Sponge mattress conveying device and conveying method thereof

Abstract

The invention relates to the technical field of sponge mattress conveying devices, and discloses a sponge mattress conveying device and a conveying method.The sponge mattress conveying device comprises a supporting frame, an inner cavity of the supporting frame is rotationally connected with a supporting roller, an overturning assembly is arranged on the outer wall of the supporting frame, and a mattress body is installed at the top of the supporting roller; a conveying motor is fixedly assembled on the outer wall of the supporting frame. According to the sponge mattress conveying device and the conveying method thereof, the supporting plate is arranged on the outer wall of the supporting frame, and the moving roller and the moving column are arranged in the inner cavity of the supporting plate, so that when a mattress moves along the supporting roller at the top of the supporting frame and moves to the space between clamping plates on the two sides, the sponge mattress is conveyed to the supporting roller; according to the mattress packaging device, the clamping plate can be wholly overturned under the action of the driving motor, so that a mattress rotates along with rotation of the clamping plate, overturning of the mattress is achieved, at the moment, the mattress can be wholly packaged from the bottom of the supporting frame, and the problem that traditional equipment can only convey the mattress is solved.

Description

Technical Field

[0001] The present invention relates to the technical field of sponge mattress conveying devices, and specifically relates to a sponge mattress conveying device and a conveying method thereof. Background Art

[0002] Mattresses have always been a matter of concern in people's lives. With the increasing update of technology, spring mattresses have received more and more attention. The technological process of manufacturing spring mattresses includes spring threading, blanking, laying palm fiber mats, edging, and inspection. A horizontal conveying device is required during the production and preparation of mattresses.

[0003] When traditional conveying devices are in use, they often use roller conveyors to transfer and move mattresses. However, traditional conveying devices can only transfer the bottom of the bed. At the end of production, the mattress needs to be packed. When the traditional conveying device moves the mattress to the end of the conveying device, workers need to manually flip the mattress before packing. Since the mattress is heavy, it is not very convenient to flip the mattress, resulting in inconvenience in turning it over. Summary of the Invention

[0004] The present invention provides a sponge mattress conveying device and a conveying method thereof, which solve the problems raised in the above background art.

[0005] The present invention provides the following technical solution: A sponge mattress conveying device includes a support frame. A support roller is rotatably connected to the inner cavity of the support frame. A flipping assembly is provided on the outer wall of the support frame. A mattress body is installed on the top of the support roller. A conveying motor is fixedly assembled on the outer wall of the support frame. A driving sprocket is fixedly assembled on the outer wall of the support roller. A driving chain is rollingly connected to the outer wall of the driving sprocket. A lifting component is provided on the outer wall of the flipping assembly. A detection component is provided on the outer wall of the flipping assembly.

[0006] As a preferred technical solution of the present invention: The flipping assembly includes a support plate. An auxiliary plate is installed on the outside of the support plate. A sliding groove is formed on the outer wall of the support plate. A moving roller is slidably connected to the inner cavity of the sliding groove. A clamping plate is fixedly assembled on the outer wall of the moving roller. A moving column is rotatably connected to the outer wall of the moving roller. A flipping motor is fixedly assembled on the outer wall of the moving column. A driving motor is fixedly assembled on the power output shaft of the flipping motor. A driven gear is fixedly assembled on the outer wall of the moving roller. A limiting ring is fixedly assembled on the outer wall of the moving roller. A lifting motor is fixedly assembled on the outer wall of the support plate. A lifting screw rod is fixedly assembled on the power output shaft of the lifting motor. A first clamping roller is rotatably connected to the outer wall of the clamping plate. A second clamping roller is rotatably connected to the outer wall of the clamping plate.

[0007] As a preferred technical solution of the present invention: The lifting component includes a fixed plate. A rotating plate is rotatably connected to the inner cavity of the fixed plate. A rotating shaft is fixedly assembled on the outer wall of the rotating plate. A driven worm gear is fixedly assembled on the outer wall of the rotating shaft. A rotating motor is fixedly assembled on the outer wall of the fixed plate. A driving worm is fixedly assembled on the power output shaft of the rotating motor.

[0008] As a preferred technical solution of the present invention: The detection component includes a fixed frame. A fixed cylinder is fixedly assembled on the outer wall of the fixed frame. A telescopic rod is movably sleeved in the inner cavity of the fixed cylinder. A pressing plate is fixedly assembled on the outer wall of the telescopic rod. An indicating rod is fixedly assembled on the outer wall of the telescopic rod. An indicating plate is fixedly assembled on the outer wall of the indicating rod. An indicating cylinder is fixedly assembled on the outer wall of the fixed frame. A clamping motor is fixedly assembled on the outer wall of the fixed frame. A clamping screw is fixedly assembled on the power output shaft of the clamping motor. A moving block is threadedly connected to the outer wall of the clamping screw. A first inclined plate is rotatably connected to the outer wall of the moving block. A second inclined plate is rotatably connected to the outer wall of the moving block.

