Integrated processing device for producing anti-condensation terminal box

Abstract

The invention relates to the field of terminal box production, in particular to an integrated processing device for anti-condensation terminal box production. The invention aims to provide the integrated processing device for producing the anti-condensation terminal box, which is accurate in processing and convenient to adjust the posture of the box body, so that welding and anti-condensation construction are convenient to integrate. The integrated processing device for producing the anti-condensation terminal box comprises a mounting frame, and first linear electric sliding rails are fixedly connected to the left positions of the upper side wall and the lower side wall of the mounting frame. According to the invention, four main frames of the terminal box are installed at the erection mechanism firstly, so that the basic position of the terminal box is accurate, meanwhile, the mode of fixing the four main frames can prevent position deviation during subsequent installation of the side frames, the assembly precision is guaranteed, and the terminal box can be assembled by matching with a placement mechanism, a second annular electric slide rail and a numerical control program. And the posture of the terminal box at the placing mechanism can be quickly and accurately changed.

Description

Technical Field

[0001] The present invention relates to the field of terminal box production, and in particular to an integrated processing device for the production of anti-condensation terminal boxes. Background Art

[0002] Inside boxes that integrate electrical control such as terminal boxes, distribution boxes, and switch cabinets, there are various live working components installed. When they are in different environments, they will be affected by the environment. One of the environmental impacts on cabinets such as terminal boxes is humidity. Moisture from the outside will penetrate through the welds and assembly gaps of the box body, causing water vapor condensation to form dew inside the box. These dews drip along the inner wall of the box onto the electrical components in live working, which can easily lead to short circuits and fires. Therefore, at present, the anti-condensation operation for such boxes mostly uses anti-condensation glue to seal the welds or assembly gaps of the box body.

[0003] However, at present, the design, processing, and assembly processes of boxes such as terminal boxes are basically carried out manually. That is, manually use various cutting, bending, and other equipment to produce parts of the box body, and then manually weld. Although there is a certain assembly sequence, anti-condensation construction has not been added when designing the assembly process. As a result, subsequent boxes need to be separately subjected to anti-condensation construction. And the current anti-condensation construction is also difficult to disassemble the box body that has been welded. This leads to more anti-condensation glue application construction on the visible and operable welds or assembly gaps during the current anti-condensation construction, resulting in anti-condensation construction on other invisible inner welds or assembly gaps. Moreover, the current manual welding operation method has insufficient accuracy, resulting in too large welds and assembly gaps. Even after such boxes undergo anti-condensation construction, it is still necessary to frequently maintain the inside of the box to ensure normal humidity.

[0004] For the box body of a small terminal box, manual operation has a certain degree of feasibility. However, the structure of the box body has restricted the manual welding and assembly methods. For the box body of a large terminal box, there are great inconveniences in manual welding assembly and anti-condensation construction, such as the posture of the box body being difficult to adjust during the processing process.

[0005] Therefore, it is necessary to develop an integrated processing device for the production of anti-condensation terminal boxes to solve the above problems. Summary of the Invention

[0006] In order to overcome the disadvantages of low manual operation accuracy, difficult adjustment of the box body posture, resulting in difficulties in welding and anti-condensation construction and insufficient processing quality when producing terminal boxes at present, the technical problem to be solved is: to provide an integrated processing device for the production of anti-condensation terminal boxes that enables precise processing, is convenient for adjusting the box body posture, and facilitates the integration of welding and anti-condensation construction.

[0007] An integrated processing device for the production of an anti-condensation terminal box, comprising an installation frame. At the left positions of the upper and lower side walls of the installation frame, first linear electric slide rails are fixedly connected. Between the moving parts of the first linear electric slide rails, a first annular electric slide rail is fixedly connected. On the right side of the moving part of the first annular electric slide rail, a hollow frame is fixedly connected. In the middle of the right side of the installation frame, a second annular electric slide rail is fixedly connected. On the left side of the moving part of the second annular electric slide rail, a rotating frame is fixedly connected; a displacement mechanism is arranged on the right side of the hollow frame, and a commutation mechanism is arranged at the displacement mechanism; a switching mechanism is arranged between the commutation mechanism and the displacement mechanism, and the switching mechanism is driven by the commutation mechanism to perform a flipping motion; a mounting mechanism is detachably arranged at the switching mechanism, and the mounting mechanism is used for mounting the four main frames of the terminal box; a processing mechanism is arranged under the commutation mechanism; a placing mechanism is arranged on the left side of the rotating frame, and a fixing mechanism is arranged at the placing mechanism.

[0008] Preferably, the displacement mechanism comprises a second linear electric slide rail, which is respectively fixedly connected to the front and rear positions on the right side surface of the hollow frame. Between the moving parts of the second linear electric slide rail, a vertical moving frame is fixedly connected. Above the right side of the vertical moving frame, a third linear electric slide rail is fixedly connected. On the right side of the moving part of the third linear electric slide rail, a horizontal moving frame is fixedly connected.

