Automatic wallboard production equipment

By introducing a maintenance structure and a dust filter structure into the wall panel automated production equipment, the problems of wall panel plane smoothing uncertainty and dust diffusion are solved, and high flatness and environmentally friendly production results are achieved.

CN120156004AInactive Publication Date: 2025-06-17HAINING YUANJIE IND & TRADE CO LTD
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Patent Information

Application Number
CN202510504652.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2025-06-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In production, the wall panel surfaces are mostly hand-smoothed, resulting in low flatness and dust and harmful gases easily spreading, endangering the production environment and workers' health.

Method used

An automated wall panel production equipment is designed, including a maintenance structure and a dust filter structure. The maintenance structure uses a scraper driven by the second electric telescopic rod to scrape and trim the surface of the wall panel to ensure flatness and quality. The dust filter structure effectively intercepts and removes dust and harmful gases through components such as exhaust racks, fans, adsorbent cotton, activated carbon and filter membranes.

Benefits of technology

The high flatness and quality of the wall panel surface is achieved, the wall panel appearance quality is improved, and through effective dust filtration, the production environment and workers' health are protected.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120156004A_ABST
Patent Text Reader

Abstract

The automatic wallboard production equipment comprises an operation table, a batching structure is arranged in the center of the upper end face of the operation table, moving structures are arranged on the rear portions of the two sides of the lower end of the operation table, and a curing bin is arranged at the rear end of the operation table at the upper ends of the two moving structures; a temperature control structure is arranged at the center of the upper end face of the maintenance structure; a clamping structure is arranged at the rear end of the maintenance structure; a conveying structure is arranged at the rear part of the lower end of the clamping structure; a supporting frame is arranged at the rear part of the center of the upper end face of the conveying structure; a heating structure is arranged on the upper end face of the curing bin rear-end conveying structure. The device has the beneficial effects that the surface of the wallboard in the curing process can be stricken and trimmed, the flatness and quality of the surface of the wallboard are guaranteed, and the appearance quality of the wallboard is improved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of automated production, and particularly relates to an automated production equipment for wall panels. Background Art

[0002] Automated production equipment for wall panels is an automated mechanical equipment used for producing building wall panels. With the rapid development of the construction industry, the demand for wall panels is increasing continuously. The traditional manual production method has been difficult to meet the market demand. Therefore, the automated production equipment for wall panels emerges as the times require, aiming to improve production efficiency, reduce labor costs, and ensure the consistency of product quality. The main components of the automated production equipment for wall panels include processes such as conveying, weighing, and mixing of raw materials to ensure the accurate proportioning and uniform mixing of raw materials.

[0003] In the prior art, the plane of the wall panel in the production of the automated production equipment for wall panels is mostly manually smoothed. Due to the uneven technical levels of workers and many uncertain factors in manual operations, the flatness of the wall panel is not high. At the same time, large-particle dust, fine dust, and harmful gases generated during the process are easily diffused into the air, causing harm to the production environment and the health of workers. Summary of the Invention

[0004] Aiming at the deficiencies of the prior art, the present invention provides an automated production equipment for wall panels, which can scrape and trim the surface of the wall panel during the curing process, ensure the flatness and quality of the wall panel surface, and improve the appearance quality of the wall panel.

[0005] The present invention provides the following technical solutions. An automated production equipment for wall panels includes: an operating platform, a batching structure is provided at the center of the upper end surface of the operating platform, moving structures are provided at the rear sides of both lower ends of the operating platform, a curing chamber is provided at the rear end of the two moving structures above the operating platform, curing structures are provided at the front and rear positions near the center of the upper inner wall of the curing chamber, a temperature control structure is provided at the center of the upper end surface of the curing structure, a clamping structure is provided at the rear of the curing structure, a conveying structure is provided at the rear position near the center of the upper end surface of the clamping structure, a support frame is provided at the center of the upper end surface of the conveying structure, a spraying structure is provided at the center of the upper end surface of the support frame, a heating structure is provided on the upper end surface of the conveying structure at the rear of the curing chamber, and a control panel is provided at the rear position near the upper end of one side wall of the conveying structure.

[0006] The batching structure includes a batching box, the batching box is provided at the center of the upper end surface of the operating platform, first servo motors are provided at both sides near the center of the upper end surface of the batching box, the output ends of the two first servo motors penetrate through the upper end surface of the batching box and lead to the inside of the batching box, and the ends are fixedly connected to spiral stirring rods. An inclined plate is provided at the center of the lower inner wall of the batching box, and a dust filtering structure is provided at the rear position near the center of the upper end surface of the batching box.

