Electronic connector assembly equipment with detection system and detection method thereof

Abstract

The invention relates to the technical field of switch packaging combination, in particular to electronic connector assembling equipment with a detection system and a detection method thereof, and the electronic connector assembling equipment comprises a multi-station table body, a feeding disc, a feeding assembly, a primary placement assembly, a secondary placement assembly and a crimping device, the feeding disc, the feeding assembly, the primary placing assembly, the secondary placing assembly and the crimping device are arranged at the four corners of the multi-station table body in an array mode, the feeding assembly comprises a screening disc and a discharging disc connected with the screening disc, and the multi-station table body comprises a table body, a rotary disc arranged at the top end of the table body and crimping tables fixed to the four corners of the top end of the table body. The preliminary placing assembly comprises a sliding frame and a sliding block arranged in the sliding frame, a sliding rail is fixed to the inner side wall of the sliding frame, a user can conveniently conduct feeding in time, a limiting block structure is arranged on a limiting plate, fixing and limiting of a material plate are facilitated, transverse and vertical movement can be conducted, materials at different positions on the material plate can be sucked, and the material plate can be conveniently placed. Meanwhile, placement is carried out, and the automation function is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of switch packaging combinations, and particularly to an electronic connector assembly device with a detection system and its detection method. Background Art

[0002] In the era of the rapid development of modern manufacturing, the tactile switch, as a commonly used component in electronic devices, has an expanding production scale and continuous growth in market demand. However, in the existing process of feeding, packaging, and fixing tactile switches, the degree of automation is generally low. Many enterprises still rely heavily on manual feeding operations, which not only have low efficiency but also high labor costs. Due to the large individual differences in manual operations, it is difficult to ensure the consistency and accuracy of each feeding, resulting in uneven product quality and a high defective rate.

[0003] Although some semi - automated devices have been put into use, manual intervention is still required in the connection of each link, and a coherent and efficient production line cannot be formed. For example, when transporting the components of the tactile switch to the packaging and fixing position, manual assistance is often required to adjust the position and posture, which seriously affects the improvement of production efficiency and is also difficult to meet the requirements of large - scale and high - quality production. In addition, the low degree of automation makes it difficult to collect and monitor data during the production process, and it is impossible to effectively analyze and adjust the production status in a timely manner, further restricting the improvement of production efficiency and product quality; and after long - term use of the existing multi - station structure, the deflection error will gradually accumulate, resulting in misalignment between the stations and the external structure, and it is necessary for staff to correct the error within a specified time, lacking the function of detecting the accurate position of the stations. Summary of the Invention

[0004] Technical Problems to be Solved Aiming at the above - mentioned drawbacks of the prior art, the present invention provides an electronic connector assembly device with a detection system and its detection method, which can effectively solve the problems in the prior art.

[0005] Technical Solutions To achieve the above objectives, the present invention is realized through the following technical solutions: The present invention provides an electronic connector assembly device with a detection system and its detection method, including a multi-station table body, a loading tray, a feeding component, a preliminary placement component, a secondary placement component, and a crimping device. The loading tray, the feeding component, the preliminary placement component, the secondary placement component, and the crimping device are arranged in an array at the four corners of the multi-station table body. The feeding component includes a screening tray and a discharging tray connected to the screening tray. The multi-station table body includes a table body, a turntable arranged at the top of the table body, and crimping platforms fixed at the four corners of the top of the table body. The preliminary placement component includes a sliding frame and a slider arranged inside the sliding frame. A slide rail is fixed on the inner side wall of the sliding frame, and the slider is clamped on the slide rail. A connecting platform is fixed on the outer side of the slider, and the outer side of the connecting platform is fixedly connected to a primary adsorption block. The secondary placement component includes a vertical sliding table, a vertical sliding frame arranged inside the vertical sliding table, and a horizontal sliding table fixed at the top of the vertical sliding frame. The horizontal sliding table is fixedly connected to a horizontal sliding frame inside. The outer side of the top of the horizontal sliding frame is fixedly connected to a connecting frame, and the outer side of the connecting frame is fixedly connected to a secondary adsorption block. The crimping device includes a crimping frame, a hydraulic cylinder arranged at the top of the crimping frame, and a crimping frame connected to the output end of the hydraulic cylinder. The bottom end of the crimping frame is fixedly connected to a crimping plate. A light reflection device is arranged on the crimping platform, and laser emission modules and receiving modules are arranged on both sides of the bottom ends of the primary adsorption block and the secondary adsorption block.

