Vibration selection device and method for sorting carrots
By designing a carrot sorting device including a vibrating screen, a screening box, a sorting tank assembly and multiple sorting mechanisms, the problems of poor adaptability and soil adhesion of carrot screening machines in the prior art are solved, and efficient sorting and precise screening of carrots of different specifications and varieties are achieved.
Patent Information
- Application Number
- CN202510638476.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2045-05-19
AI Technical Summary
The existing carrot screening machines have poor adaptability in large-scale agricultural scenarios and cannot be compatible with carrot specifications in different regions. The small screen hole leads to stagnation of large-size carrots. If the screen hole is too large, small-size carrots will leak screening. It is only suitable for single varieties of carrots. It cannot handle crops with different sizes. The soil on the surface of the carrot is easily attached to the screening machine, affecting the screening accuracy.
A vibration selection device for carrot sorting is designed, including a vibrating screen and screening box, sorting tank assembly and multiple conveying plates. The carrot screening mechanism consists of multiple sorting mechanisms. The screening channel size of each sorting mechanism is adjustable. The power transmission and flexible adjustment of the screening channel is achieved through the driving mechanism and the screening size adjustment component to prevent carrots from being blocked, and soil is removed through the cleaning component.
It realizes efficient sorting of carrots of different specifications and varieties, avoids carrot stagnation and missing screening, improves sorting accuracy and consistency, and maintains the clean state of the screening machine. It is suitable for a variety of carrot specifications and varieties.
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Figure CN120155364A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of carrot sorting devices, and specifically to a vibration selection device and method for carrot sorting. Background Art
[0002] A carrot sorting device is a mechanical device used for quickly and accurately grading and screening carrots, aiming to improve sorting efficiency, reduce labor costs, and ensure the stability and consistency of sorting quality, so as to meet the requirements of different markets for carrot specifications and qualities.
[0003] Referring to a carrot screening machine disclosed in a patent application with a publication number of CN221753982U, a feeding and conveying mechanism is provided to convey the carrots coming down from the feeding hopper. The carrots move from the direction of the feeding and conveying mechanism to the direction of the second rotating shaft driven by multiple conveyor belts. The gap between the multiple conveyor belts gradually increases from the direction of the feeding and conveying mechanism to the direction of the second rotating shaft. Under the action of the combing mechanism, the longitudinally arranged carrots fall onto the slide plate in ascending order one by one and are separated by partitions. The slide plate is inclined, so the carrots automatically slide into the loading bucket arranged between the two partitions under the influence of their own gravity. This patent application has a high degree of automation, greatly improving the screening efficiency and having a relatively high screening accuracy.
[0004] The above-mentioned carrot screening machine in the prior art has the following defects in actual use: The spacing between multiple conveyor belts in the carrot screening machine cannot be adjusted after the design is completed, resulting in poor adaptability in large-scale agricultural scenarios. For example, due to differences in carrot varieties, soil, and climate in different planting bases, the morphological dimensions (diameter, length) of carrots are distributed differently. A screening machine with a fixed screening size cannot be compatible with carrot specifications in different regions. If the sieve holes are too small, large-sized carrots will get stuck, and if the sieve holes are too large, small-sized carrots will pass through the sieve, and it is only applicable to a single variety of carrots and cannot handle crops with similar shapes to carrots but different sizes, restricting the scope of application; Some soil on the surface of carrots is likely to adhere to the screening machine during the screening process. The accumulation of soil is likely to change the size of the screening channel of the screening machine, resulting in the screening machine being unable to screen carrots according to the pre-designed screening size, having an adverse impact on the screening accuracy.
[0005] Therefore, the present invention proposes a vibration selection device and method for carrot sorting to solve the above problems. Summary of the Invention
[0006] In view of the deficiencies of the prior art, the present invention provides a vibration selection device and method for carrot sorting, which solves the problems that the spacing between multiple conveyor belts in a carrot screening machine cannot be adjusted after the design is completed, resulting in poor adaptability in large-scale agricultural scenarios. A screening machine with a fixed screening size cannot be compatible with carrot specifications in different regions. If the sieve holes are too small, large-sized carrots will get stuck, and if the sieve holes are too large, small-sized carrots will pass through the sieve. Moreover, it is only applicable to a single variety of carrots and cannot handle crops with similar shapes but different sizes from carrots, restricting the scope of application. Some soil on the surface of carrots is likely to adhere to the screening machine during the screening process, and the accumulation of soil easily changes the size of the screening channel of the screening machine, resulting in the screening machine being unable to screen carrots according to the pre-designed screening size, having an adverse impact on the screening accuracy.
[0007] To achieve the above objectives, the present invention is realized through the following technical solutions: A vibration selection device for carrot sorting, including a vibrating screen and a screening box connected to the vibrating screen, further including: A sorting trough assembly, which includes a first screening chamber, a second screening chamber, a third screening chamber, and a fourth screening chamber sequentially opened at the top of the screening box, and a discharge through groove is also opened at the top of the screening box and on one side of the fourth screening chamber; Multiple conveying plates are sequentially arranged directly below the first screening chamber, the second screening chamber, the third screening chamber, and the fourth screening chamber, and are used to convey the screened carrots into the corresponding collection baskets; A carrot screening mechanism, which includes a first sorting mechanism, a second sorting mechanism, a third sorting mechanism, and a fourth sorting mechanism respectively installed in the first screening chamber, the second screening chamber, the third screening chamber, and the fourth screening chamber. The sizes of the carrots screened by the first sorting mechanism, the second sorting mechanism, the third sorting mechanism, and the fourth sorting mechanism increase in sequence, and the first sorting mechanism, the second sorting mechanism, the third sorting mechanism, and the fourth sorting mechanism can flexibly adjust the size of the screening channel according to the screening size requirements, and have the function of preventing carrots from blocking the screening channel.