[0007] As a preferred embodiment of the present invention, the dust filtering structure includes an exhaust frame which is arranged at the center and rear of the upper end face of the batching box. A first fan is provided at the center and lower part inside the exhaust frame. Three movable boxes are arranged in an up-and-down manner at the center and upper part inside the exhaust frame. An adsorption cotton, activated carbon and filter membrane are respectively provided at the center of the three movable boxes. One end of each of the three movable boxes penetrates through the rear inner wall of the exhaust frame and leads to the rear end face of the exhaust frame.

[0008] As a preferred embodiment of the present invention, the two moving structures include two first frames which are respectively arranged at the rear sides of the two lower ends of the operation table. A first chute is provided at the center of the upper end face of each of the two first frames. A first lead screw is provided at the center of each of the two first chutes. One end of each of the two first lead screws sequentially penetrates through the front inner wall of the two first chutes and the front inner wall of the two first frames, and the end parts are fixedly connected to the first pulley. One end of the first pulley on one side is fixedly connected to the second servo motor. Two first sliders are arranged on the outer side walls of the two first lead screws in a front-and-back arrangement. A forming box is provided at the center of the upper end faces of the four first sliders. Four first electric telescopic rods are arranged in a rectangular arrangement on the lower inner wall of the forming box. The output ends of the four first electric telescopic rods are fixedly connected to the placing plate. A first belt is sleeved on the outer side walls of the two first pulleys.

[0009] As a preferred embodiment of the present invention, the two curing structures include two second frames which are respectively arranged at the center and front and the center and rear of the upper inner wall of the curing chamber. A second chute is provided at the center of each of the two second frames. A second lead screw is provided at the center of each of the two second chutes. One end of each of the two second lead screws sequentially penetrates through one inner side wall of the second chute, one inner side wall of the second frame and one inner side wall of the curing chamber, and the end parts are fixedly connected to the second pulley. One end of the second pulley at the front is fixedly connected to the third servo motor. Mounting frames are threadedly sleeved on the outer side walls of the two second lead screws. A second electric telescopic rod is provided at the center of the lower end face of each of the two mounting frames. A scraper is provided at the center of the lower end face of each of the two second electric telescopic rods. A second belt is sleeved on the outer side walls of the two second pulleys.

[0010] As a preferred embodiment of the present invention, the temperature control structure includes a temperature control box which is arranged at the center of the upper end face of the curing chamber. Through holes are provided at the center and both sides of the upper end face of the temperature control box. A partition board is provided at the center of the temperature control box. A compressor is provided at the center and rear of the temperature control box. The output end of the compressor is fixedly connected to the condenser. The output end of the condenser is fixedly connected to the liquid storage tank. The output end of the liquid storage tank is fixedly connected to the evaporator. The output end of the evaporator is fixedly connected to the circulation pump. The output end of the circulation pump is fixedly connected to the input end of the compressor. Second fans are provided at the center and front and the center and rear of the lower inner wall of the temperature control box. The output ends of the two second fans penetrate through the lower inner wall of the temperature control box and the upper end face of the curing chamber and lead to the inside of the curing chamber.

[0011] As a preferred embodiment of the present invention, the clamping structure includes a third frame. The third frame is arranged at the rear end of the curing structure. At the center of the inner upper wall of the third frame, there is a third chute. At the upper center of the rear end face of the third frame, there is a fourth servo motor. The output end of the fourth servo motor penetrates through the rear end face of the third frame and reaches the inside of the third chute through the rear end face of the third chute, and the end is fixedly connected to a third lead screw. A fourth frame is threadedly sleeved on the outer side wall of the third lead screw. At the center of the lower end face of the fourth frame, there is a fourth chute. At the center of the inside of the fourth chute, there is a connecting plate. At the upper center of one side wall of the curing chamber, there is a fifth servo motor. The output end of the fifth servo motor penetrates through one side wall of the curing chamber, one side wall of the fourth frame, and one side wall of the fourth chute and reaches the inside of the fourth chute, and the end is fixedly connected to a fourth lead screw. One end of the fourth lead screw penetrates through one side wall of the connecting plate and reaches the other side wall of the connecting plate, and the end is fixedly connected to a fifth lead screw. Clamping plates are threadedly sleeved on the outer side walls of both the fourth lead screw and the fifth lead screw.

[0012] As a preferred embodiment of the present invention, the conveying structure includes a base. The base is arranged at the lower end of the clamping structure. At the upper rear part of one side wall of the base, there is a sixth servo motor. At the center of the upper end face of the base, there is a conveyor belt. Inside the conveyor belt, a plurality of rollers are arranged in the front and back. The output end of the sixth servo motor is fixedly connected to one end of the rear roller.

