Power cover plate production device

Abstract

The invention discloses a power cover plate production device. The power cover plate production device comprises a press, a robot and a plurality of material tables. The robot can transfer materials between the press and the multiple material tables. According to the scheme, through arrangement of the pressing machine, the robot and the multiple material tables, automatic feeding and discharging and automatic stamping of the electric cover plate are achieved, the production efficiency of the electric cover plate is improved, and the labor cost is saved; according to the scheme, through the arrangement of the two pressing machines, the two pressing machines can work at the same time through one robot, the production efficiency of the electric cover plate is further improved, and the cost is reduced; and the robot is used for sequentially placing the materials and sequentially taking the cover plates, so that the time can be saved to the greatest extent, and the benefit maximization is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of power covers, and particularly to a production device for power covers. Background Art

[0002] A power cover is a cover used to seal a cable trench. A cable trench is an underground pipeline for laying and replacing power or telecommunications cable facilities, and is also an enclosure structure for the laid cable facilities. The cable trench is formed by excavating a trench, then formwork is set up, steel bars are tied, concrete is poured, and the surrounding of the trench is backfilled. After the cables are laid, a power cover is placed on the trench.

[0003] Traditional production of power covers mainly adopts an artificial mode. Workers need to perform a series of tasks such as loading materials for power covers, operating a press, and unloading finished products. During the stamping process of power covers, irritating odors are generated, which have an adverse impact on human health. At the same time, when unloading, the finished power cover weighs about fifty or sixty catties, resulting in relatively heavy physical labor and low production efficiency.

[0004] Therefore, how to improve the production efficiency of power covers has become an important technical problem that needs to be solved urgently by those skilled in the art. Summary of the Invention

[0005] In view of this, the present invention provides a production device for power covers, which realizes the automated production of power covers and greatly improves the production efficiency of power covers.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A production device for power covers, comprising: a press, a robot, and a plurality of material tables;

[0008] The robot is capable of transferring materials between the press and the plurality of material tables.

[0009] Preferably, the material tables include: an iron frame table, a hopper table, and a finished product table;

[0010] The iron frame table, the hopper table, and the finished product table are arranged in sequence.

[0011] Preferably, the robot includes: a robot end;

[0012] The robot end is used for transferring the materials.

[0013] Preferably, the robot end includes: a first driving member and a hopper finished product gripper;

[0014] The first driving member can drive the hopper finished product gripper to grip the hopper and the finished product on the material table.

[0015] Preferably, the robot end further includes: a first slide rail;

[0016] The hopper finished product gripper includes: a first gripper and a second gripper;

[0017] The first end of the first gripper is slidably installed at the first end of the first slide rail, and the first end of the second gripper is slidably installed at the second end of the first slide rail. A clamping space is formed between the second end of the first gripper and the second end of the second gripper.

[0018] Preferably, the robot end further includes: an iron frame gripper;

[0019] The iron frame gripper is arranged on the hopper finished product gripper, and the iron frame gripper can clamp the iron frame of the material table.

[0020] Preferably, the robot end further includes: a second driving member;

[0021] The second driving member can make the bottom plate of the hopper bin slide relative to the hopper bin body.

[0022] Preferably, it further includes: a hopper bin;

[0023] The hopper bin includes: a hopper bin body with two open sides and a bottom plate;

[0024] The bottom plate is matched with the first opening surface of the hopper bin body, and the robot can make the bottom plate slide relative to the wall surface of the hopper bin body.

[0025] Preferably, the hopper bin further includes: a connecting plate;

[0026] The connecting plate is integrally connected with the bottom plate, and the connecting plate is provided with a third slider;

[0027] At least one wall surface of the hopper bin body is provided with a third slide rail, and the third slider is slidably matched with the third slide rail.

[0028] Preferably, the robot includes: a robot end body and a guide rail;

[0029] The robot end body is movably arranged on the guide rail;

[0030] The press is arranged on one side of the guide rail, and the material table is arranged on the other side of the guide rail.

[0031] Preferably, the number of presses is 2, which are a first press and a second press respectively.

