Water-jet loom capable of recycling water resources
By introducing a vibrating filtration mechanism and water circulation system into the water jet loom, the problems of waste and poor filtration of water resources by the water jet loom are solved, and efficient recycling of water resources and improved sewage filtration efficiency are achieved.
Patent Information
- Application Number
- CN202510248750.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-06-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the working process, the existing water jet looms have low water resource recycling rate, resulting in waste of water resources and poor filtration. Static filtration can easily lead to impurities blockage, affecting filtration efficiency.
A water jet loom including a vibrating filter mechanism is designed to spray cleaning water into the inside of the loom through a transmission tube to reduce friction and wear, and a vibrating filter mechanism is used to prevent impurities from being blocked and improve sewage filtration efficiency.
The recycling of water resources has been achieved, the waste of water resources has been reduced, the efficiency of sewage filtration is improved, the maintenance needs for filtering mechanisms are reduced, and the service life of the filtering mechanism has been extended.
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Figure CN120174536A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of water jet looms, and particularly to a water jet loom capable of recycling water resources. Background Art
[0002] A water jet loom is a weaving device that uses high-pressure water flow to guide the weft yarn through the warp yarn opening. Compared with traditional shuttle looms and air jet looms, water jet looms have the advantages of high weaving speed, low noise, low energy consumption, and good fabric quality, and are widely used in the weaving of hydrophobic fibers such as chemical fiber filaments and glass fibers.
[0003] Traditional water jet looms mainly consist of an opening mechanism, a weft insertion mechanism, a beating-up mechanism, a warp feeding mechanism, a take-up mechanism, a lubrication system, and a water circulation system, etc. Its working principle is as follows: the opening mechanism controls the movement of the heddle frames according to the fabric tissue pattern to form the warp yarn opening; the weft insertion mechanism uses the high-pressure water flow generated by a high-pressure water pump to introduce the weft yarn into the warp yarn opening; the beating-up mechanism beats the introduced weft yarn towards the cloth fell to form the fabric; the warp feeding mechanism and the take-up mechanism respectively control the feeding of the warp yarn and the take-up of the fabric to ensure the continuous progress of weaving; the lubrication system and the water circulation system provide lubrication and cooling for each component of the loom.
[0004] However, the existing water jet looms still have the following deficiencies: 1. Water resource waste: The water jet loom consumes a large amount of water during operation, and the existing technology has a low water recycling rate, resulting in waste of water resources; 2. Poor filtration: When recycling sewage, the sewage needs to be filtered, but the existing filtration method is static filtration. When a large amount of sewage comes into contact with the filter plate, it is extremely easy for impurities to block the filter holes, which requires cleaning and maintenance of the filter plate, resulting in interruption or slowdown of filtration, and is very unfavorable for filtering impurities in sewage and affects the filtration efficiency. Summary of the Invention
[0005] Technical Problem to be Solved In view of the deficiencies of the prior art, the present invention provides a water jet loom capable of recycling water resources, mainly to solve the problems of water resource waste, that is, the water jet loom consumes a large amount of water during operation, and the existing technology has a low water recycling rate, resulting in waste of water resources, and poor filtration, that is, when recycling sewage, the sewage needs to be filtered, but the existing filtration method is static filtration, and this method is extremely easy for impurities to block the filter holes, thereby affecting the filtration effect.
[0006] Technical Solution To achieve the above object, the present invention provides the following technical solution: A water jet loom capable of recycling water resources comprises a mounting shell, a plurality of support rods are fixedly connected to the upper end of the mounting shell, a loom body is arranged at the upper ends of the plurality of support rods, a dispersion shell is fixedly connected inside the loom body, a plurality of spray holes are opened at the lower end of the dispersion shell, a water storage shell is arranged at the lower side of the mounting shell, a preservation shell is fixedly connected to one end of the loom body, a transmission pipe is fixedly connected between the dispersion shell and the preservation shell, a return pipe is fixedly connected between the water storage shell and the preservation shell, a first pump body and a second pump body are respectively arranged on the circumferential surfaces of the transmission pipe and the return pipe, and a vibration filtering mechanism for preventing filter holes from being blocked is arranged inside the mounting shell.
