Mounting structure for LED lamp and using method

By integrating the heat dissipation structure of the LED lamp into the mounting bracket, the combination of heat conduction pipe and heat dissipation fins is used to solve the problem of insufficient heat dissipation ability of the LED lamp, extending the service life and improving the heat dissipation effect.

CN120140728APending Publication Date: 2025-06-13QINGHAI PIANZHUAN OPTOELECTRONIS TECH CO LTD
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Patent Information

Application Number
CN202510473287.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2025-06-13

AI Technical Summary

Technical Problem

The existing LED lamps lack heat dissipation capabilities, resulting in heat accumulation, shortening service life and reducing lighting effects.

Method used

An installation structure for LED lamps is designed to separate the lamp body from the mounting bracket, and the heat dissipation structure is integrated on the mounting bracket, and the heat dissipation fins are used to cooperate with each other to promote heat dissipation to the outside world and the ceiling surface.

Benefits of technology

It effectively extends the service life of LED lamps, enhances the heat dissipation effect, avoids the problem of excessive light box, and provides convenience for maintenance and inspection work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of lamp bodies, and discloses a mounting structure for an LED lamp, a using method, a lamp box and a mounting bracket, the lamp box comprises a top plate, the top plate is made of a heat dissipation material, the bottom end of the top plate is connected with an LED lamp panel, the mounting bracket comprises a bottom plate, the mounting bracket is made of a heat conduction material, and a pair of clamping grooves is formed in the bottom end of the bottom plate; according to the scheme, the lamp body and the installation support are innovatively designed to be separated, the heat dissipation structure is integrated on the installation support, heat of the LED lamp is promoted to be dissipated to the outside and the surface of a ceiling through mutual cooperation of the heat conduction pipe and the heat dissipation fins, the heat dissipation effect is good, and the heat dissipation effect is good. According to the LED lamp, the service life of the LED lamp is effectively prolonged, meanwhile, the problem that the lamp box is too heavy due to the fact that the heat dissipation structure is arranged in the lamp box is solved, the lamp box and the support are connected in a clamping mode, the support does not need to be detached when the LED lamp is cleaned or replaced, and convenience is brought to maintenance work.
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Description

Technical Field

[0001] The present invention relates to the technical field of lamp bodies, and particularly relates to an installation structure and a usage method for an LED lamp. Background Art

[0002] An LED lamp is a solid-state lighting device based on the principle of semiconductor luminescence. Visible light is generated by the release of energy when electrons and holes recombine at the PN junction. Compared with traditional lighting technologies, LED lamps have significant advantages such as high energy efficiency, extremely long lifespan, environmental friendliness without mercury, instant start-up, and strong earthquake resistance, and have been widely used in the fields of home, commercial, industrial, and special lighting.

[0003] When an LED lamp is working, it will generate heat. Most of the existing LED lamps only have simple heat dissipation structures, such as opening heat dissipation holes on the surface of the lamp box. For lamp bodies that work for a long time or have a large power, the heat dissipation ability is lacking, which easily leads to heat accumulation inside the lamp box and cannot be effectively dissipated to the outside world, seriously shortening the service life of the LED lamp and reducing the lighting effect. Summary of the Invention

[0004] The present invention aims to provide an installation structure and a usage method for an LED lamp to solve the problems raised in the above background art. This solution innovatively separates the lamp body from the installation bracket and integrates the heat dissipation structure on the installation bracket. The heat conduction tube and the heat dissipation fins cooperate with each other to promote the heat of the LED lamp to be dissipated to the outside world and the surface of the ceiling, effectively extending the service life of the LED lamp. At the same time, it avoids the problem of the lamp box being too heavy caused by setting the heat dissipation structure inside the lamp box. The lamp box and the bracket are connected by a snap-fit method, and the bracket does not need to be removed when cleaning or replacing the LED lamp, which brings convenience to the maintenance work.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] An installation structure and a usage method for an LED lamp, including a lamp box and an installation bracket. The lamp box includes a top plate, the top plate is made of a heat dissipation material, and an LED lamp board is connected to the bottom end of the top plate. The installation bracket includes a bottom plate, the installation bracket is made of a heat conduction material, and a pair of card slots are opened at the bottom end of the bottom plate. A pair of card blocks matching the card slots are connected to the top end of the top plate, and the top plate and the bottom plate are closely attached. A heat conduction tube is connected to the top of the bottom plate. The heat conduction tube is composed of an evaporation part and a plurality of condensation parts connected. The bottom of the evaporation part penetrates through the bottom plate and abuts against the top plate. A plurality of heat dissipation fins are connected to the top of the bottom plate, and the plurality of heat dissipation fins and the plurality of condensation parts are arranged alternately.