[0032] It can be seen from the above technical solutions that the power cover production device provided by the present invention realizes automatic loading and unloading and automatic stamping of the power cover through the setting of presses, robots and multiple material tables, improves the production efficiency of the power cover, and saves labor costs;

[0033] This solution also sets up two presses, enabling two presses to work simultaneously with just one robot, further improving the production efficiency of the power cover plate and reducing costs. By having the robot place materials and pick up cover plates in sequence, time can be maximally saved and the benefits can be maximized. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0035] Figure 1 It is a schematic diagram of the overall structure of the power cover plate production device provided by the embodiment of the present invention;

[0036] Figure 2 It is a schematic diagram of the structure of the robot end of the power cover plate production device provided by the embodiment of the present invention;

[0037] Figure 3 It is a schematic diagram of the structure of the hopper bin of the power cover plate production device provided by the embodiment of the present invention;

[0038] Figure 4 It is a schematic diagram of the sliding state of the hopper bin of the power cover plate production device provided by the embodiment of the present invention;

[0039] Figure 5 It is a schematic diagram of the structure of the robot end body of the power cover plate production device provided by the embodiment of the present invention;

[0040] Figure 6 It is a schematic diagram of the structure of the iron frame table of the power cover plate production device provided by the embodiment of the present invention in cooperation with other structures;

[0041] Figure 7 It is a schematic diagram of the structure of the hopper table of the power cover plate production device provided by the embodiment of the present invention in cooperation with other structures;

[0042] Figure 8 It is a schematic diagram of the structure of the finished product table of the power cover plate production device provided by the embodiment of the present invention in cooperation with other structures.

[0043] 100 is a press, 110 is the first press, and 120 is the second press;

[0044] 200 is the finished product table; 210 is the first finished product table, 220 is the finished product, and 230 is the second finished product table;

[0045] 300 is a robot, 310 is the end of the robot, 311 is the first driving member, 312 is the hopper finished product gripper, 313 is the first slide rail, 314 is the iron frame gripper, 315 is the second driving member, 316 is the first slider, 317 is the pushing member, 320 is the guide rail, 330 is the second slider, 340 is the base, 350 is the oil pump, 360 is the slide rail motor, 370 is the second slide rail;

[0046] 410 is an iron frame table, 430 is the first iron frame table, 440 is the second iron frame table, 411 is the iron frame, 412 is the first iron frame positioning, 413 is the second iron frame positioning, 414 is the third iron frame positioning; 420 is the hopper table, 421 is the hopper bin body, 422 is the bottom plate, 423 is the connecting plate, 424 is the fitting, 425 is the fitting groove, 426 is the hopper positioning mechanism, 450 is the first hopper table, 460 is the second hopper table;

[0047] 500 is a guardrail. Specific embodiments

[0048] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0049] The power cover production device provided by the embodiments of the present invention includes: a press 100, a robot 300, and multiple material tables, and its specific structure can be referred to Figures 1 to 8 as shown;

[0050] Among them, the robot 300 can transfer materials between the press 100 and multiple material tables.

[0051] In the above working principle and purpose:

[0052] After starting the system, the robot 300 places the materials (hoppers and iron frames) in the material tables on the press 100, and the press 100 starts to work. After the press 100 finishes working, the robot 300 transfers the materials (finished products) to the material tables.

[0053] Compared with the existing technology, through the setting of the press 100, the robot 300, and multiple material tables, this solution realizes automatic loading and unloading and automatic stamping of power covers, improves the production efficiency of power covers, and saves labor costs.

[0054] As Figure 1 shown, the material tables include: an iron frame table 410, a hopper table 420, and a finished product table 200;

[0055] The iron frame table 410, the hopper table 420, and the finished product table 200 are arranged in sequence, facilitating the robot 300 to quickly pick up materials;

[0056] In this solution, after starting the system, the robot 300 transfers the iron frame on the iron frame table 410 to the press 100, and transfers the hopper on the hopper table 420 to the press 100. The press 100 starts to work. After the press 100 finishes working, the robot 300 transfers the materials (finished products) to the material table.

