Die stacking system

By designing a mold palletizing system containing a detachable adsorption plate, the problem of large area, many equipment and high cost in the prior art mold palletizing system is solved, and efficient stacking and conveying multiple molds in one working position is realized.

CN120135813APending Publication Date: 2025-06-13THE FIFTH ENG CO LTD OF CHINA TIESIJU CIVIL ENG GRP +2
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Patent Information

Application Number
CN202510476046.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2025-06-13

AI Technical Summary

Technical Problem

The existing mold palletizing system needs to set up different palletizing scenarios according to different molds, resulting in a large area of ​​consumption, a large amount of equipment purchase and a high production cost.

Method used

A mold palletizing system is designed, including a workbench, a palletizing mechanism and a conveying mechanism. The palletizing mechanism consists of a mounting base, a lifting assembly, a rotating assembly and an adsorption assembly. The adsorption assembly adapts to the adsorption operation of different molds through a detachable adsorption disc, realizing automatic palletization and conveying of the mold.

Benefits of technology

The palletizing operation of multiple molds through one working position reduces the working area required for the palletizing step and reduces the purchase volume and production costs of the same type of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a mold stacking system. The mold stacking system comprises a workbench, a stacking mechanism and a conveying mechanism. The conveying mechanism comprises a first conveying structure and a second conveying structure; the stacking mechanism comprises a mounting base, a lifting assembly, a rotating assembly and an adsorption assembly, the mounting base is connected with the lifting assembly through a rotating structure, the lifting assembly is connected with the rotating assembly, and the rotating assembly is connected with the adsorption assembly; the adsorption assembly comprises a detachable adsorption disc set, a bearing block and a sealing sleeve, the bearing block is connected with the rotating assembly, a mounting groove is formed in the bearing block, the sealing sleeve is located in the mounting groove, all adsorption discs in the detachable adsorption disc set are detachably connected with the bearing block, and all the adsorption discs are used for adsorbing the corresponding molds; a plurality of pipe sleeves are arranged on the sealing sleeve, each suction nozzle on the suction disc is matched with one pipe sleeve and is in interference fit with the corresponding pipe sleeve, and by means of the mold stacking device, stacking operation can be conducted on a plurality of molds on one working station.
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Description

Technical Field

[0001] The invention relates to the technical field of palletizing, and in particular to a mold palletizing system. Background Art

[0002] Mould palletizing is an important part of mould production, which involves stacking the processed moulds or mould parts in a certain order and manner for subsequent transportation, storage and use.

[0003] At present, for different molds, corresponding mold stacking scenes need to be arranged to carry out stacking operations, which results in large occupied area, the need to purchase a large number of equipment, and high production costs. Summary of the invention

[0004] Based on this, the object of the present invention is to provide a mold stacking system to solve the deficiencies in the prior art.

[0005] To achieve the above-mentioned object, the present invention provides a mold stacking system, comprising a workbench, a stacking mechanism and a conveying mechanism arranged on the workbench;

[0006] The conveying mechanism comprises a first conveying structure and a second conveying structure, wherein the first conveying structure and the second conveying structure are respectively used for conveying the molds before and after palletizing;

[0007] The stacking mechanism is used to transfer the mold on the first conveying structure to the second conveying structure, and the stacking mechanism includes a mounting base, a lifting assembly, a rotating assembly and an adsorption assembly, the mounting base is connected to the lifting assembly through a rotating structure, the lifting assembly is connected to the rotating assembly, and the rotating assembly is connected to the adsorption assembly;

[0008] Among them, the adsorption assembly includes a detachable adsorption plate group, a receiving block and a sealing sleeve, the receiving block is connected to the rotating assembly, the receiving block is provided with an installation groove, the sealing sleeve is located in the installation groove, the detachable adsorption plate group includes a plurality of suction cups, each of the adsorption plates is detachably connected to the receiving block, each of the adsorption plates is used to adsorb the corresponding mold, and the sealing sleeve is provided with a plurality of pipe sleeves, the suction nozzle on the adsorption plate matches one of the pipe sleeves and has an interference fit with the corresponding pipe sleeve.

