Integrated dyeing device for wear-resistant anti-wrinkle polyester fabric

Abstract

The integrated dyeing device comprises a storage mechanism, an extension mechanism, a compensation mechanism and two drying mechanisms, the storage mechanism comprises a storage box and four hydraulic rods, and the four hydraulic rods are fixedly installed on the two sides of the outer surface of the storage box respectively; the extension mechanism comprises a fixing frame, a plurality of first air pressure rods, a plurality of extension rods and a plurality of guide rods. According to the integrated dyeing device for the wear-resistant and crease-resistant polyester fabric, through the arrangement of the extension mechanism, by means of mutual cooperation of a plurality of first air pressure rods and extension rods, the output ends of the plurality of first air pressure rods without the extension rods retract in sequence, and the output ends of the plurality of first air pressure rods with the extension rods stretch out in sequence; according to the device, the cloth can be stretched in a stepped manner, so that the polyester cloth can be flattened, longer polyester cloth can be stored in a certain space, and the longer polyester cloth can be conveniently fed into dip dyeing liquid at a time.

Description

Technical Field

[0001] The present invention relates to the technical field of dyeing equipment, and particularly to an integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabrics. Background Art

[0002] With the development of the textile industry, polyester fabrics have been widely used in many fields such as clothing, home textiles, and industrial fabrics due to their excellent properties such as wear resistance and wrinkle resistance. In the production process of polyester fabrics, dyeing is a crucial link, which not only affects the appearance color of the fabric but also has a profound impact on its functionality.

[0003] Chinese Patent Publication No. CN213142458U discloses an integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabrics, which relates to the technical field of polyester fabric production equipment. It includes a housing and a drying chamber housing. One side of the top of the housing is penetrated by an exhaust fan, and a dust-proof net is fixedly connected to the top of the exhaust fan. Support columns, a drainage groove, and a partition are installed inside the housing. The drainage groove and the partition divide the inside of the housing into a drying chamber, a dyeing chamber, and a washing chamber. A heating roller is embedded in the support column. A guide roller group A is installed inside the washing chamber. A washing pool is fixedly connected to the bottom of the washing chamber. An ultrasonic instrument is detachably connected to the inner surface of the washing pool. A brush is installed at the bottom of the washing pool. The fabric moves forward in the washing pool and rubs against the brush to remove dirt and soil on the surface of the fabric. The ultrasonic instrument is turned on to clean the oil stains and dust adhered to the fabric during the production process, so as to improve the dyeing quality of the fabric in the subsequent dyeing process.

[0004] Chinese Patent Publication No. CN212955722U discloses an integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabrics, including a device tabletop, a device housing, a dyeing pool, a dye hopper, and a drying mechanism. The device housing is fixed to the top of the device tabletop. A dye hopper is fixed to one side of the top of the device housing, and blanking pipes are fixed at the corner positions at the bottom of the dye hopper. A dyeing pool is fixed inside the device housing below the dye hopper, and a guide roller is hinged to the inner wall of the top of the dyeing pool. A fixed frame is fixed to the top of the device housing on one side of the dyeing pool, and drying mechanisms are arranged at the top and bottom of the fixed frame. A recycling box is fixed to the bottom of the device housing below the fixed frame, and a guide pipe is fixed to the outer wall of one side of the recycling box. The present invention not only improves the drying efficiency of the fabric, reduces the situation of excessive dye and dye waste, but also effectively removes the fluff on the surface of the fabric and ensures subsequent dyeing.

[0005] In the textile industry, polyester fabrics are widely used due to their characteristics such as wear resistance and wrinkle resistance. For the dyeing treatment of polyester fabrics, traditional dyeing devices have many defects. In the process of dyeing the fabric in the above two technical solutions, the fabric is only simply conveyed and guided. However, during the conveying and dyeing process of the fabric, it is inevitable that the fabric will be pulled to varying degrees due to changes in the pulling force or the speed of winding and unwinding. Excessive pulling is likely to cause deformation, while when the pulling force is small, the fabric will sag under the influence of gravity, resulting in uneven dyeing.

[0006] In view of the above problems, it is of great practical significance to develop an integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabrics that can effectively flatten the fabric, avoid fabric damage, and have good drying effect. Summary of the Invention

[0007] (1) Technical problems to be solved

[0008] Aiming at the deficiencies of the prior art, the present invention provides an integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabrics, which has the advantages of sufficient extension, tension compensation, and rapid drying, and solves the problems of inconvenient adjustment and insufficient extension of polyester fabrics.

