Code scanning, weighing and tracing system for whole-process production management

Abstract

The invention relates to a full-process production management code scanning and weighing traceability system, and the system comprises a basic information management module which is used for maintaining basic information; the information binding module is used for maintaining the corresponding relation between the basic information; the packaging link management module is used for generating stack code bar code information according to configuration; the scanning module is used for scanning product bag bar codes and identifying and recording product information; the warehousing link management module is used for summarizing warehousing effective data and automatically generating a warehousing list after auditing; the ex-warehouse link management module is used for maintaining an ex-warehouse list template with bar code information; the cleaning link management module is used for scanning and managing the turnover frame; and the traceability link management module is used for quality traceability, turnover box traceability and delivery association traceability. According to the invention, effective monitoring and tracing of the whole links of food production, processing, circulation, sales and the like are realized, so that the problems of incomplete information recording, large tracing difficulty, low efficiency and the like are solved.

Description

Technical Field

[0001] The present invention relates to the technical field of production and logistics management, and more specifically to a full-process production management scanning, weighing and traceability system. Background Art

[0002] With the rapid development of the food industry, consumers' attention to food safety and quality has reached an unprecedented level. Against this backdrop, ensuring that every link from raw material procurement, production and processing, logistics transportation to terminal sales of food can be effectively monitored and traced has become a major challenge for food enterprises. Traditional production management methods, such as manual records and paper files, are no longer able to meet the modern food industry's management requirements for efficiency, accuracy, and traceability.

[0003] Tongfu Group has encountered the following problems in its business operations:

[0004] In the traditional production process, key information is required to be recorded but there are omissions, such as production dates, batch numbers, etc., and many detailed information (such as specific production personnel, equipment status, raw material sources, etc.) may be overlooked or omitted. This makes it difficult to accurately trace the source of problems when they occur, increasing the difficulty and cost of investigation.

[0005] When it is necessary to trace the production information of a certain batch or a certain product, it is often necessary to consult a large number of paper files or electronic documents, which is not only time-consuming and laborious, but also prone to errors. The traditional traceability methods lack automation and intelligence, and cannot be uniformly implemented in the group, making it difficult to quickly and accurately provide the required information.

[0006] Due to incomplete information recording and great traceability difficulty, the inventory management information is incomplete, such as inaccurate inventory quantities and difficulty in timely detecting expired products. The lack of an effective information management and traceability system makes inventory management complex and inefficient.

[0007] During the production process, product quality may be unstable due to various reasons (such as raw material quality problems, production equipment failures, etc.). Traditional quality control methods often rely on manual inspection and sampling inspection, making it difficult to comprehensively cover and timely detect problems. The lack of real-time and comprehensive quality control means makes it difficult to effectively guarantee product quality.

[0008] When customers have questions about product quality or batch information, due to the lack of an efficient traceability system, the enterprise may not be able to provide accurate information and solutions in a timely manner, affecting customer satisfaction and trust. Poor information transmission and slow traceability speed result in the enterprise's inability to quickly respond to customer needs and solve problems.

[0009] The information disclosed in this background section is only intended to enhance the overall understanding of the background art of the present invention and should not be regarded as an admission or any form of suggestion that this information constitutes prior art known to those skilled in the art. Summary of the Invention

[0010] Aiming at the defects existing in the prior art, the purpose of the present invention is to provide a full-process production management scanning, weighing and traceability system to achieve effective monitoring and traceability of all links such as food production, processing, circulation and sales, so as to solve problems such as incomplete information recording, difficult traceability and low efficiency.

[0011] To achieve the above objectives, the technical solutions adopted by the present invention are as follows:

[0012] A full-process production management scanning, weighing and traceability system, characterized by including:

[0013] A basic information management module for maintaining basic information related to production, management, scanning, weighing and traceability;

[0014] An information binding module for maintaining the corresponding relationships between basic information, specifically including:

[0015] Establishing the corresponding relationship between the product bag barcode and the product code;

[0016] Setting the corresponding relationship between the product quantity and the weight;

[0017] Defining the standard quantity relationship between the packaging bags and turnover boxes corresponding to different products;

[0018] Configuring the specification information of the stack code;

[0019] A packing link management module for maintaining a custom barcode template, automatically printing after data verification; for generating stack code barcode information according to the configuration; for scanning the product bag barcode, identifying and recording product information; for automatically weighing and checking the standard quantity of packaging bags or turnover boxes;

[0020] An inbound link management module for querying the weighing information of automatic weighing; for summarizing the valid inbound data and automatically generating an inbound order after auditing; for querying the detailed information of the corresponding product based on the inbound order;

[0021] An outbound link management module for maintaining an outbound order template with barcode information; for associating the outbound order scanned by the handheld terminal with the product barcode; for providing queries of the outbound order and the associated details;

[0022] A cleaning link management module for scanning and managing the turnover boxes during the cleaning stage, and real-time querying of the data of un-recovered and recovered turnover boxes;

[0023] The traceability link management module is used for quality traceability, turnover box traceability, and shipping correlation traceability.

