Exhaust filtering device for coating production line

Abstract

The invention discloses an exhaust filtering device for a coating production line, and relates to the technical field of exhaust filtering, the exhaust filtering device comprises a base, the upper end of the base is fixedly connected with a support frame, the upper end of the support frame is provided with two insertion grooves, the upper part of the support frame is provided with a filtering frame, the lower end of the filtering frame is fixedly connected with two insertion blocks, and the insertion blocks are fixedly connected with the support frame. The two inserting blocks are connected with the two inserting grooves through limiting mechanisms respectively, an air inlet frame is fixedly connected to one side of the filtering frame through two fixing mechanisms, a mounting groove is formed in one side of the filtering frame, a filtering plate is inserted into the mounting groove, and an inserting mechanism for fixing the filtering plate is arranged on the filtering frame. According to the air treatment system, air resistance and noise are remarkably reduced, the filter plate replacement process is simplified, the movement flexibility and stability of the equipment are improved, meanwhile, the overall safety is enhanced, and the operation efficiency and maintenance convenience of the air treatment system are effectively improved.

Description

Technical Field

[0001] The present invention relates to the technical field of exhaust air filtration, and particularly to an exhaust air filtration device for a painting production line. Background Art

[0002] In a painting production line, paint mist, volatile organic compounds (VOCs), and other harmful particulate matters in the air not only pose a threat to the health of workers but also pollute the atmospheric environment. To ensure the safety and cleanliness of the working environment and effectively control air pollution, an exhaust air filtration device is usually used to purify the air. These devices capture and remove harmful substances in the exhaust gas, reducing the negative impact on the environment and are an essential part of environmental protection engineering construction.

[0003] However, the existing exhaust air filtration devices have some deficiencies. First, the traditional intake frame design often fails to fully optimize the air flow path, resulting in a large resistance and vortex phenomenon when air enters the device, reducing the overall filtration efficiency. Second, the process of replacing the filter plate is relatively complex, usually requiring the disassembly of multiple components, increasing the maintenance difficulty and time cost. Finally, some exhaust air filtration devices lack a convenient moving and fixing mechanism, making it difficult to adapt to the needs of different working environments and restricting their flexibility and application scope. Summary of the Invention

[0004] The purpose of the present invention is to solve the drawbacks existing in the prior art, and to propose an exhaust air filtration device for a painting production line.

[0005] To achieve the above purpose, the present invention adopts the following technical solutions: An exhaust air filtration device for a painting production line, including a base, the upper end of the base is fixedly connected with a support frame, two insertion slots are opened at the upper end of the support frame, a filter frame is arranged above the support frame, two insertion blocks are fixedly connected to the lower end of the filter frame, and the two insertion blocks are respectively connected to the two insertion slots through a limiting mechanism. One side of the filter frame is fixedly connected with an intake frame through two fixing mechanisms. An installation slot is opened on one side of the filter frame, a filter plate is inserted into the installation slot, a plugging mechanism for fixing the filter plate is arranged on the filter frame, and a fan is installed on one side of the filter plate inside the filter frame.

[0006] As a further improvement of the present invention, the limiting mechanism includes a limiting block provided on one side of the support frame. A limiting groove is formed on one side of the insertion block. One end of the limiting block penetrates through the insertion slot and is inserted into the limiting groove. A through groove is formed at the other end of the limiting block. Two mounting plates are fixedly connected to one side of the support frame. The lower ends of the two mounting plates are both fixedly connected with a first spring. The other ends of the two first springs are fixedly connected to the same pulling handle. The upper end of the pulling handle is fixedly connected with an insertion plate. One end of the insertion plate penetrates through the through groove and extends outwards.

[0007] As a further improvement of the present invention, the fixing mechanism includes a fixing block fixedly connected to one side of the air inlet frame. A connecting block is fixedly connected to one side of the filter frame. A rectangular block is fixedly connected to the side of the fixing block close to the connecting block. A rectangular groove is formed on the side of the connecting block close to the rectangular block. The rectangular block is inserted into the rectangular groove. A threaded hole is formed on one side of the rectangular block. A bolt is provided on one side of the connecting block. One end of the bolt penetrates through the rectangular groove and is threadedly connected to the threaded hole.