[0009] (2) Technical solutions

[0010] To achieve the above object, the present invention provides the following technical solutions: An integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabrics, comprising a storage mechanism, an extension mechanism, a compensation mechanism, and two drying mechanisms, wherein:

[0011] The storage mechanism includes a storage box and four hydraulic rods, and the four hydraulic rods are respectively fixedly installed on both sides of the outer surface of the storage box;

[0012] The extension mechanism includes a fixed frame, a plurality of first air pressure rods, a plurality of extension rods, and a plurality of guide rods. Both sides of the outer surface of the fixed frame are detachably connected to the output ends of the four hydraulic rods. A plurality of first air pressure rods are respectively detachably connected to both sides of the inner side wall of the fixed frame. One end of the output end of half of the first air pressure rods is threadedly connected to one end of the extension rod. Both ends of the plurality of guide rods are rotatably connected to the output end of the first air pressure rod and the other end of the extension rod through a rotating shaft;

[0013] The compensation mechanism includes a fixed frame, five guide rollers, two adjustment grooves, two adjustment rods, and four second pneumatic rods. The fixed frame is detachably connected above the extension mechanism. Both ends of the five guide rollers are rotatably connected to the inner side walls of the fixed frame. The two adjustment grooves are respectively formed on both sides of the outer surface of the fixed frame. The inner walls of the two adjustment grooves are slidably connected to both ends of the two adjustment rods respectively. The four second pneumatic rods are respectively fixedly installed on both sides of the outer surface of the fixed frame. The output ends of the four second pneumatic rods are respectively rotatably connected to both ends of the two adjustment rods through rotating shafts;

[0014] The two drying mechanisms are respectively detachably connected above the fixed frame and above the fixed frame.

[0015] Preferably, the storage mechanism further includes a fixing plate, and the outer surface of the fixing plate is detachably connected to the outer wall of the fixed frame through bolts.

[0016] Preferably, the extension mechanism further includes a liquid level sensor, and the liquid level sensor is detachably connected to the output end of the other half of the first pneumatic rod and is located above the guide rod.

[0017] Preferably, a circulation mechanism is detachably connected to the lower part of the outer surface of the storage tank. The circulation mechanism includes a water inlet pipe, a water pump, and a drain pipe. One end of the water inlet pipe is connected to one side of the outer surface of the storage tank through a flange. The other end of the water inlet pipe is inserted into the input end of the water pump. The output end of the water pump is inserted into one end of the drain pipe. The other end of the drain pipe is connected to the other side of the outer surface of the storage tank through a flange.

[0018] Preferably, four support mechanisms are respectively arranged on both sides of the outer surface of the storage tank. The support mechanism includes a support rod, a main fixing bolt, and a secondary fixing bolt. The main fixing bolt is threadedly inserted through the upper part of the outer surface of the support rod. The secondary fixing bolt is threadedly inserted through the lower part of the outer surface of the support rod. The end of the main fixing bolt passing through the support rod is threadedly connected to the outer wall of the fixed frame. The end of the secondary fixing bolt passing through the support rod is threadedly connected to the outer wall of the storage tank.

[0019] Preferably, the drying mechanism includes a mounting plate, a plurality of fans, a positioning frame, and heating wires. The outer wall of the mounting plate is detachably connected to the inner side wall of the fixed frame. The plurality of fans are respectively fixedly installed on the top of the outer surface of the mounting plate. The positioning frame is detachably connected to the top of the mounting plate. The heating wires are fixedly installed on the inner side wall of the positioning frame.

[0020] Preferably, a winding mechanism is fixedly installed at one end of the storage box. The winding mechanism includes two brackets, four support disks and four bearings. The lower parts of the outer surfaces of the two brackets are respectively fixedly installed on both sides of one end of the storage box. The four support disks are respectively threadedly connected to the outer walls of the two brackets, and the four bearings are respectively detachably connected to the ends of the support disks.

[0021] Preferably, the winding mechanism further includes four positioning shafts and two motors. The outer surfaces of the four positioning shafts are respectively inserted into the inner rings of the four bearings. The two motors are respectively fixedly installed on the outer walls of two of the support disks. The output ends of the two motors are respectively connected to the ends of the two positioning shafts through key transmission, and the two motors are both located on one side of the outer wall of one of the brackets.

[0022] Preferably, the winding mechanism further includes two winding rollers and polyester fabric. The two winding rollers are detachably connected between the two brackets. The two ends of the two winding rollers are respectively connected to the outer walls of the four positioning shafts through spline transmission. The two ends of the polyester fabric are respectively wound around the outer surfaces of the two winding rollers.

[0023] Preferably, a drain valve is connected to the outer surface of the storage box below one of the brackets through a flange. One end of the drain valve communicates with the inner wall of the storage box.

