Composite cleaning cloth and preparation method thereof
By adding polyester composite silk and polyester monofilament to the veil fabric of the cleaning cloth, the existing cleaning cloth has insufficient decontamination and wiping ability when dealing with stubborn stains and hair, achieving better water absorption and decontamination effects.
Patent Information
- Application Number
- CN202510532914.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-25
- Publication Date
- 2025-06-10
AI Technical Summary
Existing cleaning cloths are inadequate in removing and wiping their stains and hairs when dealing with stubborn stains and hairs.
A composite cleaning cloth containing polyester composite silk and polyester monofilament is used to treat stubborn dirt and hair through polyester monofilament, thereby improving water absorption and decontamination.
It significantly improves the water absorption and decontamination ability of the cleaning cloth, can effectively deal with stubborn dirt and hair, and significantly improves the cleaning effect.
Smart Images
Figure CN120119378A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of cleaning cloth fabrics, and particularly relates to a composite cleaning cloth and a preparation method thereof. Background Art
[0002] The cloth for cleaning, that is, the cleaning cloth, is a cloth used for wiping the surface of cleaning objects, such as a dishcloth, a mopping cloth, etc. in the conventional sense. In the prior art, the cleaning cloth for single-sided use generally has a bottom yarn and a face yarn. The face yarn has a soft woolen structure and is used for wiping and cleaning objects. The face yarn of this kind of cleaning cloth is soft and has good water absorption, but for stubborn stains, hairs, etc., its decontamination and wiping ability is still lacking.
[0003] Therefore, based on the above situation, the present application further designs and improves the cleaning cloth in the prior art. Summary of the Invention
[0004] In view of the above deficiencies in the prior art, the present invention provides a composite cleaning cloth and a preparation method thereof. The face yarn fabric thereof contains polyester-polyamide composite filaments and polyester monofilaments, which can significantly improve the water absorption and decontamination ability of the cleaning cloth. At the same time, the polyester monofilaments can be used to handle stubborn dirt and hairs, and the cleaning effect is good.
[0005] The present invention is solved by the following technical solutions.
[0006] A composite cleaning cloth includes a bottom yarn and a face yarn. The bottom yarn and the face yarn include the following raw materials and parts by weight: Bottom yarn: 11 to 15 parts of polyester; 4 to 6 parts of polypropylene; Face yarn: 63 to 67 parts of polyester-polyamide composite filaments; 15 to 19 parts of polyester monofilaments.
[0007] In a preferred embodiment, in the bottom yarn, the polyester is 150 - 300d / 48F polyester and 300d / 576 polyester, and the 300d / 576 polyester is used as the tying yarn; the polypropylene is 150 - 300d polypropylene.
[0008] In a preferred embodiment, in the face yarn, the polyester-polyamide composite filaments are 150 - 300d / 144 polyester-polyamide composite filaments, and the weight ratio of polyester to polyamide in the polyester-polyamide composite filaments is 3.8 - 4.1.
[0009] The preparation method of the composite cleaning cloth in the present application includes the following steps: S10: One 150 - 300d / 48F polyester and one 150 - 300d polypropylene are fed into the same yarn feeding port through their respective yarn feeders for the bottom yarn, and two 150 - 300d / 144 polyester-polyamide composite filaments and one 0.5 - 0.05mm polyester monofilament are fed into the same yarn feeding port through their respective yarn feeders for the face yarn; S20: Weave the veil and the base yarn in S10, and additionally perform the weaving process with the wire tying structure. The wire for tying is 300d / 576 polyester. S30: Obtain the rough product of the cleaning cloth, perform dyeing and finishing, and high-temperature sizing treatment to obtain the cleaning cloth. The shrinkage force of the base yarn is controlled within 3% - 5%.
[0010] In a preferred embodiment, in step S10, the weight parts of both 150 - 300d / 48F polyester and 150 - 300d polypropylene are 5 parts, and the weight part of the 300d / 576 polyester is 8 parts; in step S20, the weight part of the 150 - 300d / 144 polyester-polyamide composite filament is 65 parts, and the weight part of the polyester monofilament is 17 parts.