[0008] As a further improvement of the present invention, the insertion mechanism includes a U-shaped frame fixedly connected to one side of the filter plate. A fixing frame fixedly connected to the filter frame is provided on one side of the U-shaped frame. A moving groove is formed on the fixing frame. A moving block is slidably arranged in the moving groove. One end of the moving block penetrates through the U-shaped frame and extends outwards. A pulling ring is fixedly connected to the other end of the moving block. Support plates are fixedly connected to the upper and lower ends of the moving block. Second springs are fixedly connected to the same side of the two support plates. The other ends of the two second springs are fixedly connected to the side wall of the fixing frame.

[0009] As a further improvement of the present invention, the air inlet frame is of a conical structure, which can optimize the air flow path.

[0010] As a further improvement of the present invention, a connecting plate is fixedly connected to the end of the filter frame far from the air inlet frame. A plurality of connecting holes are circumferentially formed on the connecting plate.

[0011] As a further improvement of the present invention, a fixing collar is fixedly sleeved on the filter frame. Two lifting holes are formed at the upper end of the fixing collar.

[0012] As a further improvement of the present invention, four universal wheels are fixedly connected to the lower end of the base. Each universal wheel is equipped with its own locking mechanism.

[0013] As a further improvement of the present invention, the size of the rectangular block matches the internal size of the rectangular groove.

[0014] As a further improvement of the present invention, the sizes of the two insertion blocks respectively match the internal sizes of the two insertion slots.

[0015] Advantages of the present invention: The present invention adopts an air inlet frame with a conical structure, which can significantly optimize the air flow path. Traditional air inlet frame designs often fail to fully consider aerodynamic characteristics, resulting in significant resistance and vortex phenomena when air enters the device. The conical structure design enables air to flow more smoothly into the pre-filter module, reducing energy loss and noise generation. Through this design, not only can the resistance when air enters the device be reduced, but also vortex phenomena can be effectively reduced, thereby improving the overall filtration efficiency and ensuring the efficient operation of the air treatment system.

[0016]

[0016] By providing a plug-in mechanism for fixing and replacing the filter plate, traditional exhaust filtration devices usually require disassembling multiple components when replacing the filter plate, increasing the maintenance difficulty and time cost. The plug-in mechanism in the present invention includes components such as a U-shaped frame, a fixed frame, a moving block, and a pulling ring. When it is necessary to replace or clean the filter plate, simply pull the pulling ring to disengage the moving block from the U-shaped frame, and the filter plate can be easily removed. The whole process is simple and fast, greatly reducing the maintenance difficulty and time cost, and improving the operability and maintenance efficiency of the equipment.

[0017]

[0017] Four universal wheels are fixedly connected to the lower end of the base, and each universal wheel has its own locking mechanism for easy movement and fixing of the equipment. These universal wheels are made of high-quality materials, have good wear resistance and load-bearing capacity, can adapt to different ground conditions, and ensure the stable and reliable movement of the equipment. In addition, two lifting holes are provided on the support frame for convenient lifting and handling of the equipment. Through these designs, the equipment can be flexibly moved and installed in different working environments, greatly improving its flexibility and application range, and meeting diverse production needs.

[0018]

[0018] By providing a support frame made of strong metal materials and setting an accurate limiting mechanism above it to ensure the stable installation of the filter frame. The limiting mechanism includes a limiting block provided on one side of the support frame, and a limiting groove is opened on one side of the plug-in block to form a stable mechanical connection. One end of the limiting block passes through the plug-in groove and is inserted into the limiting groove, further enhancing the stability of the connection. In addition, the rectangular block in the fixing mechanism fits tightly with the rectangular groove and is reinforced by bolts to ensure the firm connection between the air inlet frame and the filter frame. These designs not only prevent loosening or displacement during use, but also improve the overall stability and safety of the equipment.