[0024] (III) Beneficial effects

[0025] Compared with the prior art, the present invention provides an integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabrics, which has the following beneficial effects:

[0026] 1. In the integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabrics, through the setting of the stretching mechanism, with the mutual cooperation of multiple first pneumatic rods and extension rods, the output ends of the multiple first pneumatic rods without extension rods retract in sequence, while the output ends of the multiple first pneumatic rods with extension rods extend in sequence. Thus, it can achieve stepped stretching of the fabric, and while flattening the polyester fabric, it can also accommodate a longer polyester fabric in a certain space. Furthermore, it is convenient to feed a longer polyester fabric into the dyeing solution at one time, realizing dyeing of a longer length of polyester fabric at one time, and at the same time, it can ensure that the dyeing duration is close, reducing the occurrence of uneven dyeing. At the same time, when the first pneumatic rod does not stretch the polyester fabric, it is also more convenient for the staff to pass the polyester fabric through multiple guide rods without frequently operating to adjust the direction of the polyester fabric, further improving the practicality.

[0027] 2. The integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric can adjust the positions of the two adjusting rods by the elongation and shortening of the two second pneumatic rods through the setting of the compensation mechanism. When the resistance received by the polyester fabric during transportation or immersion is large, the second pneumatic rod adjusts the positions of the two adjusting rods, and then can adjust the length of the polyester fabric wound, and make appropriate length adjustments according to the size of the resistance received, so as to achieve the tension of the fabric while avoiding the damage caused by excessive extension of the fabric.

[0028] 3. The integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric can dry the fabric during the process of the compensation mechanism guiding the winding of the polyester fabric. At the same time, during the process of the extension mechanism immersing the polyester fabric, the polyester fabric wound by the compensation mechanism will not move, and then can stay outside the drying mechanism for a longer time, and can achieve a more thorough drying effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 FIG. is a schematic diagram of the overall structure of an integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric proposed by the present invention;

[0030] Figure 2 FIG. is a schematic diagram of the installation structure of the extension mechanism and the circulation mechanism of an integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric proposed by the present invention;

[0031] Figure 3 FIG. is a schematic diagram of the structure of the extension machine of an integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric proposed by the present invention;

[0032] Figure 4 FIG. is a schematic diagram of the extended state of the extension mechanism of an integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric proposed by the present invention;

[0033] Figure 5 FIG. is a schematic diagram of the installation structure of the compensation mechanism and the support mechanism of an integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric proposed by the present invention;

[0034] Figure 6 FIG. is a schematic diagram of the structure of the drying mechanism of an integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric proposed by the present invention;

[0035] Figure 7 FIG. is a schematic diagram of the compensation state of the compensation mechanism of an integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric proposed by the present invention;

[0036] Figure 8 FIG. is a schematic diagram of the exploded structure of the winding mechanism of an integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric proposed by the present invention.

[0037] In the figure: 1. Storage mechanism; 101. Storage box; 102. Hydraulic rod; 103. Fixed plate; 2. Extension mechanism; 201. Fixed frame; 202. First pneumatic rod; 203. Extension rod; 204. Guide rod; 205. Liquid level sensor; 3. Circulation mechanism; 301. Water inlet pipe; 302. Water pump; 303. Drain pipe; 4. Support mechanism; 401. Support rod; 402. Main fixing bolt; 403. Sub-fixing bolt; 5. Compensation mechanism; 501. Fixed frame; 502. Guide roller; 503. Adjustment groove; 504. Adjustment rod; 505. Second pneumatic rod; 6. Drying mechanism; 601. Mounting plate; 602. Fan; 603. Positioning frame; 604. Electric heating wire; 7. Rewinding mechanism; 701. Bracket; 702. Support disk; 703. Bearing; 704. Positioning shaft; 705. Motor; 706. Rewinding roller; 707. Polyester fabric; 8. Drain valve. Detailed implementation manners

[0038] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0039] Please refer to Figures 1 to 8 In this embodiment of the present invention, a dyeing device is provided. This dyeing device is applied to the scenario of dyeing and drying fabrics. In this embodiment, by improving the structure of the dyeing device, it has the advantages of sufficient extension, tensile compensation, and rapid drying. Specifically, taking the dyeing and drying of polyester fabric pieces as an example, as a preferred solution in this embodiment, the dyeing device is specifically an integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabrics, which can quickly position during the cutting of ceramic workpieces.

[0040] Please refer to Figures 1 to 8 In this invention, a technical solution is provided: an integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabrics, which is applied to the scenario of dyeing and drying fabrics.

[0041] It includes a storage mechanism 1, an extension mechanism 2, a compensation mechanism 5, and two drying mechanisms 6, where:

