A steel cable type photovoltaic panel cleaning device

By designing a steel cable-type photovoltaic panel cleaning equipment and utilizing cooling motion equipment, a sponge cleaning mechanism, and a waterless cleaning device, the problems of photovoltaic panel cleaning equipment being prone to malfunction and having low cleaning efficiency in special environments have been solved. Automatic cooling, rapid cleaning, and intelligent fixed-point cleaning have been achieved, reducing cleaning costs.

CN120150638BActive Publication Date: 2025-09-12COAL IND JINAN DESIGN & RES +1
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Patent Information

Application Number
CN202510552392.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2025-09-12
Estimated Expiration
2045-04-29

AI Technical Summary

Technical Problem

Existing photovoltaic module cleaning equipment is prone to malfunction in special environments, has low sponge cleaning efficiency, is not intelligent, has high cleaning costs, and is poorly suited for waterless environments.

Method used

A steel cable-type photovoltaic panel cleaning device was designed, which includes a cooling motion device, a sponge cleaning mechanism, a lifting device, a sponge roller and a waterless cleaning device. The cleaning device is driven to slide by the steel cable to realize automatic water spray cooling, sponge cleaning, fixed-point cleaning and waterless cleaning.

Benefits of technology

It realizes automatic cooling, rapid cleaning, intelligent fixed-point cleaning and waterless cleaning of photovoltaic panels, improves work efficiency, reduces cleaning costs and adapts to different environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a steel cable type photovoltaic panel cleaning device, which relates to the field of photovoltaic cleaning technology. It comprises a cleaning device bracket that slides above the photovoltaic panel via a steel cable, and a replaceable cleaning sponge or a multi-prism sponge roller is provided on the bracket. Five functional modules are innovatively configured: a cooling motion device drives a water spray pipe through a ball screw to reciprocately wet the sponge; a sponge cleaning mechanism drives a dual-nozzle mechanical arm through a screw to perform deep cleaning; a gear rack type lifting device accurately controls the cleaning interval; a cam clamping mechanism realizes automatic surface changing of the sponge roller; and a waterless cleaning device drives a V-shaped scraper through a synchronous belt to pat and clean. The present invention solves the problems of high temperature failure, frequent cleaning, and poor adaptability to waterless environments, and significantly improves the cleaning efficiency and automation level of photovoltaic panels.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic cleaning, and in particular to a steel cable type photovoltaic panel cleaning device. Background Art

[0002] Application No. 2024109033752 is a photovoltaic panel cleaning device designed by the applicant. It uses a steel cable to drive a sponge to scrub the photovoltaic panels. During the use of the initial version, the following problems were found that could be improved:

[0003] 1. In some special areas and climates, photovoltaic panels may malfunction due to excessively high ambient temperatures. Regularly spraying water on the panels to cool them down can avoid this problem.

[0004] 2. The sponge needs to be cleaned after being used for a period of time. If a photovoltaic power station with a lot of pollutants is encountered, the sponge needs to be cleaned frequently, which results in low work efficiency and automation.

[0005] 3. The cleaning of fixed areas on the photovoltaic panels is not intelligent enough, and the cleaning cost is not further reduced. For example, as the sponge moves, some relatively clean photovoltaic panels that do not need to be cleaned will still be wiped by the sponge;

[0006] 4. The sponge cannot be used after being cleaned many times and needs to be replaced. If you encounter a photovoltaic power station with a lot of pollutants, you need to replace the sponge frequently, which reduces work efficiency.

[0007] 5. On highways, the main pollutants on cleaning sponges are dust, which is concentrated on both sides of the cleaning sponge's movement direction. Traditional cleaning mechanisms rely on high-pressure water guns for cleaning, which are less suitable for areas without water or with insufficient water, such as highways.

[0008] To this end, the present application designs a series of additional functional modules for the original photovoltaic module cleaning equipment to solve the above problems. Summary of the Invention

[0009] In order to make up for the deficiencies in the prior art, the present invention provides a steel cable type photovoltaic panel cleaning device.

