Integrated industrial wastewater anaerobic toxicity experiment system
Through the automated design of the integrated industrial wastewater anaerobic toxicity experimental system, the problems of cumbersome operation and unstable results are solved, and the rapid and accurate evaluation of the anaerobic biotoxicity of wastewater is achieved, and the detection efficiency and result accuracy are improved.
Patent Information
- Application Number
- CN202510570253.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2045-05-06
AI Technical Summary
The existing anaerobic toxicity detection methods are cumbersome to operate, with poor accuracy and stability of the results, and lack of an integrated automated experimental system, resulting in waste of human resources and inconvenient operation.
Develop an integrated industrial wastewater anaerobic toxicity experimental system, and achieve rapid and accurate assessment of wastewater anaerobic biotoxicity through the automated design of integrated devices, feed systems and gas collection systems. The system includes a conical bottle, a bottle body shaking mechanism and a controller, which realizes automated reading and shaking operations through modular design and synchronous control.
It significantly improves the detection efficiency, reduces manual intervention, ensures the accuracy and stability of the results, reduces the physical labor of the experimenters, and reduces the impact of the external environment on the experimental process.
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Figure CN120172547A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of anaerobic toxicity experiments, and particularly to an integrated anaerobic toxicity experiment system for industrial wastewater. Background Art
[0002] Industrial wastewater generally has the characteristics of large volume, strong toxicity, high concentration and great treatment difficulty. As one of the key technologies in sewage treatment plants, anaerobic biological treatment has been widely used in the degradation of industrial wastewater. However, anaerobic microorganisms are easily impacted by high-concentration toxic substances in the wastewater, resulting in unstable treatment effects and even system paralysis. Therefore, how to accurately evaluate the toxicity of wastewater before it enters the sewage treatment plant has become the key to solving this problem.
[0003] Current anaerobic toxicity detection methods mainly rely on indirectly evaluating the toxicity of wastewater through the methane production rate. This method infers the wastewater toxicity by measuring the rate at which microorganisms decompose organic matter to produce methane in an anaerobic environment. However, this method is cumbersome to operate, requires continuous manual data recording, and is affected by environmental factors (such as temperature, air pressure, etc.), so the accuracy and stability of experimental results are often poor. In addition, since the methane production rate method takes a long time to obtain results, during the experiment, multiple experimenters need to shake the reaction bottles and read gas data for a long time, which greatly wastes human resources. At the same time, the experimental equipment needs to be assembled before the experiment and cleaned and stored after the experiment. The scattered experimental tools make the operation extremely inconvenient. Currently, there is no integrated automated experimental system for detecting the anaerobic toxicity of wastewater on the market.
[0004] To solve these problems, this research developed an integrated anaerobic toxicity experiment system for industrial wastewater. This system can quickly and accurately evaluate the anaerobic biological toxicity of wastewater before it enters the sewage treatment plant, thereby providing a scientific basis for decision-making on whether the wastewater can enter the treatment plant. Through an automated integrated design, this system significantly improves the detection efficiency, reduces manual intervention, ensures the accuracy and stability of the results, and provides a new wastewater toxicity evaluation tool for sewage treatment plants. Summary of the Invention
[0005] The purpose of the present invention is to provide an integrated anaerobic toxicity experiment system for industrial wastewater, aiming to solve the above existing problems.
[0006] To achieve the above purpose, the present invention provides the following technical solution: An integrated anaerobic toxicity experiment system for industrial wastewater, including an integrated device, a feeding system, and a gas collection system; the feeding system is arranged on the side of the integrated device, the gas collection system is clamped with the integrated device, and a conical flask, a bottle shaking mechanism, and a controller for controlling the feeding system, the gas collection system, and the bottle shaking mechanism are arranged inside the integrated device;
[0007] The feeding system and the gas collection system are respectively connected to the conical flask. The feeding mechanism automatically pumps the reactants into the conical flask in proportion for reaction. The gas generated by the reaction in the conical flask enters the gas collection system for automatic reading and recording. The flask shaking mechanism drives the conical flask to shake evenly before the gas collection system takes a reading.
[0008] This application integrates various instruments in the experiment to form multiple subsystems with different functions and integrates them into one through an integration device. Through modular design, multiple groups of integrated systems are electrically controlled and connected to each other, forming different parallel groups and control groups required for the experiment, realizing unified circuit control for each group. By setting the flask shaking mechanism to synchronously simulate the shaking operation of the conical flask by hand, and automatically taking readings through the gas collection system, the experimental process is automated, eliminating the need for experimenters to stay at the experiment for a long time for automatic reading and recording, effectively reducing the physical labor of experimenters. And compared with manual reading and shaking, the synchronous control of this application makes the obtained data more accurate.