[0042] The storage mechanism 1 includes a storage box 101 and four hydraulic rods 102. The four hydraulic rods 102 are respectively fixedly installed on both sides of the outer surface of the storage box 101. The storage mechanism 1 also includes a fixing plate 103. The outer surface of the fixing plate 103 is detachably connected to the outer wall of the fixing frame 201 by bolts. The storage box 101, as the core component, is used to store the impregnating liquid, providing the required liquid environment for the dyeing of polyester fabrics. Its large-capacity design can accommodate enough impregnating liquid, ensuring that a relatively long length of polyester fabric can be dyed at one time, reducing the frequency of impregnating liquid replenishment, and improving the continuity and efficiency of the dyeing work. The four hydraulic rods 102 are respectively fixedly installed on both sides of the outer surface of the storage box 101. By hydraulic drive, the relative position between the storage box 101 and the upper extension mechanism 2 can be adjusted, and then the extension mechanism 2 can be driven to move into the storage box 101, so as to immerse the fabric stored on the surface of the extension mechanism 2 into the storage box 101 to achieve the impregnation operation. The fixing plate 103 plays a role in firmly connecting the storage mechanism 1 and the extension mechanism 2, ensuring that during the operation of the equipment, the extension mechanism 2 can be stably installed above the storage box 101, guaranteeing the stability of the entire device structure, and avoiding affecting the dyeing effect due to structural looseness during the dyeing process.

[0043] The extension mechanism 2 includes a fixed frame 201, a plurality of first pneumatic rods 202, a plurality of extension rods 203, and a plurality of guide rods 204. The two sides of the outer surface of the fixed frame 201 are respectively detachably connected to the output ends of the four hydraulic rods 102. The plurality of first pneumatic rods 202 are respectively detachably connected to the two sides of the inner side wall of the fixed frame 201. One half of the output ends of the first pneumatic rods 202 are threadedly connected to one ends of the extension rods 203. The two ends of the plurality of guide rods 204 are respectively rotatably connected to the output ends of the first pneumatic rods 202 and the other ends of the extension rods 203 through rotating shafts. The extension mechanism 2 further includes a liquid level sensor 205. The liquid level sensor 205 is detachably connected to the output ends of the other half of the first pneumatic rods 202 and is located above the guide rods 204. By using the fixed frame 201 as the frame structure of the extension mechanism 2, the two sides of the outer surface are respectively detachably connected to the output ends of the four hydraulic rods 102, providing an installation basis for other components. By connecting with the hydraulic rods 102, the height can be adjusted along with the hydraulic rods 102. One half of the output ends of the first pneumatic rods 202 are threadedly connected to the extension rods 203, and the other half are not connected to the extension rods 203. These first pneumatic rods 202 are driven by air pressure and can control the expansion and contraction of their output ends. During operation, the output ends of the first pneumatic rods 202 not connected to the extension rods 203 retract, and the output ends of the first pneumatic rods 202 connected to the extension rods 203 extend. Through this mutually staggered cooperation method, the stepped extension of the fabric is achieved. On the one hand, the polyester fabric 707 can be flattened, avoiding uneven dyeing caused by folds during the dyeing process. On the other hand, a longer polyester fabric 707 can be accommodated in a limited space, facilitating the feeding of the longer polyester fabric 707 into the immersion liquid at one time and ensuring that the immersion time is close, effectively improving the dyeing quality and reducing the situation of uneven dyeing. The guide rods 204 can play a role in guiding the direction of the fabric during the fabric extension process, preventing the fabric from shifting or winding during the extension process, ensuring that the fabric can be extended and dyed along a predetermined path, and improving the stability of the equipment operation and the accuracy of dyeing. The main function of the liquid level sensor 205 is to monitor the liquid level height of the immersion liquid in the storage tank 101 in real time. When the liquid level reaches the height of the liquid level sensor 205, the hydraulic rods 102 will stop retracting, thereby avoiding the possibility of damage caused by the main part of the pneumatic rod being immersed in the dye.

[0044] A circulation mechanism 3 is detachably connected below the outer surface of the storage box 101. The circulation mechanism 3 includes a water inlet pipe 301, a water pump 302, and a drain pipe 303. One end of the water inlet pipe 301 is flange-connected to one side of the outer surface of the storage box 101, the other end of the water inlet pipe 301 is inserted into the input end of the water pump 302, the output end of the water pump 302 is inserted into one end of the drain pipe 303, and the other end of the drain pipe 303 is flange-connected to the other side of the outer surface of the storage box 101. One end of the water inlet pipe 301 is flange-connected to one side of the outer surface of the storage box 101 and the other end is inserted into the input end of the water pump 302, which can introduce the liquid pumped by the water pump 302 into the storage box 101 and serve as a channel for the liquid to flow into the storage box 101 in the circulation mechanism 3, ensuring that the dyeing liquid can circulate between the storage box 101 and the circulation system. The water pump 302 serves as the power source of the circulation mechanism 3, pumping and pressurizing the liquid from the storage box 101 through operation, so that the dyeing liquid can flow in the circulation loop composed of the water inlet pipe 301, the water pump 302, and the drain pipe 303. Its work can promote the circulation of the dyeing liquid, make the distribution of dyes in the dyeing liquid more uniform, avoid the problem of uneven cloth dyeing caused by dye precipitation or uneven distribution, improve the utilization rate of the dyeing liquid, and reduce production costs. The drain pipe 303 re-transports the dyeing liquid pressurized by the water pump 302 back to the storage box 101 to complete the circulation process of the dyeing liquid, maintain the dynamic balance of the dyeing liquid in the storage box 101, and ensure the continuous and stable progress of the dyeing work.