[0010] The cleaning device of the embodiment of the present invention is a kind of cleaning device of the present invention, which comprises a photovoltaic panel, a cleaning device parking frame is provided on one side of the photovoltaic panel, a cleaning device bracket is installed on the cleaning device parking frame, which can be driven by the steel cable to slide above the photovoltaic panel, and a cleaning sponge is installed on the cleaning device bracket, which cleans the surface of the photovoltaic panel during the movement of the cleaning device bracket; a cooling motion device is installed in the cleaning device bracket, and the cooling motion device reciprocates to spray water on the sponge; the cooling motion device can be replaced by a sponge cleaning mechanism, and the sponge cleaning mechanism moves under the sponge to flush the sponge; a lifting device is installed on the lower side of the cleaning device bracket, and the lifting device controls the distance between the cleaning sponge and the photovoltaic panel; the cleaning sponge can be replaced by a sponge roller installed in the center of the cleaning device bracket, the sponge roller is a multi-prism structure, and a sponge is provided on each side, and a sponge roller clamping and releasing device is installed at one end of the sponge roller, and the sponge roller clamping and releasing device controls the flipping of the sponge roller so that the clean sponge faces the photovoltaic panel; a waterless cleaning device is installed on the cleaning device parking frame, and when the cleaning device bracket moves to the cleaning device parking frame, the waterless cleaning device performs waterless cleaning on the sponge.

[0011] Furthermore, in order to better realize the present invention, the cooling motion device includes linear guide rails arranged on both sides of the cleaning equipment bracket, and a parallel ball screw is arranged between the two linear guide rails. One end of the ball screw is driven by a worm gear motor, and the cooling motion device is slidably connected to the linear guide rails and is driven to move by the ball screw.

[0012] Furthermore, in order to better realize the present invention, the worm gear motor includes a cooling device motor, the motor shaft of the cooling device motor is connected to the worm through the cooling device coupling, the worm engages the worm wheel, the worm wheel is installed on the cleaning equipment bracket through a fixing part, and the worm wheel is connected to the ball screw through a transmission rod.

[0013] Furthermore, in order to better realize the present invention, the cooling motion equipment includes a slider seat slidably connected to the linear guide rail, a fixed plate is fixedly connected between the slider seats by cooling device bolts, a nut is fixedly connected to the center of the fixed plate by cooling device bolts, the nut is connected to the ball screw for transmission, a water pipe is connected between the two slider seats, and a plurality of water outlet holes are opened on the pipe wall of the water pipe.

[0014] Furthermore, in order to better realize the present invention, the sponge cleaning mechanism is fixedly connected to the bottom of the cleaning equipment bracket by connecting bolts, the sponge cleaning mechanism includes a linear motion mechanism, the linear motion mechanism includes a motor mounting box, the motor mounting box is connected to the base box, and a cleaning mechanism motor is arranged in the motor mounting box. The cleaning mechanism motor is connected to a screw installed on the bearing seat through a cleaning mechanism coupling, and a nut seat is connected to the screw. The rotation of the screw drives the nut seat to move back and forth.

[0015] Furthermore, in order to better realize the present invention, a cleaning execution unit is provided on the linear motion mechanism, including a cleaning robot arm mounted on a nut seat, and both ends of the cleaning robot arm (26) are slidably connected to the slide rails through the cleaning mechanism slider, and the slide rails are arranged parallel to both sides of the lead screw.

[0016] Furthermore, in order to better implement the present invention, two through holes are opened on the top of the cleaning robot arm and two cleaning nozzles are installed, one cleaning nozzle is used for spraying cleaning agent, and the other cleaning nozzle is used for spraying clean water.

[0017] Furthermore, in order to better realize the present invention, the lifting device includes three fasteners fixedly connected to one side of the cleaning device bracket, a slider is connected to the fasteners so as to slide up and down, a connecting rod is connected between the sliders, and a lifting device rack that can move up and down is connected through a connecting member below the center position of the connecting rod; the lifting device rack meshes with the transmission lifting device gear, the lifting device gear is connected to the lifting device transmission shaft located below through a gear connecting member, and the lifting device transmission shaft is connected to the lifting device motor through a lifting device coupling below.

[0018] Furthermore, in order to better realize the present invention, a lifting device rack is engaged on both sides of the lifting device gear, one of the lifting device racks is connected to the connecting piece, and the other lifting device rack is fixedly connected to the back plate, and the back plate is also fixedly connected to the lifting device motor; the lifting device rack slides up and down and is connected to the lifting device fixing piece, and the lifting device fixing piece is fixedly connected to the back plate through the lifting device bolts.

[0019] Furthermore, in order to better implement the present invention, the bottom of the slider is connected to and extends backward with a lifting device transmission rod, and the lifting device transmission rod is fixedly connected to the cleaning sponge.