[0009] Further, the integration device includes a single host and an array of module machines; both the host and the module machines include a base, a water bath box, a support plate, a sliding plate, and an upper plate. The water bath box is inserted into the upper end of the base, the lower end of the support plate is welded and fixed to the base, the upper end of the support plate is welded and fixed to the upper plate, and the side of the sliding plate is slidably connected to the inner wall of the base with damping. A control panel is provided at the front of the host, and the host and the module machines are plugged into each other.
[0010] Further, an insertion plate is provided at the front section of the base, a slot is provided at the rear end of the base, and an electric control board is provided inside the base. The array of module machines are plugged into each other and electrically controlled and connected. The feeding system includes an array of jigs, gas cylinders, liquid bottles, sludge bottles, fluid pumps, gas pumps, feeding pipes, and two-way three-way solenoid valves; the rear ends of the jigs are fixedly connected to the outside of the support plate, the rear ends of the fluid pumps, gas pumps, and two-way three-way solenoid valves are all inserted into the outside of the support plate, the gas cylinders, liquid bottles, and sludge bottles are all clamped to the jigs, the gas cylinders are connected to the gas pumps through the feeding pipes, the sludge bottles are connected to the liquid bottles through the feeding pipes and extend to be connected to the fluid pumps, the fluid pumps are connected to the gas pumps through the two-way three-way solenoid valves, the two-way three-way solenoid valves are connected to the side of the conical flask through the feeding pipes, and a one-way valve is provided at the feeding port of the conical flask.
[0011] Further, the gas collection system includes an air outlet pipe, a piston chamber, a piston head, a connecting rod, and a measurement and return component; one end of the air outlet pipe is connected to the side of the conical flask with a one-way valve, the other end of the air outlet pipe is connected to the lower side of the piston chamber with a one-way valve, the lower end of the piston chamber is inserted into the upper end of the sliding plate, the piston head is slidably connected to the inside of the piston chamber, one end of the connecting rod is fixedly connected to the rear end of the piston head, and the other end of the connecting rod is inserted into the measurement and return component.
[0012] By setting the measurement return component, during the unmanned experiment, when the gas fills the gas collection system, the measurement return component can automatically control the gas discharge after recording, so that no operator assistance is required during the long-term experiment.
[0013] Further, the measurement return component includes an electric push rod, a laser rangefinder, and a target plate. The rear end of the electric push rod is inserted into the upper plate, and the output end of the electric push rod extends downward through the upper plate. The side of the laser rangefinder is inserted into the side of the connecting rod away from the piston head. The side of the target plate is clamped to the upper side of the piston chamber. A one-way electromagnetic exhaust is provided on the lower end of the piston chamber away from the air outlet pipe. The piston chamber is communicated with the methane treatment mechanism through the one-way electromagnetic exhaust.
[0014] Further, the bottle shaking mechanism includes a clamping plate, a spherical joint, a joint sleeve, a worm gear, a telescopic outer rod, a telescopic inner rod, an arc-shaped connecting plate, and a modular drive component; the lower end of the clamping plate is clamped to the upper end of the conical flask, the upper end of the clamping plate is fixedly welded to the lower end of the spherical joint, the spherical joint is movably connected to the inner wall of the joint sleeve, the upper end of the joint sleeve is fixedly connected to the lower end of the telescopic outer rod, the inner wall of the telescopic outer rod and the outer wall of the telescopic inner rod are slidably connected with a limit, the upper end of the telescopic inner rod is fixedly connected to the lower end of the upper plate, the inner wall of the worm gear is threadedly connected to the outer wall of the telescopic outer rod, the upper end of the arc-shaped connecting plate is inserted into the lower end of the upper plate, and the lower end of the arc-shaped connecting plate is rotatably connected to the upper end of the worm gear.
[0015] Further, the outer wall of the telescopic outer rod is provided with threads, the lower part of the threaded section is a flat thread, a push rod is clamped at the lower end of the worm gear, a ball is movably arranged at the end of the push rod away from the worm gear, an electromagnetic trigger for triggering gas reading is arranged at the lower end of the upper plate, and the modular drive component includes a motor and a worm. The motor is bolted to the support plate of the main machine, the output end of the motor is inserted into the worm, the worm is rotatably connected to the support plate, the arrays of worms are inserted into each other, and the worm is meshed with the worm gear.
