Sand dust adsorption and removal device for ballastless track high-speed railway in sand area
By designing a sand and dust absorption and removal device for ball-free rail high-speed railways, the track problems caused by sand accumulation in windy and sand areas are solved, efficient and automated dust cleaning and refined classification are achieved, and the adaptability and intelligence level of the device are improved.
Patent Information
- Application Number
- CN202510647406.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-20
- Publication Date
- 2025-06-20
AI Technical Summary
Ball-free rail high-speed railways face erosion, deformation, reduced braking performance and safety hazards caused by sand accumulation in windy and sand areas. The existing cleaning methods are inefficient and difficult to completely remove sand and dust.
A dust absorption and removal device is designed, including a sand cleaning assembly, a regulating assembly and a sand absorption assembly. The sand cleaning assembly realizes flexible adjustment of the angle and height of the sand cleaning trough and vacuum cleaner through the deflection of the expansion rack and the lifting rack; the sand cleaning assembly adopts a dual screening design, and finely classifies sand and dust through two-stage screening of the sand screen barrel and the screen plate; the control module and laser detection sensor realize the automatic operation and real-time monitoring of the equipment.
It improves the efficiency and quality of sand and dust cleaning, reduces the risk of sand and dust spillover, enhances the adaptability and flexibility of the device, reduces maintenance costs and equipment downtime, and improves the intelligence level of the device.
Smart Images

Figure CN120174766A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of railway maintenance, and in particular to a sand and dust adsorption and removal device for high-speed railways with ballastless tracks in sandy areas. Background Art
[0002] As an advanced railway technology, ballastless track railway has been widely used around the world due to its excellent stability and durability. However, in windy and sandy areas, ballastless track high-speed railways face unique challenges. Windy and sandy weather not only causes erosion of the track structure and deformation of the track caused by sand accumulation, which seriously affects the safety and operation of the railway, but also reduces the braking performance of the train, aggravates track wear, and even poses a safety hazard to train operation. In addition, the track structure materials of ballastless track high-speed railways, such as concrete and asphalt mixtures, are susceptible to erosion and wear in windy and sandy areas, resulting in material degradation, which in turn reduces the bearing capacity and durability of the track, affecting the safe operation of the railway.
[0003] Existing dust cleaning methods, such as manual cleaning or simple mechanical cleaning, are inefficient and difficult to completely remove dust. These methods are not only time-consuming and labor-intensive, but also difficult to meet the efficiency and thoroughness requirements of ballastless track railway maintenance in sandy areas where dust frequently accumulates. Summary of the invention
[0004] The main purpose of this application is to provide a sand and dust adsorption and removal device for ballastless track high-speed railways in sandy areas to overcome the shortcomings of the prior art.
[0005] In order to achieve the above objectives, the present application provides the following technical solutions.
[0006] Some embodiments of the present application provide a sand and dust adsorption and removal device for a ballastless track high-speed railway in a sandy area, comprising a sand cleaning component, a regulating component and a sand suction component; The sand cleaning assembly comprises a sand cleaning trough movably connected to the vehicle body, and a sand cleaning block is slidably connected in the sand cleaning trough, and the sand cleaning block is driven by a first motor. An expansion frame is fixedly installed on both sides of the sand cleaning trough, and the expansion frame is integrally formed with the sand cleaning trough and driven to rotate by an angle adjustment member. An opening is also opened in the sand cleaning trough; The adjustment assembly includes a lifting frame movably connected to both sides of the vehicle body and corresponding to the expansion frame, and one end of the expansion frame away from the sand cleaning tank is hingedly connected to the lifting frame through a rotating shaft, one end of the rotating shaft is drivingly connected to the output shaft of the second motor installed on the lifting frame, and the other end of the rotating shaft is provided with a bearing located on the lifting frame; The sand suction component includes a sand suction pump main body fixedly installed above the vehicle body main body. One end of the sand suction pump main body is connected with a dust suction hard pipe. A dust suction head is installed at one end of the dust suction hard pipe close to the sand cleaning tank. The dust suction head is arranged obliquely downward in the sand cleaning tank and is flush with the inner wall of the sand cleaning tank. The dust suction head is communicated with the dust suction hard pipe through a sand cleaning hose.
