Steel structure vertical type assembling device
By designing an upright assembly device for steel structures, using fine-tuning alignment joint mechanism, welding slag removal unit and intermittent strike components, the problems of large site occupation, complex operation, insufficient positioning accuracy and hidden welding defects in traditional assembly methods are solved, and efficient and accurate steel structure assembly is achieved.
Patent Information
- Application Number
- CN202510576042.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2045-05-06
AI Technical Summary
The traditional steel structure assembly methods have problems such as large site occupation, complex operation, insufficient positioning accuracy, and concealed welding defects, resulting in low assembly quality and high construction costs.
A steel structure upright assembly device is designed, including a base plate, U-frame, I-shaped steel, a fine-tuned alignment joint mechanism, a slag removal unit and a intermittent strike assembly. The device achieves precise alignment of I-shaped steel by fine-tuning the alignment joint mechanism, and the welding slag removal unit quickly removes welding slag, and intermittent strikes the assembly to reduce welding stress.
It improves the accuracy and automation of steel structure assembly, reduces manual alignment errors and welding defects, reduces construction costs and safety risks, and improves assembly quality.
Smart Images

Figure CN120170341A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steel structure assembly, and specifically to an upright assembly device for steel structures. Background Art
[0002] In the construction of steel structure projects, the assembly of steel structures is an important link. For traditional steel structure assembly, a flat laying assembly method is mostly adopted, that is, steel structure components are laid flat on the ground for splicing. However, this method has many defects. On the one hand, the flat laying assembly occupies a large amount of site space, especially in large-scale steel structure projects, which requires a very large site area; on the other hand, after the flat laying assembly is completed, the assembled structure needs to be erected as a whole. This process is not only complex in operation, but also requires the cooperation of large lifting equipment, increasing the construction cost and safety risks.
[0003] During the vertical assembly process of steel structures, due to insufficient positioning accuracy and the shaking during lifting and docking, it is easy to cause deviations in the docking of upper and lower components during the splicing process. In addition, after the upper and lower steel structures are assembled and welded, the remaining welding slag may cover welding defects such as pores, cracks, and incomplete penetration. These defects will weaken the effective bearing area of the weld seam, reduce the connection strength of the steel structure, and the local high temperature generated during the welding process will cause welding stress after cooling, which may not only cause defects such as cracks and deformation of the welded parts, affecting the structural performance. For this reason, we propose an upright assembly device for steel structures to solve the above problems. Summary of the Invention
[0004] Aiming at the deficiencies of the prior art, the present invention provides an upright assembly device for steel structures, which solves the problems put forward in the background art.
[0005] To achieve the above objectives, the present invention is realized through the following technical solutions: An upright assembly device for steel structures, including a bottom plate, a U-shaped frame is fixed on the top of the bottom plate, two longitudinally spliced I-beams are placed on the top of the U-shaped frame, and a fine-tuning alignment and joint mechanism for aligning the joints of the two I-beams is arranged on the top of the bottom plate;
[0006] The fine-tuning alignment and joint mechanism includes L-shaped plates arranged on both sides of the I-beam. A fitting plate is fixed on one side of each of the two L-shaped plates, and four wing plates are fixed on each of the two fitting plates. The two L-shaped plates are controlled by a driving component to move towards or away from each other. When the two L-shaped plates move towards each other, they drive the fitting plates and the wing plates to contact and fit with the two I-beams, and finely adjust the movement of the I-beams to align them.
[0007] Preferably, the driving component includes a mounting plate fixed to the top of the bottom plate. A rotating plate is rotatably connected to the top of the mounting plate through a rotating shaft. Two rotating arms are rotatably connected to the rotating plate through pin shafts. Two cross bars are fixed to the top of the mounting plate. Two sliding rails are fixed to each of the two cross bars. Two moving plates are arranged above the cross bars. Two sliding seats are fixed to the bottom of each of the two moving plates.