[0016] By setting the bottle shaking mechanism, it is not necessary for the experimenter to shake the conical flask during the experiment. By setting the push rod to push the clamping plate to shake during rotation, the conical flask is driven to shake to simulate the shaking of the conical flask by hand, rather than rotating the conical flask, to avoid the winding of the wire group and effectively improve the shaking effect. Secondly, by setting the mutually insertable worms, multiple groups of modules can perform shaking and reading operations synchronously after connecting to the main machine, without setting multiple groups of motors.
[0017] Compared with the prior art, it has the following beneficial effects:
[0018] This application combines various instruments in the anaerobic toxicity experiment of wastewater to form multiple subsystems with different functions, integrates them into one through an integration device, and makes multiple groups of integrated systems electrically controlled and connected to each other through a modular design, so as to form different parallel groups and control groups required for the experiment, realize unified circuit control for each group, synchronously perform the shaking operation of the conical flask simulating manual operation through the set flask shaking mechanism, and automatically read the data through the gas collection system, making the experimental process automated. Without the need for experimenters to stay at the experiment for a long time, automatic reading and recording can be carried out, effectively reducing the physical labor of experimenters. At the same time, it reduces the manual participation of experimenters during the experiment process and reduces the influence of the external environment on the experiment process. Through synchronous control, the experimental data is more accurate and stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only the preferred embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0020] Figure 1 Overall schematic diagram of an integrated industrial wastewater anaerobic toxicity experiment system of the present invention;
[0021] Figure 2 Schematic diagram of the feeding system of an integrated industrial wastewater anaerobic toxicity experiment system of the present invention;
[0022] Figure 3 Schematic diagram of the gas collection system of an integrated industrial wastewater anaerobic toxicity experiment system of the present invention;
[0023] Figure 4 Cross-sectional view of the gas collection system of an integrated industrial wastewater anaerobic toxicity experiment system of the present invention;
[0024] Figure 5 Schematic diagram of the flask shaking mechanism of an integrated industrial wastewater anaerobic toxicity experiment system of the present invention;
[0025] Figure 6 Schematic diagram of the worm gear structure of an integrated industrial wastewater anaerobic toxicity experiment system of the present invention;
[0026] Figure 7 Schematic diagram of the host connection relationship of an integrated industrial wastewater anaerobic toxicity experiment system of the present invention;
[0027] Figure 8 Electromagnetic trigger schematic diagram of an integrated industrial wastewater anaerobic toxicity experiment system of the present invention.
[0028] In the figure: 1 - integrated device; 11 - host; 111 - control panel; 12 - modular machine; 13 - base; 131 - plug board; 132 - slot; 133 - support; 134 - universal wheel; 14 - water bath tank; 15 - support plate; 16 - sliding plate; 17 - upper plate; 171 - electromagnetic trigger; 2 - feeding system; 21 - fixture; 22 - gas cylinder; 23 - liquid bottle; 24 - sludge bottle; 25 - fluid pump; 26 - gas pump; 27 - feeding pipe; 28 - two-position three-way solenoid valve; 3 - gas collection system; 31 - gas outlet pipe; 32 - piston chamber; 321 - one-way electromagnetic exhaust; 33 - piston head; 34 - connecting rod; 35 - measurement return component; 351 - electric push rod; 352 - laser rangefinder; 353 - target board; 4 - conical flask; 5 - bottle shaking mechanism; 51 - clamping plate; 52 - ball joint; 53 - joint sleeve; 54 - worm gear; 541 - push rod; 542 - ball; 55 - telescopic outer rod; 551 - threaded section; 552 - flat threaded section; 56 - telescopic inner rod; 57 - arc connecting plate; 58 - modular drive component; 581 - motor; 582 - worm. Detailed implementation mode
[0029] To make it easier to understand the structure of the present invention and the functional features and advantages that can be achieved, the preferred embodiments of the present invention will be described in detail below in conjunction with the drawings as follows:
[0030] As Figures 1 to 8 shown, the present application proposes an integrated industrial wastewater anaerobic toxicity experiment system, including an integrated device 1, a feeding system 2 and a gas collection system 3; the feeding system 2 is arranged on the side of the integrated device 1, the gas collection system 3 is clamped with the integrated device 1, and a conical flask 4, a bottle shaking mechanism 5 and a controller for controlling the feeding system 2, the gas collection system 3 and the bottle shaking mechanism 5 are arranged in the integrated device 1;
[0031] The feeding system 2 and the gas collection system 3 are respectively communicated with the conical flask 4. The feeding mechanism automatically pumps the reactants into the conical flask 4 in proportion for reaction. The gas generated by the reaction in the conical flask 4 enters the gas collection system 3 for automatic reading and recording. The bottle shaking mechanism 5 drives the conical flask 4 to perform a shaking operation before the gas collection system 3 reads the data.
