Connecting device and connecting method for high-voltage wiring harness of new energy automobile
By designing a new energy vehicle high-voltage wiring harness connection device that includes controller, heat dissipation components and fire protection components, the problems of interface heating and looseness are solved, and stable, safe and efficient connection is achieved.
Patent Information
- Application Number
- CN202510408410.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2025-06-20
AI Technical Summary
The high-voltage wiring harness of new energy vehicles is prone to heat up at the interface position, which affects the delivery efficiency. The bumps in the car and the intrusion of dust and moisture will lead to loose and unstable interfaces.
A connection device is designed, including a connection socket and a connecting plug. The socket is equipped with a controller, a heat dissipation assembly and a fire protection assembly. A high-voltage wiring harness is installed on the plug. The connection is ensured with L-shaped movable clamps and return springs, which prevent dust and moisture from entering, and monitor the temperature through coolant circulation and temperature sensors to start the fire protection system to prevent fire.
It effectively avoids the problems of loosening and heating caused by bumps and dust caused by high-voltage wiring harness interface, ensures the stability and safety of the connection, and reduces losses through optimized heat dissipation design.
Smart Images

Figure CN120184670A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of connection devices, and particularly to a connection device and a connection method for a high-voltage wire harness of a new energy vehicle. Background Art
[0002] The high-voltage wire harness of a new energy vehicle is an indispensable part of the new energy vehicle, mainly responsible for transmitting high-voltage electric energy and signals, and is an important component in the vehicle circuit system. The high-voltage wire harness plays a key role in the new energy vehicle. It can connect various components on the high-voltage system and serve as a medium for transmitting the high-voltage power supply. It is the main carrier of power output on an electric vehicle. At the same time, the high-voltage wire harness also needs to meet a series of performance requirements, such as electrical performance, mechanical performance, and environmental performance, etc., to ensure its stable operation in complex environments such as high current and high voltage.
[0003] In the prior art, new energy vehicles mainly rely on electric drive, and the high-voltage wire harness for transmitting electric energy is similar to the blood vessels of a new energy vehicle. Since electric energy inevitably generates losses during use by the user, the lost electric energy is likely to generate heat at the connection point, that is, the interface position. Thus, the high temperature will affect the transmission efficiency of the joint and even further increase the losses. Moreover, the bumps generated during the vehicle's driving will cause the interface to become loose, and the entry of dust and moisture will further affect the stable and safe use of the device. Therefore, a connection device and a connection method for a high-voltage wire harness of a new energy vehicle are needed to meet people's needs. Summary of the Invention
[0004] The purpose of the present invention is to provide a connection device and a connection method for a high-voltage wire harness of a new energy vehicle to solve the problems raised in the above background art, that is, heat generation occurs at the interface position, thus the high temperature will affect the transmission efficiency of the joint and even further increase the losses, and the bumps generated during the vehicle's driving will cause the interface to become loose, and the entry of dust and moisture will further affect the stable and safe use of the device.
[0005] To achieve the above object, the present invention provides the following technical solutions: A connection device and connection method for a high-voltage wire harness of a new energy vehicle, including a connection socket and a connection plug. A controller is fixedly installed on the connection socket, a high-voltage wire harness is fixedly installed on the connection plug, a connection slot is opened on the connection socket, and the connection plug is adapted to the connection slot. A connection sleeve is fixedly installed on the inner wall of the connection slot, a connection head is fixedly installed on the connection plug, and the connection head is adapted to the connection sleeve. A sealing plate is fixedly installed on the connection plug, and the sealing plate is adapted to the connection socket. Two L-shaped movable plates are slidably installed on the L-shaped movable plate, drive rods are rotatably installed on both L-shaped movable plates, and the same L-shaped movable clamping plate is rotatably installed on the two drive rods on the same side. Both L-shaped movable clamping plates are in contact with the connection plug. A heat dissipation component and a fire protection component are respectively arranged on both sides of the connection socket, and a temperature sensor is fixedly installed on the connection socket.