[0008] Preferably, the sliding seats slide on the sliding rails. One end of each of the two rotating arms is rotatably connected to the moving plate through a pin shaft. Two mounting seats are fixed to the top of the mounting plate. A first cylinder is fixed to each of the two mounting seats. The output ends of the two first cylinders are fixed to one side of the moving plate. An L-shaped frame is fixed to each of the two moving plates. The top of each of the two L-shaped frames is fixed to the bottom of the L-shaped plate.
[0009] Preferably, a feeding component for driving the assembly of the I-beams is arranged on the top of the bottom plate. The feeding component includes a vertical plate fixed to the top of the bottom plate. Two U-shaped rails are fixed to one side of the vertical plate. A feeding seat is slidably connected between the inner surfaces of the two U-shaped rails. A through groove is formed through the top of the feeding seat. A second cylinder is fixed to one side of the vertical plate. The output end of the second cylinder is fixed to one side of the feeding seat.
[0010] Preferably, an automatic opening mechanism is arranged inside the feeding seat. After the automatic opening mechanism is opened, the I-beam located in the through groove automatically falls and is spliced with the I-beam at the bottom layer. The automatic opening mechanism includes a motor fixed to the top of the feeding seat. A horizontal groove is formed on one side inside the feeding seat. A moving door is slidably connected to the inner surface of the horizontal groove. A first rack is fixed to one side of the moving door. The output end of the motor is fixed with a first gear. The first gear meshes with the first rack.
[0011] Preferably, a slag removing unit for removing welding slag at the joint of two I-beams is provided on the U-shaped frame. The slag removing unit includes a T-shaped plate fixed to the top of the U-shaped frame. Square plates are fixed to one side of the two flange plates. Rack two is fixed to one side of the two square plates. Two rotating rods one are rotatably connected to one side of the T-shaped plate. Gear two is fixed to one end of each of the two rotating rods one. The two gear two are both engaged with the rack two. Gear three is fixed to the other end of each of the two rotating rods one. Two rotating rods two are rotatably connected to one side of the T-shaped plate. Gear four is fixed to one end of each of the two rotating rods two. The two gear three are both engaged with the gear four. Gear five is fixed to the other end of each of the two rotating rods two. A slag removing sleeve is slidably connected to the I-beam. Two folding rods are fixed to one side of the slag removing sleeve. Rack three is fixed to the bottom end of each of the two folding rods. The two rack three are both engaged with the gear five. Connecting plates are fixed to both sides of the slag removing sleeve. Vertical rods are fixed to the top of the two connecting plates. Two vertical pipes are fixed to the bottom of the feeding seat. The top ends of the two vertical rods both extend into the interior of the vertical pipes, and the vertical rods slide in the vertical pipes.
[0012] Preferably, an intermittent knocking component for intermittently knocking the I-beam is provided on the rotating rod two. The intermittent knocking component includes a runner fixed to the rotating rod two. A cross plate is fixed to one side of the T-shaped plate. A swing fork is rotatably connected to the top of the cross plate through a pin shaft. A triangular arc plate is fixed to the runner. A roller is rotatably connected to one end of the swing fork. The side surface of the roller is in contact with the side surface of the triangular arc plate.
[0013] Preferably, an arc-shaped rack is fixed to the triangular arc plate. A connecting seat is fixed to one side of the T-shaped plate. A groove is opened at the top of the connecting seat. A moving block is slidably connected to the interior of the groove. A straight rack is fixed to one side of the moving block. The straight rack is engaged with the arc-shaped rack. A spring is fixed between one side of the moving block and the inner wall of the groove. An L-shaped rod is fixed to the top of the moving block. A connecting column is rotatably connected to one side of the L-shaped rod. A swing rod is fixed to the connecting column. A knocking hammer is fixed to one end of the swing rod. Beneficial effects
[0014] The present invention provides a steel structure upright assembling device. Compared with the prior art, the following beneficial effects are achieved:
[0015] (1) Through the setting of the fine adjustment and alignment of the joint mechanism, the fitting plate and the flange plate are automatically brought into contact with the two I-beams, so that the upper and lower two I-beams are automatically fine-adjusted and corrected, and finally the joints of the two I-beams are aligned, reducing the error generated by manual alignment. The degree of automatic assembly is high. This precise adjustment ability can effectively avoid quality problems caused by the accumulation of splicing errors and improve the overall assembly quality of the steel structure.