[0007] Preferably, a lamp cover is detachably connected to the bottom of the top plate, and the lamp cover covers the LED lamp board.

[0008] Preferably, a plurality of positioning columns are connected to the top of the bottom plate, and the inner cavity of the positioning column penetrates through the bottom plate.

[0009] Preferably, the height of the positioning column is the same as that of the heat dissipation fins and slightly higher than the condensation part.

[0010] Preferably, a metal block is inlaid and connected to the central position of the top of the top plate.

[0011] Preferably, the metal block and the upper surface of the top plate form a complete plane.

[0012] Preferably, a magnet for cooperating with the metal block is inlaid and connected to the bottom of the bottom plate.

[0013] Preferably, the magnet, the evaporation part and the lower surface of the bottom plate form a complete plane.

[0014] Preferably, a wire arranging hole is formed in the top plate, and a wire arranging groove is formed at one end of the bottom plate close to the wire arranging hole.

[0015] A usage method of an installation structure for an LED lamp includes the following steps:

[0016] S1: Pass a plurality of screws through the plurality of positioning columns respectively, and fix the bottom plate to the ceiling through the screws, so that the card slot abuts against the ceiling;

[0017] S2: Stretch the cable of the LED lamp board through the wire arranging hole to the upper side of the clamping block, and then install the lamp cover at the bottom end of the top plate;

[0018] S3: Fix the top plate to the bottom plate by clamping the clamping block with the card slot, and make the metal block and the magnet attract each other, and stretch the cable of the LED lamp board through the wire arranging groove into the ceiling.

[0019] S4: When the clamping block works, conduct the heat it emits to the ceiling and the outside through the top plate, the bottom plate, the evaporation part, the condensation part and the heat dissipation fins in sequence, so as to achieve efficient heat dissipation.

[0020] Beneficial effects generated by this technical solution compared with the prior art:

[0021] In this solution, the lamp body and the mounting bracket are innovatively designed to be separated, and the heat dissipation structure is integrated on the mounting bracket. The heat conduction pipe and the heat dissipation fins cooperate with each other to promote the heat of the LED lamp to be dissipated to the outside and the surface of the ceiling, effectively extending the service life of the LED lamp. At the same time, the problem of the lamp box being too heavy caused by setting the heat dissipation structure inside the lamp box is avoided. The lamp box and the bracket are connected by a clamping method. When cleaning or replacing the LED lamp, the bracket does not need to be removed, which brings convenience to the maintenance work. Description of the Drawings

[0022] Figure 1 Schematic diagram of the overall structure provided by the present invention;

[0023] Figure 2 Schematic diagram of the first explosion structure provided by the present invention;

[0024] Figure 3 Schematic diagram of the second explosion structure provided by the present invention;

[0025] Figure 4 Schematic diagram of the partial structure of the mounting bracket provided by the present invention.

[0026] Reference numerals: 1, light box; 11, top plate; 12, LED light board; 13, lamp cover; 14, clamping block; 15, wire slot; 16, metal block; 2, mounting bracket; 21, bottom plate; 22, evaporation part; 23, condensation part; 24, card slot; 25, wire groove; 26, magnet; 27, positioning post; 28, heat dissipation fin. Detailed description of the invention

[0027] The present invention will be further described in detail below with reference to the drawings and embodiments:

[0028] As Figures 1-4 shown, a mounting structure and a using method for an LED lamp, a light box 1 and a mounting bracket 2, the light box 1 includes a top plate 11, the top plate 11 is made of a heat dissipation material, and an LED light board 12 is connected to the bottom end of the top plate 11, the mounting bracket 2 includes a bottom plate 21, the mounting bracket 2 is made of a heat conductive material, and a pair of card slots 24 are opened at the bottom end of the bottom plate 21, a pair of clamping blocks 14 matching the card slots 24 are connected to the top end of the top plate 11, and the top plate 11 and the bottom plate 21 are closely attached, a heat conduction pipe is connected to the top of the bottom plate 21, the heat conduction pipe is composed of an evaporation part 22 and a plurality of condensation parts 23 connected, the bottom of the evaporation part 22 penetrates through the bottom plate 21 and abuts against the top plate 11, a plurality of heat dissipation fins 28 are connected to the top of the bottom plate 21, and the plurality of heat dissipation fins 28 and the plurality of condensation parts 23 are arranged alternately.

