heating element 107 and achieving the effect of sufficient heating. One end of the spiral air pipe 134 away from the one-way valve 133 is fixedly connected to the outlet pipe 135, one end of the air inlet pipe 132 is fixed to the interior of the heat flow circulation chamber 81, and the interior of the air inlet pipe 132 is in circulation with the interior of the heat flow circulation chamber 81, and one end of the outlet pipe 135 away from the spiral air pipe 134 is fixedly connected to the inclined filter base 8, and the spiral air pipe 134 is in circulation with the interior of the heat flow circulation chamber 81 through the outlet pipe 135. By setting a one-way valve 133 to limit the one-way flow of gas flowing in the fixed base 131, the air pressure plate 104 can only draw air from the spiral air pipe 134 connected to the one-way valve 133 in one direction during the continuous reciprocating movement, and then squeeze the drawn heated gas into the air inlet pipe 132 in one direction. One end of the air inlet pipe 132 and the air outlet pipe 135 are respectively inserted into the hot flow circulation chamber 81, and the hot air is transported to the hot flow circulation chamber 81 through the air inlet pipe 132. The hot air in the hot flow circulation chamber 81 is continuously replenished to achieve the effect of heating the spiral filter screen 92 in the fertilizer chamber 82 as a whole. The heating can achieve the effect of softening the solidified precipitates on the spiral filter screen 92, further achieving the purpose of cleaning the solidified precipitates on the filter element. The hot air replenished in the hot flow circulation chamber 81 is then refluxed to the spiral air pipe 134 from the air outlet pipe 135 at the lower end of the inclined filter base 8 by air pressure, thereby achieving the purpose of gas circulation heating.
[0028] When the organic water-soluble fertilizer liquid batching device of the present invention is in use, the organic water-soluble fertilizer is pre-fed into the batching hopper 2 from the feeding hopper 5 through proportioning. The stirring motor 4 is started to drive the stirring blades to mix and stir the liquid. After the mixing batching is completed, the mixture is fed into the inclined filter base 8 through the connecting pipe. The fertilizer liquid is filtered layer by layer in a spiral manner through the inclined filter base 8 to achieve the effect of multiple filtration. The filtered fertilizer liquid can avoid the problem that the sediment affects the quality of the fertilizer liquid after batching due to uneven mixing during batching. The filtered fertilizer liquid is discharged through the liquid outlet pipe 11. When the first batch of organic water-soluble fertilizer batching is completed, by starting the main motor 71, the output shaft of the main motor 71 drives the connecting arm 74 on the driving arm 73 through the worm 72. Affected by the limited sliding of the piston plate 77 on the connecting seat 75 in the air pressure box 76, the connecting arm 74 can only drive the piston plate 77 to continuously move up and down in the air pressure box 76. During the up and down movement of the piston plate 77, the effect of unidirectional driving of the gas in the air pressure box 76 is achieved. External air enters the air pressure box 76 from the one-way intake valve 78 under the influence of negative pressure, and then is squeezed into the cleaning air chamber 6 through the positive pressure from the connecting pipe 79. The cleaning air chamber 6 is provided with air outlets at the four sides of the bottom surface of the material blocking top cover 3, and the air outlets are aligned with the four inner walls of the batching hopper 2, so as to achieve the effect of automatically feeding the residual fertilizer liquid in the batching hopper 2 by using air pressure. At the same time, the worm 72 meshes with the worm wheel 102, and the worm wheel 102 drives the transmission sleeve 103 to rotate through the key shaft 101. The transmission sleeve 103 drives the central shaft 91 fixedly connected thereto to rotate as a whole. The central shaft 91 drives the spiral filter screen 92 fixedly connected thereto to achieve the effect of spiral conveying and discharging the sediment remaining between the spiral filter screens 92 during rotation. During the discharging and cleaning, the sliding shaft 96 fixed on the central shaft 91 slides between the front inclined disk 1061 and the rear inclined disk 1062. The front inclined disk 1061 and the rear inclined disk 1062 are in an inclined parallel state. Affected by the limitation of the inclination of its surface, the rotating sliding shaft 96 will drive the central shaft 91 to move back and forth for a short distance while rotating as a whole, that is, the overall spiral filter screen 92 will also move back and forth during rotation. The front and back movement effects are