[0009] The beneficial effect of the present invention is that the mold before palletizing is transported to the vicinity of the palletizing mechanism by the first conveying structure, and then the mold on the first conveying structure of the palletizing mechanism is transferred to the second conveying structure, so that the palletized mold can be transported to the storage room by the second conveying structure. During the palletizing process, the adsorption plate is replaced to adapt to the adsorption operation of different molds, so that the palletizing operation of multiple molds can be realized at one work station, so as to reduce the working area required for the palletizing step, which is conducive to reducing the purchase of the same equipment and reducing production costs.

[0010] Preferably, the adsorption plate is connected to the receiving block via a disassembly structure, the disassembly structure includes a receiving plate, a connecting spring and a bolt member, the receiving plate is connected to the receiving block via the bolt member, the receiving plate is connected to the adsorption plate via the connecting spring, a plurality of inner tubes are connected to the adsorption plate, each of the inner tubes is respectively inserted into the corresponding pipe sleeve, and the connecting spring is used to pull the inner tube to move toward the direction of the pipe sleeve.

[0011] Preferably, a ventilation channel is provided in the adsorption disk, and each of the inner tubes is connected to the corresponding suction nozzle through the ventilation channel.

[0012] Preferably, the rotating structure includes a first servo motor and a rotating bearing platform, the first servo motor is connected to the center of the rotating bearing platform through a planetary reducer, and the rotating bearing platform is connected to the lifting assembly.

[0013] Preferably, the lifting assembly includes a pneumatic structure, a piston rod and a receiving frame, the receiving frame is sleeved on the piston rod, the piston rod is connected to the pneumatic structure, the receiving frame is connected to the rotating assembly, the pneumatic structure is arranged on the rotating bearing platform, and the pneumatic structure is used to provide a force to drive the piston rod and the receiving frame to perform lifting and lowering movements.

[0014] Preferably, the rotating assembly includes a second servo motor and a rotating connecting plate, the rotating connecting plate is rotatably connected to one end of the supporting frame, the second servo motor is installed on the supporting frame, the output shaft of the second servo motor is connected to the center of the rotating connecting plate, and the rotating connecting plate is connected to the supporting block.

[0015] Preferably, the second conveying structure includes a pallet, a roller conveyor line and a lifting platform, the roller assembly line is arranged on the workbench, the pallet is conveyed to the lifting platform through the roller conveyor line, and the lifting platform performs lifting movement through the lifting structure.

[0016] Preferably, a sensing component is provided on the workbench, and the sensing component is arranged on the side of the lifting platform, and the sensing component is used to detect the size of the pallet on the lifting platform.

[0017] Preferably, the sensing component includes an infrared transmitter and an infrared receiver, a bidirectional screw and a third servo motor are provided on the workbench, the bidirectional screw is connected to the output shaft of the third servo motor, the infrared transmitter and the infrared receiver are respectively connected to the bidirectional screw through corresponding movable brackets, and the infrared transmitter and the infrared receiver are positioned relative to each other.

[0018] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic structural diagram of a mold stacking system provided by an embodiment of the present invention;

[0020] Figure 2 A schematic diagram of the structure of a palletizing mechanism provided by an embodiment of the present invention;

[0021] Figure 3 A schematic diagram of the structure of an adsorption component provided in an embodiment of the present invention.

[0022] Description of main component symbols:

[0023] 10. Workbench; 11. Infrared transmitter; 12. Infrared receiver; 13. Bidirectional screw; 14. Third servo motor; 16. Mobile bracket; 17. Fixed block; 21. First conveying structure; 221. Roller conveyor line; 222. Lifting platform; 31. Mounting base; 32. Rotating bearing platform; 331. Pneumatic structure; 333. Receiver; 341. Rotating connecting plate; 342. Second servo motor; 351. Adsorption disk; 351a. Suction nozzle; 352. Receiver block; 352a. Mounting groove; 353. Mounting plate; 354. Sealing sleeve; 355. Pipe sleeve; 356. Vacuum tube; 51. Receiver plate; 52. Connecting spring; 53. Bolt.

[0024] The following specific implementation manner will further illustrate the present invention in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION

[0025] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0026] It should be noted that when an element is referred to as being "fixedly provided on" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this invention belongs. The terms used herein in the specification of this invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0028] Please refer to Figures 1 to 3 , which is the mold palletizing system in the embodiment of the present invention, including a workbench 10, a palletizing mechanism and a conveying mechanism.