[0009] Preferably, the commutation mechanism comprises a commutation frame, which is rotatably connected to the lower side of the horizontal moving frame. In the middle of the horizontal moving frame, a commutation motor is fixedly connected. Between the output shaft of the commutation motor and the rotating shaft structure of the commutation frame, there is a transmission pair. The switching mechanism is arranged between the commutation frame and the horizontal moving frame, and the processing mechanism is arranged under the commutation frame.

[0010] Preferably, the switching mechanism comprises guide sleeves. There are two groups of four guide sleeves. Two of the guide sleeves are installed at the front and rear positions on the upper side of the horizontal moving frame, and two of the guide sleeves are installed on the front and rear sides of the commutation frame. Inside the guide sleeves, synchronous motors are fixedly connected. The output shafts of the synchronous motors are fixedly connected with gears. Guide rods are slidably sleeved inside the lower two guide sleeves. Inside the guide rods, toothed belts are fixedly connected. At the lower sides of the guide rods, two mounting boxes are fixedly connected respectively. Inside the mounting boxes, electromagnets are fixedly connected.

[0011] Preferably, the mounting mechanism comprises a mounting plate, and holes for installing fasteners are opened at the mounting plate. Two mounting sleeves are slidably sleeved at the guide rods respectively. The mounting sleeves are both structures with positioning holes inside. The mounting plates are respectively fixedly connected to the outer layers of the mounting sleeves. The armatures of the electromagnets can extend into the positioning hole structures of the mounting sleeves to fix the positions.

[0012] Preferably, the processing mechanism includes a fourth linear electric slide rail, which is fixedly connected to the lower side of the commutation frame. A moving frame is fixedly connected to the lower side of the moving part of the fourth linear electric slide rail. A steering motor is fixedly connected to the lower side of the moving frame. A mounting seat is fixedly connected to the lower side of the output shaft of the steering motor. An angle adjustment motor is fixedly connected to the mounting seat. An angle adjustment frame is fixedly connected to the output shaft of the angle adjustment motor. A mounting flange is fixedly connected to the lower side of the angle adjustment frame, and a welding gun or a glue gun head can be installed on the mounting flange.

[0013] Preferably, the placing mechanism includes a fifth linear electric slide rail, which is fixedly connected to the left side of the rotating frame. An extension frame is fixedly connected to the moving part of the fifth linear electric slide rail. A rotating motor is fixedly connected to the left side of the extension frame. A placing frame is fixedly connected to the output shaft of the rotating motor, and the placing frame has a structure with a through groove opened on the left side.

[0014] Preferably, the fixing mechanism includes electric push rods, which are respectively fixedly connected to the front and rear positions on the right side of the lower surface of the placing frame, and clamping frames are fixedly connected to the outer ends of the telescopic parts of the electric push rods.

[0015] Preferably, a force measuring component is further included, and the force measuring components are respectively arranged at the inner side positions of the clamping frames. Pressure sensors are fixedly connected to the inner sides of the clamping frames, and contact plates are fixedly connected to the detection surfaces of the pressure sensors.

[0016] 1. By first installing the four main frames of the terminal box at the erection mechanism, the present invention can make the basic position of the terminal box accurate. At the same time, fixing the four main frames can prevent position deviation during the subsequent installation of the side frames, ensuring the assembly accuracy. Then, the installed terminal box frame structure is fixed by the placing mechanism. Combining the rotation of the placing mechanism and the inclination adjustment of the second annular electric slide rail, and cooperating with the numerical control program, the attitude of the terminal box at the placing mechanism can be quickly and accurately changed.

[0017] 2. By adopting the combined movement of the first linear electric slide rail, the first annular electric slide rail, the displacement mechanism and the commutation mechanism, and through the precise control of the numerical control program, and cooperating with the action fine-tuning of the processing mechanism itself, the present invention can improve the degree of intelligence and automation in the production process of the terminal box and reduce the assembly errors caused by manual operation.

[0018] 3. By adopting the cooperation of the switching mechanism and the erection mechanism, the present invention enables the switching mechanism to be controllably loaded and unloaded with the erection mechanism, enables the switching mechanism to switch whether it is driven by the flipping of the reversing frame, so that the switching mechanism and the processing mechanism can be switched to work. It can not only enable the switching mechanism to adjust the posture of the terminal box, but also switch to the processing mechanism for processing operations, and both are driven by the combined movement of the first linear electric slide rail, the first annular electric slide rail, the displacement mechanism and the reversing mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a first three-dimensional structure schematic diagram of the present invention.

[0020] Figure 2 It is a second three-dimensional structure schematic diagram of the present invention.

[0021] Figure 3 It is a third three-dimensional structure schematic diagram of the present invention.

[0022] Figure 4 It is a partial three-dimensional structure schematic diagram of the present invention.

[0023] Figure 5 It is a three-dimensional structure schematic diagram of the guide sleeve part of the present invention.

[0024] Figure 6 It is a three-dimensional structure schematic diagram of the guide rod part of the present invention.

[0025] Figure 7 It is a three-dimensional structure schematic diagram of the installation box part of the present invention.

[0026] Figure 8 It is a three-dimensional structure schematic diagram of the erection mechanism part of the present invention.