[0008] Furthermore, it also includes a driving mechanism. The driving mechanism includes a servo motor fixedly arranged on the outer wall of the screening box and a driving gear fixedly arranged on the output shaft of the servo motor. A transmission chain for power transmission is commonly connected between the driving gear and the first sorting mechanism, the second sorting mechanism, the third sorting mechanism, and the fourth sorting mechanism.
[0009] Further, the first sorting mechanism includes a first screening specification adjustment component and a second screening specification adjustment component which are oppositely arranged. A gear is arranged on the side wall of the first screening specification adjustment component away from the second screening specification adjustment component. A plurality of screening roller components are evenly arranged on the outer walls of the first screening specification adjustment component and the second screening specification adjustment component. The plurality of screening roller components together form a "grille-type" annular structure. While lifting and supporting the carrots, the "grille-type" annular structure also screens the carrots by using the gaps between adjacent two screening roller components. A screening size adjustment component for synchronously adjusting the gaps between the plurality of screening roller components is also arranged on the opposite side walls of the first screening specification adjustment component and the second screening specification adjustment component. And a cleaning component for cleaning the outer walls of the screening roller components is arranged at the lowermost part of the first screening specification adjustment component and the second screening specification adjustment component.
[0010] Further, the first screening specification adjustment component includes a first annular frame arranged on the inner wall of the screening box through bolts. A first rotating ring is rotatably arranged inside the first annular frame. A first mounting ring is fixedly arranged on the side wall of the first rotating ring away from the first annular frame. A plurality of first mounting grooves are evenly formed on the outer wall of the first mounting ring. The second screening specification adjustment component includes a second annular frame detachably arranged on the inner wall of the screening box. A second rotating ring is rotatably arranged inside the second annular frame. A second mounting ring is fixedly arranged on the side wall of the second rotating ring away from the second annular frame. A plurality of second mounting grooves are evenly formed on the outer wall of the second mounting ring. The two ends of the screening roller component are respectively installed in the first mounting groove and the second mounting groove.
[0011] Further, the cleaning component includes a first cleaning frame and a second cleaning frame fixedly arranged on the opposite inner walls of the screening box through bolts. Long strip-shaped notches for conveniently observing and adjusting the screening roller components are formed at the tops of the first cleaning frame and the second cleaning frame. And an arc-shaped rack for driving the screening roller component to rotate to complete the cleaning of the surface of the screening roller component is fixedly arranged at the bottom of the inner wall of the first cleaning frame. Arc-shaped plates are fixedly arranged at the lowermost parts of the opposite side walls of the first cleaning frame and the second cleaning frame. A plurality of brush rollers are evenly fixedly arranged on the opposite side walls of the two arc-shaped plates.
[0012] Furthermore, the screening size adjustment component includes a first turntable rotatably arranged inside the first mounting ring and a second turntable rotatably arranged inside the second mounting ring. A plurality of driving block groups are arranged in a circular array on the outer walls of the first turntable and the second turntable. And a plurality of driving block groups on the same side and a plurality of screening roller assemblies are arranged in one-to-one correspondence. A transmission shaft is fixedly arranged inside the first turntable and the second turntable. One end of the transmission shaft is rotatably arranged on the inner wall of the first mounting ring, and the other end of the transmission shaft rotatably penetrates through the second rotating ring and is fixedly provided with an adjusting wheel; The driving block group includes a first wedge-shaped block and a second wedge-shaped block fixedly arranged on the outer wall of the first turntable.
[0013] Furthermore, the screening roller assembly includes two mounting seats detachably arranged in the first mounting groove and the second mounting groove at corresponding positions of the first mounting ring and the second mounting ring respectively. On both sides of the tops of the two mounting seats, a first upright post and a second upright post are fixedly arranged respectively. The first upright post and the second upright post are distributed in a "V" shape structure. And at the ends of the first upright post and the second upright post far away from the mounting seat, a limiting end cover is fixedly arranged. A first support rod unit is slidably sleeved on the outer walls of the two first upright posts at corresponding positions. A second support rod unit is slidably sleeved on the outer walls of the two second upright posts at corresponding positions. And on the outer walls of each first upright post and the second upright post and below the first support rod unit and the second support rod unit, a distance control unit for controlling the height of the first support rod unit and the second support rod unit from the mounting seat is slidably sleeved. Scale wire grooves for marking the position of the distance control unit are opened on the outer walls of the first upright post and the second upright post.
[0014] Furthermore, the first support rod unit and the second support rod unit have the same structure and are arranged in parallel. The first support rod unit includes circular plates slidably sleeved on the outer walls of the two first upright posts respectively. A support rod is rotatably arranged on the common side walls of the two circular plates. A toothed ring is fixedly sleeved on the outer wall of the support rod close to one of the circular plates.