[0009] As a preferred technical solution of the present invention: The outer wall of the lifting screw is threadedly connected to the inner wall of the moving column. The outer wall of the driving motor is meshed with the outer wall of the driven gear. The outer wall of the limiting ring is rotatably connected in the inner cavity of the moving column.

[0010] As a preferred technical solution of the present invention: The outer wall of the fixed plate is connected to the outer wall of the clamping plate. There are two fixed plates, and the two fixed plates are respectively installed on the outer walls of the two side clamping plates. The outer wall of the driving worm is meshed with the outer wall of the driven worm gear.

[0011] As a preferred technical solution of the present invention: The external thread directions at both ends of the outer wall of the clamping screw are opposite. The outer wall of the indicating rod passes through the inner cavity of the fixed cylinder and is connected to the outer wall of the telescopic rod. The outer wall of one end of the first inclined plate away from the moving block is rotatably connected to the outer wall of the pressing plate.

[0012] As a preferred technical solution of the present invention: The outer wall of one end of the second inclined plate away from the moving block is rotatably connected to the outer wall of the pressing plate. The outer diameter of the outer wall of the telescopic rod is equal to the inner diameter of the inner wall of the fixed cylinder. A scale is provided on the outer wall of the indicating cylinder.

[0013] As a preferred technical solution of the present invention: The outer wall of the transmission chain is meshed with the outer wall of the transmission sprocket. The power output shaft of the conveying motor is connected to the outer wall of the support roller. The outer diameter of the outer wall of the second clamping roller is equal to the outer diameter of the outer wall of the first clamping roller.

[0014] A conveying method for a sponge mattress conveying device: includes the following steps:

[0015] S1: When transporting the mattress body, place the mattress body on top of the support rollers, and then start the conveyor motor. Under the action of the conveyor motor, drive the rotation of the support rollers. When the support rollers rotate, power can be transmitted under the action of the drive sprockets and drive chains, so that all the support rollers rotate. Under the action of the rotation of the support rollers, the mattress body is conveyed, and the mattress body moves along the top of the support frame. At this time, the outer wall of the clamping plate is parallel to the outer wall of the support frame;

[0016] S2: Subsequently, the mattress body will continue to move forward under the action of the support rollers, so that the mattress body enters the space between the two clamping plates. Then, start the rotary motor. Under the action of the rotary motor, drive the drive worm. Since the outer wall of the drive worm meshes with the outer wall of the driven worm gear, the driven worm gear is driven. When the driven worm gear rotates, it synchronously drives the rotation of the rotating shaft and the rotating plate, so that the outer wall of the rotating plate is perpendicular to the outer wall of the fixed plate, playing a role in lifting the mattress body;

[0017] S3: Then, start the lifting motor. Under the action of the lifting motor, drive the rotation of the lifting screw rod. When the lifting screw rod rotates, drive the movement of the moving column, so that the moving column moves upward along the outer wall of the lifting screw rod, realizing the upward movement of the entire clamping plate, so that the clamping plate moves upward from the inner cavity of the support frame. Then, start the flipping motor. Under the action of the flipping motor, drive the rotation of the drive motor. Since the outer wall of the drive motor meshes with the outer wall of the driven gear, the moving roller is driven to rotate, so that the clamping plate and the mattress body in the inner cavity of the clamping plate are flipped by ninety degrees, so that the mattress body can be in a state with the bottom down. At this time, the mattress body can be prevented from falling out of the inner cavity of the clamping plate under the lifting of the rotating plate;

[0018] S4: Then, under the action of the clamping motor, drive the rotation of the clamping screw rod, realize the drive of the moving block, so that the moving block moves along the outer wall of the clamping screw rod, and then realize the drive of the first inclined plate and the second inclined plate, and then change the angle between the first inclined plate and the second inclined plate to facilitate the movement of the pressing plate. At this time, under the action of the pressing plate, pressure can be applied to the outer wall of the mattress body, so that the outer wall of the mattress body deforms. When the pressing plate moves forward, the indicating rod moves along the inner wall of the indicating cylinder, and the indicating plate moves along the inner wall of the indicating cylinder. By observing the distance that the telescopic rod moves along the inner wall of the fixed cylinder, the depression degree of the mattress body is measured to determine the softness of the mattress body, so as to determine whether the mattress body is a qualified product according to the product performance;