[0024] Based on the above technical solution, the basic information management module specifically includes:

[0025] The equipment file information maintenance sub-module: used to establish and maintain production equipment files, including key information such as equipment technical parameters, maintenance logs, and maintenance records, to achieve centralized storage and standardized management of equipment information;

[0026] The material information maintenance sub-module: conducts unified identification and data collection of raw materials, work-in-progress, and finished products, including material receipt, issue, and inventory count, etc., to ensure the timeliness and accuracy of material supply;

[0027] The process flow information maintenance sub-module: customizes process technologies and processes to meet the production requirements of different products, and realizes the free combination and configuration of flexible process routes;

[0028] The barcode rule information maintenance sub-module: formulates various barcode rule elements, freely composes barcode rules, binds them to different products, generates work order serial numbers, and prints product serial numbers;

[0029] The weighing and metering information maintenance sub-module: integrates hardware such as weighing sensors and barcode identification, and obtains real-time original data such as weighing data, operators, and barcode information that can be traced at the production site;

[0030] The quality information maintenance sub-module: collects defective product data during the production process, clarifies the responsibility division, analyzes and statistically processes the data, and improves product quality;

[0031] The user and permission information maintenance sub-module: establishes a perfect user role permission and hierarchical management mechanism to realize the independent management permissions of team leaders;

[0032] The inventory warning and optimization information maintenance sub-module: sets reasonable inventory warning lines according to the consumption speed and inventory level of materials, and issues warnings when the inventory is insufficient or excessive, to help enterprises adjust procurement plans and inventory strategies in a timely manner;

[0033] The data query and traceability information maintenance sub-module: queries and traces production data according to production line, process, vehicle number, bag number, box number, personnel, date and time, etc., and provides detailed and comprehensive records of each process operation information;

[0034] The production progress board information maintenance sub-module: intuitively displays the product production process and strengthens the self-inspection and mutual-inspection processes of processes;

[0035] The PDA barcode identification information maintenance sub-module: uses a PDA for barcode identification to achieve fast and accurate data entry and reduce human errors;

[0036] ERP System Cascade Information Maintenance Sub-module: Share information with other systems such as ERP to achieve multi-process execution judgment and collaborative operation;

[0037] Batch Traceability Information Maintenance Sub-module: Support batch management of raw materials and finished products, assign a unique identification code to each batch, generate batch traceability reports, and display the complete production chain information of a certain batch of products.

[0038] Based on the above technical solutions, the Equipment File Information Maintenance Sub-module provides equipment status information to the Packaging Link Management Module to facilitate timely adjustment of production plans in case of equipment failures; it also synchronizes equipment maintenance and replacement records with the ERP System Cascade Information Maintenance Sub-module to ensure that the equipment information in the ERP system is up-to-date.

[0039] Based on the above technical solutions, the Material Information Maintenance Sub-module provides material availability information to the Process Flow Information Maintenance Sub-module to optimize the production process; it also shares material inventory data with the Inventory Warning and Optimization Information Maintenance Sub-module to achieve dynamic inventory management.

[0040] Based on the above technical solutions, the Process Flow Information Maintenance Sub-module provides product-specific process requirements to the Packaging Link Management Module to ensure correct packaging and weighing processes; it also shares production batch information with the Batch Traceability Information Maintenance Sub-module for easy traceability.

[0041] Based on the above technical solutions, the Barcode Rule Information Maintenance Sub-module provides barcode printing rules to the Packaging Link Management Module to ensure correct barcode printing and scanning; it also shares barcode rules with the Traceability Link Management Module for easy product traceability.

[0042] Based on the above technical solutions, the Weighing and Measuring Information Maintenance Sub-module provides real-time weighing data to the Packaging Link Management Module to ensure the accuracy of product weight; it also shares weighing data with the Quality Information Maintenance Sub-module to monitor product quality.