[0007] Furthermore, the vibrating filtering mechanism includes a first filter plate, a driving groove, a driving rod, two half gears, a double-sided rack, two I-shaped wheels and a transmission belt. The driving groove is opened at one end of the mounting shell, the driving rod is slidably connected in the driving groove, the first filter plate is fixedly connected to one end of the driving rod, the double-sided rack is fixedly connected to the other end of the driving rod, the two half gears are rotatably connected to one end of the mounting shell through two rotating shafts, and the two half gears are gap-engaged with the double-sided racks, the two I-shaped wheels are respectively fixedly connected to the circumferential surfaces of the two rotating shafts, and the transmission belt is transmission-connected to the circumferential surfaces of the two I-shaped wheels.
[0008] Based on the above scheme, one end of the mounting shell is fixedly connected to a mounting rod, one end of the mounting rod is fixedly connected to a mounting plate, one end of the mounting plate is fixedly connected to a first motor, and the output end of the first motor is fixedly connected to one of the rotating shafts.
[0009] As a further solution of the present invention, a vertical rod is fixedly connected between the upper and lower inner walls of the driving groove, a vertical groove is opened at the upper end of the driving rod, and the driving rod is slidably connected to the outer surface of the vertical rod through the vertical groove.
[0010] Furthermore, two connection grooves are provided at the lower end of the installation shell, and installation blocks are fixedly connected in the two connection grooves, and the second filter plates are fixedly connected to the adjacent ends of the two installation blocks.
[0011] On the basis of the above-mentioned solution, one end of the storage shell is fixedly connected to a connecting pipe, and one end of the connecting pipe is fixedly connected to a connecting flange.
[0012] As a further solution of the present invention, a plurality of supporting legs are fixedly connected to the lower end of the mounting shell, and the water storage shell is fixedly connected to the plurality of supporting legs.
[0013] Furthermore, a plurality of first filter holes and a plurality of second filter holes are respectively formed at the upper ends of the first filter plate and the second filter plate.
[0014] Beneficial Effects Compared with the prior art, the present invention provides a water-jet loom capable of recycling water resources, having the following beneficial effects: 1. The present invention introduces the clean water in the storage shell into the dispersion shell through a transmission pipe, and sprays the water into the loom body through spraying holes to lubricate the weft yarn inside, reducing the friction between it and the warp yarn and other components, reducing wear and broken yarns. The vibration-type filtering mechanism can, when impurities block the filter holes, eject the impurities in the filter holes by the upward backwashing force of the sewage from the bottom up, preventing the filter holes from being blocked, thereby improving the filtering efficiency of the sewage, reducing the maintenance of the filtering mechanism, and enabling the sewage filtering to proceed continuously.
[0015] 2. The vibration-type filtering mechanism in the present invention uses two half-gears and a double-sided rack to alternately cooperate to drive the first filter plate to vibrate. Compared with the traditional vibration caused by a cam hitting the filter plate, the loss is smaller and it is more stable, reducing the time cost of maintenance and repair required for the device, and increasing the service life of the filtering mechanism.
[0016] 3. The present invention conveniently fixedly connects an external water source to the storage shell through a connecting pipe and a connecting flange, facilitating the replenishment of the water source into the storage shell again, and improving the sustainable use of the device.
[0017] 4. The present invention conveniently supports the device through multiple support legs, and conveniently fixes the first motor through a mounting rod, a mounting plate and the first motor. The first motor can provide power for the filtering mechanism to facilitate its filtering work.