[0013] As a preferred embodiment of the present invention, the spraying structure includes a paint tank. The paint tank is arranged at the center of the upper end face of the support frame. At the center of the lower inner wall of the paint tank, there is a suction pump. The output end of the suction pump penetrates through the lower inner wall of the paint tank and reaches the inside of the support frame through the upper end face of the support frame, and the end is fixedly connected to a spraying pipe. At the center of the lower end face of the spraying pipe, a plurality of nozzles are arranged horizontally.

[0014] As a preferred embodiment of the present invention, the heating structure includes a stabilizing frame. The stabilizing frame is arranged at the center of the upper rear part of the operation table. At the center of the inner upper wall of the stabilizing frame, a plurality of heaters are arranged horizontally.

[0015] At the front center of the upper end face of the batching box, there is a feed hopper. At the lower center of the rear end face of the batching box, there is a discharge port.

[0016] The beneficial effects of the present invention are as follows:

[0017] 1. In the present invention, through the curing structure cooperating with the scraper driven by the second electric telescopic rod, the surface of the wallboard during the curing process can be scraped and trimmed, ensuring the flatness and quality of the wallboard surface, improving the appearance quality of the wallboard. And through the dust filtering structure, large particle dust can be effectively intercepted to prevent its further diffusion, adsorb and remove fine dust and possible accompanying harmful gases. At the same time, precise interception of extremely fine dust particles is achieved.

[0018] 2. In the present invention, the fourth servo motor and the fifth servo motor are respectively adopted to drive the third lead screw and the fourth lead screw, driving the clamping plates to move towards or away from each other, so as to realize the stable clamping of the wallboard, prevent the wallboard from shifting or shaking during the conveying process, and ensure the production accuracy and product quality.

[0019] 3. In the present invention, the coating material is pumped out by a suction pump and evenly sprayed on the surface of the wallboard through a spraying pipe and a plurality of nozzles. A plurality of heaters can perform heat treatment on the wallboard to improve the production efficiency. Moreover, it is composed of a compressor, a condenser, a liquid receiver, an evaporator and a circulation pump. These devices cooperate closely and can flexibly realize the refrigeration or heating cycle according to different production requirements, so as to accurately adjust the temperature in the curing chamber. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a three-dimensional structural schematic diagram of the present invention;

[0021] Figure 2 is a three-dimensional sectional structural schematic diagram of the curing structure of the present invention;

[0022] Figure 3 is a three-dimensional sectional structural schematic diagram of the clamping structure of the present invention;

[0023] Figure 4 is a three-dimensional sectional structural schematic diagram of the present invention;

[0024] Figure 5 is a three-dimensional disassembled structural schematic diagram of the batching structure of the present invention;

[0025] Figure 6 is a three-dimensional structural schematic diagram of the temperature control structure of the present invention;

[0026] Figure 7 is a three-dimensional structural schematic diagram of the moving structure of the present invention;

[0027] Figure 8 is Figure 4 an enlarged schematic diagram of part A in

[0028] Figure 9 is Figure 4 an enlarged schematic diagram of part B in

[0029] Figure 10 is a side sectional structural schematic diagram of the forming box of the present invention;

[0030] In the figure: 1. Operating platform; 2. Batching structure; 201. Batching box; 202. First servo motor; 203. Spiral stirring rod; 204. Inclined plate; 3. Dust filtering structure; 301. Exhaust frame; 302. Movable box; 303. Adsorption cotton; 304. Activated carbon; 305. Filter membrane; 306. First fan; 4. Moving structure; 401. First frame; 402. First chute; 403. Second servo motor; 404. First lead screw; 405. First slider; 406. First pulley; 407. Molding box; 408. Placing plate; 409. First electric telescopic rod; 5. Curing structure; 501. Second frame; 502. Second chute; 503. Third servo motor; 504. Second lead screw; 5041. Second electric telescopic rod; 5042. Scraper; 505. Mounting rack; 506. Second pulley; 6. Temperature control structure; 601. Temperature control box; 602. Through hole; 603. Partition board; 604. Compressor; 605. Condenser; 606. Liquid storage tank; 607. Evaporator; 608. Circulation pump; 609. Second fan; 7. Clamping structure; 701. Third frame; 702. Third chute; 703. Fourth servo motor; 704. Third lead screw; 7041. Fourth frame; 7042. Fourth chute; 7043. Fifth servo motor; 7044. Fourth lead screw; 7045. Fifth lead screw; 7046. Connecting plate; 7047. Clamping plate; 8. Conveying structure; 801. Base; 802. Sixth servo motor; 803. Conveyor belt; 804. Roller; 9. Spraying structure; 901. Coating box; 902. Suction pump; 903. Spraying pipe; 904. Nozzle; 10. Control panel; 11. Heating structure; 1101. Stabilizing frame; 1102. Heater; 12. Curing chamber; 13. Support frame. Detailed implementation manners

[0031] To make the technical problems solved by the present invention, the technical solutions adopted and the achieved technical effects clearer, the technical solutions of the embodiments of the present invention will be further described in detail below with reference to the drawings. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present invention.

