Multifunctional surface treatment device based on cable processing

By introducing a positioning grinding mechanism and coating components into the cable processing device, the problem of uneven surface grinding and coating in the prior art is solved, better coating effect and rapid curing are achieved, and the overall processing efficiency is improved.

CN120115340AInactive Publication Date: 2025-06-10德州鸿轩电气科技有限公司
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Patent Information

Application Number
CN202510339002.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2025-06-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing cable processing surface protection device cannot pretreat the cable during grinding, resulting in poor subsequent coating effect and difficulty in ensuring uniformity of coating and rapid curing.

Method used

The multi-functional surface treatment device for cable processing is adopted. The cable is quickly positioned, clamped and surface polished through the positioning and grinding mechanism, uniform coating is achieved with the coating components, and rapid curing is achieved using a fan and heating pipe.

Benefits of technology

The subsequent coating effect is improved, the cleanliness and coating adhesion effect of the cable surface is ensured, the overall uniformity of the coating is achieved, and the overall processing efficiency is improved through rapid curing.

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Abstract

The invention relates to the technical field of cable processing equipment, in particular to a multifunctional surface processing device based on cable processing, which comprises a mounting frame, a processing bin is fixed in the mounting frame, two positioning holes are symmetrically formed in two sides of the mounting frame, positioning and polishing mechanisms are mounted in the positioning holes, and a fixing block is fixed in the processing bin. A coating assembly is installed in the fixing block, and a hole groove is formed in the position, corresponding to the positioning hole, of one side of the machining bin. According to the invention, the positioning and grinding mechanism is used for positioning and grinding the cable at the same time, positioning and clamping the cables with different sizes, improving the subsequent coating effect, ensuring the cleanness of the cable surface and the coating adhesion effect, and being matched with the coating assembly to keep the coating spray gun to rotate at a constant speed to coat the cable surface, so that the coating efficiency is improved. And the overall uniformity of coating is ensured, and the coated cable is rapidly cured in cooperation with a draught fan and a heating pipe.
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Description

Technical Field

[0001] The present invention relates to the technical field of cable processing equipment, and particularly to a surface multi-functional treatment device for cable processing. Background Art

[0002] As the main means of power transmission in modern society, cables play an indispensable role. With the development of the cable industry, cables are increasingly widely used in fields such as power transmission, communication, and industrial control. During the production and installation of cables, their surfaces are easily affected by external factors such as mechanical damage, corrosion, and wear, thus affecting the reliability and service life of the cables. Currently, an anti-corrosion coating is usually sprayed on the outer wall of the cable to protect the cable. For example, a cable processing surface protective layer spraying treatment device with the publication number of CN221841681U in the prior art can clamp the cable between the first extrusion block and the second extrusion block, facilitating the quick clamping and fixing of the cable. With the cooperation of movement, it is convenient to quickly clamp and move the cable. For the clamped part of the cable, after spraying, it can be manually sprayed or the unsprayed part can be cut off before use. However, this device cannot pre-treat the cable during grinding, resulting in a generally poor subsequent coating effect, and it is difficult to ensure the uniformity of coating and subsequent rapid curing during the coating process. In view of the above technical defects, a solution is now proposed. Summary of the Invention

[0003] In order to overcome the above-mentioned defects of the prior art, the present invention provides a surface multi-functional treatment device for cable processing. While quickly positioning and clamping the cable through the positioning and grinding mechanism, it grinds the surface of the cable to improve the subsequent coating effect, and is equipped with a coating component to uniformly coat the surface of the cable, enhancing the overall working efficiency, so as to solve the problems raised in the above background art.

[0004] To achieve the above object, the present invention adopts the following technical solution: A surface multi-functional treatment device for cable processing, including a mounting frame. A processing chamber is fixed inside the mounting frame, and two positioning holes are symmetrically opened on both sides of the mounting frame. A positioning and grinding mechanism is installed inside the positioning holes. A fixing block is fixed inside the processing chamber, and a coating component is installed inside the fixing block. A hole groove is opened on one side of the processing chamber corresponding to the position of the positioning hole.

[0005] Furthermore, the positioning and grinding mechanism includes two fixing rings symmetrically fixed inside both sides of the mounting frame. Three guiding tooth blocks are slidably connected at equal intervals inside the fixing rings. One end of each guiding tooth block is fixed with a positioning guide wheel. A grinding roller is rotatably connected to one side of three guiding tooth blocks on one side. One side of the grinding roller is rotatably connected to a guiding slider. One side of the grinding roller penetrates and extends outside the guiding slider and is fixed with a second motor. The guiding slider is slidably connected inside one side of the processing chamber.