[0007] In one embodiment, the sand cleaning block is provided with an inclined surface adapted to the sand cleaning tank, and a slider threadedly connected with the lead screw is fixedly installed at the top end of the sand cleaning block. A sliding groove for the limited movement of the slider is opened on the sand cleaning tank. A sand blocking plate adapted to the opening is fixedly installed at one end of the sand cleaning block close to the sliding groove.
[0008] In one embodiment, the first motor is fixedly installed on the expansion frame. One end of the lead screw is in transmission connection with the output shaft of the first motor. The other end of the lead screw is rotatably connected to the expansion frame and is parallel to the rotating shaft.
[0009] In one embodiment, a groove corresponding to the lifting frame is opened on the vehicle body main body, and a lifting block and a positioning block are respectively installed on the inner side of the lifting frame. Lifting push rods and positioning shafts corresponding to the lifting block and the positioning block and vertically distributed with the vehicle body main body are respectively fixedly installed in the vehicle body main body. The piston rod of the lifting push rod is fixedly connected with the corresponding lifting block. One end of the positioning shaft extending outside the vehicle body main body penetrates through the positioning block as a whole.
[0010] In one embodiment, the dust and sand adsorption and cleaning device further includes an equipment cabin. The sand suction component further includes a bucket cover and a dust and sand storage bucket located in the equipment cabin. The bucket cover is detachably installed at the top end of the dust and sand storage bucket through a bolt loading and unloading part. Legs fixedly connected with the vehicle body main body are annularly distributed at the bottom end of the dust and sand storage bucket. A sand discharge pipe for discharging dust and sand is further installed on the dust and sand storage bucket.
[0011] In one embodiment, the sand screening component includes a sand screening bucket driven by a third motor and located in the dust and sand storage bucket. One end of the dust suction hard pipe passing through the bucket cover extends into the sand screening bucket. The third motor is fixedly installed at the bottom end of the dust and sand storage bucket. One end of the output shaft of the third motor extending into the dust and sand storage bucket is in transmission connection with the sand screening bucket. The sand screening bucket is further provided with a first screen hole for screening dust and sand.
[0012] In one embodiment, a screen plate driven by a reciprocating sand screening mechanism is sleeved outside the sand screening bucket in the dust and sand storage bucket. A sand blocking edge in clearance fit with the sand screening bucket is fixedly installed at one end of the screen plate close to the bucket cover. The screen plate is further provided with a second screen hole with a pore diameter smaller than that of the first screen hole.
[0013] In one embodiment, the reciprocating sand screening mechanism includes a fourth motor fixedly installed in the vehicle body main body. The output shaft of the fourth motor is drivingly connected to a swing arm. One end of the swing arm is hinged to a connecting rod. The swing arm is hinged to a reciprocating slide rod slidably connected in the sand storage bucket through the connecting rod. The end of the reciprocating slide rod away from the connecting rod is located in the sand storage bucket and is fixedly connected to a sieve plate.
[0014] In one embodiment, the dust adsorption and cleaning device further includes a control module. The control module is respectively connected to the driving mechanisms of the sand cleaning component, the adjustment component, the sand suction component, and the sand screening component, and is used to adjust the working states of the sand cleaning component, the adjustment component, the sand suction component, and the sand screening component. At the same time, the control module is also connected to a laser detection sensor, and the laser detection sensor is installed on the vehicle body main body.
[0015] In one embodiment, a cab is provided in the equipment compartment.
[0016] In one embodiment, track wheels are further installed at the lower part of the vehicle body main body. The track wheels are driven by a driving chassis and are used for traveling on tracks.
[0017] In one embodiment, a dust suction cover is detachably installed in the dust suction head. The dust suction cover has dust suction holes.
[0018] Compared with the prior art, the present application has at least the following beneficial effects: First, through the deflection of the expansion frame and the lifting of the lifting frame, the present application realizes the flexible adjustment of the angles and heights of the sand cleaning groove and the dust suction head, enables the dust suction head to better fit the track surface in different environments, reduces the risk of dust spillage, enhances the adaptability and flexibility of the device, and meets the requirements of dust cleaning in complex sandy areas.
