Numerical control gantry vertical composite machine tool
By setting a transparent protective ring and cleaning mechanism on the gantry of the CNC gantry vertical composite machine tool, the problem of lack of isolation protection is solved, and the safety and environmental cleanliness during the processing process are improved.
Patent Information
- Application Number
- CN202510569287.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-01
- Publication Date
- 2025-06-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing CNC gantry vertical composite machine tools lack isolation protection, which leads to the easy splash of chips and coolant during processing, polluting the environment and endangering the operators.
A transparent protective ring is installed on the gantry, and a cleaning mechanism and a self-cleaning ring are equipped to ensure that the protective ring is always clean and prevent splashes from entering the outside.
Effectively prevent splashing chips, coolant, etc. from causing harm to operators, keep the working environment clean, and improve processing safety and efficiency.
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Figure CN120116016A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of machine tools, and particularly relates to a numerically controlled gantry vertical compound machine tool. Background Art
[0002] A numerically controlled gantry vertical compound machine tool is a high-precision and high-efficiency compound machine tool integrating numerical control technology, gantry structure and vertical machining characteristics. It is widely used in the machining of complex parts, especially suitable for scenarios that require simultaneous completion of multiple machining processes, such as milling, drilling, tapping, etc.
[0003] The prior art document with the publication number of CN116713815B provides a high-speed numerically controlled gantry vertical and horizontal drilling and milling compound machine tool. The machine tool is provided with a turntable, a vertical machining unit and a horizontal machining unit. The vertical machining unit and the horizontal machining unit can be loaded and unloaded with a drive mechanism through a connecting mechanism, and the positions of the vertical machining unit and the horizontal machining unit can be switched by means of the turntable, so that the machine tool can be switched between horizontal machining and vertical machining. When replacing the vertical machining unit and the horizontal machining unit, the gantry does not need to move, reducing the positioning error caused by movement, so the positioning is more accurate. At the same time, the operation process is simplified and the operation is convenient.
[0004] In the prior art, during the machining process, the machining tools on the gantry and the machining workpieces on the machine tool are exposed to the outside. The gantry lacks an isolation and protection function, so that chips and coolant often splash outside the machine tool, causing the working environment to be dirty and messy, and at the same time affecting the safety of the operator.
[0005] In summary, in the prior art, there is a lack of technology for isolating and protecting the gantry. Summary of the Invention
[0006] The purpose of the present invention is to solve the deficiencies in the background art and propose a numerically controlled gantry vertical compound machine tool.
[0007] To achieve the above object, the technical solution adopted by the present invention is: a numerically controlled gantry vertical compound machine tool, including a base, a machining seat is fixedly connected to the base, a gantry is arranged above the machining seat, a machining device is installed on the gantry, a transparent protective ring is arranged outside the gantry, a lead screw is rotatably connected to one side of the gantry, a transmission mechanism is rotatably connected to the gantry on one side of the lead screw, a ring seat is rotatably connected to the bottom of the transparent protective ring, and two cleaning mechanisms are fixedly connected to the ring seat.
[0008] Preferably, a sliding seat is slidably fitted on the processing seat, a workpiece seat is fixedly connected to the sliding seat, a motor A is fixedly connected to the inner wall of the processing seat, a swing rod is fixedly connected to the output end of the motor A, the other end of the swing rod is slidably fitted with the inner wall of the lower side of the sliding seat, two annular grooves are symmetrically formed in the outer circumference of the processing seat, and an annular rack A is fixedly connected to the outer circumference of the processing seat.
[0009] Preferably, two sliders are fixedly connected to the position of the lower end of the gantry near the processing seat, the sliders are slidably fitted with the inner wall of the annular groove, motors B are fixedly connected to the positions of both sides of the gantry near the lower end, drive wheels are fixedly connected to the output ends of the motors B, the drive wheels are meshed and driven with the annular rack A, two rollers are rotatably connected to the bottom surfaces of both ends of the gantry in a symmetrical structure, the rollers are in sliding contact with the base, and racks are fixedly connected to both sides of the upper end of the gantry.