[0043] Based on the above technical solutions, the Quality Information Maintenance Sub-module provides product quality problem records to the Traceability Link Management Module for easy tracking and analysis of quality problems.

[0044] Based on the above technical solutions, quality traceability includes querying packaging error information, calculating ratios, and tracing back to the shipping link;

[0045] Turnover box traceability includes quantifying and tracing data on the use, circulation, and recycling of turnover boxes;

[0046] The shipment - related traceability includes tracing back to the customer terminal and vehicle links through the shipment information.

[0047] On the basis of the above - mentioned technical solution, product coding information is provided to the packaging - link management module to facilitate the quick retrieval and processing of product information;

[0048] The corresponding relationship between barcodes and codes is shared with the traceability - link management module to achieve the precise traceability of products.

[0049] The full - process production management barcode - scanning, weighing and traceability system described in the present invention has the following beneficial effects:

[0050] Solve the problem of incomplete information recording and achieve full - process traceability: Ensure that the information of the entire chain from raw material procurement to terminal sales is traceable, and comprehensively and accurately record the information of the entire production process; Simplify the traceability process, achieve fast and accurate traceability, and improve customer satisfaction through fast information traceability.

[0051] Improve management efficiency: Through automated and intelligent means, improve the management efficiency of production, inventory, sales and other links; Achieve precise inventory management through real - time data update.

[0052] Guarantee product quality: Establish a real - time quality control system, monitor key indicators in the production process in real time, and ensure the stability of product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0053] The present invention has the following drawings:

[0054] The drawings are used to better understand the present invention and do not constitute an improper limitation to the present invention. Among them:

[0055] Figure 1 The system architecture diagram of the first embodiment of the full - process production management barcode - scanning, weighing and traceability system described in the present invention.

[0056] Figure 2 The implementation flow chart of the barcode - scanning function.

[0057] Figure 3 The implementation flow chart of the weighing function.

[0058] Figure 4 The implementation flow chart of the traceability function. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0059] The present invention will be further described in detail below with reference to the accompanying drawings. The detailed description is made in connection with exemplary embodiments of the present invention, including various details of the embodiments of the present invention to facilitate understanding, which should be considered merely exemplary. Therefore, those skilled in the art should recognize that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present invention. Similarly, for the sake of clarity and conciseness, descriptions of well-known functions and structures are omitted in the following description.

[0060] As Figure 1 shown, the full-process production management barcode scanning, weighing and traceability system of the present invention includes:

[0061] The basic information management module is used to maintain the basic information related to production, management, barcode scanning, weighing and traceability;

[0062] The information binding module is used to maintain the corresponding relationships between the basic information, specifically including:

[0063] Establish the corresponding relationship between the product bag barcode and the product code;

[0064] Set the corresponding relationship between the product quantity and the weight;

[0065] Define the standard quantity relationship between the packaging bags and turnover boxes corresponding to different products;

[0066] Configure the specification information of the pallet code;

[0067] The packing link management module is used to maintain the custom barcode template, automatically print after data verification; generate pallet code barcode information according to the configuration; scan the product bag barcode, identify and record the product information; automatically weigh and check the standard quantity of the packaging bag or turnover box;

[0068] The warehousing link management module is used to query the weighing information of automatic weighing; summarize the valid warehousing data, automatically generate a warehousing order after verification; query the detailed information of the corresponding product based on the warehousing order; the product information completed in packing, including barcode and weight information, can be provided to the warehousing link management module to facilitate the warehousing operation;

[0069] The outbound link management module is used to maintain the outbound order template with barcode information; associate the outbound order scanned by the handheld terminal with the product barcode; provide the query of the outbound order and the associated details;

[0070] The cleaning link management module is used to scan and manage the turnover boxes during the cleaning stage, and query the data of un-recovered and recovered turnover boxes in real time;

[0071] The traceability link management module is used to perform quality traceability, turnover box traceability and shipping association traceability.

[0072] Data exchange can be carried out between modules through RESTful API or SOAP services to ensure the real-time and consistency of data. For asynchronous data interaction, message queues (such as RabbitMQ, Kafka) are used to decouple data producers and consumers, improving the reliability and scalability of the system. For data that needs to be synchronized in real time, data synchronization mechanisms such as database triggers and data replication technologies are adopted.