[0027] Figure 9 It is a three-dimensional structure schematic diagram of the processing mechanism part of the present invention.

[0028] Figure 10 It is a first three-dimensional structure schematic diagram of the placement mechanism part of the present invention.

[0029] Figure 11 It is a second three-dimensional structure schematic diagram of the placement mechanism part of the present invention.

[0030] Figure 12 It is a three-dimensional structure schematic diagram of the placement rack part of the present invention.

[0031] Wherein: 1 - mounting frame, 2 - first linear electric slide rail, 3 - first annular electric slide rail, 4 - hollow frame, 5 - second annular electric slide rail, 6 - rotating frame, 7 - displacement mechanism, 8 - commutation mechanism, 9 - switching mechanism, 10 - erection mechanism, 11 - processing mechanism, 12 - placement mechanism, 13 - fixing mechanism, 71 - second linear electric slide rail, 72 - vertical moving frame, 73 - third linear electric slide rail, 74 - horizontal moving frame, 81 - commutation frame, 82 - commutation motor, 83 - transmission pair, 91 - guide sleeve, 92 - synchronous motor, 93 - gear, 94 - guide rod, 95 - toothed belt, 96 - mounting box, 97 - electromagnet, 101 - erection plate, 102 - erection sleeve, 111 - fourth linear electric slide rail, 112 - moving frame, 113 - orientation adjustment motor, 114 - mounting seat, 115 - angle adjustment motor, 116 - angle adjustment frame, 117 - mounting flange, 118 - welding torch, 119 - glue gun head, 121 - fifth linear electric slide rail, 122 - extension frame, 123 - rotation motor, 124 - placement frame, 131 - electric push rod, 132 - clamping frame, 14 - force measuring component, 141 - pressure sensor, 142 - contact plate. Detailed implementation mode

[0032] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments, but it is not intended to limit the present invention.

[0033] Embodiment 1, as Figures 1 - 3As shown in the figure, an integrated processing device for the production of an anti-condensation terminal box includes an installation frame 1, a first linear electric slide rail 2, a first annular electric slide rail 3, a hollow frame 4, a second annular electric slide rail 5, a rotating frame 6, a displacement mechanism 7, a commutation mechanism 8, a switching mechanism 9, a mounting mechanism 10, a processing mechanism 11, a placement mechanism 12 and a fixing mechanism 13. At the left positions of the upper and lower side walls of the installation frame 1, first linear electric slide rails 2 are fixedly connected. The first linear electric slide rails 2 are horizontally arranged from left to right, and the first linear electric slide rails 2 are synchronously controlled by a numerical control system. Between the moving parts of the first linear electric slide rails 2, a first annular electric slide rail 3 is fixedly connected. The rotation axis of the moving part of the first annular electric slide rail 3 is parallel to the traveling line of the first linear electric slide rail 2. The first annular electric slide rail 3 is synchronously controlled by a numerical control system. On the right side of the moving part of the first annular electric slide rail 3, a hollow frame 4 is fixedly connected. The hollow frame 4 has a structure with a rectangular opening. The hollow frame 4 rotates under the drive of the first annular electric slide rail 3. In the middle of the right side of the installation frame 1, a second annular electric slide rail 5 is fixedly connected. The rotation axis of the second annular electric slide rail 5 is collinear with the axis of the first annular electric slide rail 3. On the left side of the moving part of the second annular electric slide rail 5, a rotating frame 6 is fixedly connected. The rotating frame 6 rotates under the drive of the second annular electric slide rail 5. On the right side of the hollow frame 4, there is a displacement mechanism 7. At the displacement mechanism 7, there is a commutation mechanism 8. The commutation mechanism 8 moves in the front-back and up-down directions under the drive of the displacement mechanism 7. Between the commutation mechanism 8 and the displacement mechanism 7, there is a switching mechanism 9. The switching mechanism 9 performs a flipping motion under the drive of the commutation mechanism 8. After being controlled, the switching mechanism 9 can be switched to a state where it does not perform a flipping motion under the drive of the commutation mechanism 8. At the switching mechanism 9, a mounting mechanism 10 is detachably installed. The mounting mechanism 10 is used to mount the four main frames of the terminal box. Below the commutation mechanism 8, there is a processing mechanism 11. The processing mechanism 11 is used for numerically controlled welding and anti-condensation construction of the terminal box. On the left side of the rotating frame 6, there is a placement mechanism 12. The placement mechanism 12 is used to place the terminal box during the processing and drive it to rotate to change its posture. At the placement mechanism 12, there is a fixing mechanism 13. The fixing mechanism 13 is used to fix the terminal box placed at the placement mechanism 12. The rectangular opening structure of the hollow frame 4 is used to enable the first annular electric slide rail 3, the hollow frame 4 and the displacement mechanism 7 installed thereon to cross over the placement mechanism 12, the fixing structure and the terminal box placed thereon when the terminal box is at the placement mechanism 12, and enable the processing mechanism 11 to perform full-coverage processing on the terminal box. The rotation axes of the first annular electric slide rail 3 and the second annular electric slide rail 5 are the processing central axes of this integrated processing device for the production of an anti-condensation terminal box.

