Spherical berry beating machine

Abstract

The invention discloses a spherical berry beating machine. The spherical berry beating machine comprises a feeding port, a control system, a shell cylinder, a rack, paddles, a transmission system, a spiral propeller, a discharging port, a bearing and supports between all links. The control system is arranged at the feeding hole and is used for adjusting the running speed of the transmission system and the paddle; the shell cylinder is located in the middle of the spherical berry pulping machine; the rack is used for supporting a main body structure of the spherical berry beating machine; a rotating shaft of the transmission system is arranged in the shell cylinder, is connected with the spiral propeller and the paddle, and is used for crushing the spherical berries; the transmission system is arranged on the left side of the feeding hole and is connected with the bearing and a rotating shaft of the transmission system; and the discharge port is formed in the bottom of the spherical berry pulping machine, and finished pulp flows out from the discharge port. The spherical berry beating machine is wide in berry covering range, high in beating efficiency, high in juice yield and controllable in speed.

Description

Technical Field

[0001] The present invention relates to a pulping machine, and particularly to a spherical berry pulping machine. Background Art

[0002] In the field of deep processing of berries, spherical berry products represented by blueberries, raspberries, grapes, etc. mainly include core products such as anthocyanin extracts, frozen fruit pulps, concentrated fruit juices, jams, and fermentation stock solutions. In the whole production process, pulping, as a key process, directly affects product quality and raw material utilization rate. Due to problems such as low efficiency, unstable quality, and limited production capacity of the traditional manual pulping method, it has been difficult to meet the requirements of modern production.

[0003] The present invention adopts a mechanical pulping process, and its core working principle is as follows: Raw material berries enter a cylinder through a feeding port, and the blades are driven by a high-speed rotating main shaft to contact the berries. During this process, high-intensity friction and extrusion are generated between the material and the blades, realizing the effective separation of pulp juice and epidermal seeds. Considering that the pulp quality obtained from the heat generated by various berries under high-intensity friction and extrusion is different, the present invention designs a control system that can set different rotating shaft speeds for pulping according to different berries. Summary of the Invention

[0004] The purpose of the present invention is to provide a spherical berry pulping machine, aiming to solve the problems of low efficiency, unstable quality, limited production capacity of the traditional manual pulping method, and narrow application range of modern pulping machines.

[0005] To achieve the above purpose, a spherical berry pulping machine provided by the present invention includes a feeding port, a control system, an outer shell cylinder, a frame, blades, a transmission system, a screw propeller, a discharge port, bearings, and brackets between each link; the control system is arranged at the feeding port and is used to adjust the operating speeds of the transmission system and the blades; the outer shell cylinder is in the middle of the spherical berry pulping machine and is used to temporarily store the pulp; the frame is used to support the main structure of the spherical berry pulping machine; the rotating shaft is arranged in the outer shell cylinder and is connected to the screw propeller and the blades, and is used to crush spherical berries; the transmission system is arranged on the left side of the feeding port and includes a motor, a large belt pulley, and a small belt pulley, and is connected to the bearings and the rotating shaft; the discharge port is arranged at the bottom of the spherical berry pulping machine, and the finished pulp flows out from here.

[0006] Wherein, a feeding port is arranged at the end of the outer shell cylinder for placing unprocessed spherical berries, and the spherical berries will roll down to the screw propeller due to the downhill of the feeding port.

[0007] Among them, a control system is provided on the side of the feed inlet, which displays the working state of the current spherical berry pulper and can adjust the speed of the transmission system of the current spherical berry pulper at any time, that is, the speed of the paddle and the rotating shaft.

[0008] Among them, the transmission system includes a large pulley, a rotating shaft, a motor, a small pulley and a belt; the small pulley will rotate under the action of the motor, the rotation of the small pulley drives the belt to move, and the movement of the belt will cause the large pulley to rotate, thereby driving the rotating rod connected to the large pulley to rotate; the spiral propeller, the rotating shaft fixing bracket, the paddle and the fixed bearing are connected to the rotating rod; the rotation of the rotating rod will drive the rotation and propulsion of the spiral propeller and the paddle to cut the berries.

[0009] Among them, a metal mesh with a screen is welded inside the outer shell cylinder, which plays a role in increasing friction to accelerate the berry crushing process and screening; the spiral propeller is a spiral protruding curve, which will force the berries to move towards the material outlet direction, and will be crushed due to the centrifugal force and extrusion force during the movement; multiple paddles are provided on the rotating rod of the paddle, which meets the faster pulping efficiency and increases the juice yield of the spherical berry pulper.