[0011] In a preferred embodiment, the weight ratio of polyester to polyamide in the 150 - 300d / 144 polyester-polyamide composite filament is 4.
[0012] In a preferred embodiment, the base yarn and the veil are woven on a circular loom. In step S20, the veil and the base yarn are woven by the 1 + 3 structure process. The 1 + 3 structure process is as follows: the needle arrangement is CACBC. The C needle hooks the base yarn, and the A and B needles hook the veil to form loops. For the corresponding knife grooves, no knife is arranged at the C position, and knives are arranged at the A and B positions. After the veil forms loops, the corresponding knife is used to cut it into fluffy yarn. The machine speed is 14 revolutions / min, the tension of the veil is 3.5 KN, and the frequency conversion frequency is 35 HZ.
[0013] In a preferred embodiment, the warp and weft density ratio of the woven fabric is 1:1 or 2:1 or 3:1. The finished warp and weft density is 23×12 needles per inch or 24:24 needles per inch or 30:10 needles per inch. The width of the fabric is 150 cm, and the gram weight per square meter is 500 g / m².
[0014] In a preferred embodiment, in step S30, the process parameters of the high-temperature sizing are as follows: the width is 150 + 1 cm, the gram weight is 470 - 570 s / m², the sizing speed is 7 - 9 meters per minute, and the sizing temperature is 130 ± 5 °C.
[0015] Compared with the prior art, the present invention has the following beneficial effects: It provides a composite cleaning cloth and its preparation method. The veil fabric contains polyester-polyamide composite filaments and polyester monofilaments, which can significantly improve the water absorption and dirt removal ability of the cleaning cloth. At the same time, the polyester monofilament can be used to deal with stubborn dirt and hair, and the cleaning effect is good. Brief Description of the Drawings
[0016] Figure 1 It is a schematic flow chart of the preparation method in this application. Detailed Embodiments
[0017] The following combines the attached Figure 1The specific embodiments will be used to further describe the present invention in detail. Example 1
[0018] Weave the base yarn and the face yarn on a circular loom.
[0019] When feeding the base yarn, one 150d / 48F polyester drawn texturized yarn and one 150d polypropylene are fed into the same yarn feeding port through their respective yarn feeders, and 300d / 576 polyester is used for tying the yarn. When feeding the face yarn, two 150d / 144 polyester-polyamide composite yarns and one 0.5mm polyester monofilament are fed into the same yarn feeding port through their respective yarn feeders.
[0020] Weaving: The base yarn and the face yarn are woven on a circular loom, adopting a 1+3 weave process, and adding a tying yarn weave process. 300d / 576 polyester is used for tying the yarn. The 1+3 weave process is as follows: The needle arrangement is CACBC. The C needle hooks the base yarn, the A needle and the B needle hook the face yarn to form loops, and no knife is arranged at the C position of the corresponding knife groove, while knives are arranged at the A position and the B position. When the face yarn forms loops, the corresponding knife is used to cut it into plush yarn. The weaving speed is 14 revolutions per minute, the tension of the face yarn is 3.5 KN, and the frequency conversion frequency is 35 HZ.
[0021] Dyeing and finishing: It includes vat preparation, calendaring, pre-shrinking, pre-setting, fiber opening, dyeing, and setting in sequence. Environmentally friendly dyes are used for dyeing. The final product has unique style, good color fastness, good moisture absorption, drainage, softness, and good detergency.
[0022] Antibacterial treatment: Adopt post-treatment technology to achieve antibacterial effect by adding nano-silver ion antibacterial additives to the fabric.
[0023] High-temperature sizing: The base layer of this product is sized through processes such as sizing preparation, sizing dipping, and drying, enhancing the fabric's body and increasing its hardness. At the same time, the width, square gram weight of the product are controlled by adjusting the width, front roller speed, and tension. The width is 150 + 1 cm, the gram weight is 470 g / m², the sizing speed is 7 meters per minute, and the sizing temperature is 125 °C.