[0019] S5: If the mattress body is a qualified product, start the rotary motor. Under the action of the rotary motor, adjust the rotating plate so that the outer wall of the rotating plate is parallel to the outer wall of the fixed plate. At this time, the mattress body can move downward along the inner walls of the two clamping plates and move to below the support frame. If the mattress body is unqualified, rotate the clamping plate again so that the clamping plate is parallel to the top of the support frame, and start the lifting motor again to lower the height of the moving column, so that the clamping plate moves into the inner cavity of the support frame again. Then adjust the position of the rotating plate to be parallel to the fixed plate, so that the mattress body moves along the inner wall of the clamping plate to the other end of the support frame to remove the unqualified mattress body.

[0020] The present invention has the following beneficial effects:

[0021] 1. For the sponge mattress conveying device and its conveying method, through the support plate provided on the outer wall of the support frame and the moving rollers and moving columns provided in the inner cavity of the support plate, when the mattress moves along the support rollers on the top of the support frame and reaches the space between the two clamping plates, the clamping plates can be integrally flipped under the action of the driving motor, so that the mattress rotates with the rotation of the clamping plates to realize the flipping of the mattress. At this time, the mattress can be packaged as a whole from the bottom of the support frame, avoiding the problem that traditional equipment can only convey the mattress.

[0022] 2. For the sponge mattress conveying device and its conveying method, through the fixed plate provided on the outer wall of the clamping plate and by adjusting the angle between the fixed plate and the rotating plate, when the outer wall of the rotating plate is perpendicular to the fixed plate, it can play a role in lifting the mattress to avoid the mattress slipping between the clamping plates and better flip and convey it.

[0023] 3. For the sponge mattress conveying device and its conveying method, through the fixed frame provided and the fixed cylinder provided on the outer wall of the fixed frame, when the mattress is flipped, the outer wall of the mattress can be attached to the outer wall of the pressing plate, and under the action of the clamping motor, the pressing plate presses on the mattress, causing the outer wall of the mattress to sink inward, and the indicating rod and the indicating plate move along the inner wall of the indicating cylinder, thereby realizing the measurement of the depression of the mattress and reflecting whether the springs inside the mattress are installed in place, so as to better determine whether the mattress is a qualified product. Description of the Drawings

[0024] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0025] Figure 2 It is a structural schematic diagram of the support frame of the present invention;

[0026] Figure 3 It is a structural schematic diagram of the support plate of the present invention;

[0027] Figure 4 Schematic diagram of the clamping plate structure of the present invention;

[0028] Figure 5 Schematic diagram of the moving column structure of the present invention;

[0029] Figure 6 Schematic diagram of the fixing plate structure of the present invention;

[0030] Figure 7 Schematic diagram of the rotating plate structure of the present invention;

[0031] Figure 8 Schematic diagram of the fixing frame structure of the present invention;

[0032] Figure 9 Schematic diagram of the fixing cylinder structure of the present invention.

[0033] In the figure: 1, support frame; 2, support roller; 3, flipping assembly; 4, mattress body; 5, conveying motor; 6, driving sprocket; 7, driving chain; 8, lifting assembly; 9, detection assembly;

[0034] 301, support plate; 302, auxiliary plate; 303, sliding groove; 304, moving roller; 305, clamping plate; 306, moving column; 307, flipping motor; 308, driving motor; 309, driven gear; 3010, limiting ring; 3011, lifting motor; 3012, lifting screw rod; 3013, first clamping roller; 3014, second clamping roller;

[0035] 801, fixing plate; 802, rotating plate; 803, rotating shaft; 804, rotating motor; 805, driving worm; 806, driven worm gear;

[0036] 901, fixing frame; 902, fixing cylinder; 903, telescopic rod; 904, pressing plate; 905, indicating rod; 906, indicating plate; 907, indicating cylinder; 908, clamping motor; 909, clamping screw rod; 9010, moving block; 9011, first inclined plate; 9012, second inclined plate. Detailed implementation manners

[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0038] Please refer to Figure 1 - Figure 9, a sponge mattress conveying device, including a support frame 1, a support roller 2 is rotatably connected to the inner cavity of the support frame 1, a flipping assembly 3 is arranged on the outer wall of the support frame 1, a mattress body 4 is installed on the top of the support roller 2, a conveying motor 5 is fixedly assembled on the outer wall of the support frame 1, a driving sprocket 6 is fixedly assembled on the outer wall of the support roller 2, a driving chain 7 is rollingly connected to the outer wall of the driving sprocket 6, a lifting assembly 8 is arranged on the outer wall of the flipping assembly 3, and a detection assembly 9 is arranged on the outer wall of the flipping assembly 3.