[0034] As Figure 2As shown in the figure, the displacement mechanism 7 includes a second linear electric slide rail 71, a vertical moving frame 72, a third linear electric slide rail 73, and a horizontal moving frame 74. The second linear electric slide rails 71 are respectively fixedly connected to the front and rear positions on the right side of the hollow frame 4. The second linear electric slide rails 71 are both controlled synchronously by the numerical control system. The second linear electric slide rails 71 are both vertically arranged. A vertical moving frame 72 is fixedly connected between the moving parts of the second linear electric slide rails 71. The vertical moving frame 72 is a gantry structure. The gantry structure of the vertical moving frame 72 is used to keep the hollow structure of the hollow frame 4 open. A third linear electric slide rail 73 is fixedly connected above the right side of the vertical moving frame 72. The third linear electric slide rail 73 is horizontally arranged in the front-rear direction. The third linear electric slide rail 73 is controlled by the numerical control system. A horizontal moving frame 74 is fixedly connected to the right side of the moving part of the third linear electric slide rail 73. The commutation mechanism 8 is arranged at the right side position of the horizontal moving frame 74.

[0035] Controlling the second linear electric slide rail 71 can change the centripetal height of the vertical moving frame 72, the third linear electric slide rail 73, the horizontal moving frame 74, and the commutation mechanism 8. Controlling the third linear electric slide rail 73 can change the eccentric distance of the horizontal moving frame 74 and the commutation mechanism 8. By numerically controlling and integrating the movements of the first annular electric slide rail 3, the second linear electric slide rail 71, and the third linear electric slide rail 73, the switching mechanism 9 and the processing mechanism 11 can perform full-angle displacement on one of the front and rear planes on the processing central axis of the integrated processing device for the production of the anti-condensation terminal box.

[0036] As Figure 4 As shown in the figure, the commutation mechanism 8 includes a commutation frame 81, a commutation motor 82, and a transmission pair 83. The commutation frame 81 is rotatably connected to the lower side of the horizontal moving frame 74. A commutation motor 82 is fixedly connected to the middle of the horizontal moving frame 74. The commutation motor 82 is controlled by the numerical control system. A transmission pair 83 is arranged between the output shaft of the commutation motor 82 and the rotating shaft structure of the commutation frame 81. The transmission pair 83 is a worm and worm gear reducer. The switching mechanism 9 is arranged between the commutation frame 81 and the horizontal moving frame 74. The processing mechanism 11 is arranged below the commutation frame 81.

[0037] Start the commutation motor 82. The commutation motor 82 will drive the commutation frame 81 to make a selection through the transmission pair 83, thereby driving the processing mechanism 11 to rotate. If the switching mechanism 9 is in an assembled state with the erection mechanism 10 at this time, the commutation frame 81 will drive the switching mechanism 9 and the erection mechanism 10 to flip. If the control switching mechanism 9 is in a disassembled state with the erection mechanism 10, the commutation frame 81 will not drive the switching mechanism 9 to rotate. When the commutation frame 81 can only drive the processing mechanism 11 to rotate, the operation of the commutation motor 82 can be controlled numerically, so that the commutation frame 81 can drive the processing mechanism 11 to rotate to an angle with the processing central axis of this integrated processing device for the production of anti-condensation terminal boxes, and then the processing mechanism 11 can be controlled to perform more forms of processing. When the commutation frame 81 can drive the switching mechanism 9 to flip, the commutation frame 81 can drive the erection mechanism 10 and the terminal box installed thereon to flip, so that the commutation frame 81 can drive the terminal box to flip and lift through the displacement mechanism 7, and the flipped terminal box is placed at the placement mechanism 12, so that the placement posture of the terminal box can be changed, and more surface layers of the terminal box can be processed.

[0038] As Figures 4 - 8 shown, the switching mechanism 9 includes a guide sleeve 91, a synchronous motor 92, a gear 93, a guide rod 94, a toothed belt 95, an installation box 96 and an electromagnet 97. There are two groups of four guide sleeves 91. Two guide sleeves 91 are installed at the front and rear positions on the upper side of the transverse movement frame 74, and two guide sleeves 91 are installed on the front and rear sides of the commutation frame 81. Each guide sleeve 91 is vertically arranged. A synchronous motor 92 is fixedly connected inside each guide sleeve 91. The synchronous motors 92 are all controlled by the numerical control system and are synchronously controlled among the synchronous motors 92. The output shafts of the synchronous motors 92 are all fixedly connected with gears 93. Guide rods 94 are slidably sleeved inside the two lower guide sleeves 91. Toothed belts 95 are fixedly connected inside the guide rods 94. The toothed belts 95 are respectively matched with the adjacent gears 93 below, and the toothed belts 95 can be matched with the gears 93 above. Two installation boxes 96 are fixedly connected to the lower sides of the guide rods 94. Electromagnets 97 are fixedly connected inside the installation boxes 96. The electromagnets 97 are controlled by the numerical control system.