[0006] Preferably: Wire harness fitting grooves are opened at the ends of the L-shaped movable clamping plates close to each other. Both wire harness fitting grooves are in line contact with the high-voltage wire harness. Two limit sliding holes are opened on the L-shaped movable clamping plate, and limit sliding rods are slidably installed in both limit sliding holes. Both limit sliding rods are fixedly installed on the connection socket.
[0007] Preferably: Drive holes are opened at both ends of the drive rod, drive shafts are rotatably installed in both drive holes, and the two drive shafts are respectively fixedly installed on the L-shaped movable plate and the L-shaped movable clamping plate. A fixing plate is fixedly installed on the side of the connection socket, two positioning sliding holes are opened on the fixing plate, and positioning sliding rods are slidably installed in both positioning sliding holes. Both positioning sliding rods are fixedly installed on the L-shaped movable plate.
[0008] Preferably: A return spring is movably sleeved on the positioning sliding rod. One end of the return spring is fixedly installed on the fixing plate, and the other end of the return spring is fixedly installed on the L-shaped movable plate.
[0009] Preferably: The heat dissipation component includes a heat dissipation box, the heat dissipation box is fixedly installed on the controller, a heat dissipation channel is opened on the heat dissipation box, a coolant heat dissipation pump is fixedly installed in the heat dissipation box, a coolant heat dissipation pipeline is fixedly installed on the coolant heat dissipation pump, a part of the coolant heat dissipation pipeline extends into the heat dissipation channel and is fixedly installed with heat dissipation fins, and a high-speed heat dissipation fan and a dust-proof filter screen are fixedly installed on the inner wall of the heat dissipation channel.
[0010] Preferably: A coolant input pipeline and a coolant output pipeline are respectively fixedly installed on the top side and the bottom side of the connection socket. The coolant input pipeline and the coolant output pipeline are respectively connected to the coolant heat dissipation pump and the coolant heat dissipation pipeline. A coolant collection pipeline and a coolant diversion pipeline are fixedly installed in the connection socket, and a plurality of coolant pipelines are fixedly installed between the coolant collection pipeline and the coolant diversion pipeline.
[0011] Preferably, the fire protection component includes a fire protection box, an installation pad is fixedly installed inside the fire protection box, a carbon dioxide fire extinguisher is placed on the installation pad, a fire protection pipe is installed on the carbon dioxide fire extinguisher, a fire protection nozzle is fixedly installed on the fire protection box, the fire protection pipe is connected to the fire protection nozzle, and an electronic control valve is fixedly installed on the fire protection pipe.
[0012] Preferably, two installation hoop sleeves are placed on the carbon dioxide fire extinguisher, and installation bolts are threadedly installed at the contact part between the installation hoop sleeve and the carbon dioxide fire extinguisher.
[0013] Preferably, a positioning block is rotatably installed on the L-shaped movable plate, a positioning hole is formed in the positioning block, a positioning pin is inserted into the positioning hole, the positioning pin is fixedly installed on the connection socket, a connection hole is formed in the positioning block, and a connection shaft is rotatably installed in the connection hole, and the connection shaft is fixedly installed on the L-shaped movable plate.
[0014] A connection method for a high-voltage wire harness of a new energy vehicle according to claim 1 is specifically as follows: Step 1: First, push the L-shaped movable plate to move, so that the L-shaped movable plate drives the L-shaped movable clamping plate to slide on the limit sliding hole through the driving rod, so as to expose the connection part of the connection socket.
[0015] Step 2: It is necessary to clean the connection parts of the connection socket and the connection plug, and make the connection sleeve and the connection head correspond to each other.
[0016] Step 3: Insert the connection plug into the connection socket, release the L-shaped movable plate, and the compressed return spring will drive the L-shaped movable plate back to its original position, so as to rejoin the L-shaped movable clamping plates together to ensure that the connection socket and the connection plug are stably connected together.