[0006] Furthermore, at positions corresponding to the guiding tooth blocks inside both sides of the mounting frame, there are first gears rotatably connected which mesh with each other. The outer layers of three first gears on the same side are jointly meshed with an internal gear ring rotatably connected inside both sides of the mounting frame. A first external gear ring is fixed to the outer layer of the internal gear ring. A first through groove is opened at the top layer of the mounting frame corresponding to the position of the first external gear ring. A second gear meshing with the first external gear ring is rotatably connected inside the first through groove. Furthermore, a rotating shaft is jointly rotatably connected inside the two second gears. One side of the rotating shaft is connected to a first motor fixed to the side of the mounting frame. At both sides inside the rotating shaft corresponding to the positions of the second gears, two mounting grooves are symmetrically opened. A spring is fixed inside the mounting groove. One end of the spring is fixed with a first tapered block.

[0007] Furthermore, a number of second tapered blocks are fixed at equal intervals inside the second gear. The first tapered block and the second tapered block are mutually engaged.

[0008] Furthermore, the coating assembly includes a mounting ring rotatably connected inside the fixed block. A second external gear ring is fixed to the outer layer of the mounting ring. A number of coating spray guns are fixed at equal intervals inside the mounting ring. A second through groove is opened at the top layer of the mounting frame corresponding to the position of the second external gear ring. A third gear sleeved on the outer layer of the rotating shaft is rotatably connected inside the second through groove.

[0009] Furthermore, a number of first bevel gears are sleeved at equal intervals on the outer layer of one side of the rotating shaft. A second bevel gear rotatably connected to the top of the mounting frame is meshed below the first bevel gear. The bottom of the second bevel gear penetrates and extends inside the mounting frame and is fixed with a blower. A heating pipe is fixed at the top layer inside the mounting frame corresponding to the position of the blower. A number of guiding sliders are opened at equal intervals at the top layer inside the mounting frame corresponding to the position of the heating pipe.

[0010] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present invention are: 1. In the present invention, a positioning and grinding mechanism is provided to position and grind the cable simultaneously. The first motor drives the second gear to rotate in cooperation with the rotating shaft, and the first external gear ring and the internal gear ring are used to drive the first gear to rotate. The guide tooth block is driven to move by the rotation of the first gear, thereby driving the positioning guide wheel to position and clamp cables of different sizes. At the same time, the grinding roller is driven to move during the movement of the guide tooth block, keeping the grinding roller closely attached to the surface of the cable. The second motor drives the grinding roller to rotate to grind the surface of the cable, thereby improving the subsequent coating effect and ensuring the cleanliness of the cable surface and the coating adhesion effect. 2. In the present invention, a coating assembly is provided. The first motor drives the third gear to rotate while rotating, thereby driving the second external gear ring to rotate. The second external gear ring is used to drive the mounting ring to rotate uniformly, so as to keep the coating spray gun rotating uniformly to coat the surface of the cable and ensure the overall uniformity of the coating.

[0011] 3. After the coating of the cable surface is completed in the present invention, a blower and a heating pipe are used to quickly cure the coated cable. At the same time, the ventilation port is used to ensure the air circulation inside the heating chamber, ensure uniform air flow, and avoid the influence of excessive humidity and temperature on the curing effect.

[0012] In summary, the present invention relies on the positioning and grinding mechanism to position and grind the cable simultaneously, position and clamp cables of different sizes, improve the subsequent coating effect, ensure the cleanliness of the cable surface and the coating adhesion effect, and cooperate with the coating assembly to keep the coating spray gun rotating uniformly to coat the surface of the cable, ensure the overall uniformity of the coating, and cooperate with the blower and the heating pipe to quickly cure the coated cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic diagram of the overall structure of the present invention; Figure 2 is a schematic diagram of the internal structure of the heating chamber of the present invention; Figure 3 is a cross-sectional view of the positioning and grinding mechanism of the present invention; Figure 4 is a schematic diagram of the structure of the positioning and grinding mechanism of the present invention; Figure 5 is a combined view of the rotating shaft and the second gear of the present invention; Figure 6 is a front view of the interior of the present invention Figure 7 is a schematic diagram of the structure of the coating assembly of the present invention.