[0019] The present invention significantly reduces air resistance and noise, simplifies the filter plate replacement process, improves the mobility and stability of the equipment, enhances the overall safety, and effectively improves the operation efficiency and maintenance convenience of the air treatment system. Description of the Drawings

[0020] Figure 1 Schematic structural diagram of an exhaust air filtering device for a painting production line proposed by the present invention; Figure 2 Schematic structural diagram of a partial cross-section of the exhaust air filtering device for a painting production line proposed by the present invention from a top view perspective; Figure 3 For Figure 2 Enlarged view at position A in Figure 4 Schematic structural diagram of a partial cross-section of the exhaust air filtering device for a painting production line proposed by the present invention from a side view perspective; Figure 5 For Figure 4 Enlarged view at position B in Figure 6 Schematic structural diagram of the connection of the filter frame, installation groove, filter plate, and plugging mechanism of the exhaust air filtering device for a painting production line proposed by the present invention.

[0021] In the figure: 1 base, 2 support frame, 3 universal wheels, 4 filter frame, 5 connecting plate, 6 fixed collar, 7 lifting hole, 8 air inlet frame, 9 fixed block, 10 connecting block, 11 connecting hole, 12 pulling ring, 13 moving block, 14 rectangular groove, 15 rectangular block, 16 bolt, 17 threaded hole, 18 installation groove, 19 filter plate, 20 plugging block, 21 plugging slot, 22 limiting block, 23 through slot, 24 plugging plate, 25 mounting plate, 26 first spring, 27 pulling handle, 28 U-shaped frame, 29 fixed frame, 30 moving slot, 31 second spring, 32 support plate, 33 limiting slot, 34 fan. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.

[0023] Figures 1-6 , an exhaust air filtering device for a painting production line, including a base 1, four universal wheels 3 are fixedly connected to the lower end of the base 1, and each universal wheel 3 is equipped with its own locking mechanism to facilitate the movement and fixation of the device. These universal wheels 3 are made of high-quality materials, have good wear resistance and load-bearing capacity, can adapt to different ground conditions, and ensure the stable and reliable movement of the device. A support frame 2 is fixedly connected to the upper end of the base 1. The support frame 2 is made of a strong metal material, has high strength and stability, and can withstand a large weight and external impact force. Two plugging slots 21 are opened at the upper end of the support frame 2. A filter frame 4 is provided above the support frame 2. A fixed collar 6 is fixedly sleeved on the filter frame 4, and two lifting holes 7 are opened at the upper end of the fixed collar 6 to facilitate the lifting of the device.

[0024] At the lower end of the filter frame 4, two plug-in blocks 20 are fixedly connected. The sizes of the two plug-in blocks 20 respectively match the internal sizes of the two plug-in slots 21 to achieve precise positioning and installation. The two plug-in blocks 20 are respectively connected to the two plug-in slots 21 through a limiting mechanism to ensure that the filter frame 4 will not loosen or shift during use. The limiting mechanism includes a limiting block 22 arranged on one side of the support frame 2. A limiting slot 33 is opened on one side of the plug-in block 20 to form a stable mechanical connection. One end of the limiting block 22 penetrates through the plug-in slot 21 and is inserted into the limiting slot 23. A through slot 23 is opened at the other end of the limiting block 22. Two mounting plates 25 are fixedly connected to one side of the support frame 2. The lower ends of the two mounting plates 25 are both fixedly connected with a first spring 26. The other ends of the two first springs 26 are fixedly connected to the same pulling handle 27. The upper end of the pulling handle 27 is fixedly connected with a plug-in plate 24. One end of the plug-in plate 24 penetrates through the through slot 23 and extends outwards. When it is necessary to disassemble the filter frame 4, just pull the pulling handle 27 to easily pull out the plug-in plate 24 from the through slot 23.