[0016] (2) Through the setting of the welding slag removal unit, during the process of the fitting plate and the wing plate moving away from each other, the wing plate synchronously drives the slag removal sleeve to move downward, making the slag removal sleeve slide over the joint of the two I-beams, thereby quickly removing the hot welding slag after welding. This enables defects such as pores, cracks, and incomplete penetration that may occur during the welding process to be exposed, allowing workers to repair these defects in a timely manner, avoiding the weakening of the effective load-bearing area of the weld due to the concealment of defects, and further improving the assembly quality.
[0017] (3) Through the setting of the intermittent knocking component, while the welding slag removal unit is working, the knocking hammer can intermittently reciprocally knock the I-beam. The knocking can not only make the metal around the weld and the weld vibrate, making the welding slag easier to fall off from the weld, thus facilitating the subsequent welding slag removal mechanism to remove the welding slag more efficiently, but also the intermittent knocking can cause plastic deformation in the weld and its nearby areas, helping to release the stress accumulated during the welding process, reducing the adverse effects of welding stress on the structural performance, and reducing the possibility of defects such as cracks and deformations in the welded parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a three-dimensional external structure view of the present invention;
[0019] Figure 2 is the present invention Figure 1 a partial enlarged view of part A in;
[0020] Figure 3 is a three-dimensional view of the fine-tuning alignment joint mechanism of the present invention;
[0021] Figure 4 is a three-dimensional view of the welding slag removal unit of the present invention;
[0022] Figure 5 is a three-dimensional view of the intermittent knocking component of the present invention;
[0023] Figure 6 is the present invention Figure 5 a partial enlarged view of part B in;
[0024] Figure 7 is a three-dimensional view of the feeding component of the present invention;
[0025] Figure 8 is a sectional view of the feeding seat of the present invention.
[0026] In the figure: 1, bottom plate; 2, U-shaped frame; 3, I-beam; 4, fine-tuning alignment and joint mechanism; 5, loading component; 6, automatic opening mechanism; 7, welding slag removal unit; 8, intermittent knocking component; 41, L-shaped plate; 42, fitting plate; 43, wing plate; 44, driving component; 441, mounting plate; 442, rotating shaft; 443, rotating plate; 444, rotating arm; 445, cross bar; 446, slide rail; 447, moving plate; 448, sliding seat; 449, mounting seat; 4410, cylinder 1; 4411, L-shaped frame; 51, vertical plate; 52, U-shaped rail; 53, loading seat; 54, through groove; 55, cylinder 2; 61, motor; 62, horizontal groove; 63, moving door; 64, rack 1; 65, gear 1; 71, T-shaped plate; 72, square plate; 73, rack 2; 74, rotating rod 1; 75, gear 2; 76, gear 3; 77, rotating rod 2; 78, gear 4; 79, gear 5; 710, slag removal sleeve; 711, folding rod; 712, rack 3; 713, connecting plate; 714, vertical rod; 715, vertical pipe; 81, rotating wheel; 82, horizontal plate; 83, swinging fork; 84, triangular arc plate; 85, roller; 86, arc rack; 87, connecting seat; 88, groove; 89, moving block; 810, straight rack; 811, spring; 812, L-shaped rod; 813, connecting column; 814, swing rod; 815, knocking hammer. Detailed implementation manners
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0028] The embodiments of the present invention provide three technical solutions, specifically including the following embodiments:
[0029] Embodiment 1
[0030] Please refer to Figure 1 and Figure 3 , a vertical assembly device for steel structures, including a bottom plate 1. A U-shaped frame 2 is fixed on the top of the bottom plate 1. The U-shaped frame 2 provides support for the placement of I-beams 3. Two longitudinally spliced I-beams 3 are placed on the top of the U-shaped frame 2. The I-beams 3 are vertically assembled as shown in Figure 1 . A fine-tuning alignment and joint mechanism 4 for aligning the joints of the two I-beams 3 is provided on the top of the bottom plate 1;