[0010] Among them, a discharge port is provided at the bottom of the outer shell cylinder, and the outer shell cylinder facing the discharge port is provided above the bracket. During the operation of the machine, it can ensure the pulping and collection of finished products without stopping the machine, so as to improve the pulping efficiency of the machine.

[0011] A spherical berry pulper of the present invention controls the speed of the transmission system through a control system and monitors the operation status of the machine to achieve the versatility of pulping various berries. The rotating shaft is driven to rotate through the transmission system to crush and cut the spherical berries put into the feeding port. The preliminary crushing of the berries is realized through the propulsion of the spiral propeller on the rotating shaft, and then through the combined action of multiple paddles, the thorough cutting and crushing of the berries are realized, and finally the finished fruit pulp flows out through the discharge port. The spherical berry pulper solves the problems of low efficiency, unstable quality, limited production capacity of the traditional manual pulping method and narrow application range of modern pulpers. Description of the Drawings

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.

[0013] Figure 1It is a schematic structural diagram of a spherical berry pulper of the present invention.

[0014] Figure 2 It is a schematic structural diagram of the screw propeller, rotating shaft and part of the bracket of the present invention.

[0015] Figure 3 It is a schematic structural diagram of the transmission system of the present invention.

[0016] Reference numerals:

[0017] 1 - Feed inlet, 2 - Control system, 3 - Outer shell cylinder, 4 - Bearing, 5 - Discharge outlet, 6 - Bracket, 7 - Transmission system, 71 - Large pulley, 72 - Rotating shaft, 73 - Motor, 74 - Small pulley, 8 - Screw propeller, 9 - Blade, 10 - Rotating shaft fixing bracket, 11 - Belt. Detailed implementation manners

[0018] The embodiments of the present invention will be described in detail below. Examples of the embodiments are shown in the drawings, where the same or similar reference numerals indicate the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.

[0019] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present invention. In addition, in the description of the present invention, "a plurality of" means two or more unless otherwise specifically defined.

[0020] Please refer to Figures 1 to 3, the present invention provides a spherical berry pulper, which includes a feed inlet 1, a control system 2, a housing cylinder 3, a frame 6, a paddle 9, a transmission system 7, a screw propeller 8, a discharge outlet 5, bearings 4, and brackets 10 between each link; the control system 2 is arranged at the feed inlet 1 for adjusting the operating speeds of the transmission system 7 and the paddle 9; the housing cylinder 3 is in the middle of the spherical berry pulper for temporarily storing the pulp; the frame 6 is used to support the main structure of the spherical berry pulper; the rotating shaft 72 is arranged in the housing cylinder and is connected to the screw propeller 8 and the paddle 9 for crushing spherical berries; the transmission system 7 is arranged on the left side of the feed inlet and includes a motor 73, a large pulley 71, and a small pulley 74, and is connected to the bearing 4 and the rotating shaft 72; the discharge outlet 5 is arranged at the bottom of the spherical berry pulper, and the finished pulp flows out from here.

[0021] A feed inlet 1 is arranged at the end of the housing cylinder 3 for placing unprocessed spherical berries, and the spherical berries will roll down due to the downhill of the feed inlet to the screw propeller 8.

[0022] A control system 2 is arranged on the side of the feed inlet 1 to display the current working state of the spherical berry pulper and can adjust the speed of the transmission system 7 of the current spherical berry pulper at any time, that is, the speeds of the paddle 9 and the rotating shaft 72.

[0023] The transmission system 7 includes a large pulley 71, a rotating shaft 72, a motor 73, a small pulley 74, and a belt 11; the small pulley 74 will rotate under the action of the motor 73, the rotation of the small pulley 74 drives the belt 11 to move, and the movement of the belt 11 will cause the large pulley 71 to rotate, thereby driving the rotating rod 72 connected to the large pulley 71 to rotate; the screw propeller 8, a rotating shaft fixing bracket 10, a paddle 9, and fixed bearings 4 are connected to the rotating rod 72; the rotation of the rotating rod 72 will drive the rotation and propulsion of the screw propeller 8 and the paddle 9 to cut the berries.