[0029] When the LED lamp is working, it will generate heat. Most of the existing LED lamps only have a simple heat dissipation structure, such as opening heat dissipation holes on the surface of the light box. For a lamp body that works for a long time or has a large power, the heat dissipation ability is lacking, which is likely to cause heat to accumulate inside the light box and cannot be effectively dissipated to the outside, seriously shortening the service life of the LED lamp and reducing the lighting effect.

[0030] In this solution, both the top plate 11 and the bottom plate 21 are made of heat-conducting materials and are closely attached to each other. The LED light board 12 is also attached and installed on the top plate 11. Therefore, the heat dissipated by the LED light board 12 can easily be conducted through the top plate 11 to the bottom plate 21, and then through the bottom plate 21 to multiple heat dissipation fins 28. By means of the heat dissipation fins 28, the overall heat dissipation area of the device is increased, and air convection heat dissipation is enhanced, thereby further promoting the dissipation of heat to the outside and the surface of the ceiling, and avoiding the accumulation of heat inside the lamp cover 13. The heat-conducting pipe can play a role in quickly conducting heat, using the evaporation part to quickly absorb the heat on the surface of the top plate 11, and then conducting the heat to between multiple heat dissipation fins 28 through the condensation part, further improving the heat conduction efficiency of the device.

[0031] In this solution, the heat dissipation structure is integrated into the light box 1. After the user installs the mounting bracket 2 on the light box 1, the heat dissipated by the LED light board 12 can be dissipated through the heat dissipation structure on the mounting bracket 2 by itself. While effectively enhancing the overall heat dissipation effect of the device, it avoids the problem of the light box being too heavy caused by setting the heat dissipation structure inside the light box, and improves the installation stability of the light box 1. When the user cleans or replaces the LED light board 12, the top plate 11 can be taken out from the bottom of the bottom plate 21 by pulling, without touching the heat dissipation structure on the mounting bracket 2, which brings convenience to the maintenance and inspection work of the product.

[0032] The bottom of the top plate 11 is detachably connected with a lamp cover 13, and the lamp cover 13 covers the LED light board 12.

[0033] In this solution, the lamp cover 13 plays a role in dust and insect prevention for the LED light board 12. The lamp cover 13 can be fixed to the top plate 11 by screws, which is convenient for disassembly and assembly.

[0034] Multiple positioning columns 27 are connected to the top of the bottom plate 21. The inner cavity of the positioning column 27 penetrates through the bottom plate 21. The height of the positioning column 27 is the same as that of the heat dissipation fin 28 and is slightly higher than the condensation part 23.

[0035] In this solution, the user can fix the bottom plate 21 to the ceiling by screwing through multiple positioning columns 27. Since the height of the positioning column 27 is the same as that of the heat dissipation fin 28, when the tops of multiple positioning columns 27 are in contact with the ceiling, multiple heat dissipation fins 28 will also be in contact with the ceiling, thereby promoting the more efficient conduction of the heat of the heat dissipation fins 28 to the ceiling surface, and then using the ceiling to enhance the overall heat dissipation effect of the device.

[0036] A metal block 16 is inlaid and connected at the central position of the top of the top plate 11. The metal block 16 and the upper surface of the top plate 11 form a complete plane. A magnet 26 that cooperates with the metal block 16 is inlaid and connected to the bottom of the bottom plate 21. The magnet 26, the evaporation part 22 and the lower surface of the bottom plate 21 form a complete plane.

[0037] In this solution, through the combined use of the metal block 16 and the magnet 26, the precise positioning of the top plate 11 and the bottom plate 21 can be ensured, and the stability of the connection between the bottom plate 21 and the top plate 11 can be improved, ensuring that there is no relative displacement between the top plate 11 and the bottom plate 21 easily.

[0038] In this solution, the metal block 16 and the upper surface of the top plate 11 form a complete plane, and the magnet 26, the evaporation part 22 and the lower surface of the bottom plate 21 form a complete plane. With such a setting, it can be ensured that the contacting surface of the top plate 11 and the bottom plate 21 fits completely, thereby maximizing the contact area and improving the heat transfer effect formed between the top plate 11 and the bottom plate 21.

[0039] A wire arranging hole 15 is provided on the top plate 11, and a wire groove 25 is provided at one end of the bottom plate 21 close to the wire arranging hole 15.

[0040] In this solution, the opening of the wire arranging hole 15 facilitates the user to introduce the cable into the ceiling for buried wiring, and the opening of the wire groove 25 can help the user to hide the cable, improving the appearance effect without affecting the installation and removal of the top plate 11 on the bottom plate 21.