[0029] Among them: the palletizing mechanism and the conveying mechanism are both arranged on the workbench 10. The conveying mechanism includes a first conveying structure 21 and a second conveying structure. The first conveying structure 21 is used to convey the molds before palletizing, and the second conveying structure is used to convey the molds after palletizing. The palletizing mechanism is used to transfer the molds on the first conveying structure 21 to the second conveying structure. The palletizing mechanism includes a mounting base 31, a lifting assembly, a rotating assembly and an adsorption assembly. The mounting base 31 is connected to the lifting assembly through a rotating structure. The lifting assembly is connected to the rotating assembly, and the rotating assembly is connected to the adsorption assembly. The adsorption assembly is used to adsorb the molds. The adsorption assembly includes a detachable adsorption disk 351 group, a receiving block 352 and a sealing sleeve 354. The receiving block 352 is connected to the rotating assembly. An installation groove 352a is opened on the receiving block 352. The sealing sleeve 354 is located in the installation groove 352a. The sealing sleeve 354 is installed in the installation groove 352a through an installation plate 353. Specifically, a clamping groove is opened in the installation groove 352a, and the end of the installation plate 353 is clamped in the clamping groove. The sealing sleeve 354 is connected to the installation plate 353.

[0030] In this embodiment, a plurality of pipe sleeves 355 are provided on the sealing sleeve 354. The detachable suction disc group 351 includes a plurality of suction discs 351. Different suction discs 351 are applicable to different molds. Each suction nozzle 351a on the suction disc 351 is matched with a pipe sleeve 355 and is in interference fit with the corresponding pipe sleeve 355. Specifically, a plurality of inner pipes are connected to the suction disc 351, and each inner pipe is inserted into the corresponding pipe sleeve 355. The inner pipe is in interference fit with the corresponding pipe sleeve 355 to ensure strong sealing between the inner pipe and the pipe sleeve 355. An air vent passage is provided on the suction disc 351, and each inner pipe is communicated with the corresponding suction nozzle 351a through the air vent passage. It should be noted that the suction assembly further includes a vacuum pump. The vacuum pump is communicated with the sealing sleeve 354 through a vacuum pipe 356. The vacuum pump performs vacuum pumping treatment. A vacuum valve is provided on the vacuum pipe 356, and the vacuum valve is used to control the connection between the vacuum pipe 356 and the vacuum pump or the outside.

[0031] In this embodiment, the suction disc 351 is connected to the receiving block 352 through a disassembly structure. The disassembly structure includes a receiving plate 51, a connecting spring 52, and a bolt member 53. The receiving plate 51 is connected to the receiving block 352 through the bolt member 53, and the receiving plate 51 is connected to the suction disc 351 through the connecting spring 52. Specifically, the receiving plate 51 is parallel to the suction disc 351. The connecting spring 52 is located between the receiving plate 51 and the suction disc 351. One end of the connecting spring 52 is connected to the receiving plate 51, and the other end of the connecting spring 52 is connected to the suction disc 351. The connecting spring 52 is used to pull the inner pipe to move towards the direction of the pipe sleeve 355. A through slot for the pipe sleeve 355 to pass through is provided on the receiving plate 51. A through hole is provided on the receiving plate 51, and a threaded hole is provided on the receiving block 352. The threaded hole is threadedly connected to the bolt member 53. It should be noted that during the process of connecting the suction disc 351 and the receiving block 352 through the disassembly structure member, each pipe sleeve 355 passes through the corresponding through slot, and then the inner pipe is inserted into the pipe sleeve 355. The receiving plate 51 is pulled towards the receiving block 352 to make the through hole on the receiving plate 51 correspond to the threaded hole on the receiving block 352. Then the bolt member 53 is passed through the through hole and connected to the threaded hole to fix the receiving plate 51. At this time, the connecting spring 52 is in a stretched state, and the connecting spring 52 drives the inner pipe to move towards the direction of the pipe sleeve 355, so that the inner pipe is in interference fit with the pipe sleeve 355, thereby realizing the connection between the suction disc 351 and the receiving block 352.

[0032] It can be understood that in order to improve the sealed connection relationship between the inner pipe and the pipe sleeve 355, a sealing sleeve 354 is sleeved on the inner pipe.

[0033] In this embodiment, the rotating structure includes a first servo motor and a rotating carrier 32. The first servo motor is connected to the center of the rotating carrier 32 through a planetary reducer. The rotating carrier 32 is rotatably connected to the mounting base 31. The lifting assembly is arranged on the rotating carrier 32. The first servo motor is used to drive the rotating carrier 32 to rotate through a full angle, and the planetary reducer is used to improve the smoothness of the rotation of the rotating carrier 32.