[0073] This embodiment realizes a highly integrated, automated and intelligent production management system. Through the close cooperation between various modules, it realizes the full-chain management from product production, packaging, warehousing, outbound, cleaning to traceability, greatly improving production efficiency, reducing human errors, and enhancing the product quality traceability ability; among them:

[0074] The basic information management module first establishes a comprehensive database for storing basic information involved in various links such as production, management, barcode scanning, weighing, and traceability, including but not limited to product information (such as product name, model, specification, etc.), raw material information, production equipment information, personnel information, barcode scanning equipment information, weighing equipment information, etc.; this information will be used in subsequent production, packaging, traceability and other links;

[0075] The information binding module binds the corresponding relationships between basic information. For example, by scanning the barcode on the product bag, the system can automatically associate information such as the corresponding product code, product quantity, weight, and the standard quantity relationship between the packaging bag and the turnover box.

[0076] The packaging link management module realizes the automatic printing function after data verification by maintaining a custom barcode template; it can also generate stack code barcode information according to the configuration; it can also scan the product bag barcode to identify and record product information;

[0077] The warehousing link management module queries the weighing information of automatic weighing, summarizes the valid warehousing data, and automatically generates a warehousing order after review;

[0078] The outbound link management module associates the outbound order scanned by the handheld terminal with the product barcode by maintaining an outbound order template with barcode information; it can also provide the query function of the outbound order and the associated details;

[0079] The cleaning link management module is applied in the cleaning stage, responsible for scanning and managing the turnover boxes, querying the data of un-recovered and recovered turnover boxes in real time, and recording the usage of the turnover boxes through the system, so as to realize the effective management and traceability of the turnover boxes;

[0080] The traceability link management module is used for quality traceability, turnover box traceability, and shipping correlation traceability. Through product information, turnover box information, shipping information, etc. recorded in the system, the traceability and management of the entire product life cycle can be achieved.

[0081] Based on the above technical solution, the basic information management module specifically includes:

[0082] Equipment file information maintenance sub-module: used to establish and maintain production equipment files, including key information such as equipment technical parameters, maintenance logs, and maintenance records, to achieve centralized storage and standardized management of equipment information; through the equipment file information maintenance sub-module, the system can centrally store and manage the key information of production equipment, standardize equipment information, and facilitate subsequent equipment maintenance and upgrading;

[0083] Material information maintenance sub-module: uniformly identifies and collects data on raw materials, work-in-progress, and finished products, including material receipt, issue, and inventory counting, etc., to ensure the timeliness and accuracy of material supply; the material information maintenance sub-module ensures the timeliness and accuracy of material supply. Through unified identification and data collection, chaos and errors in material management are effectively avoided;

[0084] Process flow information maintenance sub-module: customizes process technologies and processes to meet the production requirements of different products, and realizes the free combination and configuration of flexible process routes; the process flow information maintenance sub-module allows users to customize process technologies and processes to meet the production requirements of different products; the free combination and configuration of flexible process routes greatly improve the production flexibility and adaptability of the system;

[0085] Barcode rule information maintenance sub-module: formulates multiple barcode rule elements, freely composes barcode rules, binds them to different products, generates work order serial numbers, and prints product serial numbers; the barcode rule information maintenance sub-module realizes the quick identification and traceability of product information by formulating multiple barcode rule elements and binding unique barcode information to different products;

[0086] Weighing and metering information maintenance sub-module: integrates hardware such as weighing sensors and barcode identification to obtain real-time original data such as weighing data, operators, and barcode information that can be traced at the production site;

[0087] Quality information maintenance sub-module: collects defective product data during the production process, clarifies the responsibility division, analyzes and statistically processes the data, and improves product quality;

[0088] User and Permission Information Maintenance Sub-module: Establish a sound user role permission and hierarchical management mechanism to achieve independent management permissions for team leaders; the User and Permission Information Maintenance Sub-module has established a sound user role permission and hierarchical management mechanism, ensuring the security and compliance of system operations, and helping to prevent security risks such as unauthorized access and data leakage;

[0089] Inventory Warning and Optimization Information Maintenance Sub-module: Set reasonable inventory warning lines based on the consumption speed and inventory level of materials, and issue warnings when the inventory is insufficient or excessive, helping enterprises to adjust procurement plans and inventory strategies in a timely manner; it helps enterprises to adjust procurement plans and inventory strategies in a timely manner, reducing inventory costs and improving the utilization rate of funds;