[0045] Four support mechanisms 4 are respectively arranged on both sides of the outer surface of the storage box 101. The support mechanism 4 includes a support rod 401, a main fixing bolt 402, and a secondary fixing bolt 403. The main fixing bolt 402 is threadedly penetrated through the upper part of the outer surface of the support rod 401, and the secondary fixing bolt 403 is threadedly penetrated through the lower part of the outer surface of the support rod 401. One end of the main fixing bolt 402 passing through the support rod 401 is threadedly connected to the outer wall of the fixing frame 501, and one end of the secondary fixing bolt 403 passing through the support rod 401 is threadedly connected to the outer wall of the storage box 101. The support rod 401 plays a role in supporting and connecting the fixing frame 501 and the storage box 101. By tightening or loosening the main fixing bolt 402, the connection tightness between the fixing frame 501 and the support rod 401 can be adjusted. One end of the fixing bolt passing through the support rod 401 and threadedly connected to the outer wall of the storage box 101 can firmly connect the support rod 401 and the storage box 101, preventing the support rod 401 from displacing or shaking during the operation of the equipment, further enhancing the stability of the support mechanism 4, ensuring the reliability of the entire device during work, and at the same time, during maintenance and repair, the compensation mechanism 5 can be more conveniently removed for maintenance.

[0046] The compensation mechanism 5 includes a fixed frame 501, five guide rollers 502, two adjustment slots 503, two adjustment rods 504, and four second pneumatic rods 505. The fixed frame 501 is detachably connected above the extension mechanism 2. The two ends of the five guide rollers 502 are respectively rotatably connected to the inner side walls of the fixed frame 501. The two adjustment slots 503 are respectively opened on both sides of the outer surface of the fixed frame 501. The inner walls of the two adjustment slots 503 are respectively slidably connected to the two ends of the two adjustment rods 504. The four second pneumatic rods 505 are respectively fixedly installed on both sides of the outer surface of the fixed frame 501. The output ends of the four second pneumatic rods 505 are respectively rotatably connected to the two ends of the two adjustment rods 504 through rotating shafts. The two ends of the five guide rollers 502 are respectively rotatably connected to the inner side walls of the fixed frame 501. During the transportation and dyeing of the polyester fabric 707, the guide rollers 502 play a role in guiding the fabric's movement direction, enabling the fabric to move along a predetermined path, avoiding deviation or entanglement of the fabric during movement, ensuring the smoothness of fabric transportation, and at the same time reducing the friction between the fabric and other components of the equipment to a certain extent, reducing the risk of fabric damage. The adjustment slots 503 provide a moving track for the adjustment rods 504, enabling the adjustment rods 504 to slide along a specific direction on the fixed frame 501, thereby realizing the adjustment of the tension degree of the polyester fabric 707 to meet the requirements of fabric tension in different working states. The adjustment rods 504 move in the adjustment slots 503 driven by the second pneumatic rods 505. When the resistance received by the polyester fabric 707 during transportation or dyeing changes, the adjustment rods 504 can change their positions in the adjustment slots 503 according to the elongation distance of the second pneumatic rods 505, thereby adjusting the winding length of the polyester fabric 707 and realizing the real-time compensation of the fabric's tension degree. While ensuring the fabric's tension, it avoids damage to the fabric caused by excessive extension. The second pneumatic rods 505 can extend or shorten, thereby driving the adjustment rods 504 to slide in the adjustment slots 503, realizing the adjustment of the tension degree of the polyester fabric 707. Its function is to automatically adjust the tension state of the fabric according to the magnitude of the resistance received by the fabric during the working process, ensuring the stability of the fabric during dyeing and transportation and improving the dyeing quality.

[0047] Two drying mechanisms 6 are respectively detachably connected above the fixed frame 201 and above the fixed bracket 501. The drying mechanism 6 includes a mounting plate 601, a plurality of fans 602, a positioning frame 603 and a heating wire 604. The outer wall of the mounting plate 601 is detachably connected to the inner wall of the fixed frame 201. A plurality of fans 602 are respectively fixedly installed at the top of the outer surface of the mounting plate 601. The positioning frame 603 is detachably connected to the top of the mounting plate 601. The heating wire 604 is fixedly installed on the inner wall of the positioning frame 603. The mounting plate 601 provides an installation basis for components such as the fans 602, the positioning frame 603 and the heating wire 604. A plurality of fans 602 are respectively fixedly installed at the top of the outer surface of the mounting plate 601. When the fans 602 operate, they can generate airflows, blow the heat generated by the heating wire 604 towards the polyester fabric 707, accelerate the evaporation of the moisture on the fabric surface, and achieve the rapid drying of the polyester fabric 707. At the same time, the airflows generated by the fans 602 can also cause the air in the drying chamber to form convection, make the heat distribution more uniform, improve the drying effect, and prevent the fabric from being damaged due to uneven local heating. The positioning frame 603 is used to fix the position of the heating wire 604, ensuring that the heating wire 604 can stably generate heat during operation. The heating wire 604 is fixedly installed on the inner wall of the positioning frame 603 and generates heat through the passage of current, providing a heat source for the drying of the polyester fabric 707. The heat it generates can cause the moisture on the surface of the polyester fabric 707 to evaporate rapidly, achieve the purpose of rapid drying, improve the working efficiency of the equipment, and meet the production requirements.