[0006] Further, the screening tray is of a vacuum structure, and one end of it is connected to the discharge port of the loading tray. Two rows and six columns of notches are arranged at the top of each crimping platform and the bottom end of the connecting platform, and a row of six notches is opened at the top of the discharging tray.

[0007] Further, an air rod is fixed on the side wall of the sliding frame, the output end of the air rod is fixedly connected to the side wall of the slider, and the top end of the primary adsorption block is kept in communication with an external high-pressure air source through an air pipe. The outer side wall of the sliding frame is fixedly connected through a support frame.

[0008] Further, one end of the secondary adsorption block is kept in communication with an external high-pressure air source through an air pipe, and a limiting plate is arranged at the bottom end of the secondary adsorption block. A material plate is placed on the top end of the limiting plate. A plurality of limiting block structures are arranged on the top end of the limiting plate, and a plurality of accessories are arranged on the material plate. The material plate structure arranged on the limiting plate can facilitate the user to feed materials in a timely manner. By arranging the limiting block structures on the limiting plate, it is convenient to fix and limit the material plate. The characteristic of being able to move horizontally and vertically can suck and place the materials at different positions on the material plate, realizing the automated function.

[0009] Further, both the vertical sliding table and the horizontal sliding table are pneumatic reciprocating execution structures, and telescopic cylinder structures in the vertical direction are arranged in both the connecting frame and the connecting platform.

[0010] Further, the bottom end of the crimping frame is fixedly connected to the outer side of the table body through a positioning frame. A groove is formed in the middle of the crimping frame, and a stud is arranged in the groove. The bottom end of the stud is fixedly connected to the crimping plate. The user can drive through the hydraulic cylinder at the top according to the stepping gap of the turntable, and press down the crimping frame-stud-crimping plate to press down the encapsulation strip and the material structure of the first two processes, so as to achieve a fixing effect. The bottom of the crimping plate is provided with a double-row six-group crimping head structure, which is convenient for performing multiple crimping functions at a single time, realizing fast and automatic operation.

[0011] Further, winding devices are arranged at both the front and rear ends of the table body. Each winding device includes a side frame and a winding frame arranged outside one side of the side frame. A motor is arranged in the middle of each winding frame, and one end of the motor is electrically connected to a switch. The side frame is of a triangular frame structure.

[0012] Further, six crimping heads are fixedly arranged on the bottom side wall of the crimping plate.

[0013] Further, the bottom end of the turntable is fixedly connected to the output end of the stepping servo motor, and the winding device is arranged on the same side as the crimping device.

[0014] In this case, a detection method for an electronic connector assembly device with a detection system is also introduced. The detection method includes S1, determining the working frequencies of the turntable, the primary placement component, the secondary placement component, the air rod, and the crimping device; S2, starting the power end of the turntable to drive the four crimping tables with light reflection modules to rotate, turning on the power supplies of the primary placement component, the secondary placement component, and the crimping device, and starting the laser emission module; S3, irradiating the light reflection module of the crimping block through the laser emission module in the three structures in S2, and receiving the reflected light through the receiving module on the other side; S4, judging the error range, and adjusting the deflection speed of the turntable and the position of the crimping table according to the error range.