[0017] Step 4: To prevent the L-shaped movable plate from moving accidentally, use the positioning block to fix the position of the L-shaped movable plate, which is convenient to prevent the L-shaped movable clamping plates from separating due to accidental contact with the L-shaped movable plate.
[0018] The beneficial effects of the present invention are: In the present invention, two L-shaped movable clamping plates adapted to the shape of the connection plug are sleeved on the connection parts of the connection socket and the connection plug, thereby preventing the connection between the connection socket and the connection plug from loosening due to factors such as bumps. At the same time, the positioning block is used to fix the heat dissipation component to prevent the heat dissipation component from being accidentally touched, affecting the stability of the L-shaped movable clamping plate, ensuring the stable connection between the connection socket and the connection plug, and preventing the intrusion of dust and moisture.
[0019] In the present invention, a circulating liquid cooling structure is formed on the shell of the connecting socket using coolant pipe related components, and external heat dissipation is performed in conjunction with the coolant heat dissipation pipes and heat dissipation fins in the heat dissipation box to ensure that the temperature of the connecting socket and the connecting plug is within a stable range, thereby solving the problem of low heat dissipation efficiency caused by the close connection between the connecting socket and the connecting plug.
[0020] In the present invention, a fire-fighting assembly is arranged on one side of the connection socket, and a temperature sensor is used for monitoring. When an abnormal temperature appears at the connection between the connection socket and the connection plug, a fire-fighting nozzle is directly used for spraying to avoid the development of a dangerous fire-fighting accident. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of a connection device for a high-voltage wire harness of a new energy vehicle proposed by the present invention; Figure 2 This is a schematic diagram of the top view of a connection device for a high-voltage wire harness of a new energy vehicle proposed by the present invention; Figure 3 This is a side structural schematic diagram of a connection device for a high-voltage wire harness of a new energy vehicle proposed by the present invention; Figure 4 This is a schematic diagram of the structure of the upward view of the connecting device of the high-voltage wire harness of a new energy vehicle proposed by the present invention; Figure 5 This is a structural schematic diagram of the connection part of a connection device for a high-voltage wire harness of a new energy vehicle proposed by the present invention; Figure 6 This is a structural schematic diagram of an L-shaped movable plate portion of a connection device for a high-voltage wire harness of a new energy vehicle proposed by the present invention; Figure 7 This is a structural schematic diagram of an L-shaped movable plate portion of a connection device for a high-voltage wire harness of a new energy vehicle proposed by the present invention; Figure 8 This is a structural schematic diagram of a coolant input pipeline portion of a connection device for a high-voltage wiring harness of a new energy vehicle proposed by the present invention; Figure 9 This is a structural schematic diagram of a heat dissipation component part of a connection device for a high-voltage wire harness of a new energy vehicle proposed by the present invention; Figure 10 This is a structural schematic diagram of the fire protection component part of a connection device for a high-voltage wire harness of a new energy vehicle proposed by the present invention.