[0090] Data Query and Traceability Information Maintenance Sub-module: Query and trace production data by production line, process, vehicle number, bag number, box number, personnel, date and time, etc., providing detailed and comprehensive records of each process operation information; the Data Query and Traceability Information Maintenance Sub-module provides rich query conditions, enabling users to conveniently query and trace production data by dimensions such as production line, process, vehicle number, bag number, box number, personnel, date and time, etc., which helps enterprises quickly locate the root cause of problems and make effective improvements;

[0091] Production Progress Dashboard Information Maintenance Sub-module: Intuitively display the product production process and strengthen the self-inspection and mutual-inspection processes of processes; by intuitively displaying the product production process, it strengthens the self-inspection and mutual-inspection processes of processes, improving production efficiency and product quality;

[0092] PDA Barcode Recognition Information Maintenance Sub-module: Use PDA for barcode recognition to achieve fast and accurate data entry, reducing human errors; improving the entry efficiency, reducing human errors and operation time;

[0093] ERP System Cascade Information Maintenance Sub-module: Share information with other systems such as ERP to achieve multi-process execution judgment and collaborative operations; through multi-process execution judgment and collaborative operations, it improves the coordination and efficiency of the overall production process;

[0094] Batch Traceability Information Maintenance Sub-module: Support batch management of raw materials and finished products, assign a unique identification code to each batch, generate batch traceability reports, and display the complete production chain information of a certain batch of products.

[0095] Through the integration of the above-mentioned information maintenance sub-modules in this embodiment, it is possible to ensure the accuracy, real-time nature, and traceability of data in all links of the production process, thereby improving production efficiency and product quality.

[0096] Based on the above technical solutions, the equipment file information maintenance sub-module provides equipment status information to the packing process management module to facilitate timely adjustment of the production plan in case of equipment failures; it also synchronizes equipment maintenance and replacement records with the ERP system-level cascade information maintenance sub-module to ensure that the equipment information in the ERP system is up-to-date.

[0097] The equipment file information maintenance sub-module can provide the current status information of the equipment to the packing process management module in real time or periodically, including the operating status, fault conditions, maintenance requirements, etc. of the equipment, enabling the production management department to timely adjust the production plan when the equipment fails or is about to require maintenance, and avoiding production interruptions or delays.

[0098] The synchronization mechanism between the equipment file information maintenance sub-module and the ERP system-level cascade information maintenance sub-module ensures the timeliness and accuracy of the equipment information in the ERP system. Whenever there is a maintenance, replacement, or status change of the equipment, the relevant information will be automatically synchronized to the ERP system, promoting the deep integration of production management and the ERP system.

[0099] Based on the above technical solutions, the material information maintenance sub-module provides material availability information to the process flow information maintenance sub-module to optimize the production process; it also shares material inventory data with the inventory warning and optimization information maintenance sub-module to achieve dynamic management of the inventory.

[0100] Based on the above technical solutions, the process flow information maintenance sub-module provides product-specific process requirements to the packing process management module to ensure correct packaging and weighing processes; it also shares production batch information with the batch traceability information maintenance sub-module for easy traceability.

[0101] The process flow information maintenance sub-module can customize the corresponding process technologies and procedures according to the characteristics and production requirements of different products. After these information are passed to the packing process management module, it can ensure that each product follows the correct process requirements during the packing and weighing processes; it helps to avoid problems such as packaging errors and weight discrepancies, and improves product compliance and customer satisfaction.

[0102] By sharing production batch information with the batch traceability information maintenance sub-module, the process flow information maintenance sub-module enables accurate tracking of each production batch of products, which is particularly important when there are quality problems or product recalls, and can help quickly locate the problem batches.

[0103] Based on the above technical solutions, the barcode rule information maintenance sub-module provides barcode printing rules to the packing process management module to ensure correct printing and scanning of barcodes; it also shares barcode rules with the traceability process management module for easy product traceability.

[0104] On the basis of the above technical solution, the weighing and metering information maintenance sub-module provides real-time weighing data to the packaging process management module to ensure the accuracy of product weight; it also shares the weighing data with the quality information maintenance sub-module to monitor product quality.

[0105] On the basis of the above technical solution, the quality information maintenance sub-module provides product quality problem records to the traceability process management module for the tracking and analysis of quality problems.