[0048] A winding mechanism 7 is fixedly installed at one end of the storage box 101. The winding mechanism 7 includes two brackets 701, four support disks 702 and four bearings 703. The lower parts of the outer surfaces of the two brackets 701 are respectively fixedly installed on both sides of one end of the storage box 101. The four support disks 702 are respectively threadedly connected to the outer walls of the two brackets 701. The four bearings 703 are respectively detachably connected to the ends of the support disks 702. The brackets 701 provide installation support for components such as the support disks 702, the bearings 703, the positioning shaft 704, the motor 705, and the winding roller 706. During the operation of the equipment, the brackets 701 bear the gravity of these components and the acting forces generated during work, ensuring the structural stability of the winding mechanism 7 and enabling the winding mechanism 7 to work properly.

[0049] The four support disks 702 are respectively threadedly connected to the outer walls of the two brackets 701, playing the role of supporting and fixing the bearing 703. Through the threaded connection, the support disk 702 can be removed and replaced at any time according to actual needs to adapt to different sizes of the winding roller 706 and the polyester fabric 707, improving the versatility of the winding mechanism 7. The four bearings 703 are respectively detachably connected to the ends of the support disks 702, providing rotational support for the positioning shaft 704. When the motor 705 drives the positioning shaft 704 to rotate, the bearing 703 can reduce the friction between the positioning shaft 704 and the support disk 702, enabling the positioning shaft 704 to rotate smoothly, thereby driving the winding roller 706 to rotate and realizing the winding operation of the polyester fabric 707, ensuring the stability and efficiency of the winding process.

[0050] The winding mechanism 7 further includes four positioning shafts 704 and two motors 705. The outer surfaces of the four positioning shafts 704 are respectively inserted into the inner rings of the four bearings 703. The two motors 705 are respectively fixedly installed on the outer walls of two of the support disks 702. The output ends of the two motors 705 are respectively connected to the ends of the two positioning shafts 704 through key transmission. And the two motors 705 are both located on one side of the outer wall of one of the brackets 701. The four positioning shafts 704 rotate under the drive of the motors 705, transmitting the power of the motors 705 to the winding roller 706, driving the winding roller 706 to rotate, and realizing the winding and unwinding of the polyester fabric 707. At the same time, the design of the positioning shaft 704 can ensure the concentricity of the winding roller 706 during rotation, avoiding problems such as the fabric shifting or winding during the winding process. The two motors 705 are respectively fixedly installed on the outer walls of two of the support disks 702, and the output ends are respectively connected to the ends of the two positioning shafts 704 through key transmission. The motor 705 serves as the power source of the winding mechanism 7, generating torque through operation, driving the positioning shaft 704 to rotate, and then driving the winding roller 706 to rotate, realizing the winding and unwinding operations of the polyester fabric 707.

[0051] The coiling mechanism 7 further includes two coiling rollers 706 and polyester fabric 707. The two coiling rollers 706 are detachably connected between the two brackets 701. The two ends of the two coiling rollers 706 are respectively connected to the outer walls of the four positioning shafts 704 through spline transmission. The two ends of the polyester fabric 707 are respectively wound around the outer surfaces of the two coiling rollers 706. By detachably connecting the two coiling rollers 706 between the two brackets 701, the coiling rollers 706 rotate driven by the positioning shafts 704. One of the coiling rollers 706 can coil the polyester fabric 707 after dyeing and drying, while the other coiling roller 706 can release the undyed polyester fabric 707. The detachable design facilitates the replacement of coiling rollers 706 of different specifications to adapt to polyester fabrics 707 of different sizes and materials, improving the applicability of the coiling mechanism 7. After the polyester fabric 707 is flattened, dyed, tension-adjusted by the compensation mechanism 5, and dried by the drying mechanism 6, it is finally coiled into a roll under the action of the coiling mechanism 7, completing the entire dyeing and processing process.

[0052] A drain valve 8 is connected to the outer surface of the storage tank 101 below one of the brackets 701 through a flange. One end of the drain valve 8 communicates with the inner wall of the storage tank 101. When maintaining the equipment, cleaning the storage tank 101, or when it is necessary to replace the dyeing solution, the drain valve 8 can be opened to drain the dyeing solution in the storage tank 101, which is convenient and fast, improving the efficiency of equipment maintenance and cleaning.