[0022] In the figure: 100, connection socket; 101, controller; 102, connection plug; 103, high-voltage wiring harness; 104, connection slot; 105, connection sleeve; 106, connection head; 107, sealing plate; 200, L-shaped movable plate; 201, drive rod; 202, L-shaped movable clamping plate; 203, wiring harness fitting groove; 204, limit sliding hole; 205, limit sliding rod; 206, drive hole; 207, drive shaft; 208, fixing plate; 209, positioning sliding hole; 210, positioning sliding rod; 211, return spring; 300, heat dissipation component; 301, heat dissipation box; 302, heat dissipation channel; 303, high-speed heat dissipation fan; 304, coolant heat dissipation pump; 305, coolant heat dissipation pipeline; 306, heat dissipation fins; 307, dust-proof filter net; 400, coolant input pipeline; 401, coolant output pipeline; 402, coolant collecting pipeline; 403, coolant pipeline; 404, coolant diversion pipeline; 500, fire protection component; 501, fire protection box; 502, mounting pad; 503, carbon dioxide fire extinguisher; 504, fire protection pipeline; 505, fire protection nozzle; 506, electronic control valve; 507, mounting hoop; 508, mounting bolt; 600, temperature sensor; 700, positioning block; 701, positioning hole; 702, positioning pin; 703, connection hole; 704, connection shaft. Detailed implementation manner
[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0024] Refer to Figures 1-10, A connection device and connection method for a high-voltage wire harness of a new energy vehicle, including a connection socket 100 and a connection plug 102. A controller 101 is fixedly installed on the connection socket 100, and a high-voltage wire harness 103 is fixedly installed on the connection plug 102. A connection slot 104 is opened on the connection socket 100, and the connection plug 102 is adapted to the connection slot 104. A connection sleeve 105 is fixedly installed on the inner wall of the connection slot 104, and a connection head 106 is fixedly installed on the connection plug 102. The connection head 106 and the connection sleeve 105 are adapted to each other. A sealing plate 107 is fixedly installed on the connection plug 102, and the sealing plate 107 is adapted to the connection socket 100. Two L-shaped movable plates 200 are slidably installed on the L-shaped movable plate 200. Driving rods 201 are rotatably installed on both of the two L-shaped movable plates 200. The same L-shaped movable clamping plate 202 is rotatably installed on the two driving rods 201 on the same side. Both of the two L-shaped movable clamping plates 202 are in contact with the connection plug 102. Heat dissipation components 300 and fire protection components 500 are respectively arranged on both sides of the connection socket 100. A temperature sensor 600 is fixedly installed on the connection socket 100. Two L-shaped movable clamping plates adapted to the shape of the connection plug are used to sleeve the connection part of the connection socket and the connection plug, thereby avoiding the loosening of the connection between the connection socket and the connection plug due to factors such as bumps. At the same time, positioning blocks are used to fix the heat dissipation components, avoiding the accidental touch of the heat dissipation components and affecting the stability of the L-shaped movable clamping plate, ensuring the stable connection between the connection socket and the connection plug, and avoiding the intrusion of dust and moisture.
[0025] In an alternative embodiment: Wire harness fitting grooves 203 are opened at the ends of the L-shaped movable clamping plates 202 close to each other. Both of the two wire harness fitting grooves 203 are in line contact with the high-voltage wire harness 103. Two limit sliding holes 204 are opened on the L-shaped movable clamping plate 202. Limit sliding rods 205 are slidably installed in both of the two limit sliding holes 204. Both of the two limit sliding rods 205 are fixedly installed on the connection socket 100.
[0026] It should be noted that the movable L-shaped movable clamping plate 202 is restricted by the wire harness fitting grooves 203 and the limit sliding holes 204 and can only move within a fixed range.
[0027] In an alternative embodiment: Driving holes 206 are opened at both ends of the driving rod 201. Driving shafts 207 are rotatably installed in both of the two driving holes 206. The two driving shafts 207 are respectively fixedly installed on the L-shaped movable plate 200 and the L-shaped movable clamping plate 202. A fixing plate 208 is fixedly installed on the side surface of the connection socket 100. Two positioning sliding holes 209 are opened on the fixing plate 208. Positioning sliding rods 210 are slidably installed in both of the two positioning sliding holes 209. Both of the two positioning sliding rods 210 are fixedly installed on the L-shaped movable plate 200.
[0028] It should be noted that when the connection plug 102 is inserted into the connection slot 104 of the connection socket 100, the L-shaped movable plate 200 will drive the positioning slide bar 210 to slide in the positioning slide hole 209 of the fixed plate 208 while moving, so that the L-shaped movable plate 200 is restricted by the fixed plate 208 and can only move within a fixed range.
[0029] In an optional embodiment: a return spring 211 is movably sleeved on the positioning slide bar 210. One end of the return spring 211 is fixedly installed on the fixed plate 208, and the other end of the return spring 211 is fixedly installed on the L-shaped movable plate 200.