[0015] Beneficial effects The technical solution provided by the present invention has the following beneficial effects compared with the known public technologies: With the combined structure of the feeding tray - feeding component provided in the present invention, the user can perform rotational feeding through the spiral feeding tray structure. And through the combined structure of the sieve tray and the discharging tray, the user can perform combined arrangement of the components, which is convenient for subsequent feeding, adsorption and installation. In the primary placement component, the slider - connecting platform - primary adsorption block structure can be driven by the air rod structure on one side to move on the slide rail, adsorb the components on the discharging tray, and after lateral movement, move to the crimping table on this side. The primary adsorption block structure can pick up two rows and six columns of components at a time for placement. After the turntable rotates a quarter of a circle, it reaches the secondary placement component. The lateral sliding table on the outside can perform vertical movement on the vertical sliding table through the vertical sliding frame. The lateral sliding table can drive the lateral sliding frame - connecting frame to move horizontally inside. The secondary adsorption block can pick up the materials on the material plate and place them on the crimping table for secondary assembly to complete the secondary assembly.

[0016] In this device, the material plate structure provided on the limiting plate facilitates the user to feed in time. By setting the limiting block structure on the limiting plate, it is convenient for the fixation and limitation of the material plate. And the characteristics of being able to move horizontally and vertically can suck and place the materials at different positions on the material plate at the same time, realizing the automatic function.

[0017] In the final crimping device, the user can drive through the hydraulic cylinder at the top according to the step gap of the turntable, and press down the crimping frame - column head - crimping plate to press down the encapsulation strip and the material structure of the previous two processes to achieve the fixing effect. There are double - row and six - group crimping head structures at the bottom of the crimping plate, which is convenient for performing multiple crimping functions at a single time, realizing fast and automatic operation.

[0018] In this case, by setting a light reflection device at the top of the mobile multi - group crimping tables, the user can irradiate the light reflection device through the laser emission module in the primary adsorption block and the secondary adsorption block structures. The specific size of the reflection device is within the acceptable error range and reflects the light, which is received by the receiving module on one side. The error amount during the single - time deflection of each crimping table is determined through the offset and fed back to the controller to achieve data recording. The user can adjust according to the error data, which is convenient for the precise docking and crimping of the materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following - described drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0020] Figure 1 It is a schematic structural diagram of the present invention; Figure 2 Structural exploded view of the multi-functional table body and the loading tray of the present invention; Figure 3 Schematic structural diagram of the preliminary placement component and the feeding component in the present invention; Figure 4 Schematic structural diagram of the secondary placement component and the turntable in the present invention; Figure 5 Schematic structural diagram of the crimping device in the present invention; Figure 6 Schematic structural diagram of the winding device and the table body in the present invention; Figure 7 Light irradiation route diagram of the crimping table and the crimping device in the present invention.

[0021] The reference numerals in the figure respectively represent: 1. Multi-station table body; 11. Table body; 12. Turntable; 13. Material plate; 14. Crimping table; 15. Limiting plate; 2. Loading tray; 3. Feeding component; 31. Screening tray; 32. Discharge tray; 4. Preliminary placement component; 41. Slide carriage; 42. Slide rail; 43. Slide block; 44. Connecting table; 45. Primary adsorption block; 46. Air rod; 47. Air pipe; 48. Support frame; 5. Secondary placement component; 51. Vertical slide table; 52. Vertical slide carriage; 53. Horizontal slide table; 54. Horizontal slide carriage; 55. Connecting frame; 56. Secondary adsorption block; 6. Winding device; 61. Side frame; 62. Switch; 63. Winding frame; 64. Motor; 7. Crimping device; 71. Positioning frame; 72. Crimping frame; 73. Hydraulic cylinder; 74. Crimping frame; 75. Column head; 76. Crimping plate. Detailed implementation manners

[0022] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0023] The present invention will be further described below with reference to the embodiments.