[0020] Furthermore, in order to better realize the present invention, the sponge roller clamping and releasing device includes a sponge roller clamping and releasing device box connected to one end of the cleaning equipment bracket, a sponge roller clamping and releasing device upper cover is installed above the sponge roller clamping and releasing device box by mounting bolts, a sponge roller mounting shaft rotatably connected to the sponge roller in the sponge roller clamping and releasing device box, and a clamping and releasing mechanism is arranged around the sponge roller mounting shaft.

[0021] Furthermore, in order to better realize the present invention, the clamping and releasing mechanism includes a bearing mounting groove, which is provided with four bearing chambers. The central bearing chamber is connected to the sponge roller mounting shaft, and the other three bearing chambers surround the sponge roller mounting shaft. The other three bearing chambers are connected to a rotating rod through a clamping and releasing device bearing, and a gear and a cam are installed on the rotating rod. The three cams clamp or release the sponge roller mounting shaft as the rotating rod rotates.

[0022] Furthermore, in order to better realize the present invention, the gear is detachable and engageable and is equipped with a clamping and releasing device rack, a rack guide groove is opened on the sponge roller clamping and releasing device box, and the clamping and releasing device rack is fixedly connected to the cleaning equipment parking rack on one side of the photovoltaic panel.

[0023] Furthermore, in order to better realize the present invention, the clamping release device rack is installed on the motor and the rack mounting frame, and the clamping release device motor is also installed on the motor and the rack mounting frame. The clamping release device motor drives the dial transmission rod, and a dial fixedly connected to the sponge roller mounting shaft is provided on the outside of the bearing mounting groove. A number of dial columns are provided on the dial. The clamping release device motor rotates to drive the dial transmission rod to toggle the dial to control the sponge roller mounting shaft to rotate a certain angle.

[0024] Furthermore, in order to better realize the present invention, when the gear engages with the rack of the clamping release device, that is, when the cleaning equipment bracket moves to the cleaning equipment parking rack, the rack of the clamping release device drives the gear to rotate, drives the cam to rotate, releases the clamped sponge roller mounting shaft, so that the clamping release device motor can turn the dial to drive the sponge roller to rotate; when the gear disengages from the rack of the clamping release device, that is, when the cleaning equipment bracket moves toward the photovoltaic panel, the three cams in the final engaged state of the gear and the rack of the clamping release device clamp the sponge roller mounting shaft, so that the sponge roller will not rotate easily during cleaning.

[0025] Furthermore, in order to better realize the present invention, the waterless automatic cleaning mechanism is installed under the cleaning equipment parking frame through the waterless cleaning device connecting bolts, and the cleaning equipment parking frame and the front bottom plate of the cleaning mechanism are connected through the waterless cleaning device connecting bolts. A sponge cleaning mechanism roller scraper driven by the waterless cleaning device motor is installed on the front bottom plate of the cleaning mechanism, and the sponge cleaning mechanism roller scraper swings left and right to slap the cleaning sponge.

[0026] Furthermore, in order to better realize the present invention, two waterless cleaning device bearing seats are installed on the front bottom plate of the cleaning mechanism, and two sponge cleaning mechanism roller scrapers are rotatably connected in the waterless cleaning device bearing seats. Two synchronous wheels are connected to the other side of the waterless cleaning device bearing seats, and a waterless cleaning device motor is installed between the two waterless cleaning device bearing seats. The motor shaft of the waterless cleaning device motor is connected to a synchronous wheel, and a synchronous belt is connected between the three synchronous wheels.

[0027] Furthermore, in order to better realize the present invention, the waterless cleaning device motor is installed in a waterless cleaning device motor mounting box, and the waterless cleaning device motor mounting box is connected to the front base plate of the cleaning mechanism by mounting bolts.

[0028] Furthermore, in order to better realize the present invention, the roller scraper of the sponge cleaning mechanism has a V-shaped structure, and the fold at the bottom is fixedly connected to the rotating shaft, and the rotating shaft is installed in the bearing seat of the waterless cleaning device.

[0029] The beneficial effects of the present invention are:

[0030] 1. The cooling mechanism of the present invention automatically sprays water to the cleaning sponge, ensuring that the sponge is in a moist state during the cleaning process. The surface temperature of the photovoltaic panel is cooled by evaporation of water, thereby reducing the failure loss caused by high temperature of the photovoltaic panel.

[0031] 2. The present invention utilizes a lead screw to drive the cleaning structure to move along a linear slide rail, which can quickly complete the task of cleaning the upper sponge.