[0030] It should be noted that since the L-shaped movable plate 200 compresses the return spring 211 when sliding, after releasing the L-shaped movable plate 200, the return spring 211 can push the L-shaped movable plate 200 back to its original position, and then the two L-shaped movable clamping plates 202 return to their original positions to cover the connection plug 102, thereby protecting the connection socket 100 and the connection plug 102 and preventing the connection plug 102 from accidentally falling off the connection socket 100.
[0031] In an optional embodiment: the heat dissipation component 300 includes a heat dissipation box 301. The heat dissipation box 301 is fixedly installed on the controller 101. A heat dissipation channel 302 is formed on the heat dissipation box 301. A coolant heat pump 304 is fixedly installed in the heat dissipation box 301. A coolant heat dissipation pipe 305 is fixedly installed on the coolant heat pump 304. A part of the coolant heat dissipation pipe 305 extends into the heat dissipation channel 302 and a heat dissipation fin 306 is fixedly installed thereon. A high-speed heat dissipation fan 303 and a dust filter net 307 are fixedly installed on the inner wall of the heat dissipation channel 302.
[0032] It should be noted that inside the heat dissipation box 301, the heat dissipation channel 302 is used to generate an air flow to blow on the heat dissipation fins 306 installed on the coolant heat dissipation pipe 305, and the high-speed flowing air is used to cool the coolant, so as to ensure that the coolant can assist in cooling the connection socket 100 for a long time. The dust filter net 307 can filter the dust in the air to prevent the dust from accumulating on the heat dissipation fins 306 and affecting its heat dissipation effect.
[0033] In an optional embodiment: a coolant input pipe 400 and a coolant output pipe 401 are respectively fixedly installed on the top side and the bottom side of the connection socket 100. The coolant input pipe 400 and the coolant output pipe 401 are respectively connected to the coolant heat pump 304 and the coolant heat dissipation pipe 305. A coolant collecting pipe 402 and a coolant dividing pipe 404 are fixedly installed in the connection socket 100. A plurality of coolant pipes 403 are fixedly installed between the coolant collecting pipe 402 and the coolant dividing pipe 404.
[0034] It should be noted that when the temperature sensor 600 detects an increase in the temperature of the connection socket 100, in order to ensure the safe use of the connection socket 100 and the connection plug 102, the coolant cooling pump 304 is started, so that the coolant circulates in the order of the coolant input pipe 400, the coolant cooling pipe 305, the coolant output pipe 401, the coolant diversion pipe 404, the coolant pipe 403, and the coolant collection pipe 402, and the accumulated heat on the housing of the connection socket 100 is taken away by the flowing coolant.
[0035] In an alternative embodiment: The fire protection component 500 includes a fire protection box 501. An installation pad 502 is fixedly installed in the fire protection box 501. A carbon dioxide fire extinguisher 503 is placed on the installation pad 502. A fire protection pipe 504 is installed on the carbon dioxide fire extinguisher 503. A fire protection nozzle 505 is fixedly installed on the fire protection box 501. The fire protection pipe 504 is connected to the fire protection nozzle 505. An electronic control valve 506 is fixedly installed on the fire protection pipe 504. Two installation hoop sleeves 507 are placed on the carbon dioxide fire extinguisher 503. Installation bolts 508 are threadedly installed at the contact part between the installation hoop sleeve 507 and the carbon dioxide fire extinguisher 503.
[0036] It should be noted that when the temperature sensor 600 detects that the temperature of the connection socket 100 has an abnormal increase and poses a safety hazard, the electronic control valve 506 is started, so that the carbon dioxide fire extinguisher 503 compresses carbon dioxide and sprays it on the connection socket 100 and the connection plug 102 through the fire protection nozzle 505 to extinguish the fire hazard in the first time. The carbon dioxide fire extinguisher 503 is fixed in the fire protection component 500 by using the installation hoop sleeve 507 and the installation bolt 508, which facilitates the replacement and maintenance of the carbon dioxide fire extinguisher 503.