[0024] Inspection and winding: Check problems such as the cleanliness of the fabric surface, warp breakage rate, and weft breakage rate. When winding, record data such as width, square gram weight, meterage, and weight. The shrinkage force of the base yarn of this cleaning cloth is within 4%.
[0025] In this example, the weight fractions of raw materials in the production process of the composite cleaning cloth are as follows: 5 parts of 150d / 48F polyester, 5 parts of 150d polypropylene, 8 parts of 300d / 576 polyester, 65 parts of 150d / 144 polyester-polyamide composite yarn, and 17 parts of 0.5mm polyester monofilament; the weight ratio of polyester to polyamide in the 150d / 144 polyester-polyamide composite yarn is 4.
[0026] The obtained product passed the inspection. The water absorption rate of the veil is 6 times that of the cotton cleaning cloth. While having good water absorption and dirt removal capabilities, it can also handle stubborn dirt and hair well, with good cleaning effects. The reason is the addition of polyester monofilaments. The texture of the polyester monofilaments is relatively hard, and they have good effects in wiping stubborn stains and picking up hair. Example Two
[0027] Weave the base yarn and the veil on a circular loom.
[0028] When feeding the base yarn, one 230d / 48F polyester drawn texturing yarn and one 240d polypropylene are each fed into the same yarn feeding port through their respective yarn feeders; when feeding the veil, two 220d / 144 polyester-polyamide composite filaments and one 0.1mm polyester monofilament are each fed into the same yarn feeding port through their respective yarn feeders.
[0029] Weaving: The base yarn and the veil are woven on a circular loom, adopting a 1+3 fabric structure process and adding a tying yarn fabric structure process. The tying yarn uses 300d / 576 polyester. The 1+3 fabric structure process is as follows: The needle arrangement is CACBC. The C needle hooks the base yarn, and the A needle and the B needle hook the veil to form loops. The corresponding knife groove at position C is not arranged with a knife, while positions A and B are arranged with knives. When the veil forms loops, use the corresponding knife to cut it into plush yarn. The weaving speed is 14 revolutions per minute, the tension of the veil is 3.5 KN, and the frequency conversion frequency is 35 HZ.
[0030] Dyeing and finishing: Sequentially including vat preparation, leveling, pre-shrinking, pre-setting, fibrillating, dyeing, and setting. Use environmentally friendly dyes for dyeing. The final product has a unique style, good color fastness, good moisture absorption, drainage, softness, and good dirt removal properties, etc.
[0031] Antibacterial treatment is carried out using post-treatment technology, and the antibacterial effect is achieved by adding nano-silver ion antibacterial additives to the fabric.
[0032] High-temperature sizing: Through processes such as sizing preparation, sizing dipping, and drying, the base layer of this product is sized to enhance the fabric's body and increase the fabric's hardness. At the same time, control the fabric's width, square gram weight by adjusting the width, front roller speed, and tension. The width is 150 + 1 cm, the gram weight is 570 s / m², the sizing speed is 8 meters per minute, and the sizing temperature is 130 °C.
[0033] Inspection and winding: Check problems such as the cleanliness of the fabric surface, warp breakage rate, and weft breakage rate. Record data such as width, square gram weight, meterage, and weight during winding. The shrinkage force of the base yarn of this cleaning cloth is within 3%.
[0034] In this example, the weight fractions of the raw materials in the production process of the composite cleaning cloth are as follows: 6 parts of 230d / 48F polyester, 6 parts of 240d polypropylene, 9 parts of 300d / 576 polyester, 67 parts of 220d / 144 polyester-polyamide composite filaments, 18 parts of 0.1mm polyester monofilaments; the weight ratio of polyester to polyamide in the 150d / 144 polyester-polyamide composite filaments is 4.