[0015] Furthermore, the distance control unit includes a lifting ring. On both sides of the bottom of the lifting ring, a top rod is fixedly arranged. A hemispherical slider is fixedly arranged at the bottom end of the top rod. And a spring is slidably sleeved on the outer wall of the top rod and above the hemispherical convex block.
[0016] The present invention also discloses a vibration selection method for a carrot sorting vibration selection device. The method includes the following steps: Step 1: First, place the carrots to be screened on the top of the vibrating screen, and the vibrating screen drives the carrots to be conveyed towards the screening box; Step 2: Carrots of different sizes pass through the first sorting mechanism, the second sorting mechanism, the third sorting mechanism and the fourth sorting mechanism in turn. Since the screening sizes of the carrots of the first sorting mechanism, the second sorting mechanism, the third sorting mechanism and the fourth sorting mechanism increase in turn, the carrots of small to large sizes pass through the first sorting mechanism, the second sorting mechanism, the third sorting mechanism and the fourth sorting mechanism in turn and fall on the conveying plate at the corresponding position, and slide into the collection basket through the conveying plate; Step 3: For batches of carrots with obvious size differences from different planting bases, the screening specifications of the first sorting mechanism, the second sorting mechanism, the third sorting mechanism and the fourth sorting mechanism are adjusted according to the batches of carrots before screening to ensure that the screened carrots meet the sorting requirements.
[0017] The present invention provides a vibration selection device and method for carrot sorting. Compared with the prior art, it has the following beneficial effects: 1. A vibrating selection device and method for sorting carrots. The first, second, third and fourth sorting mechanisms cooperate with each other to realize quick sorting and screening of carrots from small to large sizes in sequence. The first, second, third and fourth sorting mechanisms can rotate continuously while screening carrots, so that carrots entering the sorting mechanisms at different positions can be turned over continuously. The carrots in continuous motion can continuously adjust their postures relative to the surface of the sorting mechanisms, so that different postures can be changed in a short time to adapt to the screening channels in each sorting mechanism, so as to avoid the situation that the carrots are not screened in time but are transported to the next sorting mechanism, thereby improving the sorting accuracy of the carrots and ensuring the consistency of sorting of carrots of the same specification.
[0018] 2. A vibration selection device and method for carrot sorting. By arranging a plurality of screening roller assemblies in the first sorting mechanism and using the gap between the first support rod unit and the second support rod unit in each screening roller assembly as the screening channel, carrots that meet the size of the screening channel can pass through the channel and be screened out, while carrots that do not meet the screening channel can quickly flow into the next sorting mechanism. Moreover, the size of the gap between the first support rod unit and the second support rod unit can be controlled by adjusting the height of the lifting ring. And because the first column and the second column are in a "V" - shaped structure, when the lifting ring is farther away from the mounting seat, the first support rod unit and the second support rod unit are pushed by the lifting ring and slide synchronously away from the mounting seat, so that the minimum screening gap value between the first support rod unit and the second support rod unit is locked. And through the scale wire grooves arranged on the first column and the second column, the position of the lifting ring can be accurately adjusted to ensure the accuracy of the distance adjustment between the first support rod unit and the second support rod unit. Secondly, the distances between the first support rod unit and the second support rod unit in the screening roller assemblies at multiple positions can be synchronously and quickly adjusted by the screening size adjustment component, making the adjustment process faster and more convenient.
[0019] 3. A vibration selection device and method for carrot sorting. By arranging the first support rod unit, the second support rod unit, the first column and the second column, when the first support rod unit and the second support rod unit rotate to the uppermost position away from the conveying plate, the gap between the first support rod unit and the second support rod unit can form a screening channel for screening carrots. And when the first support rod unit and the second support rod unit rotate to the lowermost position close to the conveying plate, since the first support rod unit and the second support rod unit can freely slide along the first column and the second column towards the limit end cover, the gap between the first support rod unit and the second support rod unit rapidly increases in a short time. On the one hand, it can quickly release the carrots stuck between the first support rod unit and the second support rod unit, avoid the situation of the screening channel being blocked, and achieve the effect of automatically dredging the screening channel. On the other hand, the first support rod unit and the second support rod unit can be sent into the area where multiple brush rollers are located to prepare for cleaning the first support rod unit and the second support rod unit later.
[0020] 4. A vibration selection device and method for carrot sorting. When the first support rod unit and the second support rod unit slide along the first column and the second column to the lowermost position close to the limit end cover, the toothed rings on the first support rod unit and the second support rod unit can be engaged with the arc-shaped rack in sequence. Under the action of the arc-shaped rack, the toothed rings can rotate rapidly. Cooperating with the action of a plurality of brush rollers located directly below the arc-shaped rack, the first support rod unit and the second support rod unit can rotate rapidly relative to the bristles on the surface of the brush rollers. The soil attached to the surfaces of the first support rod unit and the second support rod unit can be quickly cleaned, keeping the surfaces of the first support rod unit and the second support rod unit always in a clean state, avoiding the situation that soil adheres to the surfaces of the first support rod unit and the second support rod unit and changes the size of the screening channel between the first support rod unit and the second support rod unit, and ensuring the screening accuracy of carrots.