[0037] In an alternative embodiment: A positioning block 700 is rotatably installed on the L-shaped movable plate 200. A positioning hole 701 is opened on the positioning block 700. A positioning pin 702 is inserted into the positioning hole 701. The positioning pin 702 is fixedly installed on the connection socket 100. A connection hole 703 is opened on the positioning block 700. A connection shaft 704 is rotatably installed in the connection hole 703. The connection shaft 704 is fixedly installed on the L-shaped movable plate 200. The positioning hole 701 on the positioning block 700 is connected to the positioning pin 702 to complete the fixation of the position of the L-shaped movable plate 200, avoiding accidental touch of the L-shaped movable plate 200 or the movement of the L-shaped movable plate 200 caused by bumps, which affects the connection stability between the device and the connection socket 100 and the connection plug 102.
[0038] A connection method for a high-voltage wire harness of a new energy vehicle is specifically as follows: Step 1: First, move the L-shaped movable plate 200, so that the L-shaped movable plate 200 drives the L-shaped movable clamping plate 202 to slide on the limit sliding hole 204 through the driving rod 201, thereby exposing the connection part of the connection socket 100.
[0039] Step 2: It is necessary to clean the interface parts of the connection socket 100 and the connection plug 102, and make the connection sleeve 105 and the connection head 106 correspond to each other.
[0040] Step 3: Plug the connection plug 102 into the connection socket 100, release the L-shaped movable plate 200, and the compressed return spring 211 will drive the L-shaped movable plate 200 back to its original position, thereby reassembling the L-shaped movable clamping plate 202 together to ensure that the connection socket 100 and the connection plug 102 are stably connected together.
[0041] Step 4: To prevent the accidental movement of the L-shaped movable plate 200, use the positioning block 700 to fix the position of the L-shaped movable plate 200 to prevent the L-shaped movable clamping plate 202 from separating due to accidental contact with the L-shaped movable plate 200.
[0042] The working principle of the present invention: When using this device, first, it is necessary to connect the connection socket 100 and the connection plug 102. Adjust the position of the movable L-shaped movable plate 200 so that the L-shaped movable plate 200 drives the driving rod 201 to rotate through the driving hole 206 and the driving shaft 207. The rotating driving rod 201 drives the L-shaped movable clamping plate 202 to move through another pair of driving holes 206 and driving shafts 207, causing the two L-shaped movable clamping plates 202 to move away from each other. The movable L-shaped movable clamping plate 202 is restricted by the wire harness fitting groove 203 and the limiting sliding hole 204 and can only move within a fixed range. At this time, insert the connection plug 102 into the connection slot 104 on the connection socket 100. When the L-shaped movable plate 200 moves, it will drive the positioning slide rod 210 to slide in the positioning slide hole 209 on the fixed plate 208, so that the L-shaped movable plate 200 is restricted by the fixed plate 208 and can only move within a fixed range. Since the L-shaped movable plate 200 will compress the return spring 211 when sliding, after releasing the L-shaped movable plate 200, the return spring 211 can push the L-shaped movable plate 200 back to its original position, and then the two L-shaped movable clamping plates 202 return to their original positions, covering the connection plug 102, thereby protecting the connection socket 100 and the connection plug 102 and preventing the connection plug 102 from accidentally falling off the connection socket 100. The wire harness fitting groove 203 on the L-shaped movable clamping plate 202 is adapted to the high-voltage wire harness 103. When the L-shaped movable clamping plate 202 is reset, connect the positioning hole 701 on the positioning block 700 to the positioning pin 702 to fix the position of the L-shaped movable plate 200, avoiding accidental contact with the L-shaped movable plate 200 or the L-shaped movable plate 200 moving due to jolting, which affects the connection stability between the device and the connection socket 100 and the connection plug 102; When the temperature sensor 600 detects that the temperature of the connection socket 100 rises, to ensure the safe use of the connection socket 100 and the connection plug 102, start the coolant cooling pump 304, so that the coolant circulates in the order of the coolant input pipe 400, the coolant cooling pipe 305, the coolant output pipe 401, the coolant diversion pipe 404, the coolant pipe 403, and the coolant collection pipe 402. Use the flowing coolant to take away the accumulated heat on the housing of the connection socket 100. Thus, inside the heat dissipation box 301, use the heat dissipation channel 302 to generate an air flow that blows on the heat dissipation fins 306 installed on the coolant cooling pipe 305, and use the high-speed flowing air to cool the coolant, so as to ensure that the coolant can assist the connection socket 100 in cooling for a long time. The dust-proof filter net 307 can filter the dust in the air to prevent the dust from accumulating on the heat dissipation fins 306 and affecting its heat dissipation effect; When the temperature sensor 600 detects that the temperature of the connection socket 100 has an abnormal increase and poses a safety hazard, the electronic control valve 506 is activated, so that the carbon dioxide fire extinguisher 503 compresses carbon dioxide and sprays it on the connection socket 100 and the connection plug 102 through the fire sprinkler 505, extinguishing the fire hazard in the first time. The carbon dioxide fire extinguisher 503 is fixed in the fire protection component 500 by using the installation hoop 507 and the installation bolt 508, which facilitates the replacement and maintenance of the carbon dioxide fire extinguisher 503.