[0039] In the above structure, through the support roller 2 arranged on the inner wall of the support frame 1 and the conveying motor 5 arranged on the outer wall of the support frame 1, the rotation of the support roller 2 can be driven under the action of the conveying motor 5, and when the support roller 2 rotates, the rotation of the driving sprocket 6 can be driven. Since the outer walls of the driving sprocket 6 and the driving chain 7 are meshed with each other, the driving of multiple support rollers 2 can be realized, and then the support rollers 2 arranged on the inner wall of the support frame 1 can all rotate.

[0040] In a preferred embodiment: the flipping assembly 3 includes a support plate 301, an auxiliary plate 302 is installed on the outside of the support plate 301, a sliding groove 303 is opened on the outer wall of the support plate 301, a moving roller 304 is slidably connected to the inner cavity of the sliding groove 303, a clamping plate 305 is fixedly assembled on the outer wall of the moving roller 304, a moving column 306 is rotatably connected to the outer wall of the moving roller 304, a flipping motor 307 is fixedly assembled on the outer wall of the moving column 306, a driving motor 308 is fixedly assembled on the power output shaft of the flipping motor 307, a driven gear 309 is fixedly assembled on the outer wall of the moving roller 304, a limiting ring 3010 is fixedly assembled on the outer wall of the moving roller 304, a lifting motor 3011 is fixedly assembled on the outer wall of the support plate 301, a lifting screw 3012 is fixedly assembled on the power output shaft of the lifting motor 3011, a first clamping roller 3013 is rotatably connected to the outer wall of the clamping plate 305, and a second clamping roller 3014 is rotatably connected to the outer wall of the clamping plate 305.

[0041] In the above structure, through the support plate 301 and the auxiliary plate 302 arranged on the outer wall of the support frame 1 and the moving roller 304 arranged in the inner cavities of the support plate 301 and the auxiliary plate 302 respectively, the overall height of the clamping plate 305 can be adjusted under the action of the lifting motor 3011 and the lifting screw 3012, so that the clamping plate 305 can drive the mattress body 4 to move upward, and the clamping plate 305 can be flipped under the action of the driving motor 308 and the flipping motor 307, thereby realizing the flipping of the mattress body 4 and better packing and encapsulating the mattress body 4.

[0042] In a preferred embodiment: The lifting assembly 8 includes a fixed plate 801. A rotating plate 802 is rotatably connected to the inner cavity of the fixed plate 801. A rotating shaft 803 is fixedly assembled on the outer wall of the rotating plate 802. A driven worm gear 806 is fixedly assembled on the outer wall of the rotating shaft 803. A rotating motor 804 is fixedly assembled on the outer wall of the fixed plate 801. A driving worm 805 is fixedly assembled on the power output shaft of the rotating motor 804.

[0043] In the above structure, through the rotating plate 802 rotatably connected to the outer wall of the fixed plate 801, the driving of the driving worm 805 can be realized under the action of the rotating motor 804 and the driving worm 805. Thus, the driving worm 805 drives the rotation of the driven worm gear 806, and further realizes the rotation of the rotating shaft 803 and the rotating plate 802. When the outer wall of the rotating plate 802 is perpendicular to the outer wall of the fixed plate 801, the bottom of the mattress body 4 can be lifted by the rotating plate 802, so as to prevent the mattress body 4 from falling from the inner cavity of the clamping plate 305, and better flip the mattress body 4 to adjust the angle.

[0044] In a preferred embodiment: The detection assembly 9 includes a fixed frame 901. A fixed cylinder 902 is fixedly assembled on the outer wall of the fixed frame 901. A telescopic rod 903 is movably sleeved in the inner cavity of the fixed cylinder 902. A pressing plate 904 is fixedly assembled on the outer wall of the telescopic rod 903. An indicating rod 905 is fixedly assembled on the outer wall of the telescopic rod 903. An indicating plate 906 is fixedly assembled on the outer wall of the indicating rod 905. An indicating cylinder 907 is fixedly assembled on the outer wall of the fixed frame 901. A clamping motor 908 is fixedly assembled on the outer wall of the fixed frame 901. A clamping screw 909 is fixedly assembled on the power output shaft of the clamping motor 908. A moving block 9010 is threadedly connected to the outer wall of the clamping screw 909. A first inclined plate 9011 is rotatably connected to the outer wall of the moving block 9010. A second inclined plate 9012 is rotatably connected to the outer wall of the moving block 9010.