[0010] Preferably, a motor C is fixedly connected to the top end of the lead screw, the motor C is fixedly connected to the top end of the gantry, a driving wheel is fixedly connected to the position of the lead screw near the top end, a moving frame is threadedly connected to the outer wall of the lead screw, and the other end of the moving frame is fixedly connected to the transparent protective ring.
[0011] Preferably, the transmission mechanism includes a transmission rod, both ends of the transmission rod are rotatably connected to the inner wall of the gantry, a plurality of transmission teeth are rotatably connected to the inner wall of the top end of the transmission rod in an annular structure, a tension spring is fixedly connected between the transmission teeth and the transmission rod, a slotted gear is rotatably connected to the outer wall of the top end of the transmission rod, the tooth groove on the inner wall of the slotted gear is movably meshed and driven with the transmission teeth, and the slotted gear is meshed and driven with the driving wheel.
[0012] Preferably, a rotating sleeve is slidably fitted on the outer wall of the transmission rod, the rotating sleeve is rotatably connected to the moving frame, and a driven wheel is fixedly connected to the rotating sleeve.
[0013] Preferably, an annular rack B is fixedly connected to the inner circumference of the annular seat, and the annular rack B is meshed and driven with the driven wheel.
[0014] Preferably, the cleaning mechanism includes two fixing frames, the bottom ends of the fixing frames are fixedly connected to the annular seat, a sponge rod is fixedly connected to the fixing frames, and the sponge rod is in sliding contact with the transparent protective ring.
[0015] Preferably, a universal joint is rotatably connected to the fixed frame near the gantry. One end of the universal joint is fixedly connected with a reciprocating lead screw. A self-cleaning ring is slidably fitted on the reciprocating lead screw. The self-cleaning ring is in sliding contact with a sponge rod. The other end of the universal joint is fixedly connected with an electric push rod. The other end of the electric push rod is fixedly connected with a transmission wheel. The transmission wheel is in meshing transmission with a rack.
[0016] Compared with the prior art, the present invention has the following beneficial effects: By providing a transparent protective ring on the gantry, it can be blocked outside the machining tool and the workpiece during machining, effectively preventing flying chips, coolant or other machining substances from injuring the operator. The transparent protective ring isolates the tool and the workpiece, avoiding accidental splashing or collision during the machining process and ensuring the safety of the operator. In addition, from the perspective of the convenience of machining operations, the operator can view the machining situation in real time through the transparent protective ring and make adjustments quickly when problems occur, thereby improving the machining quality and efficiency.
[0017] 2. By providing a cleaning mechanism, when the cleaning mechanism drives the transparent protective ring to move downward, it can move around the transparent protective ring accordingly, and then wipe the transparent protective ring to ensure that its surface is always clean, maintain transparency, and avoid affecting the operator's line of sight and machining monitoring due to stains. At the same time, a self-cleaning ring is provided to automatically clean the chips attached to the sponge rod, ensuring the cleaning efficiency of the sponge rod.
[0018] 3. By providing a gantry that can perform circular motion, different angular motion modes can be provided, which enables the workpiece to be positioned in different directions during machining, adapts to various machining methods, and increases the flexibility and versatility of the machine tool. By providing a movable workpiece seat, the workpiece seat can be moved out of the machining seat when loading and unloading the workpiece, making it more convenient for the operator to load or unload the workpiece and reducing the complexity of manual operations. Especially during the loading and unloading of large workpieces, the loading and unloading process becomes smoother and more efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 Schematic diagram of the overall structure of a numerically controlled gantry vertical composite machine tool of the present invention when not machining; Figure 2 Schematic diagram of the overall structure of a numerically controlled gantry vertical composite machine tool of the present invention during machining; Figure 3 Schematic diagram of the unfolded structure of the machining seat of a numerically controlled gantry vertical composite machine tool of the present invention; Figure 4 Schematic diagram of the gantry structure of a numerically controlled gantry vertical composite machine tool of the present invention; Figure 5Schematic diagram of the lead screw structure of a numerically controlled gantry vertical composite machine tool of the present invention; Figure 6 Schematic diagram of the partial sectional view expansion of the transmission mechanism structure of a numerically controlled gantry vertical composite machine tool of the present invention; Figure 7 Schematic diagram of the partial sectional view of the structures such as the annular seat of a numerically controlled gantry vertical composite machine tool of the present invention; Figure 8 Schematic diagram of the cleaning mechanism structure of a numerically controlled gantry vertical composite machine tool of the present invention.