[0034] In this embodiment, the lifting assembly includes a pneumatic structure 331, a piston rod, and a receiving frame 333. The receiving frame 333 is sleeved on the piston rod. The piston rod is connected to the pneumatic structure 331. The receiving frame 333 is connected to the rotating assembly. The pneumatic structure 331 is arranged on the rotating carrier 32. The pneumatic structure 331 is used to provide a force to drive the piston rod and the receiving frame 333 to perform a lifting motion. It should be noted that the pneumatic structure 331 is a cylinder structure, and this cylinder structure is a prior art, so it will not be described in detail here.

[0035] In this embodiment, the receiving frame 333 includes a first receiving portion and a second receiving portion that are perpendicular to each other. The first receiving portion is connected to the piston rod. The other end of the first receiving portion is connected to one end of the second receiving portion. Both the first receiving portion and the second receiving portion are located above the rotating carrier 32. The second receiving portion is connected to the rotating assembly.

[0036] In this embodiment, the rotating assembly includes a second servo motor 342 and a rotating connecting plate 341. The rotating connecting plate 341 is rotatably connected to the other end of the second receiving portion. The second servo motor 342 is installed on the second receiving portion of the receiving frame 333. The output shaft of the second servo motor 342 is connected to the center of the rotating connecting plate 341. The rotating connecting plate 341 is located below the second receiving portion. The rotating connecting plate 341 is connected to the receiving block 352 of the adsorption assembly. The second servo motor 342 is used to drive the rotating connecting plate 341 to rotate through a full angle.

[0037] In this embodiment, the first conveying structure 21 is a roller conveyor line structure, and this roller conveyor line structure is a prior art, so it will not be described in detail here.

[0038] In this embodiment, the second conveying structure includes a tray, a roller conveyor line 221, and a lifting table 222. The roller conveyor line 221 and the lifting table 222 are both arranged on the workbench. The lifting table 222 is located on one side of the roller conveyor line 221. The tray is conveyed to the lifting table 222 through the roller conveyor line 221. The lifting table 222 performs a lifting motion through a lifting structure. It should be noted that the lifting structure is a cylinder structure, and the cylinder structure is a prior art, so it will not be described in detail here.

[0039] In this embodiment, an induction component is provided on the workbench 10. The induction component is arranged on the side of the lifting table 222 and is used to detect the size of the tray on the lifting table 222. Specifically, the induction component includes an infrared emitter 11 and an infrared receiver 12. A bidirectional screw 13 and a third servo motor 14 are provided on the workbench 10. The bidirectional screw 13 is connected to the output shaft of the third servo motor 14. The bidirectional screw 13 is connected to the workbench 10 through a fixing block 17. The third servo motor 14 is installed on the fixing block 17. Displacement blocks are respectively threadedly connected to both ends of the bidirectional screw 13. The infrared emitter 11 and the infrared receiver 12 are respectively connected to the displacement blocks at both ends of the bidirectional screw 13 through corresponding moving brackets 16. The infrared emitter 11 and the infrared receiver 12 are opposite in position. It can be understood that corresponding threads are provided at both ends of the bidirectional screw 13, and the thread directions at both ends of the bidirectional screw 13 are opposite. When the third servo motor 14 drives the bidirectional screw 13 to rotate, the infrared receiver 12 and the infrared emitter 11 move relatively or in opposite directions.

[0040] It should be noted that in order to prevent the displacement block from rotating along with the rotation of the bidirectional screw 13, a limiting rod is connected to the fixing block 17. The limiting rod contacts the displacement block and is parallel to the bidirectional screw 13.

[0041] In specific implementation, the mold before palletizing is conveyed to the vicinity of the palletizing mechanism through the first conveying structure 21, and then the mold on the first conveying structure 21 is transferred to the second conveying structure by the palletizing mechanism, so that the palletized mold can be conveyed to the storage room by the second conveying structure. During the palletizing process, different adsorption discs 351 are replaced to adapt to the adsorption operations of different molds, realizing the palletizing operation of multiple molds at one working position, so as to reduce the working area required for the palletizing steps, which is beneficial to reducing the purchase quantity of the same equipment and reducing the production cost.