[0057] In some embodiments, the robot 300 includes: a robot end 310, and its specific structure can be referred to Figure 2 as shown;

[0058] The robot end 310 is used to transfer the materials.

[0059] In this solution, one component (robot end 310) is used in multiple ways, maximizing the utilization of the robot end 310. While reducing costs, it also makes the device structure compact.

[0060] Further, the robot end 310 includes: a first driving member 311 and a hopper and finished product gripper 312;

[0061] The first driving member 311 can drive the hopper and finished product gripper 312 to grip the hopper and finished products on the material table.

[0062] In this solution, under the action of the first driving member 311, the hopper and finished product gripper 312 quickly grabs the hopper and places it in the press 100, and can also quickly grab the finished product 220 and place it on the finished product table 200.

[0063] In some embodiments, the robot end 310 further includes: a first slide rail 313, and its specific structure can be referred to Figure 2 as shown;

[0064] The hopper and finished product gripper 312 includes: a first gripper and a second gripper;

[0065] The first end of the first gripper is slidably installed at the first end of the first slide rail 313, the first end of the second gripper is slidably installed at the second end of the first slide rail 313, and the second ends of the first gripper and the second gripper form a clamping space.

[0066] In this solution, the first driving member 311 drives the second ends of the first gripper and the second gripper to form a clamping space for clamping the hopper and the finished product 220. Through the setting of the first gripper and the second gripper, quick clamping and placement of the hopper and the finished product 220 can be achieved; of course, the first driving member 311 is a motor or a cylinder.

[0067] Furthermore, the end 310 of the robot further includes: an iron frame gripper 314;

[0068] The iron frame gripper 314 is arranged on the hopper finished product gripper 312, and the iron frame gripper 314 can grip the iron frame 411 of the material table;

[0069] In the above solution, there are multiple iron frame grippers 314, and the multiple iron frame grippers 314 are longitudinally arranged along the first gripper and the second gripper, so that the iron frame 411 can be grabbed and placed faster; of course, the shape of the iron frame gripper 314 matches the shape of the outer edge of the iron frame 411, so that the iron frame 411 is not likely to fall during the grabbing process.

[0070] Preferably, the end 310 of the robot further includes: a second driving member 315; its specific structure can be referred to Figure 2 as shown;

[0071] The second driving member 315 can make the bottom plate 422 of the hopper bin slide relative to the hopper bin body 421;

[0072] In this solution, under the action of the first driving member 311, the hopper finished product gripper 312 grips the hopper bin and transfers it to directly above the die of the press 100. Through the driving of the second driving member 315, the bottom plate 422 slides and separates relative to the hopper bin body 421, and an opening appears at the bottom of the hopper bin, and the hopper falls into the die of the press 100 from the opening at the bottom of the hopper bin; of course, the second driving member is a motor or a cylinder.

[0073] As Figures 3 - 4 shown, it further includes: a hopper bin;

[0074] The hopper bin includes: a hopper bin body 421 with two open sides and a bottom plate 422;

[0075] The bottom plate 422 cooperates with the first opening surface of the hopper bin body 421, and the robot 300 can make the bottom plate 422 slide relative to the wall surface of the hopper bin body 421.

[0076] In this solution, the robot 300 makes the bottom plate 422 slide relative to one open surface of the hopper bin body 421, so that the hopper falls into the press 100 from the opening after the bottom plate 422 slides.

[0077] As Figures 3 - 4 shown, the hopper bin further includes: a connecting plate 423;

[0078] The connecting plate 423 is integrally connected with the bottom plate 422, and the connecting plate 423 is provided with a third slider;

[0079] At least one side wall of the hopper bin body 421 is provided with a third slide rail, and the third slider is slidably engaged with the third slide rail.

[0080] In the above solution, the robot 300 is engaged with the connecting plate 423, and the bottom plate 422 of the hopper bin is slid by the connecting plate 423.