[0024] A metal mesh with a screen is welded inside the housing cylinder 3, which plays a role in increasing friction to accelerate the berry crushing process and screening; the screw propeller 8 is a spiral protrusion curve, which will force the berries to move towards the material outlet direction and will be crushed due to the centrifugal force and extrusion force during the movement; multiple paddles 9 are arranged on the rotating rod to meet the faster pulping efficiency and increase the juice yield of the spherical berry pulper.

[0025] A discharge outlet 5 is arranged at the bottom of the housing cylinder 3, and the housing cylinder 3 facing the discharge outlet is arranged above the bracket 6. During the operation of the machine, it can ensure the pulping and collection of the finished product without stopping the machine to improve the pulping efficiency of the machine.

[0026] In this embodiment, the spherical berry pulper inputs unprocessed spherical berries through the feeding port 1. The spherical berries slide into the end of the outer shell cylinder 3, that is, the end of the screw propeller 8, through the slope of the feeding port 1. Under the control of the control system 2, the speed of the motor 73 can be adjusted arbitrarily. The rotation of the small pulley 74 driven by the motor 73 drives the rotation of the large pulley 71 through the transmission of the belt 11, and finally makes the rotating shaft 72 rotate. The rotation of the rotating shaft 72 makes the screw propeller 8 and the blades 9 rotate. The screw propeller 8 propels the berries towards the tail of the outer shell cylinder and gradually approaches the multiple blades 9. Under the action of the screw propeller 8, the berries will be broken. Under the action of the blades 9, the broken berries will be further cut and crushed. The discharge port 5 is arranged at the bottom of the outer shell cylinder 3, and after the berries are completely broken, they will flow to the discharge port 5.

[0027] The above-disclosed is only a preferred embodiment of the present invention. Of course, it cannot be used to limit the scope of the rights of the present invention. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present invention still fall within the scope covered by the invention.

Claims

1. A spherical berry pulping machine, characterized in that: It includes a feed port, a control system, an outer shell cylinder, a frame, blades, a transmission system, a screw propeller, a discharge port, bearings and brackets between various links; the control system is arranged at the feed port, and is used to adjust the running speed of the transmission system and the blades; the outer shell cylinder is located in the middle of the spherical berry pulper, and is used to temporarily store the pulp; the frame is used to support the main structure of the spherical berry pulper; the rotating shaft is arranged in the outer shell cylinder, connected with the screw propeller and the blades, and is used to crush the spherical berries; the transmission system is arranged on the left side of the feed port, and includes a motor, a large pulley and a small pulley, which are connected with the bearings and the rotating shaft; the discharge port is arranged at the bottom of the spherical berry pulper, and the finished pulp flows out from here.

2. The spherical berry pulping machine according to claim 1, characterized in that: A feed inlet is provided at the end of the shell cylinder for placing unprocessed spherical berries, which will roll down to the screw propeller due to the downslope of the feed inlet.

3. The spherical berry pulping machine according to claim 1, characterized in that: A control system is provided on the side of the feed port to display the current working status of the spherical berry pulper and to adjust the speed of the transmission system of the spherical berry pulper, that is, the speed of the blades and the rotating shaft, at any time.

4. The spherical berry pulping machine according to claim 1, characterized in that: The transmission system includes a large pulley, a rotating shaft, a motor, a small pulley and a belt; the small pulley will rotate under the action of the motor, and the rotation of the small pulley will drive the belt to move, and the movement of the belt will cause the large pulley to rotate, thereby driving the rotating rod connected to the large pulley to rotate; connected to the rotating rod are the screw propeller, the rotating shaft fixing bracket, the paddles and the fixed bearings; the rotation of the rotating rod will drive the screw propeller and the paddles to rotate and propel and cut the berries.

5. The spherical berry pulping machine according to claim 1, characterized in that: A metal mesh with a screen is welded inside the outer shell cylinder to increase friction and accelerate the berry crushing and screening process; the spiral propeller is a spiral protrusion curve, which forces the berries to move toward the material outlet and will be crushed due to the centrifugal force and extrusion force during the movement; multiple paddle rotating rods are provided to meet faster pulping efficiency and increase the juice output rate of the spherical berry pulper.

6. The spherical berry pulping machine according to claim 1, characterized in that: A discharge port is arranged at the bottom of the outer shell cylinder, and an outer shell cylinder facing the discharge port is arranged on the bracket. During the operation of the machine, the beating and collection of finished products can be achieved without stopping the machine, so as to improve the beating efficiency of the machine.

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