[0018] 5. The sewage filtered by the present invention enters the water storage shell, and then the filtered water flow is transmitted to the storage shell through a return pipe, facilitating the spraying of water again and improving the recycling of water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is the front perspective view of a water-jet loom capable of recycling water resources proposed by the present invention; Figure 2 is the top perspective view of a water-jet loom capable of recycling water resources proposed by the present invention; Figure 3 is a water-jet loom capable of recycling water resources proposed by the present invention Figure 2 partial enlarged view of part A in; Figure 4 is a water-jet loom capable of recycling water resources proposed by the present invention Figure 1 main sectional perspective view; Figure 5 is the rear perspective view of a water-jet loom capable of recycling water resources proposed by the present invention; Figure 6A water jet loom capable of recycling water resources proposed by the present invention Figure 1 Side cutaway view.
[0020] In the figure: 1. mounting shell; 2. water storage shell; 3. supporting legs; 4. supporting rod; 5. loom body; 6. dispersion shell; 7. transmission pipe; 8. storage shell; 9. connecting pipe; 10. connecting flange; 11. first pump body; 12. return pipe; 13. second pump body; 14. mounting rod; 15. mounting plate; 16. first motor; 17. I-shaped wheel; 18. transmission belt; 19. double-sided rack; 20. half gear; 21. mounting block; 22. first filter plate; 23. second filter plate; 24. spray hole; 25. second filter hole; 26. second motor; 27. driving slot; 28. vertical rod; 29. driving rod; 30. vertical slot; 31. first filter hole. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below through embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0022] The serial numbers assigned to the components herein, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The "connection" and "coupling" mentioned in the present invention, unless otherwise specified, include direct and indirect connections (couplings). In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
[0023] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0024] Reference Figures 1-6, A water-jet loom capable of recycling water resources, comprising an installation shell 1. A plurality of support rods 4 are fixedly connected to the upper end of the installation shell 1. A loom body 5 is arranged at the upper ends of the plurality of support rods 4. A dispersion shell 6 is fixedly connected inside the loom body 5. A plurality of spraying holes 24 are opened at the lower end of the dispersion shell 6. A water storage shell 2 is arranged on the lower side of the installation shell 1. One end of the loom body 5 is fixedly connected to a storage shell 8. A transmission pipe 7 is fixedly connected between the dispersion shell 6 and the storage shell 8. A return pipe 12 is fixedly connected between the water storage shell 2 and the storage shell 8. A first pump body 11 and a second pump body 13 are respectively arranged on the circumferential surfaces of the transmission pipe 7 and the return pipe 12. The water flow in the storage shell 8 is pumped into the transmission pipe 7 by the first pump body 11 and finally conducted into the dispersion shell 6. The water is sprayed out through the dispersion shell 6 to lubricate the loom body 5 and the weft yarn inside, reduce the friction between it and the warp yarn and other components, reduce wear and broken yarns. Then the water falls into the water storage shell 2. During this process, the sewage is vibrationally filtered by the vibration filtering mechanism in the installation shell 1. Then the water flow in the water storage shell 2 is pumped into the return pipe 12 and the storage shell 8 by the second pump body 13 to complete the recycling of water resources and reduce the waste of water resources.