[0019] Second, through the dual screening design of the sand suction component, that is, the two-stage screening of the sand screening bucket and the sieve plate, the present application realizes the refined classification of the sand particle sizes, can not only separate sand particles of different sizes, but also prevent large particle sand from blocking the equipment, improves the efficiency and quality of sand treatment, and is convenient for subsequent targeted treatment or recycling of sand particles of different sizes.
[0020] Third, through the convenient detachable installation design of the bucket cover and various sand discharge modes, that is, manual cleaning and discharging through the sand discharge pipe, the present application realizes the rapid cleaning and maintenance of the inside of the sand suction component, facilitates the operator to regularly remove the residual sand, ensures the long-term stable operation of the equipment, reduces the risk of equipment failure caused by sand accumulation, and reduces the maintenance cost and equipment downtime.
[0021] Fourthly, through the centralized control of the equipment operation by the control module and the real-time monitoring of the laser detection sensor, the present application realizes the efficient and automated operation of the equipment, adjusts the operation state in a timely manner according to the dust situation on the track, improves the intelligent level of the device, reduces manual intervention, and improves the efficiency and reliability of the dust cleaning work. Brief Description of the Drawings
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.
[0023] Figure 1 Side structure schematic diagram of a dust adsorption and cleaning device in an embodiment of the present application; Figure 2 Front perspective view of a dust adsorption and cleaning device in an embodiment of the present application; Figure 3 Cross-sectional structure schematic diagram of a dust adsorption and cleaning device in an embodiment of the present application; Figure 4 Cooperative installation structure schematic diagram of a sand cleaning component and a sand suction component in an embodiment of the present application; Figure 5 Cooperative installation structure schematic diagram of a sand cleaning component and an adjustment component in an embodiment of the present application; Figure 6 Cooperative installation structure schematic diagram of a sand cleaning tank and an adjustable dust suction head in an embodiment of the present application; Figure 7 Cooperative installation structure schematic diagram of a lead screw and an angle adjustment member in an embodiment of the present application; Figure 8 Cooperative installation structure schematic diagram of a dust storage barrel and a vehicle body main body in an embodiment of the present application; Figure 9 Cooperative installation structure schematic diagram of a dust storage barrel and a sand screening component in an embodiment of the present application; Figure 10 Cross-sectional cooperative installation structure schematic diagram of a dust storage barrel and a sand screening component in an embodiment of the present application.
[0024] Description of reference numerals: 1. Body main body; 101. Driving chassis; 102. Track wheel; 2. Equipment compartment; 201. Control module; 202. Laser detection sensor; 3. Sand cleaning assembly; 301. Sand cleaning tank; 3011. Extension frame; 3012. Opening; 302. Sand cleaning block; 3021. Sand baffle; 3022. Slide block; 303. First motor; 3031. Lead screw; 4. Adjusting assembly; 401. Lifting frame; 4011. Lifting block; 4012. Positioning block; 4013. Lifting push rod; 4014. Positioning shaft; 402. Angle adjusting member; 4021. Second motor; 4022. Rotating shaft; 4023. Bearing; 5. Sand suction assembly; 501. Sand suction pump main body; 5011. Dust suction hard pipe; 5012. Dust suction head; 5013. Sand cleaning hose; 502. Bucket cover; 503. Dust storage bucket; 5031. Sand discharge pipe; 5032. Leg; 504. Bolt loading and unloading member; 6. Sand screening assembly; 601. Sand screening bucket; 6011. Third motor; 6012. First sieve hole; 602. Sieve plate; 6021. Sand baffle edge; 6022. Second sieve hole; 603. Reciprocating sand screening mechanism; 6031. Fourth motor; 6032. Swing arm; 6033. Connecting rod; 6034. Reciprocating slide bar. Detailed implementation manners
[0025] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0026] The embodiment of the present application discloses a dust adsorption and cleaning device for ballastless track high-speed railways in sandy areas.