[0032] Embodiment

[0033] As Figures 1 to 10As shown in the figure, an automatic wall panel production device includes: an operation table 1. At the center of the upper end surface of the operation table 1, there is a batching structure 2. The batching structure 2 includes a batching box 201. The batching box 201 is arranged at the center of the upper end surface of the operation table 1. At both sides near the center of the upper end surface of the batching box 201, there are first servo motors 202. The output ends of the two first servo motors 202 penetrate through the upper end surface of the batching box 201 and lead to the inside of the batching box 201, and the ends are fixedly connected to the spiral stirring rods 203. At the center of the lower inner wall of the batching box 201, there is an inclined plate 204. At the rear of the center of the upper end surface of the batching box 201, there is a dust filtering structure 3. At the front of the center of the upper end surface of the batching box 201, there is a feed hopper. At the lower part near the center of the rear end surface of the batching box 201, there is a discharge port. By starting the first servo motor 202, the spiral stirring rod 203 is driven to rotate, and the various raw materials required for producing wall panels in the batching box 201 are stirred and mixed to complete the preliminary batching work, and the inclined plate 204 facilitates the movement of the materials towards the discharge port.

[0034] In this embodiment, the dust filtering structure 3 includes an exhaust frame 301. The exhaust frame 301 is arranged at the rear of the center of the upper end surface of the batching box 201. At the lower part near the center of the inside of the exhaust frame 301, there is a first fan 306. At the upper part near the center of the inside of the exhaust frame 301, there are three movable boxes 302 arranged vertically. At the center of the inside of the three movable boxes 302, there are an adsorption cotton 303, an activated carbon 304 and a filter membrane 305 respectively. One end of the three movable boxes 302 penetrates through the rear inner wall of the exhaust frame 301 and leads to the rear end surface of the exhaust frame 301. During the batching process, the generated dust is sucked upwards by starting the first fan 306 to operate, and successively passes through the adsorption cotton 303, the activated carbon 304 and the filter membrane 305 in the movable box 302 to filter the dust and reduce the dust emission.

[0035] In this embodiment, moving structures 4 are provided at the rear sides of both lower ends of the operating table 1. The two moving structures 4 include two first frames 401, which are respectively arranged at the rear sides of both lower ends of the operating table 1. At the centers of the upper end faces of the two first frames 401, first chutes 402 are provided. At the centers of the interiors of the two first chutes 402, first lead screws 404 are provided. One end portions of the two first lead screws 404 respectively penetrate through the front inner walls of the two first chutes 402 and the front inner walls of the two first frames 401 in sequence, and the end portions are fixedly connected to first belt pulleys 406. At one side, one end portion of the first belt pulley 406 is fixedly connected to a second servo motor 403. On the outer side walls of the two first lead screws 404, two first sliders 405 are arranged in a front-back row by means of thread sleeves. At the centers of the upper end faces of the four first sliders 405, a forming box 407 is provided. On the lower inner wall of the forming box 407, four first electric telescopic rods 409 are arranged in a rectangular pattern. The output ends of the four first electric telescopic rods 409 are fixedly connected to a placement plate 408. A first belt is sleeved on the outer side walls of the two first belt pulleys 406. By starting the second servo motor 403 to drive the first lead screw 404 to rotate, the first sliders 405 thread-sleeved on the outer side wall of the first lead screw 404 move back and forth, thereby driving the upper forming box 407 to move to a suitable position. By extending or shortening the four first electric telescopic rods 409, the placement plate 408 is driven to move up and down, facilitating the forming operation of the wall panel. By putting the stirred material into the forming box 407 and adjusting the position of the placement plate 408 according to needs for the forming operation.