[0031] The fine-tuning alignment and seam splicing mechanism 4 includes L-shaped plates 41 arranged on both sides of the I-beam 3. On one side of each of the two L-shaped plates 41, there is a fitting plate 42 fixed. When the fitting plates 42 contact the side surfaces of the two I-beams 3, the side surfaces of the I-beams 3 can be aligned. On each of the two fitting plates 42, there are four wing plates 43 fixed. When the wing plates 43 contact the front and rear surfaces of the two I-beams 3, the front and rear surfaces of the I-beams 3 are aligned. When welding is required, the fitting plates 42 are separated from the I-beams 3 by a certain distance to reserve space for welding. The two L-shaped plates 41 are controlled by the driving assembly 44 to move towards or away from each other. When the two L-shaped plates 41 move towards each other, they drive the fitting plates 42 and the wing plates 43 to contact and fit with the two I-beams 3, and the I-beams 3 are finely adjusted and moved to be aligned.
[0032] The driving assembly 44 includes a mounting plate 441 fixed to the top of the base plate 1. The top of the mounting plate 441 is rotatably connected to a rotating plate 443 through a rotating shaft 442. On the rotating plate 443, there are two rotating arms 444 rotatably connected through pin shafts. On the top of the mounting plate 441, there are two cross bars 445 fixed. On each of the two cross bars 445, there are two slide rails 446 fixed. Above the cross bars 445, there are two moving plates 447 arranged. On the bottom of each of the two moving plates 447, there are two sliding seats 448 fixed.
[0033] The sliding seats 448 slide on the slide rails 446. Specifically, the sliding seats 448 slide horizontally left and right on the slide rails 446. One end of each of the two rotating arms 444 is rotatably connected to the moving plate 447 through a pin shaft. On the top of the mounting plate 441, there are two mounting seats 449 fixed. On each of the two mounting seats 449, there is a cylinder 4410 fixed. The cylinder 4410 is controlled by an external switch and is electrically connected to an external power supply. The output ends of the two cylinders 4410 are fixed to one side of the moving plate 447. On each of the two moving plates 447, there is an L-shaped frame 4411 fixed. The tops of the two L-shaped frames 4411 are fixed to the bottom of the L-shaped plate 41.
[0034] Through the setting of the fine-tuning alignment and seam splicing mechanism 4, by using the automatic contact and fitting of the fitting plates 42 and the wing plates 43 with the two I-beams 3, the upper and lower two I-beams 3 are automatically finely adjusted and corrected. Finally, the joints of the two I-beams 3 are aligned, reducing the errors generated by manual alignment. The degree of automated assembly is high. This precise adjustment ability can effectively avoid quality problems caused by the accumulation of splicing errors and improve the overall assembly quality of the steel structure.
[0035] Embodiment 2
[0036] On the basis of Embodiment 1, refer to Figure 7 and Figure 8As shown in the figure, a feeding component 5 for driving the assembly of the I-beam 3 is arranged on the top of the bottom plate 1. The feeding component 5 includes a vertical plate 51 fixed on the top of the bottom plate 1. Two U-shaped rails 52 are fixed on one side of the vertical plate 51. A feeding seat 53 is slidably connected between the inner surfaces of the two U-shaped rails 52. The feeding seat 53 is adapted to the size of the U-shaped rails 52. A through groove 54 is formed through the top of the feeding seat 53. The setting of the through groove 54 allows the I-beam 3 to pass through, so that the upper I-beam 3 can fall and be assembled with the lower I-beam 3. A cylinder two 55 is fixed on one side of the vertical plate 51. The cylinder two 55 is controlled by an external switch and is electrically connected to an external power supply. The output end of the cylinder two 55 is fixed to one side of the feeding seat 53.