[0039] When the guide rod 94 is inside the lower guide sleeve 91, the switching mechanism 9 will be driven by the reversing frame 81 to flip at this time. If the erection mechanism 10 is in an assembled state with the guide rod 94 at this time, when the reversing frame 81 flips, the reversing frame 81 will drive the lower guide sleeve 91 to flip, thereby driving the guide rod 94 and the erection mechanism 10 to flip, and then driving the terminal box installed at the erection mechanism 10 to flip, so as to change the placement state of the terminal box; control the operation of the synchronous motor 92, so that the synchronous motor 92 drives the gear 93 to rotate, and the gear 93 drives the toothed belt 95 engaged with it to move upward, thereby driving the guide rod 94 to move upward, so that the guide rod 94 enters the upper guide sleeve 91 until the guide rod 94 is completely disengaged from the cooperation with the lower guide sleeve 91. At this time, when the reversing frame 81 drives the lower guide sleeve 91 to flip, the lower guide sleeve 91 will not drive the guide rod 94 to flip because it is disengaged from the cooperation with the guide rod 94, so that the guide rod 94 is disengaged from its position, and the processing mechanism 11 can rotate through the reversing frame 81 to facilitate the processing operation of the terminal box.

[0040] As Figure 4 and Figure 8 shown, the erection mechanism 10 includes an erection plate 101 and an erection sleeve 102. The number of erection plates 101 is four. The erection plates 101 are all L-shaped structures. Holes for installing fasteners are provided at the erection plates 101. Two erection sleeves 102 are slidably sleeved on the guide rod 94. The erection sleeves 102 are all structures with positioning holes inside. The erection plates 101 are respectively fixedly connected to the outer layer of the erection sleeve 102. The armature of the electromagnet 97 can extend into the positioning hole structure of the erection sleeve 102 to fix the position. When the erection sleeve 102 is assembled on the guide rod 94, the intersection center point of the crossing of the erection plates 101 is collinear with the processing central axis.

[0041] The erection sleeves 102 can be respectively sleeved on the guide rod 94, so that the positioning hole structure of the erection sleeve 102 corresponds to the armature structure of the electromagnet 97. Then control the operation of the electromagnet 97, so that the armatures of the electromagnet 97 respectively extend into the positioning hole structures of the erection sleeves 102 to fix the guide rod 94 and the erection sleeves 102. At this time, the distance and relative position of the erection sleeves 102 are fixed, serving the purpose of precise positioning when installing the main beam of the terminal box subsequently; then the four main frames of the terminal box are respectively installed at the erection plates 101 through fasteners.

[0042] As Figure 9As shown in the figure, the processing mechanism 11 includes a fourth linear electric slide rail 111, a moving frame 112, an orientation adjustment motor 113, a mounting seat 114, an angle adjustment motor 115, an angle adjustment frame 116, a mounting flange 117, a welding gun 118, and a glue gun head 119. The fourth linear electric slide rail 111 is fixedly connected to the lower side of the reversing frame 81. The fourth linear electric slide rail 111 is controlled by a numerical control system. The fourth linear electric slide rail 111 is horizontally arranged in the left-right direction. The lower side of the moving part of the fourth linear electric slide rail 111 is fixedly connected to a moving frame 112. The moving frame 112 is L-shaped. The lower side of the moving frame 112 is fixedly connected to an orientation adjustment motor 113. The orientation adjustment motor 113 is vertically arranged. The orientation adjustment motor 113 is a self-locking reduction motor controlled by a numerical control system. The lower side of the output shaft of the orientation adjustment motor 113 is fixedly connected to a mounting seat 114. An angle adjustment motor 115 is fixedly connected to the mounting seat 114. The angle adjustment motor 115 is a double-axis self-locking reduction motor controlled by a numerical control system. An angle adjustment frame 116 is fixedly connected to the output shaft of the angle adjustment motor 115. The lower side of the angle adjustment frame 116 is fixedly connected to a mounting flange 117. The mounting flange 117 can be installed with a welding gun 118 or a glue gun head 119. In addition, more types of welding components and glue feeding components can be installed at the mounting flange 117 to cope with different forms of welding and anti-condensation operations. The angle adjustment motor 115 is used to adjust the inclination angle of the welding gun 118 or the glue gun head 119 installed at the mounting flange 117. The orientation adjustment motor 113 is used to adjust the orientation angle of the angle adjustment motor 115 and the welding gun 118 or the glue gun head 119 installed at the mounting flange 117, so that the welding gun 118 or the glue gun head 119 installed at the mounting flange 117 can be adjusted in orientation in all directions and change multiple inclination angles, so that the welding gun 118 or the glue gun head 119 can perform various forms and structures of welding and anti-condensation construction on the inside and outside of the terminal box.