[0024] Embodiment: An electronic connector assembly device with a detection system, referring to the attached Figure 1 - attached Figure 7, including a multi-station table body 1, a loading tray 2, a feeding assembly 3, a preliminary placement assembly 4, a secondary placement assembly 5 and a crimping device 7. The loading tray 2, the feeding assembly 3, the preliminary placement assembly 4, the secondary placement assembly 5 and the crimping device 7 are arranged in an array at the four corners of the multi-station table body 1. The feeding assembly 3 includes a sieve tray 31 and a discharge tray 32 connected to the sieve tray 31. The multi-station table body 1 includes a table body 11, a turntable 12 arranged at the top of the table body 11 and crimping platforms 14 fixed at the four corners of the top of the table body 11. A light reflection device is arranged on the crimping platforms 14, and laser emission modules and receiving modules are arranged on both sides of the bottom ends of the primary adsorption blocks 45 and the secondary adsorption blocks 56.

[0025] The preliminary placement assembly 4 includes a carriage 41 and a slider 43 arranged inside the carriage 41. A slide rail 42 is fixed on the inner side wall of the carriage 41, and the slider 43 is clamped on the slide rail 42. A connecting platform 44 is fixed on the outer side of the slider 43, and the outer side of the connecting platform 44 is fixedly connected to the primary adsorption block 45. The secondary placement assembly 5 includes a vertical slide 51, a vertical carriage 52 arranged inside the vertical slide 51 and a horizontal slide 53 fixed at the top of the vertical carriage 52. The horizontal slide 53 is fixedly connected to a horizontal carriage 54 inside it. The outer side of the top of the horizontal carriage 54 is fixedly connected to a connecting frame 55, and the outer side of the connecting frame 55 is fixedly connected to the secondary adsorption block 56. The crimping device 7 includes a crimping frame 72, a hydraulic cylinder 73 arranged at the top of the crimping frame 72 and a crimping frame 74 connected to the output end of the hydraulic cylinder 73. The bottom end of the crimping frame 74 is fixedly connected to a crimping plate 76. The sieve tray 31 is of a vacuum structure and one end of it is connected to the discharge port of the loading tray 2. Two rows and six columns of notches are arranged at the top of each crimping platform 14 and at the bottom end of the connecting platform 44, and a row of six notches is opened at the top of the discharge tray 32.

[0026] A pneumatic rod 46 is fixed on the side wall of the carriage 41. The output end of the pneumatic rod 46 is fixedly connected to the side wall of the slider 43. The top end of the primary adsorption block 45 is kept in communication with an external high-pressure air source through an air pipe 47. The outer side wall of the carriage 41 is fixedly connected through a support frame 48. One end of the secondary adsorption block 56 is kept in communication with an external high-pressure air source through the air pipe 47. A limiting plate 15 is arranged at the bottom end of the secondary adsorption block 56. A material plate 13 is placed on the top end of the limiting plate 15. A plurality of limiting block structures are arranged at the top end of the limiting plate 15. A plurality of fittings are arranged on the material plate 13. Through the combined structure of the feeding tray 2 - feeding assembly 3, the user can perform rotary feeding through the spiral feeding tray 2 structure. Through the combined structure of the sieve tray 31 and the discharging tray 32, the user can perform combined arrangement of the material parts, which is convenient for subsequent feeding, adsorption and installation. In the primary placement assembly, the slider 43 - connecting platform 44 - primary adsorption block 45 structure can be driven to move on the slide rail 42 through the pneumatic rod 46 structure on one side to adsorb the material parts on the discharging tray 32. After lateral movement, it moves to the crimping platform 14 on this side. The primary adsorption block 45 structure can pick up two rows and six columns of material parts at one time for placement. After the turntable 12 rotates a quarter of a circle, it reaches the secondary placement assembly 5. The lateral slide table 53 on the outside can perform vertical movement on the vertical slide table 51 through the vertical carriage 52. The lateral slide table 53 can drive the lateral carriage 54 - connecting frame 55 to perform lateral movement. The secondary adsorption block 56 can pick up the materials on the material plate 13 and place them on the crimping platform 14 to complete secondary assembly.