[0032] See Figure 1 and Figure 2, the integrated device 1 includes a single host 11 and an array of modular machines 12; both the host 11 and the modular machines 12 include a base 13, a water bath tank 14, a support plate 15, a sliding plate 16, and an upper plate 17. The water bath tank 14 is inserted into the upper end of the base, the lower end of the support plate 15 is fixedly welded to the base 13, the upper end of the support plate 15 is fixedly welded to the upper plate 17, and the side of the sliding plate 16 is slidably connected to the inner wall of the base 13 with damping. A heating device is provided on the periphery of the water bath tank 14. When the water bath tank 14 is inserted into the base, it is electrically connected to the controller, so that the heating mode of the water bath tank 14 can be directly controlled.
[0033] See Figure 3 , a control panel 111 is provided at the front of the host 11. The host 11 and the modular machines 12 are inserted into each other. Each electrical control device can be directly controlled through the control panel 111, and the gas reading and the time for taking the gas reading can be recorded through the control panel 111. When the host 11 and the modular machines 12 are inserted into each other, the modular machines 12 are connected to the host 11 and are synchronously controlled through the control panel 111.
[0034] See Figure 7 , in order to achieve different numbers of parallel groups and control groups required for various experiments, an insertion plate 131 is provided at the front section of the base 13, a slot 132 is provided at the rear end of the base 13, an electrical control board is provided inside the base 13, and the array of modular machines 12 are inserted into each other and are electrically connected. This design enables free rotation and deployment of different groups for mutual insertion, and finally all are connected to the host 11, so that the experimental system can be assembled modularly to meet different experimental requirements.
[0035] A support 133 is provided at the lower part of the base 13 of the host 11 so that the device is placed on the experimental table. The lower part of the support 133 is made of a material with high friction to prevent the device from sliding and deflecting. A universal wheel 134 is provided at the lower part of the base 13 of the modular machine 12 to facilitate the mutual insertion of the modular machines 12 to form a complete experimental system. The insertion between the insertion plate 131 and the slot 132 is a lockable and unlockable connection, making the connection between them more stable.
[0036] As another embodiment, as Figure 2As shown in the figure, the feeding system 2 includes an array of jigs 21, a gas cylinder 22, a liquid bottle 23, a sludge bottle 24, a fluid pump 25, a gas pump 26, a feeding pipe 27, and a two-way three-way solenoid valve 28; the rear end of the jig 21 is fixedly connected to the outer side of the support plate 15, and the rear ends of the fluid pump 25, the gas pump 26, and the two-way three-way solenoid valve 28 are all inserted into the outer side of the support plate 15. The gas cylinder 22, the liquid bottle 23, and the sludge bottle 24 are all clamped to the jig 21. The gas cylinder 22 is connected to the gas pump 26 through the feeding pipe 27. The sludge bottle 24 is connected to the liquid bottle 23 through the feeding pipe 27 and extends to be connected to the fluid pump 25. The fluid pump 25 is connected to the gas pump 26 through the two-way three-way solenoid valve 28. The two-way three-way solenoid valve 28 is connected to the side of the conical flask 4 through the feeding pipe 27. A one-way valve is provided at the feeding port of the conical flask 4.
[0037] Among them, the liquid bottle 23 and the sludge bottle 24 can be directly connected to the material storage device, or the nutrient solution and sludge can be filled in advance for temporary storage of the material. The gas cylinder 22 is directly connected to the gas storage device. The jig 21 can be a wrapped arc-shaped jig 21 as shown in Figure 2 . By setting a clamping member with a certain deformation ability, the material bottle body can be directly clamped in, so that it can be removed for cleaning after the experiment is completed.
[0038] Furthermore, the sludge bottle 24 can also be directly connected to the anaerobic aeration tank through a pipeline. By storing the sludge for the experiment in the anaerobic aeration tank, an anaerobic environment is provided for the sludge, so that the sludge remains in a stable state. The gas used for anaerobic aeration can be selected from nitrogen or carbon dioxide gas.
[0039] After the material preparation before the experiment is completed, the gas collection system 3 is not connected to the conical flask 4 for the time being. The gas pump 26 is started first, and nitrogen is pumped into the two-way three-way solenoid valve 28 through the gas cylinder 22 and finally pumped into the conical flask 4 to discharge the air in the conical flask 4. Then the water bath 14 is started to heat the internal conical flask 4. The two-way three-way solenoid valve 28 is switched, and then the fluid pump 25 is started to suck the sludge and the nutrient solution at the same time. The sludge and the nutrient solution are preliminarily mixed in the feeding pipe 27 and finally pumped into the conical flask 4 to start the reaction. At this time, the gas collection system 3 is connected to the conical flask 4.