[0043] After the attitude adjustment of the terminal box is completed and it is placed and fixed, the operation of the angle adjustment motor 115 and the orientation adjustment motor 113 can be controlled by the numerical control system. At the same time, with the combined movement of the first linear electric slide rail 2, the first annular electric slide rail 3, the second annular electric slide rail 5, the displacement mechanism 7, the reversing mechanism 8, the processing mechanism 11, and the placement mechanism 12, the welding gun 118 or the glue gun head 119 can perform various forms and structures of welding and anti-condensation construction on the inside and outside of the terminal box; when the upper side of the terminal box needs to face downward for attitude adjustment during the assembly and erection of the guide rod 94 and the sleeve 102, the fourth linear electric slide rail 111 can be controlled to move the moving frame 112 and its accessories to the left as a whole, so that the moving frame 112 and its accessories will not contact the components of the placement mechanism 12.

[0044] Such as Figures 10 - 12As shown in the figure, the placement mechanism 12 includes a fifth linear electric slide rail 121, an extension frame 122, a rotary motor 123, and a placement frame 124. The fifth linear electric slide rail 121 is fixedly connected to the left side of the rotary frame 6. The fifth linear electric slide rail 121 is vertically arranged and controlled by a numerical control system. An extension frame 122 is fixedly connected to the moving part of the fifth linear electric slide rail 121. A rotary motor 123 is fixedly connected to the left side of the extension frame 122. The rotary motor 123 is a self-locking reduction motor controlled by a numerical control system. A placement frame 124 is fixedly connected to the output shaft of the rotary motor 123. The placement frame 124 has a structure with a through groove on the left side. The through groove structure of the placement frame 124 is used to enable the guide rod 94 to enter the through groove of the placement frame 124 to position the terminal box when the upper side of the terminal box needs to face downward for attitude adjustment during the assembly and erection of the sleeve 102 on the guide rod 94.

[0045] By controlling the rotation of the rotary motor 123, the rotary motor 123 can drive the placement frame 124 to rotate, thereby changing the horizontal plane angle of the terminal box placed thereon; by controlling the operation of the fifth linear electric slide rail 121, the extension frame 122 can be lifted or lowered, thereby driving the rotary motor 123 and the placement frame 124 to be lifted or lowered to adjust the height of the terminal box placed thereon so that the center point of the terminal box can be collinear with the processing central axis.

[0046] As Figures 10 - 12 shown in the figure, the fixing mechanism 13 includes an electric push rod 131 and a clamping frame 132. The electric push rods 131 are respectively fixedly connected to the front and rear positions on the right side of the lower surface of the placement frame 124. The electric push rods 131 are controlled by a numerical control system. The telescopic parts of the electric push rods 131 face the front and rear directions respectively. Clamping frames 132 are fixedly connected to the outer ends of the telescopic parts of the electric push rods 131. The clamping frames 132 are used to clamp and fix the terminal box.

[0047] By controlling the operation of the electric push rod 131, the electric push rod 131 will drive the clamping frame 132 to move, so that the clamping frame 132 can clamp or release the terminal box between them.

[0048] As Figure 11 shown in the figure, it further includes a force measuring component 14. The force measuring component 14 includes a pressure sensor 141 and a contact plate 142. The force measuring component 14 is respectively arranged at the inner side position of the clamping frame 132. The force measuring component 14 is used to detect the force of the clamping frame 132 fixing the terminal box, and can accurately control the thrust of the electric push rod 131, avoiding position deviation due to insufficient clamping force on the outer periphery of the terminal box and also avoiding surface damage caused by excessive clamping force on the outer periphery of the terminal box. Pressure sensors 141 are fixedly connected to the inner sides of the clamping frames 132. The detection surfaces of the pressure sensors 141 all face the inner side. Contact plates 142 are fixedly connected to the detection surfaces of the pressure sensors 141.

[0049] The pressure sensor 141 can detect the clamping force of the clamping frame 132 driven by the electric push rod 131 on the outer periphery of the terminal box and control it within an accurate clamping force range.

[0050] Embodiment 2, as Figures 1 - 12 shown, the integrated processing device for the production of the anti-condensation terminal box and the assembly welding and installation method of the terminal box: Centrally install the four main frames of the terminal box at the erection plate 101 respectively, and then install the two side end faces of the four main frames to form a main frame structure of the terminal box. At this time, the center point of the main frame structure of the terminal box is collinear with the processing central axis. Subsequently, control the first linear electric slide rail 2 by the numerical control system to drive the guide rod 94 to move to the right along the processing central axis, so that the terminal box is positioned above the placement rack 124, and make the center point of the main frame structure of the terminal box collinear with the rotation axis of the rotation motor 123. At this time, the fifth linear electric slide rail 121 can be controlled to drive the placement rack 124 to move upward, and the upward movement value is numerical control data, and the data source is the thickness of the main frame of the terminal box designed and measured, so that the upper side of the placement rack 124 contacts the lower side of the terminal box frame structure. Then, the fixing component can be controlled to fix the main frame structure of the terminal box at the placement rack 124, so that the center point of the main frame structure of the terminal box, the processing central axis and the intersection point of the rotation axis of the rotation motor 123 are at the same point; At this time, the electromagnet 97 can be controlled to attract its armature, and the synchronous motor 92 can be controlled to operate, so that the synchronous motor 92 drives the guide sleeve 91 to disengage from the assembly with the erection sleeve 102, and the guide rod 94 disengages from the cooperation with the lower guide sleeve 91. Then, the displacement mechanism 7 is controlled to make the reversing frame 81 and the processing mechanism 11 move upward, and at the same time, the first linear electric slide rail 2 is controlled to move to the left, so that the processing mechanism 11 partially withdraws from the space above the terminal box; At this time, the pre-assembly of the plate parts on the upward-facing side of the terminal box can be carried out, that is, the plate parts on the upward-facing side of the terminal box are installed and locally positioned and welded manually. After the local positioning welding is completed, the combined movement of the first linear electric slide rail 2, the first annular electric slide rail 3, the second annular electric slide rail 5, the displacement mechanism 7, the reversing mechanism 8, the processing mechanism 11 and the placement mechanism 12 can be controlled by the numerical control system to perform automatic full-angle welding on this installation surface of the terminal box; In addition, different assembly welding sequences can be designed according to different forms of terminal boxes; After the assembly welding of one side of the terminal box is completed, the attitude adjustment of the terminal box on the upward-facing side can be carried out for the assembly welding of other sides.