[0021] Other advantages, objectives and features of the present invention will be described to some extent in the subsequent specification, and to some extent, will be obvious to those skilled in the art based on the study of the following text, or can be taught from the practice of the present invention. The objectives and other advantages of the present invention can be achieved and obtained through the following specification. Brief Description of the Drawings
[0022] Figure 1 is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 is a schematic diagram of the state structure of the present invention after removing the first sorting mechanism, the second sorting mechanism, the third sorting mechanism and the fourth sorting mechanism; Figure 3 is a schematic diagram of the first state structure inside the screening box of the present invention; Figure 4 is a schematic diagram of the second state structure inside the screening box of the present invention; Figure 5 is a schematic diagram of the sectional structure of the screening box of the present invention; Figure 6 is for the present invention Figure 5 a schematic diagram of the enlarged structure of part A therein; Figure 7 is a schematic diagram of the overall state structure of the first sorting mechanism of the present invention; Figure 8 is a schematic diagram of the bottom structure of the first sorting mechanism of the present invention; Figure 9 is for the present invention Figure 8 a schematic diagram of the enlarged structure of part B therein; Figure 10 is a schematic diagram of the first state structure inside the first sorting mechanism of the present invention; Figure 11 is for the present invention Figure 10Schematic diagram of the enlarged structure of part C therein; Figure 12 Schematic diagram of the first disassembly state structure of the first sorting mechanism of the present invention; Figure 13 For the present invention Figure 12 Schematic diagram of the enlarged structure of part D therein; Figure 14 For the present invention Figure 12 Schematic diagram of the enlarged structure of part E therein; Figure 15 Schematic diagram of the second state structure inside the first sorting mechanism of the present invention; Figure 16 For the present invention Figure 15 Schematic diagram of the enlarged structure of part F therein; Figure 17 Schematic diagram of the second disassembly state structure of the first sorting mechanism of the present invention; Figure 18 Schematic diagram of the disassembly state structure of the screening size adjustment component, the first screening specification adjustment component and the second screening specification adjustment component of the present invention; Figure 19 Schematic diagram of the disassembly state structure of the screening roller assembly of the present invention; Figure 20 For the present invention Figure 19 Schematic diagram of the enlarged structure of part G therein.
[0023] In the figure: 1. vibrating screen; 2. screening box; 3. first screening chamber; 4. second screening chamber; 5. third screening chamber; 6. fourth screening chamber; 7. discharge through groove; 8. conveying plate; 9. first sorting mechanism; 91. first screening specification adjustment component; a1. first annular frame; a2. first rotating ring; a3. first mounting ring; 92. second screening specification adjustment component; b1. second annular frame; b2. second rotating ring; b3. second mounting ring; 93. transmission shaft; 94. adjusting wheel; 95. gear; 96. screening roller assembly; 961. mounting seat; 962. first column; 963. second column; 964. lifting ring; 965. ejector rod; 966. spring; 967. first support rod unit; 9671. support rod; 9672. circular plate; 9673. toothed ring; 968. second support rod unit; 97. first cleaning frame; 98. second cleaning frame; 99. brush roller; 910. arc plate; 911. arc rack; 912. first turntable; 913. second turntable; 914. driving block group; 9141. first wedge block; 9142. second wedge block; 10. second sorting mechanism; 11. third sorting mechanism; 12. fourth sorting mechanism; 13. transmission chain; 14. servo motor. Detailed implementation mode
[0024] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0025] The present invention provides two technical solutions: a vibration selection device for carrot sorting, which specifically includes the following embodiments: As Figures 1 - 6 The first embodiment is shown: a vibration selection device for carrot sorting, including a vibrating screen 1 and a screening box 2 connected to the vibrating screen 1, and further including: A sorting groove assembly, which includes a first screening cavity 3, a second screening cavity 4, a third screening cavity 5, and a fourth screening cavity 6 sequentially opened at the top of the screening box 2, and a discharge through groove 7 is also opened on the top of the screening box 2 and on one side of the fourth screening cavity 6; A plurality of conveying plates 8 are sequentially arranged directly below the first screening cavity 3, the second screening cavity 4, the third screening cavity 5, and the fourth screening cavity 6, and are used to convey the screened carrots into the corresponding collection baskets. One end of each of the plurality of conveying plates 8 penetrates through the side wall of the screening box 2 and extends to the outside, and each conveying plate 8 forms an inclination angle of thirty degrees with the horizontal plane, so as to quickly slide the screened carrots from the top of the conveying plate 8 into the collection basket. A protective plate is rotatably arranged on one side of the outer wall of the screening box 2 through a hinge. After the protective plate is rotated and opened around the hinge, the adjusting wheel 94 in the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12 can be adjusted. A plurality of mesh holes are opened on the surface of each conveying plate 8 for discharging the soil particles swept off. Carrot screening mechanism, which includes a first sorting mechanism 9, a second sorting mechanism 10, a third sorting mechanism 11, and a fourth sorting mechanism 12 respectively installed in the first screening chamber 3, the second screening chamber 4, the third screening chamber 5, and the fourth screening chamber 6. The sizes of the carrots screened by the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12 increase in sequence. Moreover, the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12 can flexibly adjust the size of the screening channel according to the screening size requirements, and have the function of preventing carrots from blocking the screening channel. The partitions between the first screening chamber 3, the second screening chamber 4, the third screening chamber 5, and the fourth screening chamber 6 are inclined, that is, the partition between the first screening chamber 3 and the second screening chamber 4 is set such that the height of the end close to the first screening chamber 3 is higher than the other end, so that the carrots falling on the partition can move towards the second screening chamber 4 along the partition. The partitions between the second screening chamber 4, the third screening chamber 5, and the fourth screening chamber 6 are arranged in the same way as the partition between the first screening chamber 3 and the second screening chamber 4, and will not be elaborated here.