[0043] As described above, only the preferred specific embodiments of the present invention are provided, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent replacements or changes, and should be covered within the protection scope of the present invention.
Claims
1. A connection device and a connection method for a high-voltage wire harness of a new energy vehicle, comprising a connection socket (100) and a connection plug (102), characterized in that: The connection socket (100) is fixedly mounted with a controller (101), the connection plug (102) is fixedly mounted with a high-voltage wire harness (103), the connection socket (100) is provided with a connection slot (104), the connection plug (102) is adapted to the connection slot (104), a connection sleeve (105) is fixedly mounted on the inner wall of the connection slot (104), a connection head (106) is fixedly mounted on the connection plug (102), the connection head (106) is adapted to the connection sleeve (105), a sealing plate (107) is fixedly mounted on the connection plug (102), and the sealing plate (107) ) is adapted to the connection socket (100), two L-shaped movable plates (200) are slidably mounted on the L-shaped movable plate (200), a driving rod (201) is rotatably mounted on both L-shaped movable plates (200), the same L-shaped movable splint (202) is rotatably mounted on two driving rods (201) located on the same side, the two L-shaped movable splints (202) are in contact with the connection plug (102), a heat dissipation component (300) and a fire protection component (500) are respectively arranged on both sides of the connection socket (100), and a temperature sensor (600) is fixedly mounted on the connection socket (100).
2. A connection device for a high-voltage wire harness of a new energy vehicle according to claim 1, characterized in that: The L-shaped movable clamping plates (202) are provided with a wire harness fitting groove (203) at one end close to each other, and the two wire harness fitting grooves (203) are in line contact with the high-voltage wire harness (103). The L-shaped movable clamping plates (202) are provided with two limit sliding holes (204), and limit sliding rods (205) are slidably installed in the two limit sliding holes (204). The two limit sliding rods (205) are fixedly installed on the connection socket (100).
3. A connection device for a high-voltage wire harness of a new energy vehicle according to claim 1, characterized in that: Both ends of the driving rod (201) are provided with driving holes (206), and driving shafts (207) are rotatably installed in the two driving holes (206). The two driving shafts (207) are respectively fixedly installed on the L-shaped movable plate (200) and the L-shaped movable clamping plate (202). A fixing plate (208) is fixedly installed on the side of the connecting socket (100), and two positioning sliding holes (209) are provided on the fixing plate (208). Positioning sliding rods (210) are slidably installed in the two positioning sliding holes (209), and the two positioning sliding rods (210) are fixedly installed on the L-shaped movable plate (200).
4. A connection device for a high-voltage wire harness of a new energy vehicle according to claim 3, characterized in that: A return spring (211) is movably sleeved on the positioning slide bar (210), one end of the return spring (211) is fixedly mounted on the fixed plate (208), and the other end of the return spring (211) is fixedly mounted on the L-shaped movable plate (200).