[0032] 3. The present invention utilizes a gear, rack and connecting rod mechanism. When the device identifies an area on the photovoltaic panel that does not need to be cleaned, the lifting device will start simultaneously with the cleaning device to lift the cleaning sponge so that the cleaning sponge does not contact the surface of the photovoltaic panel. When it reaches the area of ​​the photovoltaic panel that needs to be cleaned, the lifting device will descend so that the cleaning sponge contacts the photovoltaic panel, performs the cleaning action, and completes the cleaning of the contaminated area of ​​the fixed photovoltaic panel.

[0033] 4. The present invention places cleaning sponges in different areas of the drum. When the sponge in one area becomes contaminated after cleaning, and the cleaning equipment reaches a parking space, the drum rotates to automatically replace the cleaning sponge in the next area, allowing the cleaning sponge in the next area to enter the working state and ensure the next cleaning effect of the photovoltaic panels. If the sponge in all areas is contaminated, the sponge drum is replaced or the cleaning sponge on the sponge drum is cleaned.

[0034] 5. The present invention utilizes a synchronous pulley to drive two roller-type cleaning scrapers to swing left and right, simulating a slapping action, and can perform waterless cleaning tasks. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 This is an assembly diagram of the photovoltaic panel and the cleaning and cooling device of the present invention;

[0036] Figure 2 It is an assembly diagram of the driving components of the cooling device of the present invention;

[0037] Figure 3 It is a back view of the driving component of the cooling device of the present invention;

[0038] Figure 4 It is an assembly diagram of the moving parts of the cooling device of the present invention;

[0039] Figure 5 It is a back view of the moving parts of the cooling device of the present invention;

[0040] Figure 6 It is an assembly diagram of the cleaning bracket and the cooling device of the present invention;

[0041] Figure 7 This is an assembly diagram of the photovoltaic panel and sponge cleaning mechanism of the present invention;

[0042] Figure 8 A three-dimensional diagram of the sponge cleaning mechanism of the present invention;

[0043] Figure 9 It is a partial enlarged view of the cleaning mechanical part of the sponge cleaning mechanism of the present invention;

[0044] Figure 10 It is a structural schematic diagram of the nut seat, slider and slide rail of the sponge cleaning mechanism of the present invention;

[0045] Figure 11 This is a partial enlarged view of the motor portion of the sponge cleaning mechanism of the present invention;

[0046] Figure 12 The second partial enlarged view of the motor portion of the sponge cleaning mechanism of the present invention;

[0047] Figure 13 This is an assembly diagram of the photovoltaic panel and cleaning and lifting equipment of the present invention;

[0048] Figure 14 It is an assembly diagram of the transmission device of the lifting device of the present invention;

[0049] Figure 15 A top side view of a transmission device of a lifting device according to the present invention;

[0050] Figure 16 A top rear view of the transmission device of the lifting device of the present invention;

[0051] Figure 17 It is an assembly diagram of the lifting device and the cleaning device bracket of the present invention;

[0052] Figure 18 It is an assembly diagram of the photovoltaic panel, cleaning equipment bracket, sponge roller and sponge roller clamping and releasing device of the present invention;

[0053] Figure 19 It is an assembly diagram of the sponge roller clamping and releasing device and the rotating device of the present invention;

[0054] Figure 20 A perspective view of the sponge roller clamping and releasing device of the present invention;

[0055] Figure 21 This is an exploded view of the sponge roller clamping and releasing device of the present invention;

[0056] Figure 22This is the second exploded view of the sponge roller clamping and releasing device of the present invention;

[0057] Figure 23 is a perspective view of the sponge roller rotating device of the present invention;

[0058] Figure 24 It is an assembly diagram of the sponge roller and the cleaning equipment bracket of the present invention;

[0059] Figure 25 It is an assembly diagram of the photovoltaic panel and the waterless cleaning device of the present invention;

[0060] Figure 26 This is an assembly diagram of the waterless cleaning device of the present invention;

[0061] Figure 27 It is a partial structural diagram of the waterless cleaning device of the present invention;

[0062] Figure 28 It is a three-dimensional diagram of the waterless cleaning device of the present invention.