[0053] All the electrical components mentioned in this article are electrically connected to an external main controller, and the main controller can be a conventional known device such as a computer for control.

[0054] In summary, when the integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric is in use:

[0055] 1. Install the polyester fabric 707 on the coiling roller 706 of the coiling mechanism 7, pass the polyester fabric 707 through the stretching mechanism 2 and the compensation mechanism 55 in sequence, and send it back to the second coiling roller 706 and wind and fix it.

[0056] 2. Start the extension mechanism 2. The multiple first pneumatic rods 202 are driven by air pressure. The output ends of the first pneumatic rods 202 not connected to the extension rods 203 retract, and the output ends of the first pneumatic rods 202 connected to the extension rods 203 extend, and they extend successively from one end of the principle winding roller 706. After the previous first pneumatic rod 202 is fully extended or retracted, the next first pneumatic rod 202 retracts or extends. At the same time, the motor 705 on the side of releasing the polyester fabric 707 keeps working to continuously release the polyester fabric 707 until the stepped extension of the polyester fabric 707 is achieved. During the extension process, the guide rod 204 guides the fabric direction to prevent the fabric from shifting or winding. Retract the hydraulic rod 102, which can drive the extension mechanism 2 to move downward. The extended fabric is sent into the dyeing solution in the storage box 101. Due to the large capacity design of the storage box 101, it can ensure that a relatively long length of polyester fabric 707 enters the dyeing solution at one time. And under the action of the extension mechanism 2, the fabric can be fully flattened, ensuring that the dyeing time is close, improving the dyeing quality, and reducing the situation of uneven dyeing. The water pump 302 in the circulation mechanism 3 starts to operate, pumping out and pressurizing the dyeing solution in the storage box 101, making it circulate between the storage box 101 and the circulation system through the water inlet pipe 301 and the drain pipe 303, promoting the more uniform distribution of the dye in the dyeing solution and avoiding affecting the fabric dyeing effect due to dye precipitation or uneven distribution.

[0057] 3. During the transportation and dyeing of the polyester fabric 707, the compensation mechanism 5 starts to work. When the resistance received by the fabric changes, the four second pneumatic rods 505 are driven by air pressure to extend or shorten, driving the adjusting rod 504 to slide in the adjusting groove 503, thereby adjusting the winding length of the polyester fabric 707 and realizing the real-time compensation of the fabric tension. While ensuring the fabric tension, it avoids damage to the fabric caused by excessive extension. The guide roller 502 guides the fabric direction in this process, ensuring the smoothness of the fabric transportation and reducing the friction between the fabric and other parts of the equipment.

[0058] 4. The polyester fabric 707 after dyeing and tension compensation enters the drying mechanism 6 area. The heating wire 604 of the drying mechanism 6 generates heat through current, and the fan 602 operates to generate air flow, blowing the heat generated by the heating wire 604 towards the polyester fabric 707 to accelerate the evaporation of the moisture on the fabric surface and realize the rapid drying of the polyester fabric 707. At the same time, the air flow generated by the fans 602 in the two drying mechanisms 6 causes the air on both sides of the polyester fabric 707 to form convection, making the heat distribution more uniform, improving the drying effect, and avoiding damage to the fabric due to uneven local heating. The positioning frame 603 fixes the position of the heating wire 604 to ensure that the heat is concentrated in the area of the polyester fabric 707 that needs to be dried, improving the heat utilization efficiency.

[0059] 5. The dried polyester fabric 707 is wound under the action of the winding mechanism 7. The motor 705 of the winding mechanism 7 operates to generate torque, drives the positioning shaft 704 to rotate through key transmission, and the positioning shaft 704 then drives the winding roller 706 to rotate through spline transmission, winding the polyester fabric 707 into a roll, thereby realizing the entire dyeing and drying process.

[0060] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising one" does not exclude the existence of additional identical elements in the process, method, article or device comprising the element.

[0061] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabrics, characterized in that: It comprises a storage mechanism (1), an extension mechanism (2), a compensation mechanism (5) and two drying mechanisms (6), wherein: The storage mechanism (1) comprises a storage box (101) and four hydraulic rods (102), wherein the four hydraulic rods (102) are respectively fixedly mounted on two sides of the outer surface of the storage box (101); The extension mechanism (2) comprises a fixed frame (201), a plurality of first pneumatic rods (202), a plurality of extension rods (203) and a plurality of guide rods (204); the two sides of the outer surface of the fixed frame (201) are respectively detachably connected to the output ends of the four hydraulic rods (102); the plurality of first pneumatic rods (202) are respectively detachably connected to the two sides of the inner wall of the fixed frame (201); the output ends of half of the first pneumatic rods (202) are threadedly connected to one end of the extension rod (203); and the two ends of the plurality of guide rods (204) are respectively rotatably connected to the output end of the first pneumatic rod (202) and the other end of the extension rod (203) via a rotating shaft; The compensation mechanism (5) comprises a fixed frame (501), five guide rollers (502), two adjustment slots (503), two adjustment rods (504) and four second pneumatic rods (505); the fixed frame (501) is detachably connected to the top of the extension mechanism (2); the two ends of the five guide rollers (502) are rotatably connected to the inner wall of the fixed frame (501); the two adjustment slots (503) are respectively arranged on both sides of the outer surface of the fixed frame (501); the inner walls of the two adjustment slots (503) are respectively slidably connected to the two ends of the two adjustment rods (504); the four second pneumatic rods (505) are respectively fixedly installed on both sides of the outer surface of the fixed frame (501); the output ends of the four second pneumatic rods (505) are rotatably connected to the two ends of the two adjustment rods (504) through rotating shafts; The two drying mechanisms (6) are detachably connected to the upper part of the fixing frame (201) and the upper part of the fixing frame (501), respectively.