[0045] In the above structure, through the fixed frame 901 provided on the outer wall of the support plate 301, and the fixed cylinder 902 and the telescopic rod 903 respectively provided on the outer wall of the fixed frame 901, when the mattress body 4 is deflected by 90 degrees as a whole, by starting the clamping motor 908, the rotation of the clamping screw 909 is driven under the action of the clamping motor 908, so as to realize the driving of the moving block 9010, and further realize the driving of the second inclined plate 9012 and the first inclined plate 9011, so that the pressing plate 904 acts on the outer wall of the mattress body 4, so that a depression is generated on the outer wall of the mattress body 4, and further realize the detection of the softness of the outer wall of the mattress body 4.

[0046] In a preferred embodiment: There is a threaded connection between the outer wall of the lifting screw rod 3012 and the inner wall of the moving column 306. The outer wall of the driving motor 308 meshes with the outer wall of the driven gear 309. The outer wall of the limiting ring 3010 is rotatably connected to the inner cavity of the moving column 306.

[0047] In the above structure, through the moving roller 304 arranged in the inner cavity of the sliding groove 303 and the moving column 306 rotatably connected to the outer wall of the moving roller 304, when it is necessary to adjust the overall angle of the clamping plate 305, the rotation of the driving motor 308 is driven by the flipping motor 307. Thus, during the rotation of the driving motor 308, the driven gear 309 can be driven, and further, the moving roller 304 can rotate in the inner cavity of the moving column 306, thereby realizing the adjustment of the overall angle of the clamping plate 305.

[0048] In a preferred embodiment: The outer wall of the fixing plate 801 is connected to the outer wall of the clamping plate 305. There are two fixing plates 801, and the two fixing plates 801 are respectively installed on the outer walls of the two side clamping plates 305. The outer wall of the driving worm 805 meshes with the outer wall of the driven worm gear 806.

[0049] In the above structure, through the fixing plate 801 arranged on the outer wall of the clamping plate 305 and the rotating plate 802 rotatably connected to the outer wall of the fixing plate 801, when the mattress body 4 enters between the two side clamping plates 305, by starting the rotating motor 804, the rotation of the driven worm gear 806, the rotating shaft 803 and the rotating plate 802 is driven under the action of the rotating motor 804, so that the outer wall of the rotating plate 802 and the outer wall of the fixing plate 801 are in an overall vertical state, thereby preventing the mattress body 4 from falling downward from the space between the two side clamping plates 305 when the clamping plate 305 rotates and tilts.

[0050] In a preferred embodiment: The outer thread directions at both ends of the outer wall of the clamping screw rod 909 are opposite. The outer wall of the indicating rod 905 passes through the inner cavity of the fixed cylinder 902 and is connected to the outer wall of the telescopic rod 903. The outer wall of one end of the first inclined plate 9011 away from the moving block 9010 is rotatably connected to the outer wall of the pressing plate 904.

[0051] In the above structure, through the clamping motor 908 arranged on the outer wall of the fixing frame 901, the clamping screw rod 909 is driven to rotate under the action of the clamping motor 908. Further, under the action of the rotation of the clamping screw rod 909, the moving block 9010 is driven, so that the moving blocks 9010 at both ends of the outer wall of the clamping screw rod 909 move along the outer wall of the clamping screw rod 909 towards the middle section of the clamping screw rod 909, thereby realizing the driving of the pressing plate 904, and the outer wall of the pressing plate 904 presses against the outer wall of the mattress body 4, thereby realizing the detection of the soft collapse degree of the outer wall of the mattress body 4.

[0052] In a preferred embodiment: The outer wall of the end of the second inclined plate 9012 away from the moving block 9010 is rotatably connected to the outer wall of the pressing plate 904. The outer wall diameter of the telescopic rod 903 is equal to the inner wall diameter of the fixed cylinder 902. A scale is provided on the outer wall of the indicating cylinder 907.

[0053] In the above structure, by providing the first inclined plate 9011 and the second inclined plate 9012 on the outer wall of the moving block 9010, when the moving block 9010 moves along the outer wall of the clamping screw 909, the support angle between the first inclined plate 9011 and the second inclined plate 9012 changes, thereby realizing the driving of the pressing plate 904, so that the outer wall of the pressing plate 904 presses against the outer wall of the mattress body 4, causing a depression on the outer wall of the mattress body 4.

[0054] In a preferred embodiment: The outer wall of the transmission chain 7 meshes with the outer wall of the transmission sprocket 6. The power output shaft of the conveying motor 5 is connected to the outer wall of the support roller 2. The outer wall diameter of the second clamping roller 3014 is equal to the outer wall diameter of the first clamping roller 3013.