[0063] In the figure,

[0064] 1. Photovoltaic panel, 2. Steel cable, 3. Cleaning sponge, 4. Cleaning equipment parking rack, 5. Linear guide, 6. Worm gear motor, 7. Cooling motion equipment, 8. Ball screw, 9. Cleaning equipment bracket, 10. Cooling device motor, 11. Cooling device coupling, 12. Worm, 13. Worm gear, 14. Fixing part, 15. Drive rod, 16. Water pipe, 17. Slider seat, 18. Nut, 19. Fixing plate, 20. Cooling device bolt, 21. Water tank, 22. Sponge cleaning mechanism, 2 3. Connecting bolts, 24. Linear motion mechanism, 25. Cleaning nozzle, 26. Cleaning robot arm, 27. Screw, 28. Slide rail, 29. Motor mounting box, 30. Nut seat, 31. Cleaning mechanism slider, 32. Bearing seat, 33. Base box, 34. Cleaning mechanism motor, 35. Cleaning mechanism coupling, 36. Lifting device, 37. Lifting device motor, 38. Lifting device coupling, 39. Lifting device drive shaft, 40. Lifting device gear, 41. Lifting device rack, 42. Gear connector, 43. Latch, 44. Lifting device fixing part, 45. Lifting device bolt, 46. Connecting part, 47. Slider, 48. Connecting rod, 49. Lifting device transmission rod, 50. Fastener, 51. Sponge roller, 52. Sponge roller clamping release device, 53. Dial, 54. Dial transmission rod, 55. Clamping release device rack, 56. Clamping release device motor, 57. Motor and rack mounting bracket, 58. Rack guide groove, 59. Bearing mounting groove, 60. Clamping release Release device bolts, 61. Sponge roller clamping and releasing device upper cover, 62. Sponge roller clamping and releasing device box, 63. Sponge roller mounting shaft, 64. Cam, 65. Clamping and releasing device bearing, 66. Sponge cleaning mechanism roller scraper, 67. Cleaning mechanism front bottom plate, 68. Waterless cleaning device connecting bolts, 69. Mounting bolts, 70. Waterless cleaning device motor, 71. Synchronous belt, 72. Waterless cleaning device motor mounting box, 73. Synchronous wheel, 74. Waterless cleaning device bearing seat. DETAILED DESCRIPTION

[0065] The following will be combined with the accompanying drawings to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in a variety of different configurations.

[0066] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely intended to represent selected embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative work are within the scope of protection of the present invention.

[0067] Figures 1-6 This is the first specific embodiment of the present invention, which is an automatic cooling mechanism for a steel cable type photovoltaic cleaning device, and its specific implementation method is as follows:

[0068] When it is detected that the ambient temperature is too high, the cooling mechanism starts to operate at the same time, and the cooling device motor 10 drives the worm 12 to move. Mutual friction occurs between the worm 12 and the worm wheel 13, and the force in the direction of the motor is transmitted to the ball screw 8 through the transmission rod 15, and at the same time drives the nut 18 on the ball screw 8 to move. The nut 18 is connected to the slider seats 17 at both ends, driving the slider seats 17 at both ends to move on the linear guide rail 5. The water pipe 16 is connected between the slider seats 17 to spray water onto the cleaning sponge 3 to complete the whole action.

[0069] Figure 7-12 This is the second specific embodiment of the present invention, which is a sponge cleaning mechanism of a steel cable type photovoltaic cleaning device, and its specific implementation method is as follows:

[0070] When the cleaning equipment is finished, it returns to the parking space. If the system detects that the sponge needs to be cleaned, it sends a signal to the cleaning mechanism motor 34. The cleaning mechanism motor 34 drives the lead screw 27 to rotate through the cleaning mechanism coupling 35, thereby driving the nut seat 30 to perform linear motion. The cleaning robot arm 26 is connected and fixed to the nut seat 30 and the cleaning mechanism slider 31 by bolts, thereby performing linear motion along the slide rail 28. During the movement of the cleaning robot arm 26, the control system first sprays the cleaning agent through one of the cleaning nozzles 25. After the cleaning agent is sprayed, it controls the other nozzle in the cleaning nozzle 25 to discharge water to rinse and clean the contaminants on the sponge 3. After the cleaning work is completed, the cleaning robot arm 26 returns to its initial position and awaits the next work instruction.