[0027] Both the vertical slide table 51 and the lateral slide table 53 are pneumatic reciprocating actuating structures. Telescopic cylinder structures in the vertical direction are arranged in both the connecting frame 55 and the connecting platform 44. The bottom end of the crimping frame 72 is fixedly connected to the outside of the table body 11 through a positioning frame 71. A groove is formed in the middle of the crimping frame 74, and a stud 75 is arranged in the groove. The bottom end of the stud 75 is fixedly connected to the crimping plate 76. In this device, the material plate 13 structure arranged on the limiting plate 15 can facilitate the user to feed in time. By arranging the limiting block structure on the limiting plate 15, it is convenient for fixing and limiting the material plate 13. The characteristics of being able to perform lateral and vertical movement can suck the materials at different positions on the material plate 13 and place them at the same time, realizing the automated function.

[0028] Both the front and rear ends of the frustum 11 are provided with winding devices 6, and each winding device 6 includes a side frame 61 and a winding frame 63 disposed outside the side frame 61 on one side. The middle of each group of winding frames 63 is connected to a motor 64, and one end of the motor 64 is electrically connected to a switch 62. The side frame 61 is a triangular frame structure; six groups of pressure connectors are fixed to the bottom side wall of the pressure plate 76; the bottom end of the turntable 12 is fixedly connected to the output end of the stepping servo motor, and the winding device 6 is disposed on the same side as the pressure connection device 7; in the last pressure connection device 7, the user can drive downward according to the stepping gap of the turntable 12 through the hydraulic cylinder 73 at the top, pressing the pressure connection frame 74 - the column head 75 - the pressure plate 76 downward to press the encapsulation strip and the material structure of the first two processes, achieving a fixing effect. The bottom of the pressure plate 76 is provided with a double-row six-group pressure connector structure, which is convenient for performing multiple pressure connection functions at a single time, realizing fast and automated operation.

[0029] Embodiment 2: A detection method for an electronic connector assembly device with a detection system. This detection method is used to execute the device in Embodiment 1. This detection method includes, S1, determining the working frequencies of the turntable, the primary placement component, the secondary placement component, the air rod, and the pressure connection device; S2, starting the power end of the turntable to drive the rotation of the four groups of pressure connection platforms with light reflection modules, turning on the power supplies of the primary placement component, the secondary placement component, and the pressure connection device, and starting the laser emission module; S3, irradiating the light reflection module of the pressure connection block through the laser emission module in the three structures in S2, and receiving the reflected light through the receiving module on the other side, S4, judging the error range, and adjusting the deflection speed of the turntable and the position of the pressure connection platform according to the error range.

[0030] By providing a light reflection device at the top of the multiple mobile pressure connection platforms 14, the user can irradiate the light reflection device through the laser emission modules in the primary adsorption block 45 and the secondary adsorption block 56 structures. The specific size of the reflection device is the acceptable error range, and reflection is performed. The reflected light is received through the receiving module on one side. The error amount during the single deflection of each pressure connection platform 14 is determined through the offset amount and fed back to the controller to achieve data recording. The user can adjust according to the error data, which is convenient for the precise docking and pressure connection of the materials.

[0031] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.

Claims

1. An electronic connector assembly device with a detection system, characterized in that: It comprises a multi-station platform (1), a loading plate (2), a feeding assembly (3), a primary placement assembly (4), a secondary placement assembly (5) and a crimping device (7), wherein the multi-station platform (1) comprises a platform (11), a rotating plate (12) arranged at the top of the platform (11) and a crimping table (14) fixed at the four corners of the top of the platform (11); The preliminary placement component (4) comprises a slide (41) and a slider (43) arranged in the slide (41); a slide rail (42) is fixed on the inner side wall of the slide (41); the slider (43) is clamped on the slide rail (42); a connecting platform (44) is fixed on the outer side of the slider (43); the outer side of the connecting platform (44) is connected and fixed to a primary adsorption block (45); a gas rod (46) is fixed on the side wall of the slide (41); the output end of the gas rod (46) is fixedly connected to the side wall of the slider (43); the top end of the primary adsorption block (45) is connected to an external high-pressure gas source via an air pipe (47); and the outer side wall of the slide (41) is fixedly connected via a support frame (48); The secondary placement component (5) comprises a vertical slide (51), a vertical slide (52) arranged inside the vertical slide (51), and a transverse slide (53) fixed to the top end of the vertical slide (52); the inside of the transverse slide (53) is connected and fixed to the transverse slide (54); the outer side of the top end of the transverse slide (54) is fixedly connected to a connecting frame (55); and the outer side of the connecting frame (55) is fixedly connected to a secondary adsorption block (56).