[0040] It should be noted that a one-way valve is provided at the feeding port of the conical flask 4 to prevent the backflow of gas and materials. The upper end of the conical flask 4 is a sealable design, and its feeding port and air outlet are both provided on the upper sides on both sides; after the experiment is completed, the conical flask 4 can be taken out separately for cleaning.
[0041] As another embodiment, as shown in Figure 3 and Figure 4As shown, the gas collection system 3 includes an air outlet pipe 31, a piston chamber 32, a piston head 33, a connecting rod 34, and a measurement and return component 35; one end of the air outlet pipe 31 is connected to the side of the conical flask 4 with a one-way valve, and the other end of the air outlet pipe 31 is connected to the side of the lower part of the piston chamber 32 with a one-way valve. The lower end of the piston chamber 32 is inserted into the upper end of the sliding plate 16. The piston head 33 is slidably connected to the inside of the piston chamber 32. One end of the connecting rod 34 is fixedly connected to the rear end of the piston head 33, and the other end of the connecting rod 34 is inserted into the measurement and return component 35.
[0042] Among them, by pulling out the set sliding plate 16, the installation and disassembly of the gas collection system 3 can be quickly carried out. After the feeding operation is completed, manually connect the air outlet pipe 31 on the side of the piston chamber 32 to the conical flask 4. When a reaction occurs in the conical flask 4, methane gas enters the inside of the piston chamber 32 through the air outlet pipe 31, pushing up the piston head 33. The piston head 33 then undergoes a vertical displacement, driving the connecting rod 34 to displace synchronously. Through the preset recording interval, the measurement and return component 35 can automatically record the displacement distance of the connecting rod 34, and then read and record the gas volume.
[0043] See Figure 3 , the measurement and return component 35 includes an electric push rod 351, a laser rangefinder 352, and a target plate 353. The rear end of the electric push rod 351 is inserted into the upper plate 17, and the output end of the electric push rod 351 extends downward through the upper plate 17. The side of the laser rangefinder 352 is inserted into the side of the connecting rod 34 away from the piston head 33. The side of the target plate 353 is clamped to the side of the upper end of the piston chamber 32. A one-way electromagnetic exhaust 321 is provided on the side of the lower end of the piston chamber 32 away from the air outlet pipe 31. The piston chamber 32 is connected to the methane treatment mechanism through the one-way electromagnetic exhaust 321.
[0044] When the connecting rod 34 is driven upward by the gas, it drives the laser rangefinder 352 to move away from the target plate 353 synchronously. When reading is required, the laser rangefinder 352 is activated to emit laser to the target plate 353 for ranging and automatically record and convert through the control panel 111;
[0045] It should be noted that the laser rangefinder 352 can be replaced by other ranging tools made of other materials in other existing technologies that can achieve the above technical effects, such as infrared rangefinders and other commonly used rangefinders with high precision. At the same time, when the connecting rod 34 displaces to the output end of the electric push rod 351, the laser rangefinder 352 is automatically activated to measure the reading and record the time. Subsequently, the electric push rod 351 is automatically activated to press the connecting rod 34 downward to displace. The electromagnetic one-way valve in the piston chamber 32 is activated. As the connecting rod 34 moves downward, it pushes the piston head 33 downward, and then discharges the methane gas from the piston chamber 32 into the methane treatment mechanism for treatment.
[0046] Further, as an alternative solution, the gas collection system 3 can also be designed using the traditional water drainage method. By replacing the piston chamber 32 with a water body bottle connected to the conical flask 4 and arranging an additional drainage bottle connected to the water body bottle on the sliding plate 16, and setting a liquid level detector in the drainage bottle, when the gas enters the water body bottle, the water body will be discharged into the drainage bottle, and then the volume of the gas can be measured by reading the water body in the drainage bottle.
[0047] Further, as an alternative solution, the gas collection system 3 can be designed by replacing the piston chamber 32 with a storage bottle. The storage bottle is connected to the conical flask 4 through a gas flowmeter. At the same time, an infrared sensor is used to detect the concentration of methane gas in the storage bottle, and finally the volume of the gas is calculated through formula calculation of the data by the control panel 111.