[0020] In the figure, the markings are: 1, base; 2, processing seat; 3, gantry; 4, processing equipment; 5, transparent protective ring; 6, lead screw; 7, transmission mechanism; 8, annular seat; 9, cleaning mechanism; 201, sliding seat; 202, workpiece seat; 203, motor A; 204, swing rod; 205, annular groove; 206, annular rack A; 301, slider; 302, motor B; 303, driving wheel; 304, roller; 305, rack; 601, motor C; 602, driving wheel; 603, moving frame; 701, transmission rod; 702, transmission tooth; 703, tension spring; 704, slotted gear; 705, rotating sleeve; 706, driven wheel; 801, annular rack B; 901, fixed frame; 902, sponge rod; 903, universal joint; 904, reciprocating lead screw; 905, self-cleaning ring; 906, electric push rod; 907, transmission wheel. Detailed implementation manners
[0021] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments in the following description are only examples, and those skilled in the art can think of other obvious variations.
[0022] As Figures 1-8 shown, a numerically controlled gantry vertical composite machine tool includes a base 1, a processing seat 2 is fixedly connected to the base 1, a gantry 3 is arranged above the processing seat 2, a processing equipment 4 is installed on the gantry 3, a transparent protective ring 5 is arranged outside the gantry 3, a lead screw 6 is rotatably connected to one side of the gantry 3, a transmission mechanism 7 is rotatably connected to one side of the gantry 3 where the lead screw 6 is located, an annular seat 8 is rotatably connected to the bottom of the transparent protective ring 5, and two cleaning mechanisms 9 are fixedly connected to the annular seat 8.
[0023] As Figure 3As shown in the figure, a sliding seat 201 is slidably fitted on the processing seat 2. A workpiece seat 202 is fixedly connected to the sliding seat 201. An electric motor A203 is fixedly connected to the inner wall of the processing seat 2. The output end of the electric motor A203 is fixedly connected with a swing rod 204. The other end of the swing rod 204 is slidably fitted with the inner wall of the lower side of the sliding seat 201. Two annular grooves 205 are symmetrically formed in the outer circumference of the processing seat 2. An annular rack A206 is fixedly connected to the outer circumference of the processing seat 2. The electric motor A203 drives the swing rod 204 to rotate, so that the other end of the swing rod 204 slides in the sliding seat 201, thereby pushing the workpiece seat 202 connected to the sliding seat 201 out of the processing seat 2.
[0024] As Figure 4 shown in the figure, two sliders 301 are fixedly connected to the position of the lower end of the gantry 3 close to the processing seat 2. The sliders 301 are slidably fitted with the inner wall of the annular groove 205. Electric motors B302 are fixedly connected to the positions of both sides of the gantry 3 close to the lower end. The output ends of the electric motors B302 are fixedly connected with driving wheels 303. The driving wheels 303 are meshed and driven with the annular rack A206. Two rollers 304 are rotatably connected to the bottom surfaces of both ends of the gantry 3 in a symmetrical structure. The rollers 304 are in sliding contact with the base 1. Racks 305 are fixedly connected to both sides of the upper end of the gantry 3. The electric motors B302 drive the connected driving wheels 303 to rotate, so that the driving wheels 303 are meshed with the annular rack A206, thereby driving the gantry 3 to be adjusted to a suitable position. The rollers 304 make it more labor-saving when the gantry 3 rotates.