[0081] In the present technical solution, the robot 300 is provided with a second driving member 315, and the second driving member 315 is provided with a pushing member 316. A mating groove 425 is provided in the hopper bin, and the mating groove 425 and the pushing member 316 cooperate to push the bottom plate 422 to slide; of course, the mating groove 425 is provided on the opening top surface (the second opening surface) of the hopper bin, so that the mating groove 425 can better cooperate with the pushing member 316.

[0082] In some embodiments, the robot 300 includes: a robot end body and a guide rail 320, and its specific structure can be referred to Figure 5 as shown;

[0083] The robot end body is movably arranged on the guide rail 320.

[0084] The press 100 is provided on one side of the guide rail 320, and the material table is provided on the other side of the guide rail 320.

[0085] In the above solution, the slide rail motor 360 starts to drive the robot end body to move left and right on the guide rail 320 (such as Figure 5 the left and right directions), and the robot end 310 moves along with the robot end body to transfer the iron frame 411, the finished product 200 and the hopper.

[0086] In some embodiments, the number of the presses 100 is 2, which are the first press 110 and the second press 120 respectively.

[0087] In the above technical solution, the robot 300 moves from left to right (such as Figure 1 the direction), first takes the iron frame 411 from the first iron frame table 420 and places it on the first press 110, then takes the hopper bin from the first hopper table 450, and uses the pushing member 317 above the first press 110 to make the hopper in the hopper bin fall from the bottom into the first press 110. After the first press 110 is loaded with materials, it starts to work.

[0088] Since the first press 110 stamps for about 5 - 10 minutes, during this time, first take the iron rack 411 from the second iron rack table 460 and place it on the second press 120. Then take the hopper bin from the second hopper table 450 and use the pusher 317 above the second press 120 to make the hoppers in the hopper bin leak from the bottom into the second press 120. After the feeding of the second press 120 is completed, the stamping work of the first press 110 ends. The robot 300 takes away the finished product 200 and then continues to feed the first press 110. After the feeding ends, the stamping work of the second press 120 ends. The robot 300 takes away the finished product 200 and then continues to feed the first press 110. Thus, the above steps are cycled.

[0089] The above solution can enable multiple presses 100 to work simultaneously with just one robot 300, further improving the production efficiency of the power cover and reducing costs. By the robot 300 placing materials and taking the covers (finished products 220) in sequence, time can be saved maximally and the benefit can be maximized.

[0090] The following further introduces this solution with specific embodiments:

[0091] The present invention designs a cutting and welding multi-functional workbench, and its specific structure can be referred to Figures 1 - 8 as shown; the automatic production system of the power cover is composed of a robot, a slide rail, a press, a material table, a guardrail, etc. The material table is composed of a hopper table 430, an iron rack table 410, and a finished product table 200.

[0092] Two presses 100 are fixed to the ground at the same time, the guardrail 500 is fixed to the ground, the guide rail 320 is fixed to the ground, the second slide rail 370 is fixed to the guide rail 320, the robot 300 is fixed to the robot base 340, the robot base 340 is fixedly connected to the second slider 330, the second slider 330 is slidably connected to the second slide rail 370, the robot end 310 is fixedly connected to the robot end body, the oil pump 350 is fixed to the robot base 340, and the slide rail motor 360 is fixed to the robot base 340;

[0093] The first finished product table 210, the first hopper table 450, the first iron rack table 430, the second finished product table 230, the second hopper table 460, and the second iron rack table 440 are fixedly connected to the ground. The first iron rack positioning 412, the second iron rack positioning 413, and the third iron rack positioning 4124 are fixedly connected to the iron rack table 410. The iron rack 411 is placed on the iron rack table 410 through the positioning mechanism. The hopper fixing mechanism 426 fixes the hopper bin to the hopper table 420, and the finished product table 200 is fixedly connected to the ground;