[0106] On the basis of the above technical solution, the packaging process management module is connected to the following devices in a wired or wireless manner:

[0107] A wireless barcode scanner for scanning product barcodes;

[0108] A barcode printer for printing product barcodes and stack codes;

[0109] A weighing instrument for weighing products.

[0110] On the basis of the above technical solution, quality traceability includes querying packaging error information, calculating ratios, and tracing back to the shipping process;

[0111] Turnover box traceability includes quantifying and tracing data on the use, transfer, and recycling of turnover boxes;

[0112] Shipping-related traceability includes tracing back to the customer terminal and vehicle processes through shipping information.

[0113] On the basis of the above technical solution, product coding information is provided to the packaging process management module for the quick retrieval and processing of product information;

[0114] By sharing the correspondence between barcodes and codes with the traceability process management module, accurate product traceability is achieved.

[0115] The full-process production management barcode scanning, weighing, and traceability system of the present invention can complete the following business processing procedures in stages:

[0116] 1. Product production preparation stage

[0117] Basic information management module: Maintain basic information such as equipment files, material information, and process flows.

[0118] Information binding module: Establish the correspondence between product bag barcodes and product codes, product quantities and weights, etc.

[0119] 2. Product packaging stage

[0120] Packing process management module: Use a wireless barcode scanner to scan the product bag barcode, identify and record product information; the weighing instrument automatically weighs and checks the standard quantity of packaging bags or turnover boxes; generate pallet code barcode information according to the configuration and print the barcode.

[0121] Basic information management module: Provide barcode printing rules to ensure the correct printing of barcodes.

[0122] 3. Product warehousing stage

[0123] Warehousing process management module: Query the weighing information generated in the packing process, summarize the valid warehousing data, automatically generate a warehousing order after auditing, and query the detailed information of the corresponding product based on the warehousing order.

[0124] 4. Product outbound stage

[0125] Outbound process management module: Maintain the outbound order template with barcode information; use a handheld terminal to scan the outbound order and product barcode for association; provide queries for outbound orders and associated details.

[0126] 5. Product cleaning stage

[0127] Cleaning process management module: Scan and manage the turnover boxes during the cleaning stage, and query the data of un-recovered and recovered turnover boxes in real time.

[0128] 6. Product traceability stage

[0129] Traceability process management module: Conduct quality traceability, query packaging error information, calculate ratios, and trace back to the shipping link; conduct turnover box traceability, including data quantification and traceability of the use, circulation, and recycling links of turnover boxes; conduct shipping association traceability, and trace back to the customer terminal and vehicle links through shipping information.

[0130] Basic information management module: Provide the corresponding relationship between barcodes and codes to achieve precise product traceability.

[0131] The full-process production management barcode scanning, weighing, and traceability system described in the present invention, as Figure 2 shown, the implementation of the barcode scanning function includes the following steps:

[0132] Barcode design and printing:

[0133] Users can design the barcode template by themselves to ensure that the barcode information meets the enterprise requirements.

[0134] After the data is verified to be correct, the system automatically prints the barcode and attaches the barcode to the product bag or turnover box.

[0135] Scanner docking:

[0136] Connect the wireless barcode scanner to the system to ensure that the barcode scanner can read barcode information normally.

[0137] The barcode scanner transmits the read barcode data to the system wirelessly.

[0138] Scanning and coding:

[0139] During production, warehousing, etc., use the barcode scanner to scan the barcodes on product bags or turnover boxes.

[0140] The system identifies the barcode information and automatically associates it with the corresponding product information.

[0141] Scanning verification:

[0142] While scanning the barcode, the system automatically weighs according to the identified product information.

[0143] The system compares the weighing result with the preset standard weight to check whether the quantity of packaging bags or turnover boxes meets the standard.

[0144] Data processing and recording:

[0145] The system records the results of scanning, weighing, and verification and associates them with other production data.

[0146] These data provide basic support for subsequent quality traceability, inventory management, etc.

[0147] The full-process production management barcode scanning, weighing, and traceability system described in the present invention, as Figure 3 shown, the implementation of the weighing function includes the following steps:

[0148] Weighing instrument docking:

[0149] Connect the weighing instrument with a COM port to the system to ensure that the weighing instrument can transmit weight data normally.

[0150] The system communicates with the weighing instrument through the COM port to obtain weighing data in real time.

[0151] Configure weight parameters:

[0152] Configure the correspondence between the product quantity and weight, and the standard weight corresponding to different products in the system.

[0153] These parameters are used for automatic calculation and verification during the weighing process.