[0025] As Figure 5 shown in the figure, an electric motor C601 is fixedly connected to the top end of the lead screw 6. The electric motor C601 is fixedly connected to the top end of the gantry 3. A driving wheel 602 is fixedly connected to the position of the lead screw 6 close to the top end. A moving frame 603 is threadedly connected to the outer wall of the lead screw 6. The other end of the moving frame 603 is fixedly connected to the transparent protective ring 5. The electric motor C601 drives the connected lead screw 6 to rotate, so that the lead screw 6 drives the transparent protective ring 5 connected to the moving frame 603 to move downward. The lead screw 6 can drive the transparent protective ring 5 to move up and down, facilitating the loading and unloading of workpieces.
[0026] As Figure 6As shown, the transmission mechanism 7 includes a transmission rod 701. Both ends of the transmission rod 701 are rotatably connected to the inner wall of the gantry 3. A plurality of transmission teeth 702 are rotatably connected to the inner wall of the top end of the transmission rod 701 in an annular structure. A tension spring 703 is fixedly connected between the transmission teeth 702 and the transmission rod 701. An open-slot gear 704 is rotatably connected to the outer wall of the top end of the transmission rod 701. The tooth grooves on the inner wall of the open-slot gear 704 are movably meshed and transmitted with the transmission teeth 702. The open-slot gear 704 is meshed and transmitted with the driving wheel 602. The tension spring 703 enables the transmission teeth 702 not to mesh with the open-slot gear 704 when the transparent protective ring 5 moves downward.
[0027] A rotating sleeve 705 is slidably fitted on the outer wall of the transmission rod 701. The rotating sleeve 705 is rotatably connected to the moving frame 603. A driven wheel 706 is fixedly connected to the rotating sleeve 705. When the lead screw 6 drives the transparent protective ring 5 to move upward and reset, the driving wheel 602 connected to the lead screw 6 will drive the open-slot gear 704 to rotate. At this time, the tooth grooves on the inner wall of the open-slot gear 704 will mesh with the transmission teeth 702, thereby driving the transmission rod 701 connected to the transmission teeth 702 to rotate, causing the transmission rod 701 to drive the driven wheel 706 connected to the rotating sleeve 705 to rotate, and enabling the driven wheel 706 to drive the annular seat 8 connected to the annular rack B801 to rotate.
[0028] A transparent protective ring 5 is provided on the gantry 3, which can block outside the machining tool and the workpiece during machining, effectively preventing flying chips, coolant or other machining substances from harming the operator. The transparent protective ring 5 isolates the tool and the workpiece, avoiding accidental splashing or collision during the machining process and ensuring the safety of the operator. In addition, from the perspective of the convenience of machining operations, the operator can view the machining situation in real time through the transparent protective ring 5 and make adjustments quickly when problems occur, thereby improving the machining quality and efficiency.
[0029] As Figure 7 shown, an annular rack B801 is fixedly connected to the inner circle of the annular seat 8. The annular rack B801 is meshed and transmitted with the driven wheel 706.
[0030] As Figure 8 shown, the cleaning mechanism 9 includes two fixing frames 901. The bottom ends of the fixing frames 901 are fixedly connected to the annular seat 8. A sponge rod 902 is fixedly connected to the fixing frames 901. The sponge rod 902 is in sliding contact with the transparent protective ring 5.