[0094] The end of the robot 310 is mainly composed of components such as an aluminum profile frame, a slide rail, a slider, a cylinder, and a gripper. The iron frame gripper 314 is fixedly connected to the hopper finished product gripper 312. The hopper finished product gripper 312 is fixedly connected to the first slider 316. The first slider 316 is slidably connected to the first slide rail 313. The first slide rail 313 is fixedly connected to the aluminum profile frame. The second driving member 315 is fixedly connected to the aluminum profile frame. One end of the first driving member 311 is fixedly connected to the aluminum profile frame, and the movable two ends are connected to the hopper finished product gripper 312;

[0095] The hopper consists of a hopper bin body 421, a bottom plate 422, a connecting plate 423, a fitting 424, and a fitting groove 425. The bottom plate 422 is slidably connected to the hopper bin body 421. The fitting 424 is fixedly connected to the connecting plate 423.

[0096] Working mode: After starting the system, the guide rail 320 controls the robot 300 to move to the working position of the first press 110. The robot 300 moves to the first iron frame table 430. When the robot 300 moves above the iron frame, the robot 300 controls the first driving member 311 to control the hopper finished product gripper 312 to grab the iron frame 411. After grabbing the iron frame 411, the robot 300 moves above the press die of the first press 110, releases the first driving member 311, and the iron frame 411 is placed into the die of the first press 110;

[0097] Move the robot 300 above the first hopper table 450 to grab the hopper. After grabbing the hopper, move the robot 300 above the die of the first press 110. The robot 300 controls the second driving member 315 to push the fitting 424. The fitting 424 drives the bottom plate 422 to separate from the hopper bin body 421 through the connecting plate 423. After the bottom plate 422 separates, the composite material falls into the die of the first press 110 from the hopper. The robot 300 controls the second driving member 315 to pull the fitting 424 to restore the hopper to Figure 3 the original state. The robot 300 places the hopper back on the first hopper table 450. After the first press 110 finishes feeding, the first press 110 starts working and stamping for about 5 - 10 minutes. The robot 300 resets. The guide rail 320 controls the robot 300 to move to the working position of the second press 120. The robot 300 moves to the second iron frame table 440. When the robot 300 moves above the iron frame, the robot 300 controls the first driving member 311 to control the iron frame gripper 214 to grab the iron frame 411. After grabbing the iron frame, the robot 300 moves above the die of the second press 120, releases the first driving member 311, and the iron frame is placed into the die of the second press 120;

[0098] Move the robot 300 above the second hopper table 460 to grasp the hopper. After grasping the hopper, move the robot 300 above the die of the second press 120. The robot 300 controls the second driving member 315 to push the fitting member 424. The fitting member 424 drives the bottom plate 422 to separate from the hopper bin body 421 through the connecting plate 423. After the bottom plate 422 is separated, the composite material falls into the die of the second press 120 from the hopper. The robot 300 controls the second driving member 315 to pull the fitting member 424 to restore the hopper to Figure 3 the state. The robot 300 places the hopper back on the second hopper table 460; after the second press 120 finishes feeding, the second press 120 starts working and stamps for about 5 - 10 minutes;

[0099] After the stamping operation of the first press 110 is completed, the guide rail 320 controls the robot 300 to move to the working position of the first press 110. The robot 300 moves above the die of the first press 110. The robot 300 controls the hopper finished product gripper 315 to pick up the finished product of the power cover plate. The robot 300 moves above the first finished product table 210 and releases the hopper finished product gripper 315 to place the finished product of the power cover plate on the first finished product table 210. After the finished product of the first press 110 is unloaded, the robot 300 reloads the first press 110. After the loading of the first press 110 is completed, after the stamping operation of the second press 120 is completed, the guide rail 320 controls the robot 300 to move to the working position of the second press 120. The robot 300 moves above the die of the second press 120. The robot 300 controls the hopper finished product gripper 315 to pick up the finished product of the power cover plate. The robot 300 moves above the second finished product table 230 and releases the hopper finished product gripper 315 to place the finished product of the power cover plate on the second finished product table 230. After the finished product of the second press 120 is unloaded, the robot 300 reloads the second press 120, thus realizing the function of controlling the operation of two presses through the guide rail.