2. The integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric according to claim 1, characterized in that: The storage mechanism (1) further comprises a fixing plate (103), the outer surface of the fixing plate (103) being detachably connected to the outer wall of the fixing frame (201) via bolts.

3. The integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric according to claim 1, characterized in that: The extension mechanism (2) further comprises a liquid level sensor (205), which is detachably connected to the output end of the other half of the first pneumatic rod (202) and is located above the guide rod (204).

4. The integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric according to claim 1, characterized in that: A circulation mechanism (3) is detachably connected below the outer surface of the storage box (101), and the circulation mechanism (3) comprises a water inlet pipe (301), a water pump (302) and a drain pipe (303); one end of the water inlet pipe (301) is connected to one side of the outer surface of the storage box (101) via a flange, the other end of the water inlet pipe (301) is plugged into the input end of the water pump (302), the output end of the water pump (302) is plugged into one end of the drain pipe (303), and the other end of the drain pipe (303) is connected to the other side of the outer surface of the storage box (101) via a flange.

5. The integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric according to claim 1, characterized in that: Four support mechanisms (4) are respectively arranged on both sides of the outer surface of the storage box (101), and the support mechanism (4) includes a support rod (401), a main fixing bolt (402) and a secondary fixing bolt (403), wherein the main fixing bolt (402) is threadedly arranged above the outer surface of the support rod (401), and the secondary fixing bolt (403) is threadedly arranged below the outer surface of the support rod (401), one end of the main fixing bolt (402) passes through the support rod (401) and is threadedly connected to the outer wall of the fixing frame (501), and one end of the secondary fixing bolt (403) passes through the support rod (401) and is threadedly connected to the outer wall of the storage box (101).

6. The integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric according to claim 1, characterized in that: The drying mechanism (6) comprises a mounting plate (601), a plurality of fans (602), a positioning frame (603) and a heating wire (604); the outer wall of the mounting plate (601) is detachably connected to the inner wall of the fixing frame (201); the plurality of fans (602) are respectively fixedly mounted on the top of the outer surface of the mounting plate (601); the positioning frame (603) is detachably connected to the top of the mounting plate (601); and the heating wire (604) is fixedly mounted on the inner wall of the positioning frame (603).

7. The integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric according to claim 1, characterized in that: A winding mechanism (7) is fixedly installed at one end of the storage box (101), and the winding mechanism (7) comprises two brackets (701), four support plates (702) and four bearings (703). The lower parts of the outer surfaces of the two brackets (701) are fixedly installed on both sides of one end of the storage box (101), the four support plates (702) are respectively threadedly connected to the outer walls of the two brackets (701), and the four bearings (703) are respectively detachably connected to the ends of the support plates (702).

8. The integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric according to claim 7, characterized in that: The winding mechanism (7) further comprises four positioning shafts (704) and two motors (705); the outer surfaces of the four positioning shafts (704) are respectively plugged into the inner rings of the four bearings (703); the two motors (705) are respectively fixedly mounted on the outer walls of two of the support plates (702); the output ends of the two motors (705) are respectively connected to the ends of the two positioning shafts (704) via a key transmission; and the two motors (705) are both located on one side of the outer wall of one of the brackets (701).

9. The integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric according to claim 8, characterized in that: The winding mechanism (7) further comprises two winding rollers (706) and a polyester fabric (707); the two winding rollers (706) are detachably connected to the two brackets (701); the two ends of the two winding rollers (706) are respectively connected to the outer walls of the four positioning shafts (704) via a spline transmission; and the two ends of the polyester fabric (707) are respectively wound around the outer surfaces of the two winding rollers (706).

10. The integrated dyeing device for wear-resistant and wrinkle-resistant polyester fabric according to claim 7, characterized in that: The outer surface of the storage box (101) is located below one of the brackets (701) and is connected to a drain valve (8) via a flange, and one end of the drain valve (8) is connected to the inner wall of the storage box (101).

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