[0031] A universal joint 903 is rotatably connected to a fixed bracket 901 near the gantry 3. One end of the universal joint 903 is fixedly connected to a reciprocating lead screw 904. A self-cleaning ring 905 is slidably fitted on the reciprocating lead screw 904. The self-cleaning ring 905 is in sliding contact with the sponge rod 902. The other end of the universal joint 903 is fixedly connected to an electric push rod 906. The other end of the electric push rod 906 is fixedly connected to a transmission wheel 907. The transmission wheel 907 is meshed and driven with a rack 305. The electric push rod 906 enables the transmission wheel 907 not to mesh with the rack 305 when the transparent protective ring 5 moves upward. When the transparent protective ring 5 moves downward, the electric push rod 906 drives the connected transmission wheel 907 to move to a position where it can mesh with the rack 305. Then, when the transparent protective ring 5 moves downward, the transmission wheel 907 meshes with the rack 305, thereby driving the reciprocating lead screw 904 connected to the universal joint 903 to rotate, and thus driving the self-cleaning ring 905 to reciprocate up and down to clean the chips attached to the outside of the sponge rod 902.
[0032] Working principle: When machining a workpiece is required, first, the motor A 203 drives the swing rod 204 to rotate, causing the other end of the swing rod 204 to slide within the slide block 201, thereby pushing the workpiece seat 202 connected to the slide block 201 out of the machining seat 2. After placing the workpiece on the workpiece seat 202 and fixing it, the workpiece seat 202 returns to the machining seat 2. Then, when machining, the gantry 3 is rotated to an appropriate angle. The motor B 302 drives the connected drive wheel 303 to rotate, causing the drive wheel 303 to mesh with the annular rack A 206, thereby driving the gantry 3 to adjust to an appropriate position. Then, the motor C 601 drives the connected lead screw 6 to rotate, causing the lead screw 6 to drive the transparent protective ring 5 connected to the moving frame 603 to move downward, blocking the outside of the machining equipment 4 and the workpiece to intercept and block flying chips, etc. When the transparent protective ring 5 moves downward, the electric push rod 906 drives the connected transmission wheel 907 to move to a position where it can mesh with the rack 305. Then, when the transparent protective ring 5 moves downward, the transmission wheel 907 meshes with the rack 305, thereby driving the reciprocating lead screw 904 connected to the universal joint 903 to rotate, and thus driving the self-cleaning ring 905 to reciprocate up and down to clean the chips attached to the outside of the sponge rod 902. After processing is completed, when the lead screw 6 drives the transparent protective ring 5 to move upward and reset, the driving wheel 602 connected to the lead screw 6 will drive the slotted gear 704 to rotate. At this time, the tooth grooves on the inner wall of the slotted gear 704 will engage with the transmission teeth 702, thereby driving the transmission rod 701 connected to the transmission teeth 702 to rotate, causing the transmission rod 701 to drive the driven wheel 706 connected to the rotating sleeve 705 to rotate, causing the driven wheel 706 to drive the annular seat 8 connected to the annular rack B801 to rotate, enabling the sponge rod 902 on the annular seat 8 to clean both the inner and outer sides of the transparent protective ring 5, cleaning the chips and cutting fluid adhering to the inner wall of the transparent protective ring 5, and ensuring the transparency of the transparent protective ring 5.
[0033] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, various changes and improvements will occur to the present invention, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A CNC gantry vertical compound machine tool, comprising a base (1), characterized in that: A processing seat (2) is fixedly connected to the base (1), a gantry (3) is arranged above the processing seat (2), a processing device (4) is installed on the gantry (3), a transparent protective ring (5) is arranged on the outside of the gantry (3), a screw rod (6) is rotatably connected to one side of the gantry (3), a transmission mechanism (7) is rotatably connected to the gantry (3) on one side of the screw rod (6), an annular seat (8) is rotatably connected to the bottom of the transparent protective ring (5), and two cleaning mechanisms (9) are fixedly connected to the annular seat (8).