[0037] An automatic opening mechanism 6 is arranged inside the feeding seat 53. After the automatic opening mechanism 6 is opened, the I-beam 3 located in the through groove 54 automatically falls and is spliced with the I-beam 3 at the bottom layer. The automatic opening mechanism 6 includes a motor 61 fixed on the top of the feeding seat 53. The motor 61 is a three-phase asynchronous motor that can rotate forward and backward. It is controlled by an external switch and is electrically connected to an external power supply. A horizontal groove 62 is formed on one side inside the feeding seat 53. A moving door 63 is slidably connected to the inner surface of the horizontal groove 62. After the moving door 63 is opened, the upper I-beam 3 can fall. A rack one 64 is fixed on one side of the moving door 63. The output end of the motor 61 is fixed with a gear one 65. The gear one 65 meshes with the rack one 64.
[0038] Through the setting of the feeding component 5, the upper I-beam 3 can be automatically fed, and the I-beam 3 can be limited to prevent the I-beam 3 from swinging and tipping during assembly.
[0039] Embodiment 3
[0040] Based on Embodiment 2, refer to Figure 2 、 Figure 4 、 Figure 5 、 Figure 6As shown in the figure, a slag removal unit 7 for removing the welding slag at the joint of two I-beams 3 is provided on the U-shaped frame 2. The slag removal unit 7 includes a T-shaped plate 71 fixed to the top of the U-shaped frame 2. Square plates 72 are fixed to one side of each of the two wing plates 43. Rack two 73 is fixed to one side of each of the two square plates 72. Two first rotating rods 74 are rotatably connected to one side of the T-shaped plate 71. A second gear 75 is fixed to one end of each of the two first rotating rods 74. Both of the two second gears 75 are engaged with the rack two 73. A third gear 76 is fixed to the other end of each of the two first rotating rods 74. Two second rotating rods 77 are rotatably connected to one side of the T-shaped plate 71. A fourth gear 78 is fixed to one end of each of the two second rotating rods 77. Both of the two third gears 76 are engaged with the fourth gear 78. When the third gear 76 rotates, it drives the fourth gear 78 to rotate in the reverse direction. A fifth gear 79 is fixed to the other end of each of the two second rotating rods 77. A slag removal sleeve 710 is slidably connected to the I-beam 3. The slag removal sleeve 710 is adapted to the size of the I-beam 3. When the slag removal sleeve 710 moves up and down through the weld seam, the welding slag can be removed. Two folding rods 711 are fixed to one side of the slag removal sleeve 710. A rack three 712 is fixed to the bottom end of each of the two folding rods 711. Both of the two rack three 712 are engaged with the fifth gear 79. Connecting plates 713 are fixed to both sides of the slag removal sleeve 710. Upright rods 714 are fixed to the top of each of the two connecting plates 713. Two vertical pipes 715 are fixed to the bottom of the loading seat 53. The top ends of the two upright rods 714 extend into the interior of the vertical pipes 715, and the upright rods 714 slide in the vertical pipes 715. A limiting plate is fixed to the top end of the upright rod 714. The limiting plate slides in the vertical pipe 715. The setting of the limiting plate can prevent the upright rod 714 from sliding out of the vertical pipe 715.
[0041] Through the setting of the slag removal unit 7, during the process of the fitting plate 42 and the wing plate 43 moving away from each other, the wing plate 43 synchronously drives the slag removal sleeve 710 to move downward, so that the slag removal sleeve 710 slides over the joint of the two I-beams 3, thereby quickly removing the hot welding slag after welding, enabling defects such as pores, cracks, and incomplete penetration that may occur during the welding process to be exposed. The staff can promptly repair these defects to avoid weakening the effective load-bearing area of the weld seam due to the covering of the defects, further improving the assembly quality.