used to improve the efficiency of automatic discharging and cleaning of the sediment between the spiral filter screens 92. Moreover, the front filter plate 93 and the rear filter plate 94 that move synchronously with the central shaft 91 will respectively hit the front metal knocking rod 84 and the rear metal knocking rod 85 during the back and forth movement, and then generate vibrations through knocking, promoting the vibrating discharging of the sediment blocked in the spiral transmission filter element 9, achieving the effect of automatically cleaning the whole spiral transmission filter element 9, and reducing the problems of cross-contamination and filter element blockage caused by residual materials.The heating element 107 heats the gas in the heating chamber 83. Since the end of the central shaft 91 is fixed to the ferrule 103, the ferrule 103 slides back and forth on the key shaft 101 under the influence of the sliding shaft 96 on the central shaft 91. That is, the ferrule 103 moves back and forth synchronously during rotation. The ferrule 103 drives the air pressure plate 104 to perform a piston motion in the heating chamber 83 through the limit rod 105. During the movement of the air pressure plate 104, the gas between the air pressure plate 104 and the one-way flow base 13 is squeezed and sucked. The one-way transportation of the gas is realized through the piston motion. During the gas transportation, the gas is heated in combination with the heating element 107, and then the heated gas is transported into the heat flow circulation chamber 81, so as to achieve the effect of heating the entire spiral filter screen 92 in the fertilizer chamber 82. The purpose of softening the solidified sediment on the spiral filter screen 92 is achieved through heating, and further the effect of cleaning the solidified sediment on the filter element is achieved. The hot gas replenished into the heat flow circulation chamber 81 is recycled into the spiral air pipe 134 again through the air outlet pipe 135 at the low end of the inclined filter base 8 by air pressure, so as to achieve the purpose of gas circulation heating.
[0029] The above embodiments are only used to illustrate the embodiments of the present invention, rather than to limit the embodiments of the present invention. Those of ordinary skill in the relevant technical fields can also make various changes and modifications without departing from the spirit and scope of the embodiments of the present invention. Therefore, all equivalent technical solutions also belong to the scope of the embodiments of the present invention. The patent protection scope of the embodiments of the present invention shall be defined by the claims.
Claims
1. An organic water-soluble fertilizer liquid batching device, comprising a batching machine (1), characterized in that: The batching machine (1) is provided with a batching hopper (2), the batching hopper (2) is fixedly connected with a material blocking top cover (3), a stirring motor (4) and a lower hopper (5) are respectively installed on the material blocking top cover (3), a cleaning air cavity (6) is provided at the bottom of the material blocking top cover (3), a driving air pressure cleaning device (7) is provided on one side of the batching machine (1), the driving air pressure cleaning device (7) replenishes gas into the cleaning air cavity (6) in a unidirectional manner, and the gas is sprayed toward the inner wall of the batching hopper (2) through the cleaning air cavity (6); The bottom of the material mixing hopper (2) is connected to an inclined filter base (8) via a connecting pipe, the interior of the inclined filter base (8) is rotatably connected to a spiral transmission filter element (9), the spiral transmission filter element (9) is connected to a driving air pressure cleaning device (7) via a transmission device (10), the bottom of the inclined filter base (8) is respectively fixedly connected to a liquid outlet pipe (11) and a material discharge pipe (12), and the output shaft of the stirring motor (4) is connected to a stirring rod.
2. The organic water-soluble fertilizer liquid batching device according to claim 1, characterized in that: The driving air pressure cleaning device (7) comprises an active motor (71) and an air pressure box (76) fixedly mounted on the batching machine (1); the end of the active motor (71) is mounted on the batching machine (1); the output shaft of the active motor (71) is clamped with a worm (72); the end of the worm (72) is fixedly connected to a driving arm (73); the driving arm (73) is rotatably connected to a connecting arm (74); the end of the connecting arm (74) is rotatably connected to a connecting seat (75); the connecting seat (75) is fixedly connected to a piston plate (77); and the top of the air pressure box (76) is respectively fixedly connected to a one-way air intake valve (78) and a connecting pipe (79).