[0154] Trigger the weighing operation:

[0155] In the links where weighing is required (such as production packaging, warehousing, outbound, etc.), trigger the weighing operation through the system.

[0156] The system sends an instruction to the weighing instrument to start weighing.

[0157] Read and process the weighing data:

[0158] The weighing instrument transmits the weighing result to the system.

[0159] The system reads the weighing data and performs automatic calculation and verification according to the configured weight parameters, such as checking whether the weight of the packaging bag or turnover box meets the standard.

[0160] Record and associate data:

[0161] The system records the weighing result and associates it with the corresponding product information, barcode information, etc.

[0162] These data provide an important basis for subsequent quality traceability, inventory management, etc.

[0163] Exception handling:

[0164] If the weighing result does not meet the preset standard (such as overweight, underweight, etc.), the system will give an exception prompt or alarm.

[0165] The user can perform corresponding processing according to the system prompt, such as reweighing, adjusting the packaging, etc.

[0166] The full-process production management code-scanning weighing traceability system described in the present invention, as Figure 4 shown, the realization of the traceability function includes the following steps:

[0167] Data collection and recording:

[0168] In all links such as production, processing, circulation, and sales, relevant information of products is collected through methods such as code scanning, weighing, and manual entry, such as production date, batch number, product code, weight, logistics information, etc.

[0169] The system records this information and associates it with the barcode or unique identifier of the product.

[0170] Establish a traceability chain:

[0171] The system automatically establishes a traceability chain for the product according to the collected information. From raw material procurement to production and processing, and then to product outbound, logistics transportation, sales and other links, information association and traceability can be achieved.

[0172] The establishment of the traceability chain ensures that when problems occur with the product, the source of the problem can be quickly located and accurate traceability can be achieved.

[0173] Quality traceability:

[0174] When product quality problems are found, the system can quickly query all batches and products involved in the problem through the traceability chain.

[0175] The system can query packaging error information and statistical ratios, trace back to the shipping link through barcode data, and help enterprises quickly respond to and handle problems.

[0176] Turnover box traceability:

[0177] For enterprises that use turnover boxes for transportation and storage, the system can trace the use, circulation, recycling and other links of the turnover boxes.

[0178] By recording the circulation information of the turnover boxes, enterprises can keep track of the usage of the turnover boxes in real time and improve management efficiency.

[0179] Shipping association traceability:

[0180] The system can trace back to the customer terminal and vehicle links through shipping information to ensure the safety and quality of products during transportation.

[0181] When customers feedback product problems, enterprises can quickly locate the shipping link through the traceability chain and take corresponding measures.

[0182] Data query and report generation:

[0183] Users can query the traceability information, quality reports, shipping records, etc. of products as needed.

[0184] The system can also generate various reports, such as traceability reports, quality reports, shipping statistics, etc., to provide decision-making support for enterprises.

[0185] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0186] The above is only the preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. Any equivalent modifications or changes made by those skilled in the art according to the disclosed content of the present invention shall be included in the protection scope recorded in the claims.

Claims

1. The whole process production management scanning weighing traceability system is characterized by: include: Basic information management module, used to maintain basic information related to production, management, code scanning, weighing, and traceability; The information binding module is used to maintain the corresponding relationship between basic information, including: Establish the correspondence between product bag barcode and product code; Set the correspondence between product quantity and weight; Define the standard quantity relationship between packaging bags and turnover boxes corresponding to different products; Configure the specifications of the palletizing; The packaging link management module is used to maintain custom barcode templates and realize automatic printing after data verification; to generate pallet code barcode information according to the configuration; to scan product bag barcodes, identify and record product information; to automatically weigh and verify the standard number of packaging bags or turnover boxes; The warehousing management module is used to query the weighing information of automatic weighing; to summarize the valid warehousing data and automatically generate the warehousing order after review; to query the detailed information of the corresponding product based on the warehousing order; The outbound link management module is used to maintain the outbound order template with barcode information; to associate the outbound order scanned by the handheld terminal with the product barcode; and to provide inquiries on the outbound order and associated details; The cleaning phase management module is used to scan and manage the turnover boxes during the cleaning phase, and query the data of unrecovered and recovered turnover boxes in real time; The traceability management module is used for quality traceability, turnover box traceability and shipment-related traceability.