[0025] Particularly in the present invention, the vibration filtering mechanism includes a first filter plate 22, a driving groove 27, a driving rod 29, two half gears 20, a double-sided rack 19, two spools 17 and a transmission belt 18. The driving groove 27 is opened at one end of the mounting shell 1. The driving rod 29 is slidably connected in the driving groove 27. The first filter plate 22 is fixedly connected to one end of the driving rod 29. The double-sided rack 19 is fixedly connected to the other end of the driving rod 29. The two half gears 20 are rotatably connected to one end of the mounting shell 1 through two rotating shafts, and both of the two half gears 20 are in clearance engagement with the double-sided rack 19. The two spools 17 are respectively fixedly connected to the circumferential surfaces of the two rotating shafts. The transmission belt 18 is drivingly connected to the circumferential surfaces of the two spools 17. When the sewage falls, it will fall onto the upper end of the first filter plate 22, and then the power is transmitted to the two rotating shafts through the transmission belt 18 and the two spools 17. Then both of the two half gears 20 are in clearance engagement with the double-sided rack 19, so that the double-sided rack 19 moves up and down reciprocally, and synchronously drives the driving rod 29 to slide in the driving groove 27, and drives the first filter holes 31 to move synchronously. This enables the sewage, even when contacting the first filter plate 22 in a large amount, since the first filter plate 22 keeps vibrating continuously, it is very difficult for the impurities in the sewage to block in the first filter plate 22, thereby reducing the number of times of its required maintenance, improving the filtering uninterruptibility of the first filter plate 22, and further improving the filtering efficiency and speed of the first filter plate 22 for sewage. Moreover, in this device, different from the conventional cam vibration filtering, most of the cam vibration filtering is that the cam impacts the driving rod 29 or a similar connecting member, and then when the cam rotates, the driving rod 29 naturally falls by gravity until the cam rotates again and contacts the driving rod 29 and pushes it upward again. This way makes the contact between the cam and the driving rod 29 relatively rough and has a large wear, resulting in a short service life of the device. In the present invention, the double-sided rack 19 always remains in clearance engagement with one of the two half gears 20, making the up and down movement of the double-sided rack 19 more stable and gentle. In this way, the double-sided rack 19 drives the driving rod 29 to move up and down to complete the vibration process. Compared with the cam vibration, this process can not only ensure the vibration effect, but also cause less damage, greatly increasing the service life of the present invention and reducing the costs required for device maintenance and replacement.
[0026] It should be noted that one end of the installation shell 1 is fixedly connected with an installation rod 14. One end of the installation rod 14 is fixedly connected with an installation plate 15. One end of the installation plate 15 is fixedly connected with a first motor 16. The output end of the first motor 16 is fixedly connected with one of the rotating shafts. A vertical rod 28 is fixedly connected between the upper and lower inner walls of the driving groove 27. A vertical groove 30 is formed at the upper end of the driving rod 29. The driving rod 29 is slidably connected to the outer surface of the vertical rod 28 through the vertical groove 30. Two connection grooves are formed at the lower end of the installation shell 1. Installation blocks 21 are fixedly connected in both connection grooves. The relatively close ends of the two installation blocks 21 are fixedly connected with a second filter plate 23. The first motor 16 can be supported and stabilized through the installation rod 14 and the installation plate 15. The rotating shaft can be driven and rotated through the first motor 16. When the driving rod 29 moves, it can slide on the outer surface of the vertical rod 28 through the vertical groove 30, improving the vertical movement stability of the driving rod 29. Through the cooperation between the installation block 21 and the connection groove, the second filter plate 23 can be conveniently installed quickly.
[0027] One end of the storage shell 8 in the present invention is fixedly connected with a connecting pipe 9. One end of the connecting pipe 9 is fixedly connected with a connecting flange 10. The lower end of the installation shell 1 is fixedly connected with a plurality of support legs 3. The water storage shell 2 is fixedly connected with the plurality of support legs 3. A plurality of first filter holes 31 and a plurality of second filter holes 25 are respectively formed at the upper ends of the first filter plate 22 and the second filter plate 23. The external water source can be conveniently connected to the storage shell 8 through the connecting pipe 9 and the connecting flange 10. The installation shell 1 and a plurality of devices can be supported through the support legs 3. The impurities can be filtered to different degrees through the first filter holes 31 and the second filter holes 25 respectively, facilitating hierarchical filtration. One end of the loom body 5 is fixedly connected with a second motor 26. The output end of the second motor 26 is connected to the loom body 5, facilitating the supply of power to the loom body 5.
[0028] The working principle of the present invention: During use, the water flow in the storage shell 8 is pumped into the transmission pipe 7 through the first pump body 11 and finally conducted into the dispersion shell 6. The water is sprayed out through the dispersion shell 6 to lubricate the loom body 5 and the weft yarn inside, reducing the friction between it and the warp yarn and other components, reducing wear and broken yarn. Then the water falls into the water storage shell 2. During this process, it is vibrationally filtered by the vibration filtering mechanism. Then the water flow in the water storage shell 2 is pumped into the return pipe 12 and the storage shell 8 through the second pump body 13, completing the recycling of water resources and reducing the waste of water resources.