[0055] In the above structure, by providing the conveying motor 5 on the outer wall of the support frame 1 and connecting the power output shaft of the conveying motor 5 to the support roller 2, the driving of the support roller 2 is realized, and then the rotation of the transmission sprocket 6 is driven. Under the action of the transmission sprocket 6 and the transmission chain 7, the power is transmitted, so as to realize the transmission of multiple support rollers 2, and thus the mattress body 4 is transported and moved.

[0056] A conveying method for a sponge mattress conveying device: includes the following steps:

[0057] S1: When transporting the mattress body 4, by placing the mattress body 4 on the top of the support roller 2, and then starting the conveying motor 5. Under the action of the conveying motor 5, the rotation of the support roller 2 is driven. When the support roller 2 rotates, the power can be transmitted under the action of the transmission sprocket 6 and the transmission chain 7, so that all the support rollers 2 rotate. Under the action of the rotation of the support roller 2, the transmission of the mattress body 4 is realized, and the mattress body 4 moves along the top of the support frame 1. At this time, the outer wall of the clamping plate 305 is in a parallel state with the outer wall of the support frame 1;

[0058] S2: Subsequently, the mattress body 4 will continuously move forward under the action of the support roller 2, so that the mattress body 4 enters the space between the two clamping plates 305. Subsequently, by starting the rotary motor 804, the driving worm 805 is driven under the action of the rotary motor 804. Since the outer wall of the driving worm 805 meshes with the outer wall of the driven worm gear 806, the driven worm gear 806 is driven. When the driven worm gear 806 rotates, it synchronously drives the rotation of the rotating shaft 803 and the rotating plate 802, so that the outer wall of the rotating plate 802 is perpendicular to the outer wall of the fixed plate 801, playing a role in lifting the mattress body 4;

[0059] S3: Then, by starting the lifting motor 3011, the lifting motor 3011 drives the rotation of the lifting screw 3012. When the lifting screw 3012 rotates, it drives the movement of the moving column 306, so that the moving column 306 moves upward along the outer wall of the lifting screw 3012, realizing the overall upward movement of the clamping plate 305, and the clamping plate 305 moves upward from the inner cavity of the support frame 1. Subsequently, the flipping motor 307 is started. Under the action of the flipping motor 307, the driving motor 308 is driven to rotate. Since the outer wall of the driving motor 308 meshes with the outer wall of the driven gear 309, the moving roller 304 is driven to rotate, so that the clamping plate 305 and the mattress body 4 in the inner cavity of the clamping plate 305 are flipped by ninety degrees, so that the mattress body 4 can be in a state with the bottom facing down. At this time, the mattress body 4 can be prevented from falling out of the inner cavity of the clamping plate 305 under the lifting of the rotating plate 802;

[0060] S4: Subsequently, under the action of the clamping motor 908, the clamping screw 909 is driven to rotate, realizing the drive of the moving block 9010, so that the moving block 9010 moves along the outer wall of the clamping screw 909, and then realizing the drive of the first inclined plate 9011 and the second inclined plate 9012, and then changing the angle between the first inclined plate 9011 and the second inclined plate 9012 to facilitate the movement of the pressing plate 904. At this time, under the action of the pressing plate 904, pressure can be applied to the outer wall of the mattress body 4, causing the outer wall of the mattress body 4 to deform. When the pressing plate 904 moves forward, the indicating rod 905 moves along the inner wall of the indicating cylinder 907, and the indicating plate 906 moves along the inner wall of the indicating cylinder 907. By observing the distance that the telescopic rod 903 moves along the inner wall of the fixed cylinder 902, the depression degree of the mattress body 4 is measured to determine the softness degree of the mattress body 4, so as to determine whether the mattress body 4 is a qualified product according to the product performance;

[0061] S5: If the mattress body 4 is a qualified product, start the rotary motor 804. Under the action of the rotary motor 804, adjust the rotating plate 802 so that the outer wall of the rotating plate 802 is parallel to the outer wall of the fixed plate 801. At this time, the mattress body 4 can move downward along the inner walls of the two clamping plates 305 and move to the lower part of the support frame 1. If the mattress body 4 is an unqualified product, rotate the clamping plate 305 again so that the clamping plate 305 is parallel to the top of the support frame 1, and start the lifting motor 3011 again to lower the height of the moving column 306, so that the clamping plate 305 moves into the inner cavity of the support frame 1 again. Then adjust the position of the rotating plate 802 to be parallel to the fixed plate 801, so that the mattress body 4 moves along the inner wall of the clamping plate 305 to the other end of the support frame 1 to remove the unqualified mattress body 4.