[0041] A usage method of an installation structure for an LED lamp includes the following steps:

[0042] S1: Pass a plurality of screws through the plurality of positioning posts 27 respectively, and fix the bottom plate 21 on the ceiling through the screws, so that the card slot 24 abuts against the ceiling;

[0043] S2: Stretch the cable of the LED lamp board 12 through the wire arranging hole 15 to the upper side of the card block 14, and then install the lamp shade 13 at the bottom end of the top plate 11;

[0044] S3: Fix the top plate 11 on the bottom plate 21 by engaging the card block 14 with the card slot 24, and make the metal block 16 and the magnet 26 adsorb to each other, and stretch the cable of the LED lamp board 12 through the wire groove 25 into the ceiling.

[0045] S4: When the card block 14 works, the heat it emits is conducted to the ceiling and the outside through the top plate 11, the bottom plate 21, the evaporation part 22, the condensation part 23 and the heat dissipation fins 28 in sequence, realizing efficient heat dissipation.

[0046] The above are only embodiments of the present invention, and common general technical solutions and / or characteristics in the solutions are not described in detail herein. It should be noted that for those skilled in the art, without departing from the technical solutions of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the implementation effect of the present invention and the practicality of the patent. The protection scope required by this application shall be subject to the content of its claims, and the specific implementation manners and the like recorded in the specification can be used to interpret the content of the claims.

Claims

1. A mounting structure for an LED lamp, characterized in that: include: A light box (1), the light box (1) comprising a top plate (11), the top plate (11) being configured with a heat dissipation material, and the bottom end of the top plate (11) being connected to an LED light board (12); The mounting bracket (2) comprises a base plate (21), the mounting bracket (2) is configured to be a heat-conducting material, and a pair of card slots (24) are provided at the bottom end of the base plate (21), a pair of card blocks (14) matching the card slots (24) are connected to the top end of the top plate (11), and the top plate (11) and the base plate (21) are tightly fitted, a heat pipe is connected to the top of the base plate (21), and the heat pipe is composed of an evaporation part (22) and a plurality of condensation parts (23), the bottom of the evaporation part (22) passes through the base plate (21) and abuts against the top plate (11), and a plurality of heat dissipation fins (28) are connected to the top of the base plate (21), and the plurality of heat dissipation fins (28) and the plurality of condensation parts (23) are arranged in a staggered manner.

2. The LED lamp mounting structure according to claim 1, characterized in that: The bottom of the top plate (11) is detachably connected to a lampshade (13), and the lampshade (13) covers the LED lamp board (12).

3. The LED lamp mounting structure according to claim 1, characterized in that: A plurality of positioning columns (27) are connected to the top of the bottom plate (21), and the inner cavities of the positioning columns (27) pass through the bottom plate (21).

4. The LED lamp mounting structure according to claim 3, characterized in that: The height of the positioning column (27) is consistent with that of the heat dissipation fins (28) and is slightly higher than the condensation portion (23).

5. The LED lamp mounting structure according to claim 1, characterized in that: A metal block (16) is embedded and connected at the center of the top of the top plate (11).

6. The LED lamp mounting structure according to claim 5, characterized in that: The metal block (16) and the upper surface of the top plate (11) form a complete plane.

7. The LED lamp mounting structure according to claim 5, characterized in that: A magnet (26) used in conjunction with the metal block (16) is embedded and connected to the bottom of the bottom plate (21).

8. The LED lamp mounting structure according to claim 7, characterized in that: The magnet (26), the evaporation portion (22) and the lower surface of the bottom plate (21) form a complete plane.

9. The LED lamp mounting structure according to claim 1, characterized in that: The top plate (11) is provided with a cable arrangement hole (15), and the bottom plate (21) is provided with a cable arrangement groove (25) at one end close to the cable arrangement hole (15).

10. A method for using a mounting structure for an LED lamp according to any one of claims 1 to 9, characterized in that: The steps include: S1: Using a plurality of screws to penetrate through a plurality of positioning columns (27) respectively, and fixing the bottom plate (21) to the ceiling using the screws, so that the slot (24) abuts against the ceiling; S2: Pull the cable of the LED light board (12) through the cable hole (15) to the upper side of the clamping block (14), and then install the lampshade (13) on the bottom end of the top plate (11); S3: The top plate (11) is fixed to the bottom plate (21) by engaging the clamping block (14) with the clamping slot (24), and the metal block (16) and the magnet (26) are attracted to each other, and the cables of the LED light panel (12) are stretched to the inside of the ceiling through the cable tray (25). S4: When the card block (14) is working, the heat emitted by itself is transmitted to the ceiling and the outside through the top plate (11), the bottom plate (21), the evaporation part (22), the condensation part (23) and the heat dissipation fins (28) in sequence, thereby achieving efficient heat dissipation.