[0027] Embodiment 1 Refer to Figure 1-8, which is the first embodiment of the present application, provides a sand and dust adsorption and removal device for ballastless track high-speed railway in sandy areas, the sand and dust adsorption and removal device for ballastless track high-speed railway in sandy areas comprises a vehicle body 1, an equipment cabin 2 with a cab installed on the top of the vehicle body 1 is fixedly installed, the vehicle body 1 is also provided with a sand cleaning component 3 which is adjusted in position by an adjustment component 4 and is used to clean sand and dust, the equipment cabin 2 is also provided with a sand suction component 5 and a sand screening component 6 for storing sand and dust and screening sand and dust, respectively, the sand cleaning component 3 comprises a sand cleaning trough 301 movably connected to the vehicle body 1, and a sand cleaning block 302 driven by a first motor 303 is slidably connected to the sand cleaning trough 301, and two sides of the sand cleaning trough 301 are fixedly installed with sand cleaning blocks 302 which are integral with the sand cleaning trough 301 The expansion frame 3011 is driven to rotate by the angle adjustment member 402, and an opening 3012 is also provided in the sand cleaning groove 301. The adjustment component 4 includes a lifting frame 401 movably connected to both sides of the vehicle body 1 and corresponding to the expansion frame 3011, and the end of the expansion frame 3011 away from the sand cleaning groove 301 is hingedly connected to the lifting frame 401 through a rotating shaft 4022, one end of the rotating shaft 4022 is drivingly connected to the output shaft of the second motor 4021 installed on the lifting frame 401, and the other end of the rotating shaft 4022 is provided with a bearing 4023 located on the lifting frame 401, and the sand suction component 5 includes a sand suction pump body 501 fixedly installed above the vehicle body 1, and one end of the sand suction pump body 501 is connected to a dust suction hard pipe 5011 A dust suction head 5012 is installed at one end of the dust suction hard pipe 5011 close to the sand cleaning trough 301. The dust suction head 5012 is arranged in the sand cleaning trough 301 in a downward tilt and is kept flush with the inner wall of the sand cleaning trough 301. The dust suction head 5012 is connected with the dust suction hard pipe 5011 through the sand cleaning hose 5013. A dust suction cover with dust suction holes is also removably installed in the dust suction head 5012. The shape of the sand cleaning trough 301 is adapted to the spacing of the rails, and as the vehicle body 1 moves, the sand and dust between the rails are collected into the sand cleaning trough 301. The sand cleaning block 302 can be driven by the first motor 303 to move along the length direction of the sand cleaning trough 301 to clean the sand and dust in the sand cleaning trough 301. At the same time, the second motor 4021 drives the rotating shaft 4022 to move on the shaft The extension frame 3011 is rotated under the restriction of the bearing 4023, so that the angle of the sand cleaning trough 301 and the dust suction head 5012 is adjusted. The dust suction head 5012 is tilted downward to reduce the overflow of sand and dust, and can better absorb the sand and dust collected by the sand cleaning trough 301, and keep it flush with the inner wall of the sand cleaning trough 301 to ensure that it does not interfere with the movement of the sand cleaning block 302. The accessories such as the dust cover can be disassembled and installed according to the actual use environment to avoid the inhalation of other impurities, and sufficient suction is provided by the sand suction pump body 501, and the sand and dust are extracted from the dust suction head 5012 through the dust suction hard pipe 5011. At the same time, the design of the sand cleaning hose 5013 can adapt to the angle adjustment of the dust suction head 5012 to ensure the stable operation of the device.Compared with the traditional method, it can better complete the work of dust absorption and removal on ballastless track high-speed railway in sandy areas.
[0028] The sand cleaning block 302 is provided with an inclined surface adapted to the sand cleaning groove 301, and a slider 3022 threadedly connected to the screw rod 3031 is fixedly installed on the top of the sand cleaning block 302, and a slide groove for limiting the movement of the slider 3022 is provided on the sand cleaning groove 301, and a sand retaining plate 3021 adapted to the opening 3012 is fixedly installed on one end of the sand cleaning block 302 close to the slide groove, and the inclined surface on the sand cleaning block 302 can better fit the inner wall of the sand cleaning groove 301, and the sand cleaning block 302 When moving, the vehicle body 1 does not move, and no new sand and dust are added to the sand cleaning groove 301, thereby ensuring the normal resetting of the sand cleaning block 302, and the slider 3022 can move in the slide groove, thereby ensuring that the sand cleaning block 302 moves along the length direction of the sand cleaning groove 301, and the probability of sand and dust leaking from the slide groove when the sand cleaning block 302 moves is reduced by the sand baffle 3021, and when the sand baffle 3021 enters the opening 3012, a preliminary cleaning of the sand and dust in the sand cleaning groove 301 is completed.