[0071] Figure 13-17 This is the third specific embodiment of the present invention, which is a lifting mechanism of a steel cable type photovoltaic cleaning device, and its specific implementation method is as follows:

[0072] When the device recognizes that it needs to be lifted, the lifting device motor 37 drives the lifting device gear 40 to move, and friction movement occurs between the lifting device gear 40 and the lifting device rack 41. The lifting device rack 41 drives the connecting member 46 to move upward. At the same time, the two ends of the connecting member 46 are connected by a connecting rod 48, which transmits the lifting effect to the slider 47, driving the sliders 47 at both ends to perform synchronous lifting movements. The slider 47 itself is connected to the lifting device transmission rod 49, and the lifting device transmission rod 49 is connected to the cleaning sponge 3, thereby driving the entire cleaning sponge 3 to rise, completing the entire lifting action.

[0073] Figure 18-24This is the fourth specific embodiment of the present invention, which is a sponge automatic flipping and clamping mechanism of a steel cable type photovoltaic cleaning device, and its specific implementation method is as follows:

[0074] When the cleaning equipment is finished, it returns to its parking position. During this process, the clamping release device rack 55 engages with the gear in the sponge roller clamping release device housing 62 through the rack guide groove 58, thereby driving the cam 64 to rotate, releasing the sponge roller mounting shaft 63, allowing the sponge roller mounting shaft 63 to rotate. When the cleaning equipment reaches the leftmost side of the cleaning equipment parking rack 4, the clamping release device motor 56 drives the dial transmission rod 54 to rotate, thereby driving the dial 53 fixed to the sponge roller mounting shaft 63 to rotate, causing the sponge roller 51 to rotate, and the clean cleaning sponge of the next area is brought into the working area, awaiting the next cleaning task. When a cleaning task is assigned, the clamping release device rack 55 gradually withdraws from the rack guide groove 58. During this withdrawal process, it engages with the gear in the sponge roller clamping release device housing 62, thereby driving the cam 64 to rotate, re-clamping the sponge roller mounting shaft 63, so that the sponge roller 51 always uses the newly replaced cleaning sponge to clean the photovoltaic panel 1 during the cleaning operation.

[0075] Figure 25-28 This is the fifth specific embodiment of the present invention, which is a waterless cleaning mechanism for a steel cable type photovoltaic cleaning device, and its specific implementation method is as follows:

[0076] When the cleaning device is finished and returns to its parking position, if the system detects that the sponge needs to be cleaned, it sends a signal to the waterless cleaning device motor 70. The waterless cleaning device motor 70 drives the sponge cleaning mechanism roller scraper 66 to swing left and right via the synchronous belt 71 and synchronous pulley 73, thereby simulating a slapping action to clean the contaminants on the cleaning sponge 3. After the cleaning process is completed, the waterless cleaning device motor 70 stops and waits for the next work instruction.

[0077] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention and are not limiting. Other modifications or equivalent substitutions made to the technical solution of the present invention by ordinary technicians in this field should be included in the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.

Claims

1. A steel cable type photovoltaic panel cleaning device, comprising a photovoltaic panel (1), characterized in that: A cleaning equipment parking rack (4) is provided on one side of the photovoltaic panel (1), and a cleaning equipment bracket (9) is installed on the cleaning equipment bracket (4) and can be driven by a steel cable (2) to slide above the photovoltaic panel (1). A cleaning sponge (3) is installed on the cleaning equipment bracket (9), and the surface of the photovoltaic panel (1) is cleaned during the movement of the cleaning equipment bracket (9); a cooling motion device (7) is installed in the cleaning equipment bracket (9), and the cooling motion device (7) reciprocates to spray water on the sponge; the cooling motion device (7) can be replaced by a sponge cleaning mechanism (22), and the sponge cleaning mechanism (22) moves under the sponge to flush the sponge; a lifting device is installed on one side below the cleaning equipment bracket (9) The device (36) is a lifting device (36) for controlling the distance between the cleaning sponge (3) and the photovoltaic panel (1); the cleaning sponge (3) can be replaced by a sponge roller (51) installed in the center of the cleaning device bracket (9); the sponge roller (51) is a multi-prism structure, and a sponge is provided on each side. A sponge roller clamping and releasing device (52) is installed at one end of the sponge roller (51); the sponge roller clamping and releasing device (52) controls the flipping of the sponge roller (51) so that the clean sponge faces the photovoltaic panel (1); a waterless cleaning device is installed on the cleaning device parking rack (4); when the cleaning device bracket (9) moves to the cleaning device parking rack (4), the waterless cleaning device performs waterless cleaning on the sponge; The sponge roller clamping and releasing device (52) includes a sponge roller clamping and releasing device housing (62) connected to one end of the cleaning device bracket (9), a sponge roller clamping and releasing device upper cover (61) is installed above the sponge roller clamping and releasing device housing (62) via mounting bolts (69), a sponge roller mounting shaft (63) rotatably connected to the sponge roller (51) is provided in the sponge roller clamping and releasing device housing (62), and a clamping and releasing mechanism is provided around the sponge roller mounting shaft (63); The clamping and releasing mechanism includes a bearing mounting groove (59), and four bearing chambers are formed on the bearing mounting groove (59). A central bearing chamber is connected to the sponge roller mounting shaft (63), and the other three bearing chambers surround the sponge roller mounting shaft (63). The other three bearing chambers are connected to a rotating rod through a clamping and releasing device bearing (65). A gear and a cam (64) are installed on the rotating rod. The three cams (64) clamp or release the sponge roller mounting shaft (63) as the rotating rod rotates. The gear is detachable and engageable and is matched with a clamping and releasing device rack (55), a rack guide groove (58) is provided on the sponge roller clamping and releasing device housing (62), and the clamping and releasing device rack (55) is fixedly connected to a cleaning equipment parking rack (4) on one side of the photovoltaic panel (1).