[0035] The obtained product passes the inspection. The water absorption rate of the veil is 6 times that of the cotton cleaning cloth. While having good water absorption and dirt removal capabilities, it can also handle stubborn dirt and hair well, with good cleaning effect. The reason is the addition of polyester monofilament. The texture of the polyester monofilament is relatively hard, and it has good effect on wiping stubborn stains and picking up hair. Example 3
[0036] Weave the base yarn and the veil on a circular loom.
[0037] When feeding the base yarn, one 300d / 48F polyester drawn texturized yarn and one 300d polypropylene are fed into the same yarn feeding port through their respective yarn feeders, and the tying yarn is 300d / 576 polyester. When feeding the veil, two 300d / 144 polyester-polyamide composite yarns and one 0.05mm polyester monofilament are fed into the same yarn feeding port through their respective yarn feeders.
[0038] Weaving: The base yarn and the veil are woven on a circular loom, adopting a 1+3 weave process and an additional tying yarn weave process, with the tying yarn being 300d / 576 polyester. The 1+3 weave process is as follows: The needle arrangement is CACBC. The C needle hooks the base yarn, and the A and B needles hook the veil to form loops. The corresponding knife groove at the C position is not arranged with a knife, while the A and B positions are arranged with knives. After the veil forms loops, it is cut into plush yarn with the corresponding knife. The weaving speed is 14 revolutions per minute, the tension of the veil is 3.5KN, and the frequency conversion frequency is 35HZ.
[0039] Dyeing and finishing: In sequence, it includes vat preparation, leveling, pre-shrinking, pre-setting, fiber opening, dyeing, and setting. It is dyed with environmentally friendly dyes. The final product has a unique style, good color fastness, good moisture absorption, drainage, softness, and dirt removal capabilities.
[0040] Antibacterial treatment is carried out using post-treatment technology, and the antibacterial effect is achieved by adding nano silver ion antibacterial additives to the fabric.
[0041] High-temperature sizing: Through processes such as sizing solution preparation, sizing dipping, and drying, the base layer of this product is sized to enhance the fabric's bone feeling and increase the fabric's hardness. At the same time, the width, square gram weight of the product are controlled by adjusting the width, front roller speed, and tension. The width is 150+1cm, the gram weight is 520s / m², the sizing speed is 9 meters per minute, and the sizing temperature is 135°C.
[0042] Inspection and winding: Check problems such as the cleanliness of the fabric surface, warp breakage rate, and weft breakage rate. When winding, record data such as width, square gram weight, meterage, and weight. The shrinkage force of the base yarn of this cleaning cloth is within 5%.
[0043] In this embodiment, the weight fractions of raw materials in the production process of the composite cleaning cloth are as follows: 5 parts of 300d / 48F polyester, 5 parts of 300d polypropylene, 8 parts of 300d / 576 polyester, 63 parts of 300d / 144 polyester-polyamide composite filament, and 15 parts of 0.05mm polyester monofilament; the weight ratio of polyester to polyamide in the 300d / 144 polyester-polyamide composite filament is 4.
[0044] The obtained product passes the test. The water absorption rate of the surface yarn is 6 times that of the cotton cleaning cloth. While having good water absorption and dirt removal capabilities, it can also handle stubborn dirt and hair well, and has a good cleaning effect. The reason is the addition of polyester monofilament. The texture of the polyester monofilament is relatively hard, and it has a good effect on wiping stubborn stains and picking up hair.
[0045] In the above embodiments, the weaving adopts the 1+3 weave process, and the 1+1 or 2+2 weaving process can also be adopted according to needs. For example, for different weaving processes, the warp and weft density ratio of the woven fabric is 1:1 or 2:1 or 3:1, the finished warp and weft density is 23×12 needles per inch or 24:24 needles per inch or 30:10 needles per inch, the width is 150 cm, and the square gram weight is 500 g / m².
[0046] For the composite cleaning cloth in the above embodiments, using the wire tying process and polypropylene raw material as the bottom, through post-treatment sizing and high-temperature setting, the hardness of the bottom can be increased, making the product not easily deformed, and the shrinkage rate is reduced to within 3%. Using the polyester-polyamide composite filament can improve the water absorption and dirt removal capabilities, and at the same time, using polyester monofilament can handle stubborn dirt and hair.