5. The connection device of a high-voltage wire harness for a new energy vehicle according to claim 1, characterized in that: The heat dissipation component (300) comprises a heat dissipation box (301), the heat dissipation box (301) is fixedly mounted on the controller (101), a heat dissipation channel (302) is provided on the heat dissipation box (301), a coolant heat dissipation pump (304) is fixedly mounted in the heat dissipation box (301), a coolant heat dissipation pipeline (305) is fixedly mounted on the coolant heat dissipation pump (304), a portion of the coolant heat dissipation pipeline (305) extends into the heat dissipation channel (302) and is fixedly mounted with heat dissipation fins (306), and a high-speed heat dissipation fan (303) and a dust filter (307) are fixedly mounted on the inner wall of the heat dissipation channel (302).
6. A connection device and a connection method for a high-voltage wire harness of a new energy vehicle according to claim 1, characterized in that: A coolant input pipe (400) and a coolant output pipe (401) are fixedly installed on the top and bottom sides of the connection socket (100), respectively; the coolant input pipe (400) and the coolant output pipe (401) are connected to a coolant heat dissipation pump (304) and a coolant heat dissipation pipe (305), respectively; a coolant collecting pipe (402) and a coolant flow distribution pipe (404) are fixedly installed in the connection socket (100), and a plurality of coolant pipes (403) are fixedly installed between the coolant collecting pipe (402) and the coolant flow distribution pipe (404).
7. A connection device for a high-voltage wire harness of a new energy vehicle according to claim 1, characterized in that: The firefighting assembly (500) comprises a firefighting box (501), a mounting pad (502) is fixedly installed in the firefighting box (501), a carbon dioxide fire extinguisher (503) is placed on the mounting pad (502), a firefighting pipe (504) is installed on the carbon dioxide fire extinguisher (503), a firefighting nozzle (505) is fixedly installed on the firefighting box (501), the firefighting pipe (504) and the firefighting nozzle (505) are connected, and an electronic control valve (506) is fixedly installed on the firefighting pipe (504).
8. A connection device for a high-voltage wire harness of a new energy vehicle according to claim 7, characterized in that: Two mounting hoops (507) are placed on the carbon dioxide fire extinguisher (503), and mounting bolts (508) are threadedly mounted on the contact portions between the mounting hoops (507) and the carbon dioxide fire extinguisher (503).
9. A connection device for a high-voltage wire harness of a new energy vehicle according to claim 1, characterized in that: A positioning block (700) is rotatably mounted on the L-shaped movable plate (200), a positioning hole (701) is formed on the positioning block (700), a positioning pin (702) is inserted into the positioning hole (701), the positioning pin (702) is fixedly mounted on the connecting socket (100), a connecting hole (703) is formed on the positioning block (700), a connecting shaft (704) is rotatably mounted in the connecting hole (703), and the connecting shaft (704) is fixedly mounted on the L-shaped movable plate (200).
10. The method for connecting a high-voltage wire harness for a new energy vehicle according to claim 1, specifically comprising: Step 1: first, the L-shaped movable plate (200) is pushed to move, so that the L-shaped movable plate (200) drives the L-shaped movable clamping plate (202) to slide on the limiting sliding hole (204) through the driving rod (201), thereby exposing the connection portion of the connecting socket (100); Step 2: Clean the interface parts of the connection socket (100) and the connection plug (102), and make the connection sleeve (105) and the connection head (106) correspond to each other; Step 3: plug the connection plug (102) into the connection socket (100), loosen the L-shaped movable plate (200), and the compressed return spring (211) will drive the L-shaped movable plate (200) back to its original position, thereby reassembling the L-shaped movable splint (202) to ensure that the connection socket (100) and the connection plug (102) are stably connected together; Step 4: To prevent the L-shaped movable plate (200) from accidentally moving, a positioning block (700) is used to fix the position of the L-shaped movable plate (200) so as to facilitate the separation of the L-shaped movable splint (202) due to accidental touching of the L-shaped movable plate (200).