[0025] One side of the filter frame 4 is fixedly connected with an air inlet frame 8 through two fixing mechanisms. The air inlet frame 8 is of a conical structure, which can optimize the air flow path, reduce the resistance and eddy current phenomenon when air enters the device, and improve the overall filtration efficiency. The fixing mechanism includes a fixing block 9 fixedly connected to one side of the air inlet frame 8. A connecting block 10 is fixedly connected to one side of the filter frame 4. A rectangular block 15 is fixedly connected to the side of the fixing block 9 close to the connecting block 10. A rectangular groove 14 is opened on the side of the connecting block 10 close to the rectangular block 15. The size of the rectangular block 15 matches the internal size of the rectangular groove 14, so that the rectangular block 15 can be tightly inserted into the rectangular groove 14 to ensure a firm connection. The rectangular block 15 is inserted into the rectangular groove 14. A threaded hole 17 is opened on one side of the rectangular block 15. A bolt 16 is arranged on one side of the connecting block 10. One end of the bolt 16 penetrates through the rectangular groove 14 and is threadedly connected to the threaded hole 17, further enhancing the stability of the connection. A connecting plate 5 is fixedly connected to the end of the filter frame 4 far from the air inlet frame 8. A plurality of connecting holes 11 are circumferentially opened on the connecting plate 5. These connecting holes 11 can be used to connect with other devices or pipelines, facilitating system integration and expansion to form a complete air treatment system.

[0026] A mounting groove 18 is provided on one side of the filter frame 4, and a filter plate 19 is inserted in the mounting groove 18. A plug-in mechanism for fixing the filter plate 19 is provided on the filter frame 4 to ensure that the filter plate 19 will not loosen or fall off during operation. The plug-in mechanism includes a U-shaped frame 28 fixedly connected to one side of the filter plate 19, and a fixing frame 29 fixedly connected to the filter frame 4 is provided on one side of the U-shaped frame 28. A moving groove 30 is provided on the fixing frame 29, and a moving block 13 is slidably provided in the moving groove 30. One end of the moving block 13 is inserted through the U-shaped frame 28 and extends outward, and the other end of the moving block 13 is fixedly connected to a pull ring 12, the upper and lower ends of the moving block 13 are fixedly connected with support plates 32, the same side of the two support plates 32 is fixedly connected with a second spring 31, the other ends of the two second springs 31 are fixedly connected to the side wall of the fixed frame 29, when the filter plate 19 needs to be replaced, only the pulling ring 12 is needed to disengage the moving block 13 from the U-shaped frame 28, and the filter plate 19 can be easily taken out. The whole process is simple and fast. A fan 34 is installed on one side of the filter plate 19 in the filter frame 4. The fan 34 is responsible for driving the air flow to ensure that the air can pass through each filter layer smoothly and finally discharge clean air.

[0027] When the present invention is used, first, ensure that the four universal wheels 3 under the base 1 are in a locked state to ensure the stability of the device during use. The air intake frame 8 is connected to one side of the filter frame 4 through two fixing mechanisms. The conical structure of the air intake frame 8 can optimize the air flow path and reduce the resistance and eddy current phenomenon when entering the device. Next, align the plug-in block 20 at the lower end of the filter frame 4 with the plug-in slot 21 on the support frame 2, and insert the limiting mechanism to ensure that the filter frame 4 is firmly installed on the support frame 2. This is then connected to other equipment or pipelines through multiple connecting holes 11 on the connecting plate 5 to form a complete air treatment system. Then, turn on the fan 34 to allow air to pass through the filter layer smoothly. If the filter plate 19 needs to be replaced or cleaned, just pull the pull ring 12 to disengage the moving block 13 from the U-shaped frame 28, and the filter plate 19 can be easily removed. When the filter frame 4 needs to be hoisted, the disassembly can be completed by pulling the pull handle 27 and pulling the plug plate 24 out of the through groove 23. At this time, it is connected to the two hoisting holes 7 through the hoisting rope, and at the same time connected to other equipment or pipelines through the multiple connecting holes 11 on the connecting plate 5, so that it can be hoisted to form a complete air treatment system.