[0029] The first motor 303 is fixedly mounted on the expansion frame 3011, and one end of the screw rod 3031 is drivingly connected to the output shaft of the first motor 303, and the other end of the screw rod 3031 is rotatably connected to the expansion frame 3011 and is distributed parallel to the rotating shaft 4022. The screw rod 3031 can be driven by the first motor 303 to move the slider 3022, and by being distributed parallel to the rotating shaft 4022, interference with the position during the angle adjustment process is avoided.
[0030] A groove corresponding to the lifting frame 401 is opened on the vehicle body 1, and a lifting block 4011 and a positioning block 4012 are respectively installed on the inner side of the lifting frame 401, and a lifting push rod 4013 and a positioning shaft 4014 corresponding to the lifting block 4011 and the positioning block 4012 and vertically distributed with the vehicle body 1 are fixedly installed in the vehicle body 1, and the piston rod of the lifting push rod 4013 is fixedly connected with the corresponding lifting block 4011, and the positioning shaft 4014 extends to one end outside the vehicle body 1 and penetrates the entire positioning block 4012. The lifting push rod 4013 can drive the lifting frame 401 connected to the lifting block 4011 to complete the lifting through the change of the piston rod, and maintain the stability of operation through the sliding of the positioning block 4012 on the positioning shaft 4014, while meeting the dust cleaning needs in different environments.
[0031] When used for sand dust adsorption and cleaning of ballastless track high-speed railways in sandy areas, by placing 1 on the track of the high-speed railway, the main body of the vehicle 1 moves along the track. The sand cleaning groove 301 collects the sand dust between the rails. The first motor 303 drives the screw rod 3031 to rotate, and the sand cleaning block 302 moves along the length direction of the sand cleaning groove 301 through the slider 3022, cleaning the sand dust in the sand cleaning groove 301, and reducing the probability of sand dust leaking from the chute when the sand cleaning block 302 moves through the baffle 3021. At the same time, when the baffle 3021 enters the opening 3012, a preliminary cleaning work of the sand dust in the sand cleaning groove 301 is completed. And when the sand cleaning block 302 moves, the main body of the vehicle 1 does not move, so as to ensure the normal reset of the sand cleaning block 302. The dust suction head 5012 sucks the sand dust in the sand cleaning groove 301 into the dust suction hard pipe 5011 through the suction provided by the sand suction pump main body 501, and transports it to the sand suction assembly 5 through the sand cleaning hose 5013.
[0032] And in this process, the second motor 4021 drives the rotating shaft 4022 to rotate, so that the expansion frame 3011 deflects, thereby adjusting the angles of the sand cleaning groove 301 and the dust suction head 5012. At the same time, the lifting push rod 4013 drives the lifting frame 401 connected to the lifting block 4011 to lift through the change of the piston rod. The positioning block 4012 slides on the positioning shaft 4014 to maintain stability during the lifting process, meeting the sand dust cleaning requirements in different environments, ensuring that the dust suction head 5012 can better fit the track surface, and reducing the spillage of sand dust.
[0033] Embodiment 2 Refer to Figure 1-10 , which is the second embodiment of this application. The difference between this embodiment and the first embodiment is: The sand suction assembly 5 further includes a bucket cover 502 and a sand dust storage bucket 503 located in the equipment cabin 2. And the bucket cover 502 is detachably installed at the top of the sand dust storage bucket 503 through the bolt loading and unloading part 504. The bottom end of the sand dust storage bucket 503 is annularly and arrayedly distributed with legs 5032 fixedly connected to the main body of the vehicle 1. A sand discharge pipe 5031 for discharging sand dust is also installed on the sand dust storage bucket 503. The bucket cover 502 is fixed on the sand dust storage bucket 503 through the bolt loading and unloading part 504, which is convenient for disassembly and installation, and convenient for cleaning and maintenance. The sand dust storage bucket 503 can provide enough space to store sand dust, ensure that the sand dust will not overflow, keep the inside of the equipment cabin 2 clean, and has two sand dust discharge modes by opening the bucket cover 502 and through the sand discharge pipe 5031 at the same time.