[0042] An intermittent knocking assembly 8 for intermittently knocking the I-beam 3 is provided on the second rotating rod 77. The intermittent knocking assembly 8 includes a runner 81 fixed to the second rotating rod 77. A cross plate 82 is fixed to one side of the T-shaped plate 71. A swing fork 83 is rotatably connected to the top of the cross plate 82 through a pin shaft. A triangular arc plate 84 is fixed to the runner 81. A roller 85 is rotatably connected to one end of the swing fork 83. The side surface of the roller 85 is in contact with the side surface of the triangular arc plate 84. The setting of the triangular arc plate 84 enables the runner 81 to intermittently contact the roller 85 during rotation, thereby driving the swing fork 83 to perform intermittent swinging.
[0043] An arc-shaped rack 86 is fixed on the triangular arc plate 84. A connecting seat 87 is fixed on one side of the T-shaped plate 71. A groove 88 is formed in the top of the connecting seat 87. A moving block 89 is slidably connected inside the groove 88. A straight rack 810 is fixed on one side of the moving block 89. The straight rack 810 meshes with the arc-shaped rack 86. A spring 811 is fixed between one side of the moving block 89 and the inner wall of the groove 88. The spring 811 is provided to drive the moving block 89 to reset. An L-shaped rod 812 is fixed on the top of the moving block 89. A connecting column 813 is rotatably connected to one side of the L-shaped rod 812. The connecting column 813 can be manually rotated. The friction between the connecting column 813 and the L-shaped rod 812 is relatively large. After the connecting column 813 rotates, it can remain stable and immovable, so that the hammer 815 remains horizontal and does not rotate under the influence of the gravity of the hammer 815. When the hammer 815 is not in use, it is rotated to the vertical state for storage. When it is needed, it is rotated to the horizontal state. A swing rod 814 is fixed on the connecting column 813. A hammer 815 is fixed at one end of the swing rod 814. The hammer 815 can intermittently strike the I-beam 3.
[0044] Through the setting of the intermittent striking assembly 8, while the slag removal unit 7 is working, the hammer 815 can intermittently and reciprocally strike the I-beam 3. The striking can not only make the metal of the weld and its surrounding vibrate, making the slag easier to fall off from the weld, thus facilitating the subsequent slag removal mechanism to remove the slag more efficiently, but also the intermittent striking can make the weld and its nearby areas produce plastic deformation, which helps to release the stress accumulated during the welding process, reduce the adverse effects of welding stress on the structural performance, and reduce the possibility of defects such as cracks and deformations in the welded parts.
[0045] At the same time, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0046] During operation, place an I-beam 3 on the top of the U-shaped frame 2. Lift another I-beam 3 into the through groove 54 by means of a hoisting device. At this time, the moving door 63 is in the closed state. Start the second cylinder 55 to push the feeding seat 53 to move above the I-beam 3. Then start the motor 61. The motor 61 drives the first gear 65 to rotate. The first gear 65 drives the first rack 64 to move. The first rack 64 drives the moving door 63 to open. The upper I-beam 3 falls onto the top of the lower I-beam 3 for assembly. Start the two first cylinders 4410. The contraction of the first cylinders 4410 drives the moving plate 447 to move, thereby driving the rotating arm 444 to rotate and contract, further driving the rotating plate 443 to rotate, further driving the other moving plate 447 to move, and further causing the two fitting plates 42 and multiple wing plates 43 to contract and move. Use the fitting plates 42 and multiple wing plates 43 to fit and approach the two I-beams 3 to finely align the joints of the I-beams 3, facilitating the next welding and assembly process. After welding the joints of the two I-beams 3, start the two first cylinders 4410 to expand, thereby driving the fitting plates 42 and multiple wing plates 43 to move away from each other. Then the wing plates 43 drive the second rack 73 to move. The second rack 73 drives the second gear 75 to rotate. The second gear 75 drives the third gear 76 and the fourth gear 78 to rotate. The fourth gear 78 drives the fifth gear 79 to rotate in the reverse direction. The fifth gear 79 drives the third rack 712, the folding rod 711, and the slag-removing sleeve 710 to move downward. Then the slag-removing sleeve 710 removes the welding slag at the welding joint. When the second rotating rod 77 rotates, it drives the rotating wheel 81 to rotate. Then the rotating wheel 81 drives the triangular arc plate 84 to intermittently contact the roller 85, thereby driving the swing fork 83 to intermittently swing around the pin shaft. Then the arc-shaped rack 86 drives the straight rack 810 and the moving block 89 to intermittently move. Then the swing hammer 815 intermittently reciprocates to strike the I-beam 3. After the striking, it helps to release the stress accumulated during the welding process and reduce the adverse impact of welding stress on the structural performance.