[0062] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0063] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sponge mattress conveying device, comprising a support frame (1), characterized in that: The inner cavity of the support frame (1) is rotatably connected to a support roller (2), the outer wall of the support frame (1) is provided with a flip assembly (3), the top of the support roller (2) is provided with a mattress body (4), the outer wall of the support frame (1) is fixedly equipped with a conveying motor (5), the outer wall of the support roller (2) is fixedly equipped with a transmission sprocket (6), the outer wall of the transmission sprocket (6) is rollingly connected to a transmission chain (7), the outer wall of the flip assembly (3) is provided with a lifting assembly (8), and the outer wall of the flip assembly (3) is provided with a detection assembly (9).

2. A sponge mattress conveying device according to claim 1, characterized in that: The flip assembly (3) comprises a support plate (301), an auxiliary plate (302) is installed on the outer side of the support plate (301), a sliding groove (303) is provided on the outer wall of the support plate (301), a moving roller (304) is slidably connected to the inner cavity of the sliding groove (303), a clamping plate (305) is fixedly installed on the outer wall of the moving roller (304), a moving column (306) is rotatably connected to the outer wall of the moving roller (304), a flip motor (307) is fixedly installed on the outer wall of the moving column (306), and the power output of the flip motor (307) is The output shaft is fixedly equipped with a driving motor (308), the outer wall of the moving roller (304) is fixedly equipped with a driven gear (309), the outer wall of the moving roller (304) is fixedly equipped with a limit ring (3010), the outer wall of the support plate (301) is fixedly equipped with a lifting motor (3011), the power output shaft of the lifting motor (3011) is fixedly equipped with a lifting screw (3012), the outer wall of the clamping plate (305) is rotatably connected to a first clamping roller (3013), and the outer wall of the clamping plate (305) is rotatably connected to a second clamping roller (3014).

3. A sponge mattress conveying device according to claim 2, characterized in that: The lifting assembly (8) includes a fixed plate (801), the inner cavity of the fixed plate (801) is rotatably connected to a rotating plate (802), the outer wall of the rotating plate (802) is fixedly equipped with a rotating shaft (803), the outer wall of the rotating shaft (803) is fixedly equipped with a driven worm gear (806), the outer wall of the fixed plate (801) is fixedly equipped with a rotating motor (804), and the power output shaft of the rotating motor (804) is fixedly equipped with a driving worm (805).

4. A sponge mattress conveying device according to claim 3, characterized in that: The detection assembly (9) comprises a fixing frame (901), the outer wall of the fixing frame (901) is fixedly equipped with a fixing tube (902), the inner cavity of the fixing tube (902) is movably sleeved with a telescopic rod (903), the outer wall of the telescopic rod (903) is fixedly equipped with a pressing plate (904), the outer wall of the telescopic rod (903) is fixedly equipped with an indicating rod (905), the outer wall of the indicating rod (905) is fixedly equipped with an indicating plate (906), and the fixing frame (901) is provided with a fixing tube (902). The outer wall is fixedly equipped with an indicator tube (907), the outer wall of the fixed frame (901) is fixedly equipped with a clamping motor (908), the power output shaft of the clamping motor (908) is fixedly equipped with a clamping screw (909), the outer wall of the clamping screw (909) is threadedly connected with a moving block (9010), the outer wall of the moving block (9010) is rotatably connected with a first inclined plate (9011), and the outer wall of the moving block (9010) is rotatably connected with a second inclined plate (9012).

5. The sponge mattress conveying device according to claim 4, characterized in that: The outer wall of the lifting screw (3012) is threadedly connected to the inner wall of the moving column (306), the outer wall of the driving motor (308) is meshed with the outer wall of the driven gear (309), and the outer wall of the limiting ring (3010) is rotatably connected to the inner cavity of the moving column (306).

6. The sponge mattress conveying device according to claim 5, characterized in that: The outer wall of the fixing plate (801) is connected to the outer wall of the clamping plate (305), there are two fixing plates (801), and the two fixing plates (801) are respectively installed on the outer walls of the clamping plates (305) on both sides, and the outer wall of the driving worm (805) is meshed with the outer wall of the driven worm wheel (806).

7. The sponge mattress conveying device according to claim 6, characterized in that: The external threads at both ends of the outer wall of the clamping screw (909) are in opposite directions, the outer wall of the indicating rod (905) passes through the inner cavity of the fixed cylinder (902) and is connected to the outer wall of the telescopic rod (903), and the outer wall of the first inclined plate (9011) away from the moving block (9010) is rotatably connected to the outer wall of the pressing plate (904).

8. The sponge mattress conveying device according to claim 7, characterized in that: The outer wall of the second inclined plate (9012) away from the moving block (9010) is rotatably connected to the outer wall of the pressing plate (904), the outer wall diameter of the telescopic rod (903) is equal to the inner wall diameter of the fixed tube (902), and the outer wall of the indicating tube (907) is provided with a scale.