[0051] The attitude adjustment method of the integrated processing device for the production of the anticoagulation dew terminal box for the terminal box: Control the first linear electric slide rail 2 to make the guide rod 94 run to the position directly above the erection sleeve 102. Then control the synchronous motor 92 to operate, so that the guide rod 94 disengages from the upper guide sleeve 91 and cooperates with the lower guide sleeve 91. At this time, the guide rod 94 will penetrate into the erection sleeve 102. Then control the electromagnet 97 to fix the guide rod 94 and the erection sleeve 102. Subsequently, control the reversing motor 82 to operate, so that the reversing motor 82 drives the reversing frame 81 and the lower guide sleeve 91 to flip, so that the guide sleeve 91 drives the guide rod 94 and the terminal box to perform a vertical flip. Then control the operation of the first linear electric slide rail 2 to make the center point of the terminal box collinear with the rotation axis of the rotation motor 123. Then control the operation of the fifth linear electric slide rail 121 to make the placement frame 124 contact the bottom end of the terminal box and fix it, forming an attitude with one end face facing upward; In addition, the rotation motor 123 can also be controlled to drive the placement frame 124 to rotate 180 degrees and then perform a vertical flip, so that the other end face of the terminal box faces upward; In addition, when the guide rod 94 and the erection sleeve 102 are in the assembled state, the reversing motor 82 can not be controlled to flip, and the first annular electric slide rail 3 can be controlled to operate, so that the guide rod 94 drives the center of the terminal box to rotate around the processing central axis, with a rotation angle of 90 degrees each time, and then send it to the placement frame 124 for placement and fixation, so that all the surface layers of the terminal box can face upward; When the upper side of the terminal box needs to face downward for attitude adjustment when the guide rod 94 is assembled into the erection sleeve 102, the fourth linear electric slide rail 111 can be controlled to make the moving frame 112 and its accessories move to the left as a whole, so that the moving frame 112 and its accessories do not contact the components of the placement mechanism 12; In this way, the purpose of automatically adjusting the attitude of the terminal box is achieved.

[0052] The anticoagulation dew construction method for the welds and assembly gaps of the terminal box by the integrated processing device for the production of the anticoagulation dew terminal box: According to the assembly sequence of the terminal box production, when it is necessary to perform anticoagulation dew construction on the welds and assembly gaps first and then perform subsequent assembly, after the welds are cooled, the welding gun 118 can be disassembled from the mounting flange 117, and a glue gun head 119 can be installed at the mounting flange 117, and the glue source pipeline can be connected. The glue source pipeline can be laid out along the structure of the integrated processing device for the production of the anticoagulation dew terminal box; Then, according to the design data of the terminal box production, the same as the above welding method, control the orientation, inclination angle or other attitudes of the terminal box, and the same as the above welding method, control the operation mode of the processing mechanism 11, so that the glue gun head 119 performs anticoagulation dew construction on the welds and assembly gaps.

[0053] Although the present disclosure has been described with respect to only a limited number of embodiments, those skilled in the art who benefit from the present disclosure will understand that various other embodiments can be designed without departing from the scope of the present invention. Accordingly, the scope of the present invention should be limited only by the appended claims.

Claims

1. An integrated processing device for producing an anti-condensation terminal box, comprising a mounting frame (1), characterized in that: The left positions of the upper and lower side walls of the installation frame (1) are both fixedly connected to first linear electric slide rails (2); a first annular electric slide rail (3) is fixedly connected between the moving parts of the first linear electric slide rail (2); a hollow frame (4) is fixedly connected to the right side of the moving part of the first annular electric slide rail (3); a second annular electric slide rail (5) is fixedly connected to the middle of the right side of the installation frame (1); and a rotating frame (6) is fixedly connected to the left side of the moving part of the second annular electric slide rail (5); A displacement mechanism (7) is provided on the right side of the hollow frame (4), and a reversing mechanism (8) is provided at the displacement mechanism (7); A switching mechanism (9) is provided between the reversing mechanism (8) and the displacement mechanism (7), and the switching mechanism (9) is driven by the reversing mechanism (8) to perform a flipping motion; The switching mechanism (9) is provided with a mounting mechanism (10) in a detachable manner, and the mounting mechanism (10) is used to mount four main frames of the terminal box; A processing mechanism (11) is provided on the lower side of the reversing mechanism (8); A placement mechanism (12) is provided on the left side of the rotating frame (6), and a fixing mechanism (13) is provided on the placement mechanism (12).