2. A CNC gantry vertical compound machine tool according to claim 1, characterized in that: A slide seat (201) is slidably provided on the processing seat (2), a workpiece seat (202) is fixedly connected to the slide seat (201), a motor A (203) is fixedly provided on the inner wall of the processing seat (2), a swing rod (204) is fixedly provided at the output end of the motor A (203), the other end of the swing rod (204) is slidably provided on the inner wall of the lower side of the slide seat (201), two annular grooves (205) are symmetrically provided on the outer circumference of the processing seat (2), and an annular rack A (206) is fixedly provided on the outer circumference of the processing seat (2).
3. A CNC gantry vertical compound machine tool according to claim 2, characterized in that: Two sliders (301) are fixedly connected and arranged at positions near the processing seat (2) at the lower end of the gantry (3), and the sliders (301) are slidably matched with the inner wall of the annular groove (205). Motors B (302) are fixedly connected and arranged at positions near the lower end of both sides of the gantry (3). A driving wheel (303) is fixedly connected and arranged at the output end of the motor B (302). The driving wheel (303) is meshed with the annular rack A (206) for transmission. The bottom surfaces of both ends of the gantry (3) are symmetrically structured and rotatably connected with two rollers (304). The rollers (304) are slidably contacted with the base (1), and racks (305) are fixedly connected and arranged on both sides of the upper end of the gantry (3).
4. A CNC gantry vertical compound machine tool according to claim 3, characterized in that: A motor C (601) is fixedly connected to the top of the screw rod (6), and the motor C (601) is fixedly connected to the top of the gantry (3). A driving wheel (602) is fixedly connected to a position near the top of the screw rod (6). A movable frame (603) is threadedly connected to the outer wall of the screw rod (6), and the other end of the movable frame (603) is fixedly connected to the transparent protective ring (5).
5. The CNC gantry vertical compound machine tool according to claim 4, characterized in that: The transmission mechanism (7) comprises a transmission rod (701), the two ends of the transmission rod (701) being rotatably connected to the inner wall of the gantry (3), the inner wall of the top end of the transmission rod (701) being in an annular structure and rotatably connected to a plurality of transmission teeth (702), a tension spring (703) being fixedly connected between the transmission teeth (702) and the transmission rod (701), a slotted gear (704) being rotatably connected to the outer wall of the top end of the transmission rod (701), the tooth grooves on the inner wall of the slotted gear (704) being movably meshed with the transmission teeth (702) for transmission, and the slotted gear (704) being meshed with the driving wheel (602) for transmission.
6. The CNC gantry vertical compound machine tool according to claim 5, characterized in that: The outer wall of the transmission rod (701) is provided with a rotating sleeve (705) in a sliding cooperation manner. The rotating sleeve (705) is rotatably connected to the moving frame (603). A driven wheel (706) is fixedly connected to the rotating sleeve (705).
7. The CNC gantry vertical compound machine tool according to claim 6, characterized in that: An annular rack B (801) is fixedly connected to the inner circle of the annular seat (8), and the annular rack B (801) is meshed with the driven wheel (706) for transmission.
8. The CNC gantry vertical compound machine tool according to claim 7, characterized in that: The cleaning mechanism (9) comprises two fixing frames (901), the bottom ends of the fixing frames (901) being fixedly connected to the annular seat (8), the fixing frames (901) being fixedly connected to a sponge rod (902), and the sponge rod (902) being in sliding contact with the transparent protective ring (5).
9. The CNC gantry vertical compound machine tool according to claim 8, characterized in that: A universal joint (903) is rotatably connected to the fixed frame (901) near the gantry (3); a reciprocating screw rod (904) is fixedly connected to one end of the universal joint (903); a self-cleaning ring (905) is slidably matched to the reciprocating screw rod (904); the self-cleaning ring (905) is slidably contacted with the sponge rod (902); an electric push rod (906) is fixedly connected to the other end of the universal joint (903); a transmission wheel (907) is fixedly connected to the other end of the electric push rod (906); the transmission wheel (907) is meshed with the rack (305) for transmission.
Citation Information
Patent Citations
A high-speed CNC gantry vertical and horizontal drilling and milling composite machine tool
CN116713815B