[0026] In this embodiment, it further includes a driving mechanism. The driving mechanism includes a servo motor 14 fixedly installed on the outer wall of the screening box 2 and a driving gear fixedly installed on the output shaft of the servo motor 14. A transmission chain 13 for power transmission is commonly connected between the driving gear and the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12. A plurality of guide wheels are also rotatably installed on the outer wall of the screening box 2, and all the plurality of guide wheels are meshed with the transmission chain 13. The guide wheels enable the transmission chain 13 to form a wrap angle with the gears 95 at different positions for stable power transmission. The structures of the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12 are the same. Only by separately adjusting the screening sizes of the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12, the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12 have different screening sizes, and the screening sizes increase in sequence, that is, the sizes of the carrots that can pass through increase in sequence.
[0027] As Figures 7 - 20The second embodiment is shown. The first sorting mechanism 9 includes a first screening specification adjustment component 91 and a second screening specification adjustment component 92 which are oppositely arranged. A gear 95 is provided on the side wall of the first screening specification adjustment component 91 away from the second screening specification adjustment component 92. A plurality of screening roller components 96 are evenly arranged on the outer walls of the first screening specification adjustment component 91 and the second screening specification adjustment component 92 together. The plurality of screening roller components 96 together form a "grille-type" annular structure. While lifting and supporting the carrots, this "grille-type" annular structure also screens the carrots by using the gaps between adjacent two screening roller components 96. A screening size adjustment component for synchronously adjusting the gaps between the plurality of screening roller components 96 is also provided on the opposite side walls of the first screening specification adjustment component 91 and the second screening specification adjustment component 92. And a cleaning component for cleaning the outer walls of the screening roller components 96 is provided at the lowermost part of the first screening specification adjustment component 91 and the second screening specification adjustment component 92. The gears 95 in the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11 and the fourth sorting mechanism 12 are all meshed and connected with the transmission chain 13, and the gear 95 is fixedly arranged on the side wall of the first rotating ring a2.
[0028] In this embodiment, the first screening specification adjustment component 91 includes a first annular frame a1 arranged on the inner wall of the screening box 2 through bolts. A first rotating ring a2 is rotatably arranged inside the first annular frame a1. A first mounting ring a3 is fixedly arranged on the side wall of the first rotating ring a2 away from the first annular frame a1. A plurality of first mounting grooves are evenly formed on the outer wall of the first mounting ring a3; The second screening specification adjustment component 92 includes a second annular frame b1 detachably arranged on the inner wall of the screening box 2. A second rotating ring b2 is rotatably arranged inside the second annular frame b1. A second mounting ring b3 is fixedly arranged on the side wall of the second rotating ring b2 away from the second annular frame b1. A plurality of second mounting grooves are evenly formed on the outer wall of the second mounting ring b3. The two ends of the screening roller component 96 are respectively installed in the first mounting groove and the second mounting groove. The first annular frame a1 and the first rotating ring a2 are arranged at opposite positions on the inner wall of the screening box 2.
[0029] In this embodiment, the cleaning assembly includes a first cleaning frame 97 and a second cleaning frame 98 that are fixedly arranged on the opposite inner walls of the screening box 2 by bolts. Long strip-shaped notches for conveniently observing and adjusting the screening roller assembly 96 are provided at the tops of the first cleaning frame 97 and the second cleaning frame 98. Moreover, an arc-shaped rack 911 for driving the screening roller assembly 96 to rotate to complete the cleaning of the surface of the screening roller assembly 96 is fixedly arranged at the bottom of the inner wall of the first cleaning frame 97. Arc-shaped plates 910 are fixedly arranged at the lowermost positions on the opposite side walls of the first cleaning frame 97 and the second cleaning frame 98. A plurality of brush rollers 99 are uniformly fixedly arranged on the opposite side walls of the two arc-shaped plates 910. A plurality of long bristles are uniformly fixedly arranged on the outer wall of each brush roller 99. The long bristles on two adjacent brush rollers 99 can intersect with each other to cover the gap between the two brush rollers 99. And the gap between the two brush rollers 99 is much larger than the size of the largest carrot. Each screening roller assembly 96 is covered by bristles when it rotates to the lowermost position. At the same time, the gear 95 and the arc-shaped rack 911 are meshed and connected with each other.