[0036] In this embodiment, a curing chamber 12 is provided at the rear end of the upper operation table 1 of the two moving structures 4. Curing structures 5 are provided at the front and rear positions near the center of the inner upper wall of the curing chamber 12. The two curing structures 5 include two second frames 501, which are respectively arranged at the front and rear positions near the center of the inner upper wall of the curing chamber 12. Second chutes 502 are provided at the centers of the two second frames 501. Second lead screws 504 are provided at the centers of the two second chutes 502. One end of each of the two second lead screws 504 sequentially penetrates through an inner side wall of the second chute 502, an inner side wall of the second frame 501, and an inner side wall of the curing chamber 12, and the ends are fixedly connected to second belt pulleys 506. One end of the second belt pulley 506 at the front position is fixedly connected to a third servo motor 503. Mounting brackets 505 are threadedly sleeved on the outer side walls of the two second lead screws 504. Second electric telescopic rods 5041 are provided at the centers of the lower end faces of the two mounting brackets 505. Scrapers 5042 are provided at the centers of the lower end faces of the two second electric telescopic rods 5041. Second belts are sleeved on the outer side walls of the two second belt pulleys 506. After the moved forming box 407 drives the preliminarily formed wall panel into the curing chamber 12, by starting the third servo motor 503 to drive the second lead screw 504 to rotate, the mounting bracket 505 threadedly sleeved on the outer side wall of the second lead screw 504 moves, and the second electric telescopic rod 5041 at the lower end of the mounting bracket 505 drives the scraper 5042 to rise or fall, so as to perform curing operations such as leveling and scraping on the surface of the wall panel.

[0037] In this embodiment, a temperature control structure 6 is provided at the center of the upper end face of the curing structure 5. The temperature control structure 6 includes a temperature control box 601, which is arranged at the center of the upper end face of the curing chamber 12. Through holes 602 are provided on both sides near the center of the upper end face of the temperature control box 601. A partition 603 is provided at the center of the interior of the temperature control box 601. A compressor 604 is provided at the rear position near the center of the interior of the temperature control box 601. The output end of the compressor 604 is fixedly connected to a condenser 605. The output end of the condenser 605 is fixedly connected to a liquid receiver 606. The output end of the liquid receiver 606 is fixedly connected to an evaporator 607. The output end of the evaporator 607 is fixedly connected to a circulation pump 608. The output end of the circulation pump 608 is fixedly connected to the input end of the compressor 604. Second blowers 609 are provided at the front and rear positions near the center of the lower inner wall of the temperature control box 601. The output ends of the two second blowers 609 penetrate through the lower inner wall of the temperature control box 601 and the upper end face of the curing chamber 12 and lead to the interior of the curing chamber 12. During the curing process, through the coordinated operation of the compressor 604, the condenser 605, the liquid receiver 606, the evaporator 607, and the circulation pump 608, the temperature in the curing chamber 12 is adjusted through a refrigeration or heating cycle. At the same time, through the operation of the second blowers 609, the adjusted air is blown into the curing chamber 12 to provide a suitable curing temperature environment for the wall panel and accelerate the physical change process such as the improvement of the wall panel strength.

[0038] In this embodiment, a clamping structure 7 is provided at the rear end of the curing structure 5. The clamping structure 7 includes a third frame 701 which is arranged at the rear end of the curing structure 5. At the center of the inner wall of the upper part of the third frame 701, there is a third chute 702. At the upper part and near the center of the rear end face of the third frame 701, there is a fourth servo motor 703. The output end of the fourth servo motor 703 penetrates through the rear end face of the third frame 701 and reaches the inside of the rear end face of the third chute 702, and the end is fixedly connected to a third lead screw 704. A fourth frame 7041 is threadedly sleeved on the outer side wall of the third lead screw 704. At the center of the lower end face of the fourth frame 7041, there is a fourth chute 7042. At the center of the inside of the fourth chute 7042, there is a connecting plate 7046. At the upper part and near the center of one side wall of the curing bin 12, there is a fifth servo motor 7043. The output end of the fifth servo motor 7043 penetrates through one side wall of the curing bin 12, one side wall of the fourth frame 7041 and one side wall of the fourth chute 7042 and reaches the inside of the fourth chute 7042, and the end is fixedly connected to a fourth lead screw 7044. One end of the fourth lead screw 7044 penetrates through one side wall of the connecting plate 7046 and reaches the other side wall of the connecting plate 7046, and the end is fixedly connected to a fifth lead screw 7045. Clamping plates 7047 are threadedly sleeved on the outer side walls of the fourth lead screw 7044 and the fifth lead screw 7045. After the curing is completed, by starting the fourth servo motor 703 to drive the third lead screw 704 to rotate, the fourth frame 7041 threadedly sleeved on the outer side wall of the third lead screw 704 moves along the third chute 702. And, by starting the fifth servo motor 7043 to drive the fourth lead screw 7044 and the fifth lead screw 7045 to rotate, the clamping plates 7047 threadedly sleeved on the outer side walls of the fourth lead screw 7044 and the fifth lead screw 7045 move towards or away from each other, so as to clamp and fix the wall panel, which is convenient for subsequent processing.