2. The steel cable type photovoltaic panel cleaning device according to claim 1, characterized in that: The cooling motion device (7) includes linear guide rails (5) arranged on both sides of a cleaning device bracket (9), a parallel ball screw (8) is arranged between the two linear guide rails (5), one end of the ball screw (8) is driven by a worm gear motor (6), and the cooling motion device (7) is slidably connected to the linear guide rails (5) and is driven to move by the ball screw (8).

3. The steel cable photovoltaic panel cleaning device according to claim 2, characterized in that: The worm gear motor (6) includes a cooling device motor (10), a motor shaft of the cooling device motor (10) is connected to a worm (12) through a cooling device coupling (11), the worm (12) is engaged with a worm gear (13), the worm gear (13) is mounted on a cleaning device bracket (9) through a fixing member (14), and the worm gear (13) is connected to a ball screw (8) through a transmission rod (15).

4. The steel cable type photovoltaic panel cleaning device according to claim 2, characterized in that: The cooling motion device (7) includes a slider seat (17) slidably connected to the linear guide rail (5), a fixed plate (19) is fixedly connected between the slider seats (17) via a cooling device bolt (20), a nut (18) is fixedly connected to the center of the fixed plate (19) via a cooling device bolt (20), the nut (18) is connected to the ball screw (8), a water pipe (16) is connected between the two slider seats (17), and a plurality of water outlet holes are opened on the pipe wall of the water pipe (16).

5. The steel cable type photovoltaic panel cleaning device according to claim 1, characterized in that: The sponge cleaning mechanism (22) is fixedly connected to the bottom of the cleaning equipment bracket (9) by a connecting bolt (23). The sponge cleaning mechanism (22) includes a linear motion mechanism (24). The linear motion mechanism (24) includes a motor mounting box (29). The motor mounting box (29) is connected to the base box (33). A cleaning mechanism motor (34) is arranged in the motor mounting box (29). The cleaning mechanism motor (34) is connected to a lead screw (27) mounted on the bearing seat (32) through a cleaning mechanism coupling (35). A nut seat (30) is connected to the lead screw (27). The lead screw (27) rotates to drive the nut seat (30) to move forward and backward.

6. The steel cable type photovoltaic panel cleaning device according to claim 5, characterized in that: The linear motion mechanism (24) is provided with a cleaning execution unit, comprising a cleaning mechanical arm (26) mounted on a nut seat (30), both ends of the cleaning mechanical arm (26) being slidably connected to a slide rail (28) via a cleaning mechanism slider (31), and the slide rail (28) being arranged parallel to both sides of the lead screw (27).

7. The steel cable type photovoltaic panel cleaning device according to claim 6, characterized in that: Two through holes are provided above the cleaning robot arm (26) and two cleaning nozzles (25) are installed therein, one cleaning nozzle (25) is used for spraying a cleaning agent, and the other cleaning nozzle (25) is used for spraying clean water.

8. The steel cable photovoltaic panel cleaning device according to claim 1, characterized in that: The lifting device (36) includes three fasteners (50) fixedly connected to one side of the cleaning device bracket (9), a slider (47) is connected in the fastener (50) so as to slide up and down, a connecting rod (48) is connected between the sliders (47), and a lifting device rack (41) that can move up and down is connected below the center position of the connecting rod (48) through a connecting member (46); the lifting device rack (41) is engaged with the lifting device gear (40), the lifting device gear (40) is connected to the lifting device transmission shaft (39) located below through a gear connecting member (42), and the lifting device transmission shaft (39) is connected to the lifting device motor (37) below through a lifting device coupling (38).