[0030] In this embodiment, the screening size adjusting assembly includes a first turntable 912 rotatably arranged inside the first mounting ring a3 and a second turntable 913 rotatably arranged inside the second mounting ring b3. A plurality of driving block groups 914 are arranged on the outer walls of the first turntable 912 and the second turntable 913 in an annular array manner. And the positions of the plurality of driving block groups 914 on the same side correspond to the positions of the plurality of screening roller assemblies 96 one by one. A transmission shaft 93 is fixedly arranged inside the first turntable 912 and the second turntable 913 together. One end of the transmission shaft 93 is rotatably arranged on the inner wall of the first mounting ring a3. The other end of the transmission shaft 93 rotatably penetrates through the second rotating ring b2 and is fixedly provided with an adjusting wheel 94. The driving block group 914 includes a first wedge-shaped block 9141 and a second wedge-shaped block 9142 fixedly arranged on the outer wall of the first turntable 912. The position of the adjusting wheel 94 and the second rotating ring b2 is locked by a fastening bolt. The adjusting wheel 94 can be rotated after loosening the fastening bolt.
[0031] In this embodiment, the screening roller assembly 96 includes two mounting seats 961 detachably arranged in the first mounting groove and the second mounting groove at the corresponding positions of the first mounting ring a3 and the second mounting ring b3 respectively. On both sides of the top of the two mounting seats 961, a first upright post 962 and a second upright post 963 are fixedly arranged respectively. The first upright post 962 and the second upright post 963 are distributed in a "V" - shaped structure. And at the ends of the first upright post 962 and the second upright post 963 far from the mounting seat 961, limit end caps are fixedly arranged. A first support rod unit 967 is slidably sleeved on the outer walls of the two first upright posts 962 at the relative positions together. A second support rod unit 968 is slidably sleeved on the outer walls of the two second upright posts 963 at the relative positions together. And on the outer walls of each of the first upright post 962 and the second upright post 963 and below the first support rod unit 967 and the second support rod unit 968, a distance - controlling unit is also slidably sleeved for controlling the height of the first support rod unit 967 and the second support rod unit 968 from the mounting seat 961. Scale wire grooves for marking the position of the distance - controlling unit are opened on the outer walls of the first upright post 962 and the second upright post 963.
[0032] In this embodiment, the first support rod unit 967 and the second support rod unit 968 have the same structure and are arranged parallel to each other. The first support rod unit 967 includes circular plates 9672 slidably sleeved on the outer walls of the two first upright posts 962 respectively. A support rod 9671 is rotatably arranged on the common side walls of the two circular plates 9672. A toothed ring 9673 is fixedly sleeved on the outer wall of the support rod 9671 close to one of the circular plates 9672. When the circular plate 9672 is flipped to a position close to the conveying plate 8, the toothed ring 9673 will meet and mesh with the arc - shaped rack 911, and the arc - shaped rack 911 drives the toothed ring 9673 to rotate.
[0033] In this embodiment, the distance control unit includes a lifting ring 964. On both sides of the bottom of the lifting ring 964, a top rod 965 is fixedly arranged. At the bottom end of the top rod 965, a hemispherical slider is fixedly arranged. And on the outer wall of the top rod 965 and above the hemispherical convex block, a spring 966 is slidably sleeved. The lifting ring 964 is slidably sleeved on the outer wall of the first upright post 962 or the second upright post 963. The top of the lifting ring 964 is in contact with the bottom of the first support rod unit 967 or the second support rod unit 968 to prevent the first support rod unit 967 or the second support rod unit 968 from sliding along the outer wall of the first upright post 962 or the second upright post 963 towards the mounting base 961. The position of the lifting ring 964 on the surface of the first upright post 962 can be observed through the long strip-shaped notch. Both top rods 965 slide through the first mounting ring a3 and extend into the gap between the first mounting ring a3 and the first turntable 912. And the bottom ends of the two top rods 965 are respectively slidably arranged on the wedge surfaces of the first wedge-shaped block 9141 and the second wedge-shaped block 9142 at corresponding positions. The spring 966 is located between the hemispherical convex block and the first mounting ring a3.
[0034] The embodiment of the present invention also provides a vibration selection method for a carrot sorting vibration selection device, and the method includes the following steps: Step 1: First, place the carrots to be screened on the top of the vibrating screen 1, and the vibrating screen 1 drives the carrots to be conveyed towards the screening box 2; A batch of carrots harvested from the planting base are batch-fed onto the top of the vibrating screen 1. While conveying the carrots, the vibrating screen 1 vibrates. Some of the soil attached to the surface of the carrots falls through the gaps of the screen mesh, and then the carrots are first conveyed to the top of the first sorting mechanism 9.
[0035] When the carrots of the smallest size pass through the top of the first sorting mechanism 9, the servo motor 14 synchronously drives the gears 95 in the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11 and the fourth sorting mechanism 12 to rotate through the transmission chain 13, so that the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11 and the fourth sorting mechanism 12 rotate synchronously, and the carrots are continuously moved under the drive of the rotating first sorting mechanism 9. The carrots of the smallest size fall into the gap between the two adjacent first support rod units 967 and the second support rod units 968, and the first support rod units 967 and the second support rod units 968 of the conveying plate 8 at the corresponding position in the first sorting mechanism 9 slide along the first column 962 and the second column 963 under the action of gravity. The blocking device cannot slip off from the ends of the first column 962 and the second column 963. When the first support rod unit 967 and the second support rod unit 968 slide to a state where they are against the limit end cover, the toothed ring 9673 and the arc-shaped rack 911 at the corresponding position are meshed and connected, and the first support rod unit 967 and the second support rod unit 968 are completely immersed in the bristles on the surface of the brush roller 99. During the movement of the toothed ring 9673, it is driven by the arc-shaped rack 911 to rotate rapidly. During the rapid rotation of the first support rod unit 967 and the second support rod unit 968 relative to the bristles, the soil attached to the surface of the first support rod unit 967 and the second support rod unit 968 is swept off, and the soil falls through the mesh holes on the surface of the conveying plate 8, while the carrots slide through the inclined surface of the conveying plate 8 and fall into the collection basket at the corresponding position.