[0029] The technical features of the above embodiments can be combined arbitrarily. For the sake of concise description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in this specification.
[0030] The above-described embodiments merely represent several implementation manners of the present invention. The description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the appended claims.
Claims
1. A water jet loom capable of recycling water resources, comprising a mounting shell (1), wherein a plurality of support rods (4) are fixedly connected to the upper end of the mounting shell (1), characterized in that: A loom body (5) is arranged at the upper end of the plurality of support rods (4), a dispersion shell (6) is fixedly connected inside the loom body (5), a plurality of spray holes (24) are opened at the lower end of the dispersion shell (6), a water storage shell (2) is arranged at the lower side of the mounting shell (1), a storage shell (8) is fixedly connected to one end of the loom body (5), a transmission pipe (7) is fixedly connected between the dispersion shell (6) and the storage shell (8), a return pipe (12) is fixedly connected between the water storage shell (2) and the storage shell (8), a first pump body (11) and a second pump body (13) are respectively arranged on the circumferential surfaces of the transmission pipe (7) and the return pipe (12), and a vibration filtering mechanism for preventing filter holes from being blocked is arranged inside the mounting shell (1).
2. A water jet loom capable of recycling water resources according to claim 1, characterized in that: The vibrating filter mechanism comprises a first filter plate (22), a driving groove (27), a driving rod (29), two half gears (20), a double-sided rack (19), two I-shaped wheels (17) and a transmission belt (18); the driving groove (27) is provided at one end of the mounting shell (1); the driving rod (29) is slidably connected in the driving groove (27); the first filter plate (22) is fixedly connected to one end of the driving rod (29); the double-sided rack (19) is fixedly connected to the other end of the driving rod (29); the two half gears (20) are rotationally connected to one end of the mounting shell (1) via two rotating shafts; the two half gears (20) are gap-engaged with the double-sided rack (19); the two I-shaped wheels (17) are respectively fixedly connected to the circumferential surfaces of the two rotating shafts; and the transmission belt (18) is transmission-connected to the circumferential surfaces of the two I-shaped wheels (17).
3. A water jet loom capable of recycling water resources according to claim 2, characterized in that: One end of the mounting shell (1) is fixedly connected to a mounting rod (14), one end of the mounting rod (14) is fixedly connected to a mounting plate (15), one end of the mounting plate (15) is fixedly connected to a first motor (16), and an output end of the first motor (16) is fixedly connected to one of the rotating shafts.
4. A water jet loom capable of recycling water resources according to claim 3, characterized in that: A vertical rod (28) is fixedly connected between the upper and lower inner walls of the driving groove (27), a vertical groove (30) is formed at the upper end of the driving rod (29), and the driving rod (29) is slidably connected to the outer surface of the vertical rod (28) through the vertical groove (30).
5. A water jet loom capable of recycling water resources according to claim 4, characterized in that: The lower end of the mounting shell (1) is provided with two connection grooves, and mounting blocks (21) are fixedly connected in the two connection grooves. The adjacent ends of the two mounting blocks (21) are fixedly connected with second filter plates (23).
6. A water jet loom capable of recycling water resources according to claim 5, characterized in that: One end of the storage shell (8) is fixedly connected to a connecting pipe (9), and one end of the connecting pipe (9) is fixedly connected to a connecting flange (10).
7. A water jet loom capable of recycling water resources according to claim 6, characterized in that: The lower end of the installation shell (1) is fixedly connected to a plurality of support legs (3), and the water storage shell (2) is fixedly connected to the plurality of support legs (3).
8. A water jet loom capable of recycling water resources according to claim 7, characterized in that: A plurality of first filter holes (31) and a plurality of second filter holes (25) are respectively formed at the upper ends of the first filter plate (22) and the second filter plate (23).