[0014] Reference numerals: 1, mounting bracket; 2, processing chamber; 3, positioning and grinding mechanism; 4, positioning hole; 5, through groove; 6, rotating shaft; 7, coating assembly; 8, first bevel gear; 9, second bevel gear; 10, first motor; 11, ventilation groove; 12, fixing block; 13, hole groove; 14, guiding slider; 15, grinding roller; 16, positioning guide wheel; 17, guiding tooth block; 18, first gear; 19, internal gear ring; 20, fixing ring; 21, first external gear ring; 22, second gear; 23, first tapered block; 24, mounting groove; 25, spring; 26, second tapered block; 27, heating pipe; 28, second motor; 29, third gear; 30, second external gear ring; 31, mounting ring; 32, coating spray gun; 33, fan; 34, second through groove. Detailed implementation mode

[0015] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. Embodiment

[0016] This embodiment aims at the problem that in the prior art, when the cable surface treatment device coats the cable, it is unable to pre-treat the cable, resulting in a generally poor subsequent coating effect.

[0017] As Figures 1-5 shown, based on the surface multi-functional treatment device for cable processing, it includes a mounting bracket 1. A processing chamber 2 is fixed inside the mounting bracket 1, and two positioning holes 4 are symmetrically opened on both sides of the mounting bracket 1. A positioning and grinding mechanism 3 is installed inside the positioning holes 4. The positioning and grinding mechanism 3 includes two fixing rings 20 symmetrically fixed inside both sides of the mounting bracket 1. Three guiding tooth blocks 17 are equidistantly slidably connected inside the fixing rings 20. One end of the guiding tooth block 17 is fixed with a positioning guide wheel 16. The surface of the positioning guide wheel 16 is arc-shaped, which is convenient for clamping and positioning cables of different sizes. And one side of the three guiding tooth blocks 17 on one side is rotatably connected with a grinding roller 15. One side of the grinding roller 15 is rotatably connected with a guiding slider 14. And one side of the grinding roller 15 penetrates and extends outside the guiding slider 14 and is fixed with a second motor 28. The guiding slider 14 is slidably connected inside one side of the processing chamber 2, and the guiding slider 14 corresponds to the position of the hole groove 13; On both sides of the mounting bracket 1, at positions corresponding to the guiding tooth blocks 17 inside, there are rotatably connected first gears 18 that mesh with each other. The outer layers of the three first gears 18 on the same side are jointly meshed with an internal gear ring 19 that is rotatably connected to the inside of both sides of the mounting bracket 1. A first external gear ring 21 is fixed to the outer layer of the internal gear ring 19. At a position corresponding to the first external gear ring 21 on the top layer of the mounting bracket 1, a first through groove 5 is opened. Inside the first through groove 5, there is a second gear 22 rotatably connected that meshes with the first external gear ring 21; Inside the two second gears 22, there is jointly rotatably connected a rotating shaft 6. One side of the rotating shaft 6 is connected to a first motor 10 fixed to the side surface of the mounting bracket 1. And on both sides inside the rotating shaft 6, at positions corresponding to the second gears 22, there are symmetrically opened two mounting grooves 24. When the clamping and positioning are completed, during the continuous rotation of the rotating shaft 6, the first conical block 23 is driven to rotate. At this time, due to the completion of the positioning and clamping, the first external gear ring 21 cannot rotate continuously, that is, the second gear 22 is in a locked state. At this time, the first conical block 23 is pushed into the mounting groove 24 by the extrusion of the second conical block 26, so as to keep the rotating shaft 6 rotating without movement interference. A spring 25 is fixed inside the mounting groove 24. One end of the spring 25 is fixed to the first conical block 23. Inside the second gear 22, there are equidistantly fixed a number of second conical blocks 26, and the first conical block 23 and the second conical block 26 are mutually engaged.

[0018] During the process of cable surface processing, the cable is passed through between the two positioning holes 4. The first motor 10 is started to drive the rotating shaft 6 to rotate. The rotation of the rotating shaft 6 drives the second gear 22 to rotate. The rotation of the second gear 22 cooperates with the first external gear ring 21 and the internal gear ring 19 to drive the first gear 18 to rotate. The rotation of the first gear 18 drives the guiding tooth block 17 to move. As the guiding tooth block 17 moves, the positioning guide wheel 16 forms clamping and positioning towards the center position of the positioning hole 4, thereby forming stable clamping and positioning for the cable; During the moving process, the grinding roller 15 is driven to move. When the positioning guide wheel 16 forms clamping and positioning for the cable, the grinding roller 15 is simultaneously in close contact with the cable surface. The second motor 28 is started to drive the grinding roller 15 to rotate, so as to polish the cable surface to facilitate subsequent coating adhesion. Embodiment

[0019] This embodiment aims at the problem that in the prior art, the cable surface treatment device cannot ensure the overall coating uniformity when coating the cable.