[0039] In this embodiment, a conveying structure 8 is provided at the rear and lower part of the clamping structure 7. At the upper and rear part of one side wall of the conveying structure 8, there is a control panel 10. The conveying structure 8 includes a base 801 which is arranged at the lower part of the clamping structure 7. At the upper and rear part of one side wall of the base 801, there is a sixth servo motor 802. At the center of the upper end face of the base 801, there is a conveyor belt 803. Inside the conveyor belt 803, a plurality of rollers 804 are arranged in the front and back. The output end of the sixth servo motor 802 is fixedly connected to one end of the rear roller 804. After the wall panel is moved to the conveyor belt 803 by the clamping structure 7, by starting the sixth servo motor 802 to drive the conveyor belt 803 to rotate, the rollers 804 inside the conveyor belt 803 rotate accordingly, and the wall panel that has been processed through the previous links is conveyed backward.

[0040] In this embodiment, a support frame 13 is provided at the rear center of the upper end surface of the conveying structure 8. At the center of the upper end surface of the support frame 13, a spraying structure 9 is provided. The spraying structure 9 includes a paint tank 901. The paint tank 901 is arranged at the center of the upper end surface of the support frame 13. At the center of the lower inner wall of the paint tank 901, a suction pump 902 is provided. The output end of the suction pump 902 penetrates the lower inner wall of the paint tank 901 and communicates with the upper end surface of the support frame 13 to reach the inside of the support frame 13, and the end is fixedly connected to a spraying pipe 903. Horizontally arranged at the center of the lower end surface of the spraying pipe 903 are a plurality of nozzles 904. During the conveying process, by starting the suction pump 902, the paint is pumped out, and the surface of the wall panel is sprayed through the spraying pipe 903 and the plurality of nozzles 904 at the lower end, and a protective coating can be added to the surface of the wall panel, etc.

[0041] In this embodiment, a heating structure 11 is provided on the upper end surface of the conveying structure 8 at the rear end of the curing chamber 12. The heating structure 11 includes a stabilizing frame 1101. The stabilizing frame 1101 is arranged at the rear center of the upper end surface of the operation table 1. Horizontally arranged at the center of the upper inner wall of the stabilizing frame 1101 are a plurality of heaters 1102. By starting the plurality of heaters 1102, the wall panel can be heated to a certain extent, accelerating the drying of the coating or further improving the performance of the wall panel, etc.

[0042] Implementation scheme: When producing wall panels, the required materials are poured into the batching box 201 through the feed hopper. Before the materials enter the batching box 201, by starting the first servo motor 202 to drive the spiral stirring rod 203 to rotate. When the materials enter the batching box 201, the spiral stirring rod 203 fully stirs and mixes various raw materials for producing wall panels, making the raw materials evenly blend, providing a material basis with stable quality for subsequent molding. During the batching process, to prevent dust from overflowing and polluting the environment and affecting the work and equipment operation, by starting the first fan 306, the dust-containing air is pumped upward. The air sequentially passes through the adsorption cotton 303, activated carbon 304 and filter membrane 305 for purification treatment, and most dust particles can be effectively removed. The treated clean air is discharged, so that the air quality in the working space is maintained within the allowable range. At the same time, the inclined plate 204 can guide the materials to move towards the discharge port, facilitating subsequent discharging operations.

[0043] After the materials are mixed by stirring and enter the interior of the forming box 407 through the discharge port, the second servo motor 403 is started to drive the first lead screw 404 to rotate. The first slider 405 sleeved on the lead screw will move back and forth under the rotation of the lead screw, thereby driving the upper forming box 407 to move to a suitable working position. When the formed wallboard inside the forming box 407 enters the curing chamber 12 through the moving structure 4, the third servo motor 503 is started to drive the second lead screw 504 to rotate, and the mounting frame 505 sleeved on the lead screw moves accordingly. Moreover, by starting the second electric telescopic rod 5041, the scraper 5042 will be driven to rise or fall. The scraper 5042 can perform operations such as leveling and trimming the surface of the wallboard during the curing process, which helps to ensure the flatness and quality of the wallboard surface and improve the appearance quality of the wallboard.