[0034] The sand screening assembly 6 includes a sand screening bucket 601 driven by a third motor 6011 and located in the dust storage bucket 503. One end of the dust suction hard pipe 5011 passes through the bucket cover 502 and extends into the sand screening bucket 601. The third motor 6011 is fixedly installed at the bottom end of the dust storage bucket 503. One end of the output shaft of the third motor 6011 extending into the dust storage bucket 503 is in transmission connection with the sand screening bucket 601. The sand screening bucket 601 is also provided with a first sieve hole 6012 for screening dust. The sand screening bucket 601 can be driven by the third motor 6011 to screen the collected dust, separate dust of different particle sizes. The dust larger than the first sieve hole 6012 remains in the sand screening bucket 601 and is taken out by opening the bucket cover 502. The top is communicated with the dust suction hard pipe 5011 to receive the dust collected from the dust suction head 5012.
[0035] A sieve plate 602 driven by a reciprocating sand screening mechanism 603 is sleeved outside the sand screening bucket 601 in the dust storage bucket 503. One end of the sieve plate 602 close to the bucket cover 502 is fixedly installed with a sand retaining edge 6021 which is in clearance fit with the sand screening bucket 601. The sieve plate 602 is also provided with a second sieve hole 6022 with a pore diameter smaller than that of the first sieve hole 6012. The sieve plate 602 can carry the dust filtered by the first sieve hole 6012, and prevent the dust from overflowing through the gap between the sieve plate 602 and the sand screening bucket 601 through the sand retaining edge 6021, ensuring the tightness of the screening process. At the same time, the reciprocating sand screening mechanism 603 makes the sieve plate 602 reciprocate along the axial direction of the sand screening bucket 601, and further screens the dust through the second sieve hole 6022. The screened dust is drawn out through the sand discharge pipe 5031.
[0036] The reciprocating sand screening mechanism 603 includes a fourth motor 6031 fixedly installed in the vehicle body main body 1. The output shaft of the fourth motor 6031 is in transmission connection with a swing arm 6032. One end of the swing arm 6032 is hinged to a connecting rod 6033. The swing arm 6032 is hinged to a reciprocating sliding rod 6034 slidably connected in the dust storage bucket 503 through the connecting rod 6033. One end of the reciprocating sliding rod 6034 away from the connecting rod 6033 is located in the dust storage bucket 503 and is fixedly connected to the sieve plate 602. The swing arm 6032 can transmit the power of the fourth motor 6031 to the connecting rod 6033 to drive the sieve plate 602 to reciprocate under the limitation of the reciprocating sliding rod 6034.
[0037] The vehicle body 1 is also equipped with a track wheel 102 driven by the driving chassis 101 and used for track travel. A control module 201 for controlling the device is provided in the equipment compartment 2. The vehicle body 1 is also provided with a laser detection sensor 202 electrically connected to the control module 201. The control module 201 is used to control the operation of the entire equipment, including the start and stop of each motor, and screening operations, etc. The laser detection sensor 202 monitors the dust situation on the track in real time and provides data support for the control module 201 to ensure the efficient operation of the equipment. The track wheel 102 provides power through the driving chassis 101, so that the equipment can run smoothly on the track. This is common knowledge and technical content of personnel in this field and will not be elaborated here.
[0038] When the sand and dust collected by the dust suction head 5012 enters the sand screening bucket 601 through the dust suction hard pipe 5011, the sand screening bucket 601 is driven to rotate by the third motor 6011, and the sand and dust are preliminarily screened through the first sieve hole 6012 on the sand screening bucket 601. The sand and dust larger than the first sieve hole 6012 remain in the sand screening bucket 601, and can be taken out by opening the bucket cover 502 to complete the preliminarily screening. The preliminarily screened sand and dust fall on the sieve plate 602, and the fourth motor 6031 is connected to the swing arm 6032 through the output shaft transmission, and the swing arm 6032 drives the reciprocating slide bar 6034 to reciprocate through the connecting rod 6033, thereby driving the sieve plate 602 to reciprocate along the axial direction of the sand screening bucket 601. The aperture of the second sieve hole 6022 on the sieve plate 602 is smaller than the first sieve hole 6012, and the sand and dust are further screened. The sand retaining edge 6021 prevents sand and dust from overflowing from the gap between the sieve plate 602 and the sand screening bucket 601, thereby ensuring the sealing of the screening process and completing further screening of the sand and dust.