[0020] Such as Figure 7As shown in the figure, the embodiment is based on a surface multi-functional treatment device for cable processing. There is also a fixing block 12 fixed inside the processing chamber 2. A coating assembly 7 is installed inside the fixing block 12. At a position corresponding to the positioning hole 4 on one side of the processing chamber 2, a hole groove 13 is opened. The coating assembly 7 includes a mounting ring 31 rotatably connected inside the fixing block 12. A second external gear ring 30 is fixed on the outer layer of the mounting ring 31. A notch is opened inside the fixing block 12 at a position corresponding to the second external gear ring 30. And a number of coating spray guns 32 are equidistantly fixed inside the mounting ring 31. The coating spray guns 32 can swing freely to form different coating effects. At a position corresponding to the second external gear ring 30 on the top layer of the mounting frame 1, a second through groove 34 is opened. A third gear 29 sleeved on the outer layer of the rotating shaft 6 is rotatably connected inside the second through groove 34.

[0021] After the surface of the cable is polished, continue to pull the cable to move. When it moves to the position of the coating assembly 7, as the rotating shaft 6 continues to rotate, it drives the third gear 29 to rotate. The third gear 29 rotates and cooperates with the second external gear ring 30 to drive the mounting ring 31 to rotate. The mounting ring 31 rotates to drive the coating spray guns 32 to rotate uniformly. The coating spray guns 32 rotate uniformly to uniformly coat the surface of the cable, ensuring the overall coating effect. Embodiment

[0022] In this embodiment, in order to solve the problem that after the cable surface treatment device in the prior art finishes coating the cable, it cannot be quickly cured.

[0023] As Figure 6 As shown in the figure, the embodiment is based on a surface multi-functional treatment device for cable processing. On one side outer layer of the rotating shaft 6, a number of first bevel gears 8 are equidistantly sleeved. Below the first bevel gears 8, a second bevel gear 9 rotatably connected to the top of the mounting frame 1 is engaged. The bottom of the second bevel gear 9 penetrates and extends inside the mounting frame 1 to be fixed with a blower 33. At a position corresponding to the blower 33 on the top layer inside the mounting frame 1, a heating pipe 27 is fixed. A number of guiding sliders 14 are equidistantly opened at a position corresponding to the heating pipe 27 on the top layer inside the mounting frame 1.

[0024] After the cable is coated, as the traction continues to move, during the movement, the blower 33 is driven to rotate through the rotating shaft 6 cooperating with the first bevel gear 8 and the second bevel gear 9. The blower 33 rotates to blow the heat generated by the heating pipe 27 to the surface of the cable, thereby curing the coated paint. At the same time, it cooperates with the ventilation groove 11 to ensure a good ventilation effect inside the ventilation groove 11, thereby assisting the curing effect and improving the overall processing efficiency.

[0025] The working process and principle of the present invention: Step 1: During the cable surface processing, the cable is passed between the two positioning holes 4, the first motor 10 is started to drive the rotating shaft 6 to rotate, the rotating shaft 6 rotates to drive the second gear 22 to rotate, the second gear 22 rotates to cooperate with the first outer gear ring 21 and the inner gear ring 19 to drive the first gear 18 to rotate, the first gear 18 rotates to drive the guide gear block 17 to move, and as the guide gear block 17 moves, the positioning guide wheel 16 forms a clamping position toward the center of the positioning hole 4, thereby forming a stable clamping position for the cable; During the movement, the grinding roller 15 is driven to move. When the positioning guide wheel 16 clamps and positions the cable, the grinding roller 15 is simultaneously in close contact with the cable surface. The second motor 28 is started to drive the grinding roller 15 to rotate, thereby grinding the cable surface to facilitate the subsequent coating adhesion. Step 2: After the cable surface is polished, continue to pull the cable to move. When it moves to the position of the coating component 7, as the rotating shaft 6 continues to rotate, the third gear 29 is driven to rotate. The third gear 29 rotates to cooperate with the second outer gear ring 30 to drive the mounting ring 31 to rotate. The mounting ring 31 rotates to drive the coating spray gun 32 to rotate at a constant speed. The coating spray gun 32 rotates at a constant speed to evenly coat the cable surface to ensure the overall coating effect. Step 3: After the cable coating is completed, as the traction continues to move, during the movement, the fan 33 is driven to rotate by the rotating shaft 6 in cooperation with the first bevel gear 8 and the second bevel gear 9. The fan 33 rotates to blow the heat generated by the heating tube 27 to the cable surface, so as to cure the coated coating. At the same time, the ventilation slots 11 are cooperated to ensure good ventilation inside the ventilation slots 11, so as to assist the curing effect and improve the overall processing efficiency.