[0048] As another embodiment, as Figures 5 to 8 shown, the bottle shaking mechanism 5 includes a clamping plate 51, a ball joint 52, a joint sleeve 53, a worm gear 54, a telescopic outer rod 55, a telescopic inner rod 56, an arc-shaped connecting plate 57, and a modular driving component 58; the lower end of the clamping plate 51 is clamped with the upper end of the conical flask 4, the upper end of the clamping plate 51 is welded and fixed to the lower end of the ball joint 52, the ball joint 52 is movably connected to the inner wall of the joint sleeve 53, the upper end of the joint sleeve 53 is fixedly connected to the lower end of the telescopic outer rod 55, the inner wall of the telescopic outer rod 55 and the outer wall of the telescopic inner rod 56 are connected with limited sliding, the upper end of the telescopic inner rod 56 is fixedly connected to the lower end of the upper plate 17, the inner wall of the worm gear 54 is threadedly connected to the outer wall of the telescopic outer rod 55, the upper end of the arc-shaped connecting plate 57 is inserted into the lower end of the upper plate 17, and the lower end of the arc-shaped connecting plate 57 is rotatably connected to the upper end of the worm gear 54.
[0049] Before the experiment, the upper end of the conical flask 4 is clamped with the lower end of the clamping plate 51, and the conical flask 4 is placed in the water bath box 14 for heating;
[0050] When reading is required, the modular driving component 58 is started to drive the worm gear 54 to rotate. Due to the threaded connection between the worm gear 54 and the telescopic outer rod 55 and the limitation of the worm gear 54 by the arc-shaped connecting plate 57, the worm gear 54 will not have a vertical displacement during rotation. The telescopic outer rod 55 is driven by the threaded connection of the worm 582 to move upward along the telescopic inner rod 56. At the same time, the telescopic inner rod 56 limits the telescopic outer rod 55 to prevent the telescopic outer rod 55 from rotating. The vertical movement of the telescopic outer rod 55 drives the joint sleeve 53 and the ball joint 52 to move upward, and then drives the clamping plate 51 and the conical flask 4 to move upward, so that the conical flask 4 is separated from the water bath box 14 to prevent subsequent shaking from occurring in the water bath box 14.
[0051] See Figure 5 、 Figure 6 and Figure 8, a threaded section 551 is provided on the outer wall of the telescopic outer rod 55. The lower part of the threaded section 551 is a flat threaded section 552. A push rod 541 is clamped at the lower end of the worm gear 54. A ball 542 is movably arranged at one end of the push rod 541 away from the worm gear 54. An electromagnetic trigger 171 for triggering gas reading is provided at the lower end of the upper plate 17.
[0052] In the normal state, the internal thread of the worm gear 54 is threadedly connected to the threaded section 551 of the telescopic outer rod 55. As the worm gear 54 rotates, the telescopic outer rod 55 gradually moves upward. When the upper end of the telescopic outer rod 55 contacts the lower end of the upper plate 17, the flat threaded section 552 of the telescopic outer rod 55 contacts the internal thread of the worm gear 54, making the rotation of the worm gear 54 unable to continue driving the telescopic outer rod 55 upward. As the telescopic outer rod 55 rises, the clamping plate 51 rises accordingly and contacts the ball 542. Driven by the ball 542 and the push rod 541, the clamping plate 51 deflects, driving the conical flask 4 to deflect;
[0053] The continuous rotation of the worm gear 54 drives the push rod 541 and the ball 542 to continuously perform circular motion, causing the clamping plate 51 to drive the conical flask 4 to produce a shaking effect. The friction of the ball 542 is small, and it basically does not drive the clamping plate 51 to rotate itself. At the same time, the feed pipe 27 and the air outlet pipe 31 exert a certain pulling effect on the conical flask 4, offsetting the driving effect generated by the tiny friction in the contact between the ball 542 and the clamping plate 51, thereby preventing the clamping plate 51 and the conical flask 4 from rotating themselves.
[0054] At the same time, when the upper end of the telescopic outer rod 55 contacts the upper plate 17, the electromagnetic trigger 171 is contacted. After the shaking operation is completed, the modular driving component 58 drives the worm gear 54 to reverse, and the telescopic outer rod 55 moves vertically downward, disengaging from the electromagnetic trigger 171. At this time, the gas collection system 3 is automatically triggered to perform the gas reading and recording operation. As the clamping plate 51 and the conical flask 4 descend, the push rod 541 disengages from the clamping plate 51. Affected by gravity, the conical flask 4 returns to the vertical state and enters the water bath tank 14 to continue the reaction.
[0055] See Figure 5 and Figure 6 , the modular driving component 58 includes a motor 581 and a worm 582. The motor 581 is bolted to the support plate 15 of the main machine 11. The output end of the motor 581 is inserted into the worm 582. The worm 582 is rotatably connected to the support plate 15. The array of worms 582 are inserted into each other, and the worm 582 meshes with the worm gear 54.