[0047] The embodiments of the invention have been described in detail above, but the above content is only the preferred embodiment of the present invention and cannot be considered as limiting the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention shall still fall within the scope covered by the patent of the present invention.
Claims
1. A steel structure vertical assembly device, comprising a base plate (1), characterized in that: A U-shaped frame (2) is fixed on the top of the base plate (1), two longitudinally spliced I-beams (3) are placed on the top of the U-shaped frame (2), and a fine-tuning alignment seam mechanism (4) for aligning the seams of the two I-beams (3) is provided on the top of the base plate (1); The fine-tuning alignment and seaming mechanism (4) comprises an L-shaped plate (41) arranged on both sides of the I-beam (3), a bonding plate (42) being fixed on one side of the two L-shaped plates (41), four wing plates (43) being fixed on the two bonding plates (42), and the two L-shaped plates (41) being controlled by a driving component (44) to move towards or away from each other, and when the two L-shaped plates (41) move towards each other, the bonding plates (42) and the wing plates (43) are driven to contact and align with the two I-beams (3), so as to fine-tune the movement and align the I-beams (3).
2. A steel structure vertical assembly device according to claim 1, characterized in that: The driving assembly (44) comprises a mounting plate (441) fixed on the top of the base plate (1); the top of the mounting plate (441) is rotatably connected to a rotating plate (443) via a rotating shaft (442); the rotating plate (443) is rotatably connected to two rotating arms (444) via a pin shaft; two horizontal bars (445) are fixed on the top of the mounting plate (441); two slide rails (446) are fixed on the two horizontal bars (445); two movable plates (447) are arranged above the horizontal bars (445); and two slide seats (448) are fixed on the bottom of the two movable plates (447).
3. A steel structure vertical assembly device according to claim 2, characterized in that: The slide seat (448) slides on the slide rail (446), one end of the two rotating arms (444) are rotatably connected to the movable plate (447) via a pin shaft, two mounting seats (449) are fixed to the top of the mounting plate (441), a cylinder one (4410) is fixed to the two mounting seats (449), the output ends of the two cylinders one (4410) are fixed to one side of the movable plate (447), an L-shaped frame (4411) is fixed to the two movable plates (447), and the tops of the two L-shaped frames (4411) are fixed to the bottom of the L-shaped plate (41).
4. The steel structure vertical assembly device according to claim 1, characterized in that: A loading assembly (5) for driving the I-beam (3) to be assembled is arranged on the top of the base plate (1), and the loading assembly (5) comprises a vertical plate (51) fixed on the top of the base plate (1), two U-shaped rails (52) are fixed on one side of the vertical plate (51), a loading seat (53) is slidably connected between the inner surfaces of the two U-shaped rails (52), a through groove (54) is formed through the top of the loading seat (53), and a second cylinder (55) is fixed on one side of the vertical plate (51), and the output end of the second cylinder (55) is fixed to one side of the loading seat (53).