[0039] The sieved dust is stored in the dust storage barrel 503. The dust storage barrel 503 has enough space to store the dust to prevent the dust from overflowing and keep the equipment compartment 2 clean. The dust can be discharged in two ways: open the barrel cover 502, manually clean the dust on the sand screening barrel 601 and the screen plate 602, or extract the dust through the sand discharge pipe 5031. In this process, the operation of the entire equipment is controlled by the control module 201 in the equipment compartment 2, including the start and stop of each motor, screening operation, etc. At the same time, the laser detection sensor 202 on the vehicle body 1 monitors the dust situation on the track in real time, and feeds back the data to the control module 201. The control module 201 adjusts the operating status of the equipment according to the monitoring data to ensure the efficient operation of the equipment and improve the degree of automation of the device. The track wheel 102 powered by the driving chassis 101 enables the equipment to run smoothly on the track.
[0040] The remaining structures are the same as those of Example 1.
[0041] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and not to limit them. Although the present application has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present application can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present application, and they should all be covered within the scope of the claims of the present application.
Claims
1. A sand and dust adsorption and removal device for ballastless track high-speed railway in sandy areas, characterized in that: It comprises a sand clearing component (3), an adjusting component (4) and a sand suction component (5); The sand cleaning component (3) comprises a sand cleaning groove (301) movably connected to the vehicle body (1); a sand cleaning block (302) is slidably connected to the sand cleaning groove (301); the sand cleaning block (302) is driven by a first motor (303); expansion frames (3011) are fixedly installed on both sides of the sand cleaning groove (301); the expansion frames (3011) are integrally formed with the sand cleaning groove (301) and can rotate under the drive of an angle adjustment member (402); and an opening (3012) is also provided in the sand cleaning groove (301); The adjustment assembly (4) comprises a lifting frame (401) movably connected to both sides of the vehicle body (1) and corresponding to the expansion frame (3011), one end of the expansion frame (3011) away from the sand cleaning trough (301) is hingedly connected to the lifting frame (401) via a rotating shaft (4022), one end of the rotating shaft (4022) is drivingly connected to the output shaft of a second motor (4021) installed on the lifting frame (401), and the other end of the rotating shaft (4022) is provided with a bearing (4023) located on the lifting frame (401); The sand suction assembly (5) comprises a sand suction pump body (501) fixedly mounted above the vehicle body (1); one end of the sand suction pump body (501) is connected to a dust suction hard pipe (5011); one end of the dust suction hard pipe (5011) close to the sand cleaning trough (301) is mounted with a dust suction head (5012); the dust suction head (5012) is arranged in a downwardly inclined manner in the sand cleaning trough (301) and is kept flush with the inner wall of the sand cleaning trough (301); the dust suction head (5012) is connected to the dust suction hard pipe (5011) via a sand cleaning hose (5013).
2. The device for adsorbing and removing dust for high-speed railway with ballastless track in sandy areas according to claim 1 is characterized in that: The sand cleaning block (302) is provided with an inclined surface adapted to the sand cleaning groove (301), and a slider (3022) threadedly connected to the screw rod (3031) is fixedly mounted on the top of the sand cleaning block (302), and a slide groove for limiting the movement of the slider (3022) is provided on the sand cleaning groove (301), and a sand retaining plate (3021) adapted to the opening (3012) is fixedly mounted on one end of the sand cleaning block (302) close to the slide groove.
3. The device for adsorbing and removing dust for high-speed railway with ballastless track in sandy areas according to claim 2 is characterized in that: The first motor (303) is fixedly mounted on the expansion frame (3011), and one end of the screw rod (3031) is drivingly connected to the output shaft of the first motor (303), and the other end of the screw rod (3031) is rotatably connected to the expansion frame (3011) and is distributed parallel to the rotating shaft (4022).
4. The device for adsorbing and removing dust for high-speed railway with ballastless track in sandy areas according to claim 1 is characterized in that: The vehicle body (1) is provided with a groove corresponding to the lifting frame (401), and a lifting block (4011) and a positioning block (4012) are respectively installed on the inner side of the lifting frame (401), and a lifting push rod (4013) and a positioning shaft (4014) corresponding to the lifting block (4011) and the positioning block (4012) and vertically distributed with the vehicle body (1) are respectively fixedly installed in the vehicle body (1), and the piston rod of the lifting push rod (4013) is fixedly connected to the corresponding lifting block (4011), and the positioning shaft (4014) extends to one end outside the vehicle body (1) and penetrates the entire positioning block (4012).