[0047] The protection scope of the present invention includes but is not limited to the above embodiments. The protection scope of the present invention is subject to the claims, and any substitutions, deformations, and improvements that are easily conceivable by those skilled in the art to this technology fall within the protection scope of the present invention.
Claims
1. A composite cleaning cloth, comprising a bottom yarn and a surface yarn, characterized in that: The bottom yarn and the top yarn include the following raw materials and weight parts: Bottom yarn: Polyester 11~15 parts; Polypropylene 4~6 parts; veil: Polyester-nylon composite yarn 63-67 parts; Polyester monofilament 15~19 parts.
2. A composite cleaning cloth according to claim 1, characterized in that: In the base yarn, the polyester is 150~300d / 48F polyester and 300d / 576 polyester, wherein 300d / 576 polyester is used as binding wire; and the polypropylene is 150~300d polypropylene.
3. A composite cleaning cloth according to claim 1, characterized in that: In the veil, the polyester-nylon composite yarn is a 150-300d / 144 polyester-nylon composite yarn, and the weight ratio of polyester to nylon in the polyester-nylon composite yarn is 3.8-4.
1.
4. The method for preparing the composite cleaning cloth according to any one of claims 1 to 3, characterized in that: The following steps are involved: S10: The bottom yarn is one strand of 150~300d / 48F polyester and one strand of 150~300d polypropylene, which are fed into the same yarn feeding port through their respective yarn feeders; the top yarn is two strands of 150~300d / 144 polyester-nylon composite yarn and one strand of 0.5~0.05mm polyester monofilament, which are fed into the same yarn feeding port through their respective yarn feeders; S20: weaving the face yarn and the bottom yarn in S10, and weaving them by binding wire weaving process, and the binding wire is 300d / 576 polyester; S30: obtaining a rough cleaning cloth product, performing dyeing and finishing, and high-temperature sizing treatment to obtain a cleaning cloth, wherein the shrinkage force of the base yarn is controlled within 3% to 5%.
5. The method for preparing the composite cleaning cloth according to claim 4, characterized in that: In step S10, the weight proportions of 150-300d / 48F polyester and 150-300d polypropylene are both 5 parts, and the weight proportion of 300d / 576 polyester is 8 parts; In the step S20, the weight proportion of the 150-300d / 144 polyester-nylon composite yarn is 65 parts, and the weight proportion of the polyester monofilament is 17 parts.
6. The method for preparing the composite cleaning cloth according to claim 5, characterized in that: The weight ratio of polyester to nylon in the 150-300d / 144 polyester-nylon composite yarn is 4.
7. The method for preparing the composite cleaning cloth according to claim 6, characterized in that: In step S20, the face yarn and the bottom yarn are woven by a 1+3 weave process, wherein the 1+3 weave process is as follows: the needle arrangement is CACBC, the C needle hooks the bottom yarn, the A needle and the B needle hook the face yarn to form a loop, and the corresponding knife groove C position does not have a knife arrangement, while the A position and the B position have knives. When the face yarn is formed into a loop, it is cut into velvet yarn with the corresponding knife. The machine speed is 14 rpm, the face yarn tension is 3.5KN, and the frequency conversion frequency is 35HZ.
8. The method for preparing the composite cleaning cloth according to claim 7, characterized in that: The warp and weft density ratio of the woven fabric is 1:1 or 2:1 or 3:1, the warp and weft density of the finished product is 23×12 needles / inch or 24:24 needles / inch or 30:10 needles / inch, the width is 150cm, and the square gram weight is 500g / m².
9. The method for preparing the composite cleaning cloth according to claim 4, characterized in that: In step S30, the process parameters of high temperature sizing are as follows: width 150+1 cm, gram weight 470~570s / m², sizing speed 7~9 m / min, and sizing temperature 130±5°C.