[0100] Advantages of this aspect:

[0101] The end of the robot has functions such as clamping the iron frame, the composite material hopper, and the finished product of the power cover plate;

[0102] Realize functions such as automatic loading and unloading of the power cover plate and automatic stamping;

[0103] One robot is responsible for automatic loading and unloading of two presses, realizing the automatic production function of two presses.

[0104] Points protected by the present invention:

[0105] 1. The end of the robot realizes the function of clamping the iron frame, realizing automatic feeding of the iron frame;

[0106] 2. The end of the robot realizes the function of clamping the composite material hopper, realizing automatic feeding of the composite material;

[0107] 3. Functions such as automatic loading and unloading and automatic stamping are realized, and automatic stamping of the power cover plate is achieved after feeding.

[0108] 4. The end of the robot realizes the function of clamping the finished cover plate, and automatic unloading of the finished product is achieved.

[0109] 5. One robot is responsible for the automatic loading and unloading of two presses, and one robot is used for the loading and unloading of two presses, reducing the production cost.

[0110] In this specification, each embodiment is described in a progressive manner. The key point of each embodiment is to illustrate the differences from other embodiments. For the same or similar parts among the embodiments, reference can be made to each other.

[0111] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A power cover plate production device, characterized in that, Including: A press (100), a robot (300) and multiple material tables; The robot (300) is capable of transferring materials between the press (100) and multiple material tables.

2. The power cover plate production device according to claim 1, characterized in that, The material tables include: an iron frame table (410), a hopper table (420) and a finished product table (200); The iron frame table (410), the hopper table (420) and the finished product table (200) are arranged in sequence.

3. The power cover plate production device according to claim 1, characterized in that, The robot (300) includes: a robot end effector (310); The robot end effector (310) is used for transferring the materials.

4. The power cover plate production device according to claim 3, characterized in that, The robot end effector (310) includes: a first driving member (311) and a hopper and finished product gripper (312); The first driving member (311) can drive the hopper and finished product gripper (312) to grip the hopper and the finished product (220) of the material table.

5. The power cover plate production device according to claim 4, characterized in that, The robot end effector (310) further includes: a first slide rail (313); The hopper and finished product gripper (312) includes: a first gripper and a second gripper; The first end of the first gripper is slidably installed at the first end of the first slide rail (313), the first end of the second gripper is slidably installed at the second end of the first slide rail (313), and the second ends of the first gripper and the second gripper form a clamping space.

6. The power cover plate production device according to claim 4, characterized in that, The robot end effector (310) further includes: an iron frame gripper (314); The iron frame gripper (314) is arranged on the hopper and finished product gripper (312), and the iron frame gripper (314) can grip the iron frame (411) of the material table.

7. The power cover plate production device according to claim 4, characterized in that, The robot end effector (310) further includes: a second driving member (315); The second driving member (315) can make the bottom plate (422) of the hopper bin slide relative to the hopper bin body (421).

8. The power cover plate production device according to claim 1, characterized in that, Also including: A hopper bin; The hopper bin includes: a hopper bin body (421) with two open sides and a bottom plate (422); The bottom plate (422) cooperates with the first opening surface of the hopper bin body (421), and the robot (300) can make the bottom plate (422) slide relative to the wall surface of the hopper bin body (421).

9. The power cover plate production device according to claim 8, characterized in that, The hopper bin further includes: a connecting plate (423); The connecting plate (423) is connected to the bottom plate (422) as a whole, and the connecting plate (423) is provided with a third slider; At least one wall surface of the hopper bin body (421) is provided with a third slide rail, and the third slider and the third slide rail are in sliding fit.

10. The power cover plate production device according to any one of claims 1-9, characterized in that, The robot (300) includes: a robot end effector body and a guide rail (320); The robot end effector body is movably arranged on the guide rail (320); The press (100) is arranged on one side of the guide rail (320), and the material table is arranged on the other side of the guide rail (320).

11. The power cover plate production device according to claim 10, characterized in that, The number of the presses (100) is 2, which are a first press (110) and a second press (120) respectively.

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