[0056] Among them, the motor 581 is a forward and reverse motor 581. The form in which the worms 582 are inserted into each other enables the module 12 to be driven by the motor 581 to rotate synchronously after being connected to the main machine 11. Thus, the main machine 11 and the module 12 perform the shaking operation of the conical flask 4 at the same time, thereby unifying the reading time and the shaking effect.
[0057] Working principle:
[0058] Before the experiment, set the required parallel groups and control groups. Connect the conical flask 4 to the card board 51 and place it in the water bath 14. Then connect the feeding system 2 to the material storage mechanism. After inserting each module machine 12 into the main machine 11 and plugging them into each other in sequence, the experiment can start. First, pump nitrogen into the conical flask 4 through the gas pump 26 to empty the air. Then connect the gas collection system 3 to the conical flask 4, and the experiment can start automatically. Pump the sludge and nutrient solution mixture into the conical flask 4 through the fluid pump 25 for water bath heating reaction. The gas generated by the reaction enters the gas collection system 3 for storage;
[0059] Before reaching the set reading time, the motor 581 starts to drive the worm 582 to rotate. The mutually plugged worms 582 rotate synchronously, thereby driving the worm gear 54 to rotate. Then the telescopic outer rod 55 gradually moves upward. The card board 51 rises accordingly and contacts the ball 542, driving the card board 51 to drive the conical flask 4 to deflect. The continuous rotation of the worm gear 54 drives the push rod 541 and the ball 542 to continuously perform circular motion, driving the conical flask 4 to produce a shaking effect. After the shaking is completed, the worm gear 54 rotates in reverse, and the telescopic outer rod 55 moves vertically downward, disengaging from the electromagnetic trigger 171. The gas collection system 3 performs the gas reading and recording operation.
[0060] The above is only the preferred embodiment of the present invention and does not impose any form of limitation on the present invention. Any person skilled in the art can make many possible changes and modifications to the technical solution of the present invention, or modify it into an equivalent embodiment with equivalent changes, without departing from the scope of the technical solution of the present invention. Therefore, any changes, modifications, equivalent changes and modifications made to the above embodiments based on the technology of the present invention without departing from the content of the technical solution of the present invention all fall within the protection scope of this technical solution.
Claims
1. An integrated industrial wastewater anaerobic toxicity experimental system, characterized in that: The invention comprises an integrated device (1), a feeding system (2) and a gas collection system (3); the feeding system (2) is arranged on the side of the integrated device (1), the gas collection system (3) is connected to the integrated device (1), and the integrated device (1) is provided with a conical bottle (4), a bottle shaking mechanism (5) and a controller for controlling the feeding system (2), the gas collection system (3) and the bottle shaking mechanism (5); The feeding system (2) and the gas collecting system (3) are respectively connected to the conical flask (4); the feeding mechanism automatically pumps the reactants into the conical flask (4) in proportion for reaction; the gas generated by the reaction in the conical flask (4) enters the gas collecting system (3) for automatic reading and recording; and the bottle shaking mechanism (5) drives the conical flask (4) to be shaken before the gas collecting system (3) reads the data.
2. The integrated industrial wastewater anaerobic toxicity experimental system according to claim 1 is characterized in that: The integrated device (1) comprises a single host (11) and an array module machine (12); the host (11) and the module machine (12) both comprise a base (13), a water bath (14), a support plate (15), a sliding plate (16) and an upper plate (17); the water bath (14) is plugged into the upper end of the base (13); the lower end of the support plate (15) is welded and fixed to the base (13); the upper end of the support plate (15) is welded and fixed to the upper plate (17); and the side of the sliding plate (16) is in a damped sliding connection with the inner wall of the base (13).
3. The integrated industrial wastewater anaerobic toxicity experimental system according to claim 2 is characterized in that: A control panel (111) is arranged at the front of the host machine (11), and the host machine (11) and the module machine (12) are plugged into each other.
4. The integrated industrial wastewater anaerobic toxicity experimental system according to claim 3 is characterized in that: The front section of the base (13) is provided with a plug board (131), the rear section of the base (13) is provided with a slot (132), and an electric control board is provided inside the base (13), so that the module machines (12) in the array are plugged into each other and electrically connected.