[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and the inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An exhaust filter device for a coating production line, comprising a base (1), characterized in that: The upper end of the base (1) is fixedly connected to a support frame (2), the upper end of the support frame (2) is provided with two plug-in slots (21), a filter frame (4) is provided above the support frame (2), the lower end of the filter frame (4) is fixedly connected to two plug-in blocks (20), the two plug-in blocks (20) are respectively connected to the two plug-in slots (21) via a limiting mechanism, one side of the filter frame (4) is fixedly connected to an air intake frame (8) via two fixing mechanisms, one side of the filter frame (4) is provided with a mounting slot (18), a filter plate (19) is plugged into the mounting slot (18), the filter frame (4) is provided with a plug-in mechanism for fixing the filter plate (19), and a fan (34) is installed in the filter frame (4) on one side of the filter plate (19).

2. The exhaust filter device for a coating production line according to claim 1, characterized in that: The limiting mechanism comprises a limiting block (22) arranged on one side of the support frame (2); a limiting slot (33) is provided on one side of the plug-in block (20); one end of the limiting block (22) passes through the plug-in slot (21) and is plugged into the limiting slot (23); the other end of the limiting block (22) is provided with a through slot (23); one side of the support frame (2) is fixedly connected to two mounting plates (25); the lower ends of the two mounting plates (25) are fixedly connected to a first spring (26); the other ends of the two first springs (26) are fixedly connected to the same pulling handle (27); the upper end of the pulling handle (27) is fixedly connected to a plug-in plate (24); one end of the plug-in plate (24) passes through the through slot (23) and extends outward.

3. The exhaust filter device for a coating production line according to claim 1, characterized in that: The fixing mechanism comprises a fixing block (9) fixedly connected to one side of the air intake frame (8); a connecting block (10) is fixedly connected to one side of the filter frame (4); a rectangular block (15) is fixedly connected to the side of the fixing block (9) close to the connecting block (10); a rectangular groove (14) is provided on the side of the connecting block (10) close to the rectangular block (15); the rectangular block (15) is inserted into the rectangular groove (14); a threaded hole (17) is provided on one side of the rectangular block (15); a bolt (16) is provided on one side of the connecting block (10); one end of the bolt (16) passes through the rectangular groove (14) and is threadedly connected to the threaded hole (17).

4. The exhaust filter device for a coating production line according to claim 1, characterized in that: The plug-in mechanism comprises a U-shaped frame (28) fixedly connected to one side of the filter plate (19); a fixed frame (29) fixedly connected to the filter frame (4) is provided on one side of the U-shaped frame (28); a moving groove (30) is provided on the fixed frame (29); a moving block (13) is slidably provided in the moving groove (30); one end of the moving block (13) passes through the U-shaped frame (28) and extends outward; the other end of the moving block (13) is fixedly connected to a pulling ring (12); the upper and lower ends of the moving block (13) are fixedly connected to support plates (32); the same side of the two support plates (32) is fixedly connected to a second spring (31); the other ends of the two second springs (31) are fixedly connected to the side wall of the fixed frame (29).

5. The exhaust filter device for a coating production line according to claim 1, characterized in that: The air intake frame (8) is a conical structure, which can optimize the air flow path.

6. The exhaust filter device for a coating production line according to claim 1, characterized in that: A connecting plate (5) is fixedly connected to one end of the filter frame (4) away from the air intake frame (8), and a plurality of connecting holes (11) are circumferentially formed on the connecting plate (5).

7. The exhaust filter device for a coating production line according to claim 1, characterized in that: The filter frame (4) is fixedly sleeved with a fixing ring (6), and the upper end of the fixing ring (6) is provided with two lifting holes (7).

8. The exhaust filter device for a coating production line according to claim 1, characterized in that: Four universal wheels (3) are fixedly connected to the lower end of the base (1), and each universal wheel (3) has a locking mechanism.

9. The exhaust filter device for a coating production line according to claim 2, characterized in that: The size of the rectangular block (15) matches the inner size of the rectangular groove (14).

10. The exhaust filter device for a coating production line according to claim 1, characterized in that: The sizes of the two plug-in blocks (20) respectively match the internal sizes of the two plug-in slots (21).

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