2. The full-process production management scanning and weighing traceability system according to claim 1 is characterized in that: The basic information management module specifically includes: Equipment file information maintenance submodule: used to establish and maintain production equipment files, including key information such as equipment technical parameters, maintenance logs, and maintenance records, to achieve centralized storage and standardized management of equipment information; Material information maintenance submodule: unified identification and data collection of raw materials, work-in-progress and finished products, including material warehousing, outbound delivery and inventory, to ensure the timeliness and accuracy of material supply; Process information maintenance submodule: customize process technology and procedures to meet the production needs of different products and realize free combination and configuration of flexible process routes; Barcode rule information maintenance submodule: formulate multiple barcode rule elements, freely form barcode rules, bind them to different products, generate work order serial numbers, and print product serial numbers; Weighing and metering information maintenance submodule: Integrates weighing sensors, barcode labels and other hardware to obtain real-time raw data such as weighing data, operators, barcode information, etc. that can be traced back to the production site; Quality information maintenance submodule: collects data on defective products during the production process, clarifies the division of responsibilities, analyzes and compiles statistics on the data, and improves product quality; User and authority information maintenance submodule: Establish a complete user role authority and hierarchical management mechanism to realize independent management authority for team leaders; Inventory warning and optimization information maintenance submodule: Set reasonable inventory warning lines based on material consumption speed and inventory levels, and issue warnings when inventory is insufficient or excessive, helping companies to adjust procurement plans and inventory strategies in a timely manner; Data query and traceability information maintenance submodule: query and trace production data by production line, process, vehicle number, bag number, box number, personnel, date and time, etc., and provide detailed and comprehensive records of each process operation information; Production progress dashboard information maintenance submodule: intuitively displays the product production process and strengthens the process of self-inspection and mutual inspection; PDA barcode recognition information maintenance submodule: Use PDA for barcode recognition to achieve fast and accurate data entry and reduce human errors; ERP system cascade information maintenance submodule: Share information with ERP and other systems to achieve multi-process execution judgment and collaborative operation; Batch traceability information maintenance submodule: supports batch management of raw materials and finished products, assigns a unique identification code to each batch, generates batch traceability reports, and displays the complete production chain information of a batch of products.

3. The full-process production management scanning and weighing traceability system according to claim 2 is characterized in that: The equipment archive information maintenance submodule provides equipment status information to the packaging link management module to facilitate timely adjustment of the production plan when equipment fails; it also synchronizes equipment maintenance and replacement records with the ERP system cascade information maintenance submodule to ensure that the equipment information in the ERP system is up to date.

4. The full-process production management scanning and weighing traceability system according to claim 2 is characterized in that: The material information maintenance submodule provides material availability information to the process information maintenance submodule to optimize the production process; It also shares material inventory data with the inventory warning and optimization information maintenance sub-module to achieve dynamic inventory management.

5. The full-process production management scanning weighing traceability system as claimed in claim 2 is characterized in that: The process flow information maintenance submodule provides product-specific process requirements to the packaging link management module to ensure the correct packaging and weighing process; it also shares production batch information with the batch traceability information maintenance submodule for easy traceability.

6. The full-process production management scanning and weighing traceability system according to claim 2 is characterized in that: The barcode rule information maintenance submodule provides the barcode printing rules to the packaging link management module to ensure the correct printing and scanning of the barcode; and also shares the barcode rules with the tracing link management module to facilitate product tracing.

7. The full-process production management scanning and weighing traceability system according to claim 2 is characterized in that: The weighing and metering information maintenance submodule provides real-time weighing data to the packaging link management module to ensure the accuracy of product weight; and also shares weighing data with the quality information maintenance submodule to monitor product quality.

8. The full-process production management scanning and weighing traceability system according to claim 2 is characterized in that: The quality information maintenance submodule provides product quality problem records to the traceability management module to facilitate the tracking and analysis of quality problems.

9. The full-process production management scanning and weighing traceability system according to claim 1, characterized in that: Quality traceability includes querying packaging error information, statistical ratios, and tracing back to the delivery stage; The turnover box traceability includes data quantification and traceability of the use, circulation, and recycling of the turnover box; Shipment-related traceability includes tracing back to the customer terminal and vehicle links through shipment information.

10. The full-process production management scanning and weighing traceability system according to claim 1, characterized in that: By providing product coding information to the packaging management module, it is convenient for quick retrieval and processing of product information; By sharing the barcode and coding correspondence with the traceability management module, accurate product traceability can be achieved.

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