3. The organic water-soluble fertilizer liquid batching device according to claim 2, characterized in that: The piston plate (77) is connected to the piston of the air pressure box (76), one end of the connecting pipe (79) is fixedly connected to the material blocking top cover (3) for communicating with the cleaning air cavity (6), and a clearance groove is provided at the bottom of the air pressure box (76).
4. The organic water-soluble fertilizer liquid batching device according to claim 2, characterized in that: The inclined filter base (8) is provided with a heat flow chamber (81), a fertilizer chamber (82), and a heating chamber (83) respectively. The inclined filter base (8) is fixedly mounted on the batching machine (1). The fertilizer chamber (82) is located inside a front metal knocking rod (84) and a rear metal knocking rod (85) are fixedly connected at both ends of the spiral transmission filter element (9).
5. The organic water-soluble fertilizer liquid batching device according to claim 4, characterized in that: The transmission device (10) comprises a key shaft (101) and a limit base (106) fixedly mounted inside the inclined filtering base (8); a worm gear (102) is clamped on one end of the key shaft (101); a sleeve (103) is splined on the other end of the key shaft (101); a gas pressure plate (104) is elastically connected to the surface of the sleeve (103) via a spring; a limit rod (105) is fixedly connected to the side of the gas pressure plate (104) close to the key shaft (101); the limit rod (105) slides inside the sleeve (103); a one-way flow base (13) is fixedly connected to the inside of the heating chamber (83); and a heating element (107) is fixedly mounted on the surface of the limit base (106).
6. The organic water-soluble fertilizer liquid batching device according to claim 5, characterized in that: The surface of the air pressure plate (104) is connected to the inner wall piston of the heating chamber (83), the limiting base (106) is fixed inside the heating chamber (83), and the surface of the worm wheel (102) is meshed with the surface of the worm (72).
7. The organic water-soluble fertilizer liquid batching device according to claim 5, characterized in that: The spiral transmission filter element (9) comprises a central axis (91), one end of the central axis (91) being fixedly connected to the end of a ferrule (103), the surfaces at both ends of the central axis (91) being movably connected inside an inclined filter base (8), a spiral filter screen (92) being fixedly connected to the central axis (91), a front filter screen plate (93) and a rear filter screen plate (94) being fixedly connected to the surface of the central axis (91) at both ends of the spiral filter screen (92), and an inclined guide edge (95) being provided on the spiral filter screen (92).
8. The organic water-soluble fertilizer liquid batching device according to claim 7, characterized in that: The surface of the central axis (91) is located at a limiting base (106) and is fixedly connected to a sliding shaft (96); the interior of the limiting base (106) is respectively fixedly connected to a forward tilting disc (1061) and a rearward tilting disc (1062); the forward tilting disc (1061) and the rearward tilting disc (1062) are in a parallel state; the sliding shaft (96) is movably connected between the forward tilting disc (1061) and the rearward tilting disc (1062).
9. The organic water-soluble fertilizer liquid batching device according to claim 5, characterized in that: The one-way flow base (13) comprises a fixed base (131), the fixed base (131) being fixedly connected to the interior of the heating chamber (83), the side of the fixed base (131) away from the air pressure plate (104) being fixedly connected to an air inlet pipe (132), the interior of the fixed base (131) being fixedly connected to a one-way valve (133), the end of the one-way valve (133) away from the air pressure plate (104) being fixedly connected to a spiral air pipe (134), and the end of the spiral air pipe (134) away from the one-way valve (133) being fixedly connected to an air outlet pipe (135).
10. The organic water-soluble fertilizer liquid batching device according to claim 9, characterized in that: One end of the air inlet pipe (132) is fixed to the interior of the heat flow circulation chamber (81), and the interior of the air inlet pipe (132) is in communication with the interior of the heat flow circulation chamber (81); one end of the air outlet pipe (135) away from the spiral air pipe (134) is fixedly connected to the inclined filter base (8), and the spiral air pipe (134) is in communication with the interior of the heat flow circulation chamber (81) through the air outlet pipe (135).
Citation Information
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