[0044] During curing, the temperature of the curing environment is precisely controlled by starting the temperature control structure 6. The refrigeration cycle system in the temperature control box 601 is composed of a compressor 604, a condenser 605, a liquid receiver 606, an evaporator 607 and a circulation pump 608. Through the coordinated work of this series of equipment, heat is absorbed or released. Combined with the second fan 609 on the lower inner wall of the temperature control box 601, the air with adjusted temperature is blown into the curing chamber 12 to create suitable curing temperature conditions for the wallboard, ensuring that the wallboard can fully undergo physical and chemical processes such as hydration and crystallization in a certain temperature environment, thereby improving the strength and stability of the wallboard. When the curing is completed, the forming box 407 is driven to move backward through the moving structure 4. By starting the four first electric telescopic rods 409, they will extend or shorten according to production requirements, driving the placing plate 408 at the top to rise and fall. Moreover, by starting the fourth servo motor 703 to drive the third lead screw 704 to rotate, the fourth frame 7041 is moved along the third chute 702 to a suitable position.

[0045] After moving to the appropriate position, start the fifth servo motor 7043 to drive the fourth lead screw 7044 and the fifth lead screw 7045 to rotate. The rotation of the fourth lead screw 7044 and the fifth lead screw 7045 drives the clamping plates 7047 to move towards or away from each other, realizing the stable clamping of the wall panel from different directions, ensuring that the wall panel will not displace or shake during the conveying and other processes, guaranteeing the production accuracy and product quality. After clamping and moving to the conveying structure 8 through the clamping structure 7, start the sixth servo motor 802 to drive the conveyor belt 803 to rotate, and the rollers 804 inside the conveyor belt 803 rotate synchronously. The wall panel moves backward under the driving action of the conveyor belt 803. During the conveying process, start the suction pump 902 to extract the coating material and pass it through the spraying pipe 903, and finally the coating material is evenly sprayed on the surface of the wall panel by the nozzle 904. This process can add a protective coating, a decorative coating, etc. to the wall panel, improving the aesthetics, corrosion resistance and other properties of the wall panel, meeting different building usage requirements. And by starting multiple heaters 1102 to generate heat, heat the wall panel, which may be used to accelerate the drying of the wall panel, cure the coating or further improve the physical properties of the wall panel, etc. The specific purpose depends on the requirements of the production process.

[0046] Although the preferred embodiments of the present invention have been described, those skilled in the art can make additional changes and modifications once they learn the basic creative concept. Obviously, those skilled in the art can make various changes and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the equivalent technology of the present invention, the present invention also intends to include these modifications and variations.

Claims

1. An automated wall panel production equipment, characterized in that: include: An operating table, a batching structure is provided at the center of the upper end surface of the operating table, movable structures are provided at the rear of both sides of the lower end of the operating table, a curing bin is provided at the upper end of the two movable structures and at the rear of the operating table, a curing structure is provided at the front and rear of the center of the inner wall of the curing bin, a temperature control structure is provided at the center of the upper end surface of the curing structure, a clamping structure is provided at the rear of the curing structure, a conveying structure is provided at the rear of the lower end of the clamping structure, a support frame is provided at the rear of the upper end surface of the conveying structure, a spraying structure is provided at the center of the upper end surface of the support frame, a heating structure is provided on the upper end surface of the conveying structure at the rear end of the curing bin, and a control panel is provided at the rear of the upper end of one side wall of the conveying structure; The batching structure includes a batching box, which is arranged at the center of the upper end surface of the operating table. First servo motors are provided on both sides of the center of the upper end surface of the batching box. The output ends of the two first servo motors pass through the upper end surface of the batching box to the inside of the batching box, and the ends are fixedly connected to the spiral stirring rod. An inclined plate is provided at the center of the lower inner wall of the batching box, and a dust filtering structure is provided at the rear of the center of the upper end surface of the batching box.

2. The wall panel automated production equipment according to claim 1, characterized in that: The dust filtering structure includes an exhaust rack, which is arranged at the rear center of the upper end surface of the batching box. A first fan is provided at the lower center of the exhaust rack. Three movable boxes are arranged in an upper and lower position at the upper center of the exhaust rack. Adsorption cotton, activated carbon and filter membrane are respectively provided at the center of the three movable boxes. One end of the three movable boxes passes through the rear inner wall of the exhaust rack to the rear end surface of the exhaust rack.

3. The wall panel automated production equipment according to claim 1, characterized in that: The two moving structures include two first frames, which are respectively arranged at the rear of both sides of the lower end of the operating table, a first slide groove is provided at the center of the upper end surface of the two first frames, a first screw rod is provided at the center inside the two first slide grooves, one end of the two first screw rods respectively penetrates the front inner walls of the two first slide grooves and the front inner walls of the two first frames in sequence, and the ends are fixedly connected to the first pulley, and one end of the first pulley on one side is fixedly connected to the second servo motor, the outer side walls of the two first screw rods are threadedly sleeved with two first sliders arranged in front and back, a forming box is provided at the center of the upper end surface of the four first sliders, and four first electric telescopic rods are arranged in a rectangular shape on the lower inner wall of the forming box, the output ends of the four first electric telescopic rods are fixedly connected to the placement plate, and the outer side walls of the two first pulleys are sleeved with a first belt.