9. The sponge mattress conveying device according to claim 4, characterized in that: The outer wall of the transmission chain (7) is meshed with the outer wall of the transmission sprocket (6), the power output shaft of the conveying motor (5) is connected to the outer wall of the support roller (2), and the outer wall of the second clamping roller (3014) is equal in diameter to the outer wall of the first clamping roller (3013).

10. The method for conveying a sponge mattress conveying device according to claim 9, characterized in that: The following steps are involved: S1: When the mattress body (4) is transported, the mattress body (4) is placed on the top of the support roller (2), and then the conveying motor (5) is started. The support roller (2) is driven to rotate under the action of the conveying motor (5). When the support roller (2) rotates, the power can be transmitted under the action of the transmission sprocket (6) and the transmission chain (7), so that all the support rollers (2) rotate. Under the action of the rotation of the support roller (2), the mattress body (4) is transmitted, so that the mattress body (4) moves along the top of the support frame (1). At this time, the outer wall of the clamping plate (305) is parallel to the outer wall of the support frame (1); S2: Subsequently, the mattress body (4) will continue to move forward under the action of the support roller (2), so that the mattress body (4) enters the space between the clamping plates (305) on both sides, and then the rotating motor (804) is started to drive the driving worm (805) under the action of the rotating motor (804). Since the outer wall of the driving worm (805) and the outer wall of the driven worm gear (806) are meshed with each other, the driven worm gear (806) is driven. When the driven worm gear (806) rotates, the rotating shaft (803) and the rotating plate (802) are synchronously driven to rotate, so that the outer wall of the rotating plate (802) and the outer wall of the fixed plate (801) are in a vertical state, which plays a role in lifting the mattress body (4); S3: Then, the lifting motor (3011) is started, and the lifting screw (3012) is driven to rotate under the action of the lifting motor (3011), so that when the lifting screw (3012) rotates, it drives the moving column (306) to move, so that the moving column (306) moves upward along the outer wall of the lifting screw (3012), so as to realize the upward movement of the clamping plate (305) as a whole, so that the clamping plate (305) moves upward from the inner cavity of the support frame (1), and then the flip motor (307) is started. 7), the driving motor (308) is driven to rotate, and the outer wall of the driving motor (308) is meshed with the outer wall of the driven gear (309), thereby driving the moving roller (304) to rotate, so that the clamping plate (305) and the mattress body (4) in the inner cavity of the clamping plate (305) are turned over by ninety degrees, so that the mattress body (4) can be in a state with the bottom facing downward. At this time, the mattress body (4) can be prevented from falling from the inner cavity of the clamping plate (305) under the support of the rotating plate (802); S4: Subsequently, the clamping screw (909) is driven to rotate under the action of the clamping motor (908), thereby driving the moving block (9010), so that the moving block (9010) moves along the outer wall of the clamping screw (909), thereby driving the first inclined plate (9011) and the second inclined plate (9012), thereby changing the angle between the first inclined plate (9011) and the second inclined plate (9012), so as to better promote the movement of the pressing plate (904). At this time, under the action of the pressing plate (904), the mattress can be moved to the mattress body. The outer wall of the mattress body (4) is pressed, so that the outer wall of the mattress body (4) is deformed. When the pressure plate (904) moves forward, the indicating rod (905) moves along the inner wall of the indicating tube (907), and the indicating plate (906) moves along the inner wall of the indicating tube (907). By observing the distance that the telescopic rod (903) moves along the inner wall of the fixed tube (902), the degree of depression of the mattress body (4) is measured, and the softness of the mattress body (4) is determined, so as to determine whether the mattress body (4) is a qualified product according to the product performance; S5: If the mattress body (4) is a qualified product, the rotating motor (804) is started and the rotating plate (802) is adjusted under the action of the rotating motor (804) so ​​that the outer wall of the rotating plate (802) is parallel to the outer wall of the fixed plate (801). At this time, the mattress body (4) can move downward along the inner walls of the clamping plates (305) on both sides and move to the bottom of the support frame (1). If the mattress body (4) is a defective product, the clamping plates (305) are rotated again to make the mattress body (4) The clamping plate (305) is made parallel to the top of the support frame (1), and the lifting motor (3011) is started again to lower the height of the movable column (306), so that the clamping plate (305) moves to the inner cavity of the support frame (1) again, and then the position of the rotating plate (802) is adjusted to be parallel to the fixed plate (801), so that the mattress body (4) moves along the inner wall of the clamping plate (305) toward the other end of the support frame (1), and unqualified mattress bodies (4) are removed.

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