[0026] In summary, the positioning and grinding mechanism 3 is used to quickly clamp and position cables of different sizes, and the grinding roller 15 is used to grind the cable surface to improve the subsequent coating effect. After the pretreatment is completed, the coating component 7 is used to quickly and evenly coat the cable surface. After the coating is completed, the fan 33 and the heating tube 27 are used to quickly solidify the cable surface to improve the overall processing efficiency.

[0027] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A multifunctional surface treatment device for cable processing, comprising a mounting frame (1), characterized in that: A processing chamber (2) is fixed inside the mounting frame (1), and two positioning holes (4) are symmetrically provided on both sides of the mounting frame (1), a positioning polishing mechanism (3) is installed inside the positioning holes (4), a fixing block (12) is fixed inside the processing chamber (2), a coating assembly (7) is installed inside the fixing block (12), and a hole groove (13) is provided on one side of the processing chamber (2) at a position corresponding to the positioning hole (4).

2. The multifunctional surface treatment device for cable processing according to claim 1, characterized in that: The positioning grinding mechanism (3) comprises two fixing rings (20) symmetrically fixed inside the two sides of the mounting frame (1), three guide tooth blocks (17) are equidistantly slidably connected inside the fixing rings (20), a positioning guide wheel (16) is fixed to one end of the guide tooth block (17), and a grinding roller (15) is rotatably connected to one side of the three guide tooth blocks (17) on one side, a guide slider (14) is rotatably connected to one side of the grinding roller (15), and a second motor (28) is fixed to one side of the grinding roller (15) that penetrates and extends to the outside of the guide slider (14), and the guide slider (14) is slidably connected to the inside of one side of the processing chamber (2).

3. The multifunctional surface treatment device for cable processing according to claim 2, characterized in that: A first gear (18) meshing with each other is rotatably connected at positions corresponding to the guide gear blocks (17) inside the two sides of the mounting frame (1); the outer layers of the three first gears (18) on the same side mesh with an inner gear ring (19) rotatably connected to the inside of the two sides of the mounting frame (1); a first outer gear ring (21) is fixed to the outer layer of the inner gear ring (19); a first through slot (5) is provided at a position corresponding to the first outer gear ring (21) on the top layer of the mounting frame (1); a second gear (22) meshing with the first outer gear ring (21) is rotatably connected inside the first through slot (5).

4. The multifunctional surface treatment device for cable processing according to claim 3, characterized in that: A rotating shaft (6) is connected to the inside of the two second gears (22) for common rotation, one side of the rotating shaft (6) is connected to a first motor (10) fixed to the side of the mounting frame (1), and two mounting grooves (24) are symmetrically provided at two sides of the inside of the rotating shaft (6) corresponding to the positions of the second gears (22), a spring (25) is fixed inside the mounting groove (24), and a first conical block (23) is fixed to one end of the spring (25).

5. The multifunctional surface treatment device for cable processing according to claim 4, characterized in that: A plurality of second conical blocks (26) are fixed at equal intervals inside the second gear (22), and the first conical blocks (23) and the second conical blocks (26) are engaged with each other.

6. The multifunctional surface treatment device for cable processing according to claim 1, characterized in that: The coating assembly (7) comprises a mounting ring (31) rotatably connected to the interior of the fixed block (12); a second outer gear ring (30) is fixed to the outer layer of the mounting ring (31); and a plurality of coating spray guns (32) are fixed at equal intervals inside the mounting ring (31); a second through slot (34) is provided at a position of the top layer of the mounting frame (1) corresponding to the second outer gear ring (30); and a third gear (29) sleeved on the outer layer of the rotating shaft (6) is rotatably connected inside the second through slot (34).

7. The multifunctional surface treatment device for cable processing according to claim 4, characterized in that: A plurality of first bevel gears (8) are equidistantly sleeved on an outer layer of one side of the rotating shaft (6); a second bevel gear (9) is meshed below the first bevel gear (8) and is rotatably connected to the top of the mounting frame (1); the bottom of the second bevel gear (9) penetrates and extends to the inside of the mounting frame (1) where a fan (33) is fixed; a heating tube (27) is fixed at a position of the fan (33) corresponding to the top layer inside the mounting frame (1); and a plurality of guide slide blocks (14) are equidistantly provided at a position of the heating tube (27) corresponding to the top layer inside the mounting frame (1).

Citation Information

Patent Citations

  • Cable processing surface protection layer spraying treatment device

    CN221841681U

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    CN111716166A

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