[0036] When the first support rod unit 967 and the second support rod unit 968 flip to the bottom near the conveying plate 8 and slide down along the outer wall of the first column 962, since the first column 962 and the second column 963 are designed in a "V" shape, the gap between the first support rod unit 967 and the second support rod unit 968 in the relative position gradually increases, and the carrots stuck in the gap between the first support rod unit 967 and the second support rod unit 968 can fall quickly. When the first support rod unit 967 and the second support rod unit 968 flip to the bottom near the inner partition of the screening box 2, they slide again to the original position near the limit end cover and can start screening carrots.
[0037] The carrots screened by the first sorting mechanism 9 pass through the partitions in turn to the second sorting mechanism 10, the third sorting mechanism 11 and the fourth sorting mechanism 12, and the carrots of different specifications and sizes pass through the second sorting mechanism 10, the third sorting mechanism 11 and the fourth sorting mechanism 12 and the conveying plate 8 directly below the discharge slot 7 in turn to be discharged into the collection basket at the corresponding position; When it is necessary to adjust the screening size of the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, or the fourth sorting mechanism 12, first open the protective plate on one side of the screening box 2 around the hinge, and then loosen the fastening bolts of the locking adjustment wheel 94 and the second rotating ring b2. Manually rotate the adjustment wheel 94 in the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, or the fourth sorting mechanism 12 clockwise in sequence, and observe the position of the lifting ring 964 relative to the first column 962 through the long strip-shaped notch. Since for each millimeter of sliding distance of the lifting ring 964 along the outer wall of the first column 962 towards the limit end cover, the distance between the adjacent first support rod unit 967 and the second support rod unit 968 increases by one millimeter, and vice versa decreases by one millimeter. When the ejector rod 965 reaches the preset position, lock the adjustment wheel 94 and the second rotating ring b2 again using the fastening bolts.
[0038] Step 2: Carrots of different specifications and sizes pass through the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12 in sequence. Since the screening sizes of the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12 for carrots increase in sequence, the carrots from smallest to largest in size pass through the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12 in sequence and fall on the conveying plate 8 at the corresponding positions, and then slide into the collection basket through the conveying plate 8. Step 3: For batches of carrots with obvious size differences from different planting bases, before screening, adjust the screening specifications of the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12 according to the carrots in this batch to ensure that the screened carrots meet the sorting requirements.
[0039] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0040] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A vibrating selection device for sorting carrots, comprising a vibrating screen and a screening box connected to the vibrating screen, characterized in that: Also includes: The sorting slot assembly comprises a first screening chamber, a second screening chamber, a third screening chamber and a fourth screening chamber which are sequentially opened on the top of the screening box, and a discharge slot is also opened on the top of the screening box and on one side of the fourth screening chamber; A plurality of conveying plates are sequentially arranged directly below the first screening chamber, the second screening chamber, the third screening chamber and the fourth screening chamber, and are used to convey the screened carrots to the corresponding collection baskets; The carrot screening mechanism comprises a first sorting mechanism, a second sorting mechanism, a third sorting mechanism and a fourth sorting mechanism which are respectively installed in a first screening cavity, a second screening cavity, a third screening cavity and a fourth screening cavity, wherein the sizes of the carrots screened by the first sorting mechanism, the second sorting mechanism, the third sorting mechanism and the fourth sorting mechanism are successively larger, and the first sorting mechanism, the second sorting mechanism, the third sorting mechanism and the fourth sorting mechanism can flexibly adjust the size of the screening channel according to the screening size requirements, and have the function of preventing the carrots from blocking the screening channel.
2. A vibrating selection device for carrot sorting according to claim 1, characterized in that: It also includes a driving mechanism, which includes a servo motor fixedly arranged on the outer wall of the screening box and a driving gear fixedly arranged on the output shaft of the servo motor, and a transmission chain for power transmission is commonly connected between the driving gear and the first sorting mechanism, the second sorting mechanism, the third sorting mechanism, and the fourth sorting mechanism.
3. A vibrating selection device for carrot sorting according to claim 1, characterized in that: The first sorting mechanism includes a first screening specification adjustment component and a second screening specification adjustment component that are arranged opposite to each other, a gear is arranged on the side wall of the first screening specification adjustment component away from the second screening specification adjustment component, a plurality of screening roller assemblies are evenly arranged on the outer walls of the first screening specification adjustment component and the second screening specification adjustment component, and the plurality of screening roller assemblies together form a "grid-type" annular structure, which not only supports the carrots but also screens the carrots by utilizing the gap between two adjacent screening roller assemblies, a screening size adjustment component for synchronously adjusting the gap between the plurality of screening roller assemblies is also arranged on the opposite side walls of the first screening specification adjustment component and the second screening specification adjustment component, and a cleaning component for cleaning the outer wall of the screening roller assembly is also arranged at the bottom of the first screening specification adjustment component and the second screening specification adjustment component.