5. The device for adsorbing and removing dust for high-speed railway with ballastless track in sandy areas according to claim 1 is characterized in that: The vehicle body (5) further comprises an equipment cabin (2), wherein the sand suction assembly (5) further comprises a barrel cover (502) and a sand and dust storage barrel (503) located in the equipment cabin (2), wherein the barrel cover (502) is detachably mounted on the top of the sand and dust storage barrel (503) via a bolt assembly and disassembly member (504), and a ring array of supporting legs (5032) fixedly connected to the vehicle body (1) are distributed at the bottom of the sand and dust storage barrel (503), and a sand discharge pipe (5031) for discharging sand and dust is also mounted on the sand and dust storage barrel (503).
6. The device for adsorbing and removing dust for high-speed railway with ballastless track in sandy areas according to claim 1 is characterized in that: The vehicle further comprises an equipment cabin (2) and a sand screening assembly (6), wherein the equipment cabin (2) is fixedly mounted on the top of the vehicle body (1), the adjustment assembly (4) and the sand screening assembly (6) are arranged in the equipment cabin (2), the sand screening assembly (6) comprises a sand screening barrel (601) driven by a third motor (6011) and located in a sand and dust storage barrel (503), the dust suction hard pipe (5011) passes through one end of the barrel cover (502) and extends into the sand screening barrel (601), and the third motor (6011) is fixedly mounted at the bottom end of the sand and dust storage barrel (503), an output shaft of the third motor (6011) extends to one end in the sand and dust storage barrel (503) and is transmission-connected to the sand screening barrel (601), and the sand screening barrel (601) is also provided with a first sieve hole (6012) for screening sand and dust.
7. The device for adsorbing and removing dust for high-speed railway with ballastless track in sandy areas according to claim 5 is characterized in that: A sieve plate (602) driven by a reciprocating sand screening mechanism (603) is provided in the sand and dust storage barrel (503) and on the outer shell of the sand screening barrel (601); a sand retaining edge (6021) that is gap-matched with the sand screening barrel (601) is fixedly mounted on one end of the sieve plate (602) close to the barrel cover (502); and a second sieve hole (6022) having a smaller aperture than the first sieve hole (6012) is further provided on the sieve plate (602).
8. The device for adsorbing and removing dust for high-speed railway with ballastless track in sandy areas according to claim 7 is characterized in that: The reciprocating sand screening mechanism (603) comprises a fourth motor (6031) fixedly mounted in the vehicle body (1); the output shaft of the fourth motor (6031) is drivingly connected to a swing arm (6032); one end of the swing arm (6032) is hingedly connected to a connecting rod (6033); the swing arm (6032) is hingedly connected to a reciprocating slide rod (6034) slidably connected in a sand and dust storage barrel (503) through the connecting rod (6033); one end of the reciprocating slide rod (6034) away from the connecting rod (6033) is located in the sand and dust storage barrel (503) and is fixedly connected to the screen plate (602).
9. The device for adsorbing and removing dust for high-speed railway with ballastless track in sandy areas according to any one of claims 5-6, characterized in that: The vehicle further comprises a control module (201), wherein the control module (201) is respectively connected to the driving mechanisms of the sand cleaning component (3), the regulating component (4), the sand suction component (5) and the sand screening component (6), and is used to adjust the working states of the sand cleaning component (3), the regulating component (4), the sand suction component (5) and the sand screening component (6); and the control module (201) is also connected to a laser detection sensor (202), and the laser detection sensor (202) is mounted on the vehicle body (1); And / or, a cab is provided in the equipment cabin (2).
10. The device for adsorbing and removing dust for high-speed railway with ballastless track in sandy areas according to claim 1 is characterized in that: A track wheel (102) is also installed at the lower part of the vehicle body (1), and the track wheel (102) is driven by the driving chassis (101) and is used for running on a track; And / or, a dust hood can be detachably installed in the dust suction head (5012), and the dust suction hood has a dust suction hole.