[0042] It should be noted that the above implementation process is only to illustrate the feasibility of the present application, but this does not mean that the mold palletizing system of the present application has only the above-mentioned unique implementation process. On the contrary, as long as the mold palletizing system of the present application can be implemented, it can be included in the feasible implementation schemes of the present application.

[0043] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0044] The above-described embodiments merely represent several implementation manners of the present invention. The description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent for the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the appended claims.

Claims

1. A mold palletizing system, characterized in that: It includes a workbench, a stacking mechanism and a conveying mechanism arranged on the workbench; The conveying mechanism comprises a first conveying structure and a second conveying structure, wherein the first conveying structure and the second conveying structure are respectively used for conveying the molds before and after palletizing; The stacking mechanism is used to transfer the mold on the first conveying structure to the second conveying structure, and the stacking mechanism includes a mounting base, a lifting assembly, a rotating assembly and an adsorption assembly, the mounting base is connected to the lifting assembly through a rotating structure, the lifting assembly is connected to the rotating assembly, and the rotating assembly is connected to the adsorption assembly; Among them, the adsorption assembly includes a detachable adsorption plate group, a receiving block and a sealing sleeve, the receiving block is connected to the rotating assembly, the receiving block is provided with an installation groove, the sealing sleeve is located in the installation groove, the detachable adsorption plate group includes a plurality of suction cups, each of the adsorption plates is detachably connected to the receiving block, each of the adsorption plates is used to adsorb the corresponding mold, and the sealing sleeve is provided with a plurality of pipe sleeves, the suction nozzle on the adsorption plate matches one of the pipe sleeves and has an interference fit with the corresponding pipe sleeve.

2. The mold palletizing system according to claim 1, characterized in that: The adsorption plate is connected to the receiving block via a disassembly structure, and the disassembly structure includes a receiving plate, a connecting spring and a bolt member. The receiving plate is connected to the receiving block via the bolt member, and the receiving plate is connected to the adsorption plate via the connecting spring. A plurality of inner tubes are connected to the adsorption plate, and each of the inner tubes is respectively inserted into the corresponding pipe sleeve, and the connecting spring is used to pull the inner tube to move toward the direction of the pipe sleeve.

3. The mold palletizing system according to claim 2, characterized in that: A ventilation channel is provided in the adsorption disk, and each of the inner tubes is connected to the corresponding suction nozzle through the ventilation channel.

4. The mold palletizing system according to claim 1, characterized in that: The rotating structure includes a first servo motor and a rotating bearing platform. The first servo motor is connected to the center of the rotating bearing platform through a planetary reducer, and the rotating bearing platform is connected to the lifting assembly.

5. The mold palletizing system according to claim 4, characterized in that: The lifting assembly includes a pneumatic structure, a piston rod and a receiving frame, the receiving frame is sleeved on the piston rod, the piston rod is connected to the pneumatic structure, the receiving frame is connected to the rotating assembly, the pneumatic structure is arranged on the rotating bearing platform, and the pneumatic structure is used to provide a force to drive the piston rod and the receiving frame to perform lifting and lowering movements.

6. The mold palletizing system according to claim 5, characterized in that: The rotating assembly includes a second servo motor and a rotating connecting plate, the rotating connecting plate is rotatably connected to one end of the receiving frame, the second servo motor is installed on the receiving frame, the output shaft of the second servo motor is connected to the center of the rotating connecting plate, and the rotating connecting plate is connected to the receiving block.

7. The mold palletizing system according to claim 1, characterized in that: The second conveying structure includes a pallet, a roller conveyor line and a lifting platform. The roller conveyor line is arranged on the workbench. The pallet is conveyed to the lifting platform through the roller conveyor line. The lifting platform performs lifting movement through the lifting structure.

8. The mold palletizing system according to claim 7, characterized in that: The workbench is provided with a sensing component, the sensing component is arranged on the side of the lifting platform, and the sensing component is used to detect the size of the pallet on the lifting platform.

9. The mold palletizing system according to claim 8, characterized in that: The sensing component includes an infrared transmitter and an infrared receiver. A bidirectional screw and a third servo motor are arranged on the workbench. The bidirectional screw is connected to the output shaft of the third servo motor. The infrared transmitter and the infrared receiver are respectively connected to the bidirectional screw through corresponding movable brackets. The infrared transmitter and the infrared receiver are positioned relative to each other.