5. The integrated industrial wastewater anaerobic toxicity experimental system according to claim 2 is characterized in that: The feeding system (2) comprises an array of clamps (21), a gas bottle (22), a liquid bottle (23), a sludge bottle (24), a fluid pump (25), a gas pump (26), a feeding pipe (27) and a two-position three-way solenoid valve (28); the rear end of the clamp (21) is fixedly connected to the outer side of the support plate (15), the rear ends of the fluid pump (25), the gas pump (26) and the two-position three-way solenoid valve (28) are plugged into the outer side of the support plate (15), and the gas bottle (22), the liquid bottle (23) and the sludge bottle (24) are connected to the feed pipe (27) and the feed pipe (27 ... 4) are both clamped with the clamp (21), the gas bottle (22) is connected to the gas pump (26) through the feeding pipe (27), the sludge bottle (24) is connected to the liquid bottle (23) through the feeding pipe (27) and extends to the fluid pump (25), the fluid pump (25) is connected to the gas pump (26) through the two-position three-way solenoid valve (28), the two-position three-way solenoid valve (28) is connected to the side of the conical flask (4) through the feeding pipe (27), and the feeding port of the conical flask (4) is provided with a one-way valve.
6. The integrated industrial wastewater anaerobic toxicity experimental system according to claim 2 is characterized in that: The gas collection system (3) comprises an air outlet pipe (31), a piston chamber (32), a piston head (33), a connecting rod (34) and a measurement return assembly (35); one end of the air outlet pipe (31) is connected to the side of the conical flask (4) with a one-way valve, and the other end of the air outlet pipe (31) is connected to the lower side of the piston chamber (32) with a one-way valve, the lower end of the piston chamber (32) is plugged into the upper end of the sliding plate (16), the piston head (33) is slidably connected to the inside of the piston chamber (32), one end of the connecting rod (34) is fixedly connected to the rear end of the piston head (33), and the other end of the connecting rod (34) is plugged into the measurement return assembly (35).
7. The integrated industrial wastewater anaerobic toxicity experimental system according to claim 6 is characterized in that: The measuring return assembly (35) comprises an electric push rod (351), a laser rangefinder (352) and a target plate (353); the rear end of the electric push rod (351) is plugged into the upper plate (17); the output end of the electric push rod (351) extends downward through the upper plate (17); the side of the laser rangefinder (352) is plugged into the side of the connecting rod (34) away from the piston head (33); the side of the target plate (353) is clamped into the side of the upper end of the piston chamber (32); a one-way electromagnetic exhaust (321) is provided at the side of the lower end of the piston chamber (32) away from the gas outlet pipe (31); and the piston chamber (32) is connected to the methane processing mechanism through the one-way electromagnetic exhaust (321).
8. The integrated industrial wastewater anaerobic toxicity experimental system according to claim 2 is characterized in that: The bottle shaking mechanism (5) comprises a clamping plate (51), a ball joint (52), a joint sleeve (53), a worm gear (54), a telescopic outer rod (55), a telescopic inner rod (56), an arc-shaped connecting plate (57) and a modular driving assembly (58); the lower end of the clamping plate (51) is clamped with the upper end of the conical bottle (4), the upper end of the clamping plate (51) is welded and fixed with the lower end of the ball joint (52), the ball joint (52) is movably connected to the inner wall of the joint sleeve (53), and the joint sleeve (58) is connected to the inner wall of the conical bottle (4). The upper end of the telescopic outer rod (53) is fixedly connected to the lower end of the telescopic outer rod (55), the inner wall of the telescopic outer rod (55) is slidably connected with the outer wall of the telescopic inner rod (56) with a limited position, the upper end of the telescopic inner rod (56) is fixedly connected to the lower end of the upper plate (17), the inner wall of the worm gear (54) is threadedly connected to the outer wall of the telescopic outer rod (55), the upper end of the arc-shaped connecting plate (57) is plugged into the lower end of the upper plate (17), and the lower end of the arc-shaped connecting plate (57) is rotatably connected to the upper end of the worm gear (54).
9. The integrated industrial wastewater anaerobic toxicity experimental system according to claim 8 is characterized in that: The outer wall of the telescopic outer rod (55) is provided with a threaded section (551), the lower part of which is a flat threaded section (552). The lower end of the worm gear (54) is clamped with a push rod (541), and a ball (542) is movably provided at one end of the push rod (541) away from the worm gear (54). The lower end of the upper plate (17) is provided with an electromagnetic trigger (171) for triggering a gas reading.
10. The integrated industrial wastewater anaerobic toxicity experimental system according to claim 9, characterized in that: The modular drive assembly (58) comprises a motor (581) and a worm (582), wherein the motor (581) is bolted to the support plate (15) of the main machine (11), the output end of the motor (581) is plugged into the worm (582), the worm (582) is rotationally connected to the support plate (15), the arrays of worms (582) are plugged into each other, and the worm (582) is meshed with the worm wheel (54).
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