4. A vibrating selection device for carrot sorting according to claim 3, characterized in that: The first screening specification adjustment assembly comprises a first annular frame arranged on the inner wall of the screening box by bolts, a first rotating ring is rotatably arranged inside the first annular frame, a first mounting ring is fixedly arranged on the side wall of the first rotating ring away from the first annular frame, and a plurality of first mounting grooves are evenly arranged on the outer wall of the first mounting ring; The second screening specification adjustment component includes a second annular frame detachably arranged on the inner wall of the screening box, a second rotating ring is rotatably arranged inside the second annular frame, a second mounting ring is fixedly arranged on the side wall of the second rotating ring away from the second annular frame, a plurality of second mounting grooves are evenly arranged on the outer wall of the second mounting ring, and both ends of the screening roller assembly are respectively mounted in the first mounting groove and the second mounting groove.
5. The vibrating selection device for carrot sorting according to claim 3, characterized in that: The cleaning assembly includes a first cleaning frame and a second cleaning frame fixedly arranged on opposite inner walls of the screening box by bolts, the tops of the first cleaning frame and the second cleaning frame are both provided with a long strip notch for convenient observation and adjustment of the screening roller assembly, and the bottom of the inner wall of the first cleaning frame is also fixedly provided with an arc-shaped rack for driving the screening roller assembly to rotate so as to complete the surface cleaning of the screening roller assembly, the first cleaning frame and the second cleaning frame are both fixedly provided with an arc-shaped plate at the lowest part on the opposite side walls, and a plurality of brush rollers are evenly fixedly provided on the opposite side walls of the two arc-shaped plates.
6. A vibrating selection device for carrot sorting according to claim 4, characterized in that: The screening size adjustment assembly comprises a first rotating disk rotatably arranged inside a first mounting ring and a second rotating disk rotatably arranged inside a second mounting ring, a plurality of drive block groups are arranged in a circular array on the outer walls of the first rotating disk and the second rotating disk, and the positions of the plurality of drive block groups and the plurality of screening roller assemblies on the same side are arranged one by one, a transmission shaft is fixedly arranged inside the first rotating disk and the second rotating disk, one end of the transmission shaft is rotatably arranged on the inner wall of the first mounting ring, and the other end of the transmission shaft rotatably passes through the second rotating ring and is fixedly arranged with an adjustment wheel; The driving block group comprises a first wedge block and a second wedge block fixedly arranged on the outer wall of the first rotating disk.
7. A vibrating selection device for carrot sorting according to claim 4, characterized in that: The screening roller assembly includes two mounting seats which are detachably arranged in the first mounting groove and the second mounting groove at the corresponding positions of the first mounting ring and the second mounting ring, respectively, and the first column and the second column are fixedly arranged on both sides of the top of the two mounting seats, and the first column and the second column are distributed in a "V"-shaped structure, and the first column and the second column are fixedly arranged at one end away from the mounting seat with a limited end cover, and the first support rod unit is slidably sleeved on the outer walls of the two first columns at relative positions, and the second support rod unit is slidably sleeved on the outer walls of the two second columns at relative positions, and a distance control unit for controlling the height of the first support rod unit and the second support rod unit from the mounting seat is slidably sleeved on the outer wall of each of the first column and the second column and located below the first support rod unit and the second support rod unit, and the outer walls of the first column and the second column are provided with a scale line groove for marking the position of the distance control unit.
8. A vibrating selection device for carrot sorting according to claim 7, characterized in that: The first support rod unit and the second support rod unit have the same structure and are arranged parallel to each other. The first support rod unit includes circular plates that are slidably mounted on the outer walls of the two first columns respectively. The opposite side wall bobbins of the two circular plates are provided with support rods that rotate together. The support rod is fixedly provided with a gear ring on the outer wall near one of the circular plates.
9. The vibrating selection device for carrot sorting according to claim 7, characterized in that: The distance control unit comprises a lifting ring, both sides of the bottom of the lifting ring are fixedly provided with push rods, the bottom end of the push rod is fixedly provided with a hemispherical slider, and a spring is provided on the outer wall of the push rod and on the sliding sleeve above the hemispherical protrusion.
10. A vibration sorting method for implementing the vibration sorting device for carrot sorting according to any one of claims 1 to 9, characterized in that: The method comprises the following steps: Step 1: First, place the carrots to be screened on the top of the vibrating screen, and the vibrating screen drives the carrots to be transported towards the screening box; Step 2: Carrots of different sizes pass through the first sorting mechanism, the second sorting mechanism, the third sorting mechanism and the fourth sorting mechanism in turn. Since the screening sizes of the carrots of the first sorting mechanism, the second sorting mechanism, the third sorting mechanism and the fourth sorting mechanism increase in turn, the carrots of small to large sizes pass through the first sorting mechanism, the second sorting mechanism, the third sorting mechanism and the fourth sorting mechanism in turn and fall on the conveying plate at the corresponding position, and slide into the collection basket through the conveying plate; Step 3: For batches of carrots with obvious size differences from different planting bases, the screening specifications of the first sorting mechanism, the second sorting mechanism, the third sorting mechanism and the fourth sorting mechanism are adjusted according to the batches of carrots before screening to ensure that the screened carrots meet the sorting requirements.
Citation Information
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