4. The wall panel automated production equipment according to claim 1, characterized in that: The two maintenance structures include two second frames, and the two second frames are respectively arranged at the front and rear of the center of the inner wall of the maintenance bin, a second slide groove is provided at the center of the two second frames, a second screw rod is provided at the center of the two second slide grooves, one end of the two second screw rods respectively penetrates through an inner wall of the second slide groove, an inner wall of the second frame and an inner wall of the maintenance bin in sequence, and the ends are fixedly connected to the second pulley, one end of the second pulley at the front is fixedly connected to the third servo motor, the outer walls of the two second screw rods are threadedly sleeved with mounting frames, the centers of the lower end surfaces of the two mounting frames are provided with second electric telescopic rods, scrapers are provided at the centers of the lower end surfaces of the two second electric telescopic rods, and the outer walls of the two second pulleys are sleeved with second belts.

5. The wall panel automated production equipment according to claim 1, characterized in that: The temperature control structure includes a temperature control box, which is arranged at the center of the upper end surface of the curing bin, through holes are provided on both sides of the center of the upper end surface of the temperature control box, a partition is provided at the center of the interior of the temperature control box, a compressor is provided at the rear center of the interior of the temperature control box, the output end of the compressor is fixedly connected to the condenser, the output end of the condenser is fixedly connected to the liquid reservoir, the output end of the liquid reservoir is fixedly connected to the evaporator, the output end of the evaporator is fixedly connected to the circulation pump, the output end of the circulation pump is fixedly connected to the input end of the compressor, second fans are provided at the front and rear of the center of the lower inner wall of the temperature control box, and the output ends of the two second fans pass through the lower inner wall of the temperature control box and the upper end surface of the curing bin to reach the interior of the curing bin.

6. The wall panel automated production equipment according to claim 1, characterized in that: The clamping structure includes a third frame, which is arranged at the rear end of the maintenance structure, a third slide groove is provided at the center of the upper inner wall of the third frame, a fourth servo motor is provided at the upper center of the rear end face of the third frame, an output end of the fourth servo motor passes through the rear end face of the third frame and the rear end face of the third slide groove to the inside of the third slide groove, and the end is fixedly connected to the third screw rod, a fourth frame is provided with a threaded sleeve on the outer side wall of the third screw rod, a fourth slide groove is provided at the center of the lower end face of the fourth frame, a connecting plate is provided at the center of the inner center of the fourth slide groove, a fifth servo motor is provided at the upper center of one side wall of the maintenance bin, the output end of the fifth servo motor passes through one side wall of the maintenance bin, one side wall of the fourth frame and one side wall of the fourth slide groove to the inside of the fourth slide groove, and the end is fixedly connected to the fourth screw rod, one end of the fourth screw rod passes through one side wall of the connecting plate to the other side wall of the connecting plate, and the end is fixedly connected to the fifth screw rod, and the outer sides of the fourth screw rod and the fifth screw rod are both threadedly sleeved with clamping plates.

7. The wall panel automated production equipment according to claim 1, characterized in that: The conveying structure includes a base, which is arranged at the lower end of the clamping structure. A sixth servo motor is provided at the rear of the upper end of one side wall of the base. A conveyor belt is provided at the center of the upper end surface of the base. A plurality of rollers are arranged front and back at the center of the inner part of the conveyor belt. The output end of the sixth servo motor is fixedly connected to one end of the roller at the rear.

8. The wall panel automated production equipment according to claim 1, characterized in that: The spraying structure includes a paint box, which is arranged at the center of the upper end surface of the support frame. A suction pump is provided at the center of the lower inner wall of the paint box. The output end of the suction pump passes through the lower inner wall of the paint box and the upper end surface of the support frame to the inside of the support frame, and the end is fixedly connected to the spray pipe. A plurality of nozzles are arranged horizontally at the center of the lower end surface of the spray pipe.

9. The wall panel automated production equipment according to claim 1, characterized in that: The heating structure comprises a stabilizing frame which is arranged at the rear of the center of the end surface of the operating table, and a plurality of heaters are arranged horizontally at the center of the inner wall of the stabilizing frame.

10. The wall panel automated production equipment according to claim 1, characterized in that: A feeding hopper is arranged at the front center of the upper end surface of the batching box, and a discharging port is arranged at the lower center of the rear end surface of the batching box.