9. The steel cable type photovoltaic panel cleaning device according to claim 8, characterized in that: A lifting device rack (41) is meshed with each other on both sides of the lifting device gear (40), wherein one lifting device rack (41) is connected to a connecting piece (46), and the other lifting device rack (41) is fixedly connected to a back plate, and a lifting device motor (37) is also fixedly connected to the back plate; the lifting device rack (41) is connected to a lifting device fixing piece (44) by sliding up and down, and the lifting device fixing piece (44) is fixedly connected to the back plate by a lifting device bolt (45).

10. The steel cable photovoltaic panel cleaning device according to claim 8, characterized in that: The bottom of the slider (47) is connected to and extends backwards with a lifting device transmission rod (49), and the lifting device transmission rod (49) is fixedly connected to the cleaning sponge (3).

11. The steel cable type photovoltaic panel cleaning device according to claim 1, characterized in that: The clamping release device rack (55) is mounted on a motor and rack mounting frame (57), and a clamping release device motor (56) is also mounted on the motor and rack mounting frame (57). The clamping release device motor (56) drives a dial transmission rod (54), and a dial (53) fixedly connected to a sponge roller mounting shaft (63) is provided on the outer side of the bearing mounting groove (59). A plurality of toggle columns are provided on the dial (53), and the clamping release device motor (56) rotates to drive the dial transmission rod (54) to toggle the dial (53) to control the sponge roller mounting shaft (63) to rotate a certain angle.

12. The steel cable photovoltaic panel cleaning device according to claim 1, characterized in that: When the gear is engaged with the clamping release device rack (55), that is, when the cleaning device bracket (9) moves to the cleaning device parking rack (4), the clamping release device rack (55) drives the gear to rotate, drives the cam (64) to rotate, releases the clamped sponge roller mounting shaft (63), and enables the clamping release device motor (56) to turn the dial (53) to drive the sponge roller (51) to rotate; when the gear is disengaged from the clamping release device rack (55), that is, when the cleaning device bracket (9) moves toward the photovoltaic panel (1), the three cams (64) in the final meshing state of the gear and the clamping release device rack (55) clamp the sponge roller mounting shaft (63), so that the sponge roller (51) will not rotate easily during cleaning.

13. The steel cable photovoltaic panel cleaning device according to claim 1, characterized in that: The waterless cleaning device is installed below the cleaning equipment parking frame (4) through the waterless cleaning device connecting bolts (68), and the cleaning equipment parking frame (4) and the cleaning mechanism front bottom plate (67) are connected through the waterless cleaning device connecting bolts (68). A sponge cleaning mechanism roller scraper (66) driven by the waterless cleaning device motor (70) is installed on the cleaning mechanism front bottom plate (67). The sponge cleaning mechanism roller scraper (66) swings left and right to beat the cleaning sponge (3).

14. The steel cable photovoltaic panel cleaning device according to claim 13, characterized in that: Two waterless cleaning device bearing seats (74) are installed on the front bottom plate (67) of the cleaning mechanism. Two sponge cleaning mechanism roller scrapers (66) are rotatably connected in the waterless cleaning device bearing seat (74). Two synchronous wheels (73) are connected to the other side of the waterless cleaning device bearing seat (74). A waterless cleaning device motor (70) is installed between the two waterless cleaning device bearing seats (74). The motor shaft of the waterless cleaning device motor (70) is connected to the synchronous wheel (73). A synchronous belt (71) is connected between the three synchronous wheels (73).

15. The steel cable photovoltaic panel cleaning device according to claim 14, characterized in that: The waterless cleaning device motor (70) is installed in a waterless cleaning device motor mounting box (72), and the waterless cleaning device motor mounting box (72) is connected to the front bottom plate (67) of the cleaning mechanism via mounting bolts (69).

16. The steel cable photovoltaic panel cleaning device according to claim 15, characterized in that: The sponge cleaning mechanism roller scraper (66) has a V-shaped structure, and the fold at its bottom is fixedly connected to a rotating shaft, which is installed in the bearing seat (74) of the waterless cleaning device.

Citation Information

Patent Citations

  • Photovoltaic panel surface dirt cleaning equipment

    CN119171828A

  • Photovoltaic panel cleaning trolley

    CN222547436U