2. The electronic connector assembly equipment with a detection system according to claim 1, characterized in that: The feed assembly (3) comprises a sieve plate (31) and a discharge plate (32) connected to the sieve plate (31); the sieve plate (31) is a vacuum structure, and one end of the sieve plate is connected to the discharge port of the loading plate (2); two rows and six columns of notches are provided at the top end of each group of the crimping table (14) and the bottom end of the connecting table (44), and a row of six notches is provided at the top end of the discharge plate (32).

3. The electronic connector assembly equipment with a detection system according to claim 1, characterized in that: One end of the secondary adsorption block (56) is connected to an external high-pressure gas source via an air pipe (47), and a limit plate (15) is provided at the bottom end of the secondary adsorption block (56), a material plate (13) is placed at the top end of the limit plate (15), a plurality of groups of limit block structures are provided at the top end of the limit plate (15), and a plurality of groups of accessories are provided on the material plate (13).

4. The electronic connector assembly equipment with a detection system according to claim 2, characterized in that: The crimping device (7) comprises a crimping frame (72), a hydraulic cylinder (73) arranged on the top of the crimping frame (72), and a crimping frame (74) connected to the output end of the hydraulic cylinder (73); the bottom end of the crimping frame (72) is fixedly connected to the outer side of the platform (11) via a positioning frame (71).

5. The electronic connector assembly equipment with a detection system according to claim 4, characterized in that: The vertical slide (51) and the horizontal slide (53) are both pneumatic reciprocating execution structures, and vertical telescopic cylinder structures are provided in the connection frame (55) and the connection platform (44).

6. The electronic connector assembly equipment with a detection system according to claim 4, characterized in that: A groove is provided in the middle of the crimping frame (74), and a column head (75) is arranged in the groove. The bottom end of the column head (75) is fixedly connected to the crimping plate (76). The bottom end of the crimping frame (74) is fixedly connected to the crimping plate (76). A light reflection device is arranged on the crimping platform (14).

7. The electronic connector assembly equipment with a detection system according to claim 1, characterized in that: The platform (11) is provided with a reeling device (6) at both the front and rear ends, and the reeling device (6) comprises a side frame (61) and a reeling frame (63) arranged outside the side frame (61) on one side, the middle of each group of the reeling frames (63) is connected to a motor (64), one end of the motor (64) is electrically connected to a switch (62), and the side frame (61) is a triangular frame structure.

8. The electronic connector assembly equipment with a detection system according to claim 6, characterized in that: Six groups of crimping joints are fixed to the side wall of the bottom end of the crimping plate (76).

9. The electronic connector assembly equipment with a detection system according to claim 7, characterized in that: The bottom end of the rotating disk (12) is fixedly connected to the output end of the step servo motor, and the winding device (6) is arranged on the same side as the crimping device (7); and a laser emitting module and a receiving module are arranged on both sides of the bottom ends of the primary adsorption block (45) and the secondary adsorption block (56).

10. A method for detecting an electronic connector assembly device with a detection system, characterized in that: The detection method is used to execute the equipment of any one of claims 1 to 9, and the detection method includes, S1, determining the operating frequency of the turntable, the primary placement component, the secondary placement component, the gas rod and the crimping device; S2, starting the power end of the turntable to drive four groups of crimping tables with light reflection modules to rotate, turning on the power of the primary placement component, the secondary placement component and the crimping device, and starting the laser emission module; S3, irradiating the light reflection module of the crimping block through the laser emission modules in the three groups of structures in S2, and receiving the reflected light through the receiving module on the other side, S4, judging the error range, and adjusting the turntable deflection speed and the position of the crimping table according to the error range.

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