2. An integrated processing device for producing an anti-condensation terminal box according to claim 1, characterized in that: The displacement mechanism (7) comprises a second linear electric slide rail (71), the second linear electric slide rail (71) being fixedly connected to the front and rear sides of the right side surface of the hollow frame (4), a vertical moving frame (72) being fixedly connected between the moving parts of the second linear electric slide rail (71), a third linear electric slide rail (73) being fixedly connected to the upper right side of the vertical moving frame (72), and a transverse moving frame (74) being fixedly connected to the right side of the moving part of the third linear electric slide rail (73).

3. An integrated processing device for producing an anti-condensation terminal box according to claim 2, characterized in that: The reversing mechanism (8) comprises a reversing frame (81), the reversing frame (81) is rotatably connected to the lower side of the transverse frame (74), a reversing motor (82) is fixedly connected to the middle of the transverse frame (74), a transmission pair (83) is provided between the output shaft of the reversing motor (82) and the rotating shaft structure of the reversing frame (81), the switching mechanism (9) is provided between the reversing frame (81) and the transverse frame (74), and the processing mechanism (11) is provided on the lower side of the reversing frame (81).

4. The integrated processing device for producing an anti-condensation terminal box according to claim 3, characterized in that: The switching mechanism (9) comprises a guide sleeve (91), wherein the guide sleeve (91) has two groups of four, two guide sleeves (91) are installed at the front and rear positions of the upper side of the transverse frame (74), and two guide sleeves (91) are installed at the front and rear sides of the reversing frame (81), the inner sides of the guide sleeves (91) are fixedly connected to a synchronous motor (92), and the output shafts of the synchronous motors (92) are fixedly connected to a gear (93), the two lower guide sleeves (91) are slidably sleeved with guide rods (94), the inner sides of the guide rods (94) are fixedly connected to a toothed belt (95), and the lower sides of the guide rods (94) are fixedly connected to two installation boxes (96), and the installation boxes (96) are fixedly connected to an electromagnet (97).

5. The integrated processing device for producing an anti-condensation terminal box according to claim 4, characterized in that: The mounting mechanism (10) comprises a mounting plate (101), each of which is provided with a hole for installing a fastener, and each of which is slidably mounted on the guide rod (94), and each of which is provided with a positioning hole inside. The mounting plates (101) are respectively fixedly connected to the outer layer of the mounting sleeves (102), and the armature of the electromagnet (97) can extend into the positioning hole structure of the mounting sleeves (102) to fix the position.

6. An integrated processing device for producing an anti-condensation terminal box according to claim 5, characterized in that: The processing mechanism (11) comprises a fourth linear electric slide rail (111), the fourth linear electric slide rail (111) is fixedly connected to the lower side of the reversing frame (81), the lower side of the moving part of the fourth linear electric slide rail (111) is fixedly connected to a moving frame (112), the lower side of the moving frame (112) is fixedly connected to a direction adjustment motor (113), the lower side of the output shaft of the direction adjustment motor (113) is fixedly connected to a mounting seat (114), the mounting seat (114) is fixedly connected to an angle adjustment motor (115), the output shaft of the angle adjustment motor (115) is fixedly connected to an angle adjustment frame (116), the lower side of the angle adjustment frame (116) is fixedly connected to a mounting flange (117), and the mounting flange (117) can be mounted with a welding gun (118) or a glue gun head (119).

7. An integrated processing device for producing an anti-condensation terminal box according to claim 6, characterized in that: The placement mechanism (12) comprises a fifth linear electric slide rail (121), the fifth linear electric slide rail (121) is fixedly connected to the left side of the rotating frame (6), an extension frame (122) is fixedly connected to the moving part of the fifth linear electric slide rail (121), a rotating motor (123) is fixedly connected to the left side of the extension frame (122), a placement frame (124) is fixedly connected to the output shaft of the rotating motor (123), and the placement frame (124) is a structure with a through slot on the left side.

8. An integrated processing device for producing an anti-condensation terminal box according to claim 7, characterized in that: The fixing mechanism (13) comprises an electric push rod (131), the electric push rod (131) being fixedly connected to the front and rear positions of the right side of the lower side of the placement rack (124), respectively, and the outer ends of the telescopic parts of the electric push rod (131) are fixedly connected to the clamping rack (132).

9. An integrated processing device for producing an anti-condensation terminal box according to claim 8, characterized in that: It also includes force measuring components (14), the force measuring components (14) are respectively arranged at the inner side of the clamping frame (132), the inner side of the clamping frame (132) is fixedly connected to a pressure sensor (141), and the detection surface of the pressure sensor (141) is fixedly connected to a contact plate (142).

Images