5. A steel structure vertical assembly device according to claim 4, characterized in that: An automatic opening mechanism (6) is arranged inside the material loading seat (53). After the automatic opening mechanism (6) is opened, the I-beam (3) located in the through groove (54) automatically falls down and is spliced with the I-beam (3) at the bottom. The automatic opening mechanism (6) comprises a motor (61) fixed to the top of the material loading seat (53). A transverse groove (62) is provided on one side inside the material loading seat (53). A movable door (63) is slidably connected to the inner surface of the transverse groove (62). A rack (64) is fixed on one side of the movable door (63). A gear (65) is fixed to the output end of the motor (61). The gear (65) is meshed with the rack (64).
6. A steel structure vertical assembly device according to claim 4, characterized in that: The U-shaped frame (2) is provided with a welding slag removal unit (7) for removing welding slag at the joint of the two I-beams (3). The welding slag removal unit (7) comprises a T-shaped plate (71) fixed to the top of the U-shaped frame (2). A square plate (72) is fixed to one side of the two wing plates (43). A rack gear 2 (73) is fixed to one side of the two square plates (72). One side of the T-shaped plate (71) is rotatably connected to two rotating rods (74). One end of the two rotating rods (74) is fixed to two gears (75). The two gears (75) are meshed with the rack gear 2 (73). The other end of the two rotating rods (74) is fixed to a gear gear 3 (76). One side of the T-shaped plate (71) is rotatably connected to two rotating rods (77). One end of the two rotating rods (77) is fixed to a gear gear 4 (76). 8), the two gear threes (76) are meshed with the gear four (78), the other ends of the two rotating rods (77) are fixed with gear fives (79), the I-beam (3) is slidably connected with a slag removal sleeve (710), one side of the slag removal sleeve (710) is fixed with two folding rods (711), the bottom ends of the two folding rods (711) are fixed with rack threes (712), the two rack threes (712) are meshed with the gear five (79), the two sides of the slag removal sleeve (710) are fixed with connecting plates (713), the tops of the two connecting plates (713) are fixed with vertical rods (714), the bottom of the loading seat (53) is fixed with two vertical pipes (715), the top ends of the two vertical pipes (714) extend into the interior of the vertical pipes (715), and the vertical rods (714) slide in the vertical pipes (715).
7. A steel structure vertical assembly device according to claim 6, characterized in that: The second rotating rod (77) is provided with an intermittent knocking assembly (8) for intermittently knocking the I-beam (3), the intermittent knocking assembly (8) comprising a rotating wheel (81) fixed to the second rotating rod (77), a horizontal plate (82) fixed to one side of the T-shaped plate (71), a top of the horizontal plate (82) being rotatably connected to a swing fork (83) via a pin shaft, a triangular arc plate (84) fixed to the rotating wheel (81), one end of the swing fork (83) being rotatably connected to a roller (85), a side surface of the roller (85) being in contact with a side surface of the triangular arc plate (84).
8. A steel structure vertical assembly device according to claim 7, characterized in that: An arc-shaped rack (86) is fixed on the triangular arc plate (84); a connecting seat (87) is fixed on one side of the T-shaped plate (71); a groove (88) is provided on the top of the connecting seat (87); a moving block (89) is slidably connected inside the groove (88); a spur rack (810) is fixed on one side of the moving block (89); the spur rack (810) meshes with the arc-shaped rack (86); a spring (811) is fixed between one side of the moving block (89) and the inner wall of the groove (88); an L-shaped rod (812) is fixed on the top of the moving block (89); a connecting column (813) is rotatably connected to one side of the L-shaped rod (812); a swing rod (814) is fixed on the connecting column (813); a striking hammer (815) is fixed on one end of the swing rod (814).
Citation Information
Patent Citations
Steel structure vertical type assembling device and assembling method thereof
CN117506200A
Splicing and connecting component and splicing method for steel structure house building
CN117702909A
High-precision assembling machine for steel structure
CN212761938U
Automatic centering and aligning device for H-shaped steel assembly
CN218556005U
Sewage Purification Treatment Apparatus Capable of Being Assembled in Prefabricated Way
US20240294397A1